CN114739653A - A liquid cold plate temperature alternating performance verification equipment - Google Patents

A liquid cold plate temperature alternating performance verification equipment Download PDF

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CN114739653A
CN114739653A CN202210492453.5A CN202210492453A CN114739653A CN 114739653 A CN114739653 A CN 114739653A CN 202210492453 A CN202210492453 A CN 202210492453A CN 114739653 A CN114739653 A CN 114739653A
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陈平
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Feirongda Technology Jiangsu Co ltd
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    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
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    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N25/00Investigating or analyzing materials by the use of thermal means
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Abstract

本发明提供了一种液冷板温度交变性能验证设备,包括水塔与水冷凝器,水塔与水冷凝器相互连通,水冷凝器连通有测试箱与过滤器Ⅰ,过滤器Ⅰ与测试箱相连通,过滤器连通有水箱,过滤器通过水箱与测试箱相连通。本发明目的是设计出一种液冷板温度交变性能验证设备,该设备可以根据客户不同的液冷板内外部环境测试要求,进行低温和高温的设定,从而满足不同客户不同测试温度要求。

Figure 202210492453

The invention provides a liquid cooling plate temperature alternating performance verification equipment, which includes a water tower and a water condenser, the water tower and the water condenser are connected with each other, the water condenser is connected with a test box and a filter I, and the filter I is connected with the test box The filter communicates with the water tank, and the filter communicates with the test box through the water tank. The purpose of the present invention is to design a liquid-cooling plate temperature alternating performance verification device, which can set low temperature and high temperature according to the customer's different internal and external environmental test requirements of the liquid-cooling plate, so as to meet the different test temperature requirements of different customers .

Figure 202210492453

Description

一种液冷板温度交变性能验证设备A liquid cold plate temperature alternating performance verification equipment

技术领域technical field

本发明涉及一种液冷板温度交变性能验证设备。The invention relates to a liquid cooling plate temperature alternating performance verification device.

背景技术Background technique

随着能源消耗量不断增加,环境污染问题日益突出,绿色环保成为世界各国经济发展的基本国策。在此大背景下,新能源汽车迅猛发展,液冷板是汽车热交换器、新能源电动汽车电池包等热管理系统的主要散热元件,为电池包核心部件,它直接影响电池箱内电池的温度均匀性和及时散热,也是影响电池使用时间及寿命、提高续航里程的重要因素之一,所以液冷板性能直接影响整个汽车的性能!With the continuous increase of energy consumption and the increasingly prominent problem of environmental pollution, green environmental protection has become the basic national policy of economic development of all countries in the world. Under this background, new energy vehicles are developing rapidly. Liquid-cooled plates are the main heat dissipation components of thermal management systems such as automobile heat exchangers and battery packs of new energy electric vehicles. They are the core components of battery packs. Temperature uniformity and timely heat dissipation are also one of the important factors that affect the battery life and life, and improve the cruising range, so the performance of the liquid cooling plate directly affects the performance of the entire car!

目前,行业还没有具体针对液冷板性能方面的温度交变试验设备,为了更好的了解产品性能及后期使用安全,申请人设计这款可以在不同外界环境温度和不同内部液体温度,及不同流量下的实验设备。At present, there is no temperature alternating test equipment in the industry that specifically targets the performance of the liquid cold plate. In order to better understand the product performance and the safety of later use, the applicant has designed this device that can be used in different external ambient temperatures, different internal liquid temperatures, and different Experimental equipment under flow.

图1中的验证设备为本液冷板温度交变性能验证设备改进前的工作原理示意图,实验过程较为受限,且实验不准确。The verification equipment in Figure 1 is a schematic diagram of the working principle before the improvement of the temperature alternating performance verification equipment of the liquid cold plate. The experimental process is relatively limited and the experiment is inaccurate.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服上述传统技术的不足之处,提供一种液冷板温度交变性能验证设备,可有效解决上述技术问题,且适于推广应用。The purpose of the present invention is to overcome the shortcomings of the above-mentioned traditional technologies, and to provide a liquid-cooled plate temperature alternating performance verification device, which can effectively solve the above-mentioned technical problems and is suitable for popularization and application.

本发明的目的是通过以下技术措施来达到的:一种液冷板温度交变性能验证设备,包括水塔与水冷凝器,所述水塔与水冷凝器相互连通,所述水冷凝器连通有测试箱与过滤器Ⅰ,所述过滤器Ⅰ与测试箱相连通,所述过滤器连通有水箱,所述过滤器通过水箱与测试箱相连通。The object of the present invention is achieved by the following technical measures: a liquid-cooled plate temperature alternating performance verification equipment, including a water tower and a water condenser, the water tower and the water condenser are communicated with each other, and the water condenser is communicated with a test The box is connected with the filter I, the filter I is communicated with the test box, the filter is communicated with a water tank, and the filter is communicated with the test box through the water tank.

作为一种优选方案,所述冷热交换器与测试箱之间、冷热交换器与过滤器Ⅰ之间分别安装有压缩机。As a preferred solution, compressors are installed between the cold heat exchanger and the test box, and between the cold heat exchanger and the filter I, respectively.

作为一种优选方案,所述测试箱安装有加热器与温度传感器,所述过滤器Ⅰ内安装有加热器与温度传感器。As a preferred solution, a heater and a temperature sensor are installed in the test box, and a heater and a temperature sensor are installed in the filter I.

作为一种优选方案,所述过滤器Ⅰ与测试箱之间安装有流量计与水泵Ⅰ,所述水泵Ⅰ、流量计与过滤器Ⅰ、测试箱相连通。As a preferred solution, a flowmeter and a water pump I are installed between the filter I and the test box, and the water pump I and the flowmeter are communicated with the filter I and the test box.

作为一种优选方案,所述水箱与测试箱之间安装有过滤器Ⅱ与水泵Ⅱ,所述水泵Ⅱ、过滤器Ⅱ与测试箱、水箱相连通。As a preferred solution, a filter II and a water pump II are installed between the water tank and the test box, and the water pump II and the filter II are communicated with the test box and the water tank.

作为一种优选方案,还包括PLC与主控电源,所述PLC包括PLC显示器与控制器,所述PLC显示器、控制器与主控电源之间电连接,所述主控电源与水塔电连接,所述控制器与加热器、温度传感器、压缩机、水泵Ⅰ、水泵Ⅱ、流量计电连接。As a preferred solution, it also includes a PLC and a main control power supply, the PLC includes a PLC display and a controller, the PLC display, the controller and the main control power supply are electrically connected, and the main control power supply is electrically connected to the water tower, The controller is electrically connected with the heater, the temperature sensor, the compressor, the water pump I, the water pump II, and the flow meter.

由于采用了上述技术方案,与现有技术相比,本发明的优点是:Owing to adopting the above-mentioned technical scheme, compared with the prior art, the advantages of the present invention are:

1.设备量程范围大,满足更高的测试要求;1. The equipment has a large range to meet higher test requirements;

2.实现了液冷板在各种外部高低温环境下的性能测试;2. Realize the performance test of the liquid-cooled plate in various external high and low temperature environments;

3.设备满足了流量变化的测试要求;3. The equipment meets the test requirements for flow changes;

4.设备具备测试结束后数据的处理、结果的输出、异常停机、自动保存等功能。4. The equipment has the functions of data processing, result output, abnormal shutdown and automatic saving after the test.

现在采用新设备可以避免因外界和内部温度差异而产生的实验不准确性,同时可以在流量变化的条件下对不同外界温度环境及内部液体温度下进行测试,该设备温度升降速率可以提升到2.5~10℃/min,温度最低可以达到零下-50℃和零上100℃,流量可以达到2~20L/min。Now the new equipment can avoid the experimental inaccuracy caused by the difference between the external and internal temperature. At the same time, it can test different external temperature environments and internal liquid temperatures under the condition of flow changes. The temperature rise and fall rate of the equipment can be increased to 2.5 ~10℃/min, the lowest temperature can reach -50℃ below zero and 100℃ above zero, and the flow rate can reach 2~20L/min.

下面结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

附图说明Description of drawings

附图1是本液冷板温度交变性能验证设备改进前的工作原理示意图。Figure 1 is a schematic diagram of the working principle of the liquid cold plate temperature alternating performance verification equipment before improvement.

附图2是本液冷板温度交变性能验证设备改进后的工作原理示意图。Figure 2 is a schematic diagram of the improved working principle of the liquid cold plate temperature alternating performance verification equipment.

具体实施方式Detailed ways

实施例:如附图2所示,一种液冷板温度交变性能验证设备,包括水塔与水冷凝器,水塔与水冷凝器相互连通,水冷凝器连通有测试箱与过滤器Ⅰ,过滤器Ⅰ与测试箱相连通,过滤器连通有水箱,过滤器通过水箱与测试箱相连通。Embodiment: As shown in accompanying drawing 2, a kind of liquid cold plate temperature alternating performance verification equipment, including water tower and water condenser, water tower and water condenser are communicated with each other, water condenser is communicated with test box and filter I, filter The device I is communicated with the test box, the filter is communicated with a water tank, and the filter is communicated with the test box through the water tank.

冷热交换器与测试箱之间、冷热交换器与过滤器Ⅰ之间分别安装有压缩机。Compressors are installed between the cold heat exchanger and the test box, and between the cold heat exchanger and the filter I, respectively.

测试箱内安装有加热器与温度传感器,过滤器Ⅰ内安装有加热器与温度传感器。A heater and a temperature sensor are installed in the test box, and a heater and a temperature sensor are installed in the filter I.

过滤器Ⅰ与测试箱之间安装有流量计与水泵Ⅰ,水泵Ⅰ、流量计与过滤器Ⅰ、测试箱相连通。A flow meter and a water pump I are installed between the filter I and the test box, and the water pump I and the flow meter are connected to the filter I and the test box.

与测试箱之间安装有过滤器Ⅱ与水泵Ⅱ,水泵Ⅱ、过滤器Ⅱ与测试箱、水箱相连通。A filter II and a water pump II are installed between the test box, and the water pump II and the filter II are connected with the test box and the water tank.

本液冷板温度交变性能验证设备还包括PLC与主控电源,PLC包括PLC显示器与控制器,PLC显示器、控制器与主控电源之间电连接,主控电源与水塔电连接,控制器与加热器、温度传感器、压缩机、水泵Ⅰ、水泵Ⅱ、流量计电连接。This liquid cold plate temperature alternating performance verification equipment also includes PLC and main control power supply, PLC includes PLC display and controller, PLC display, controller and main control power supply are electrically connected, main control power supply is electrically connected with water tower, controller It is electrically connected with heater, temperature sensor, compressor, water pump I, water pump II and flow meter.

设备的使用运行过程是先在设备水箱内加入液体,同时将设备连接到外部水塔上,水冷凝器的温度通过循环水送到水塔上进行降温,设备内的温度是通过压缩机内部的冷媒循环将温度通过管路输送水冷凝器内部中,液体内的温度也是通过压缩机内部的冷媒循环将温度通过管路输送水冷凝器内部中,使水箱内及产品内的测试液体一直保持在需要测试温度环境下,同时在过滤器Ⅰ过滤器Ⅱ中加装了加热器这样就使液冷板的测试液体可以在零度以上测试环境下进行,在管路上加装了流量计可以实时控制及监控液冷板内的液体流速,使流速达到需要的测试要求。The operation process of the equipment is to add liquid into the water tank of the equipment first, and connect the equipment to the external water tower at the same time. The temperature of the water condenser is sent to the water tower through circulating water for cooling. The temperature is transported through the pipeline to the inside of the water condenser, and the temperature in the liquid is also transported through the refrigerant circulation inside the compressor. In the temperature environment, at the same time, a heater is installed in the filter I and filter II, so that the test liquid of the liquid cold plate can be tested in a test environment above zero, and a flowmeter is installed on the pipeline to control and monitor the liquid in real time. The liquid flow rate in the cold plate makes the flow rate meet the required test requirements.

具体的,使用步骤为:Specifically, the use steps are:

(1)将产品放入测试箱内并连接好产品;(1) Put the product into the test box and connect the product;

(2)在水箱加入对应的测试液体,启动主控制电源使设备及水塔通电,根据客户实验大纲要求在PLC上设定好测试箱内的温度和水箱内液体所需要的温度,同时设定好液体流速、测试时间,温度交变循环的次数后,并查看液体在水箱内的液体高度防止因设备启动后液体短缺;(2) Add the corresponding test liquid to the water tank, start the main control power supply to energize the equipment and the water tower, and set the temperature in the test box and the temperature of the liquid in the water tank on the PLC according to the requirements of the customer's experiment program, and set the temperature at the same time. Liquid flow rate, test time, the number of temperature alternating cycles, and check the liquid height of the liquid in the water tank to prevent liquid shortage after the equipment is started;

(3)启动测试开关;(3) Start the test switch;

(4)在测试时间达到客户要求后,在PLC会显示测试结果;(4) After the test time meets the customer's requirements, the test results will be displayed in the PLC;

(5)试验结束后在USB接口处插上U盘导出数据并关闭设备。(5) After the test, insert the U disk at the USB interface to export the data and turn off the device.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (6)

1.一种液冷板温度交变性能验证设备,其特征在于:包括水塔与水冷凝器,所述水塔与水冷凝器相互连通,所述水冷凝器连通有测试箱与过滤器Ⅰ,所述过滤器Ⅰ与测试箱相连通,所述过滤器连通有水箱,所述过滤器通过水箱与测试箱相连通。1. a liquid cold plate temperature alternating performance verification equipment, it is characterized in that: comprise water tower and water condenser, described water tower and water condenser are communicated with each other, and described water condenser is communicated with test box and filter I, so The filter I is communicated with the test box, the filter is communicated with a water tank, and the filter is communicated with the test box through the water tank. 2.根据权利要求1所述的一种液冷板温度交变性能验证设备,其特征在于:所述冷热交换器与测试箱之间、冷热交换器与过滤器Ⅰ之间分别安装有压缩机。2. A liquid cold plate temperature alternating performance verification device according to claim 1, characterized in that: between the cold heat exchanger and the test box, and between the cold heat exchanger and the filter I are respectively installed with compressor. 3.根据权利要求2所述的一种液冷板温度交变性能验证设备,其特征在于:所述测试箱与过滤器Ⅰ分别安装有加热器与温度传感器。3. A liquid cold plate temperature alternating performance verification device according to claim 2, characterized in that: the test box and the filter I are respectively equipped with a heater and a temperature sensor. 4.根据权利要求3所述的一种液冷板温度交变性能验证设备,其特征在于:所述过滤器Ⅰ与测试箱之间安装有流量计与水泵Ⅰ,所述水泵Ⅰ、流量计与过滤器Ⅰ、测试箱相连通。4. A liquid cold plate temperature alternating performance verification device according to claim 3, characterized in that: a flow meter and a water pump I are installed between the filter I and the test box, and the water pump I, the flow meter Connected with filter I and test box. 5.根据权利要求4所述的一种液冷板温度交变性能验证设备,其特征在于:所述水箱与测试箱之间安装有过滤器Ⅱ与水泵Ⅱ,所述水泵Ⅱ、过滤器Ⅱ与测试箱、水箱相连通。5. A liquid cold plate temperature alternating performance verification device according to claim 4, characterized in that: a filter II and a water pump II are installed between the water tank and the test box, and the water pump II and the filter II are installed Connected with test box and water tank. 6.根据权利要求5所述的一种液冷板温度交变性能验证设备,其特征在于:还包括PLC与主控电源,所述PLC包括PLC显示器与控制器,所述PLC显示器、控制器与主控电源之间电连接,所述主控电源与水塔电连接,所述控制器与加热器、温度传感器、压缩机、水泵Ⅰ、水泵Ⅱ、流量计电连接。6. A liquid-cooling plate temperature alternating performance verification device according to claim 5, characterized in that: further comprising a PLC and a main control power supply, the PLC comprising a PLC display and a controller, the PLC display, the controller It is electrically connected with the main control power supply, the main control power supply is electrically connected with the water tower, and the controller is electrically connected with the heater, temperature sensor, compressor, water pump I, water pump II, and flow meter.
CN202210492453.5A 2022-04-27 2022-04-27 A liquid cold plate temperature alternating performance verification equipment Pending CN114739653A (en)

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