CN114737392A - Lyocell-based activated carbon fiber and preparation method and application thereof - Google Patents

Lyocell-based activated carbon fiber and preparation method and application thereof Download PDF

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CN114737392A
CN114737392A CN202210545375.0A CN202210545375A CN114737392A CN 114737392 A CN114737392 A CN 114737392A CN 202210545375 A CN202210545375 A CN 202210545375A CN 114737392 A CN114737392 A CN 114737392A
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activated carbon
carbon fiber
lyocell
nitrogen
preparation
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朱波
虞军伟
闫书涵
鲍文喆
张敏
王永伟
乔琨
狄成瑞
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Jiangsu New Vision Advanced Functional Fiber Innovation Center Co ltd
Weihai Institute Of Industrial Technology Shandong University
Shandong Guangyuan New Material Technology Co ltd
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Jiangsu New Vision Advanced Functional Fiber Innovation Center Co ltd
Weihai Institute Of Industrial Technology Shandong University
Shandong Guangyuan New Material Technology Co ltd
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Abstract

The invention belongs to the field of activated carbon fiber preparation, and particularly relates to a lyocell-based activated carbon fiber and a preparation method and application thereof, wherein the lyocell fiber is carbonized and activated at high temperature under the action of vapor containing phosphoric acid in a nitrogen atmosphere, and after the activation is finished, the lyocell-based activated carbon fiber is cooled under the protection of nitrogen to prepare the activated carbon fiber; soaking the activated carbon fiber in a potassium hydroxide solution, heating to 650-850 ℃ under the protection of nitrogen, and reactivating to obtain the microporous activated carbon fiber with the pore diameter of 0.5-1.2 nm; dipping the microporous activated carbon fiber with the pore diameter of 0.5-1.2nm by using a chemical reagent containing organic amine or ammonium ions to obtain the amino-enriched activated carbon fiber; and (3) soaking the amino-rich activated carbon fiber in the nano silver solution, and drying to obtain the target product. The lyocell activated carbon fiber can utilize the micropores with specific aperture range and surface amino groups to adsorb and enrich low-concentration formaldehyde, and can also utilize the catalytic action of nano silver to degrade the formaldehyde into carbon dioxide and water, thereby realizing the complete elimination of formaldehyde molecules.

Description

Lyocell-based activated carbon fiber and preparation method and application thereof
Technical Field
The invention belongs to the field of activated carbon fiber preparation, and particularly relates to a lyocell-based activated carbon fiber and a preparation method and application thereof.
Background
The statements herein merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The activated carbon fiber is a new generation of high-efficiency adsorption material developed on the basis of combining a carbon fiber technology and an activated carbon technology, and has the characteristics of large adsorption capacity, high adsorption rate, mild desorption conditions, easiness in regeneration and the like.
Although the large-scale production and market application of the activated carbon fiber are realized in domestic and foreign markets, the activated carbon fiber faces a plurality of problems such as lack of functional product development and the like. In addition, the raw materials for preparing the activated carbon fiber mainly comprise viscose fiber and polyacrylonitrile fiber, and especially lack the preparation technology based on the biomass-based precursor.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a lyocell activated carbon fiber and a preparation method and application thereof.
In order to realize the purpose, the invention is realized by the following technical scheme:
in a first aspect, the present invention provides a method for preparing lyocell activated carbon fibers, comprising the steps of:
carbonizing and activating the lyocell fiber at high temperature under the action of vapor containing phosphoric acid in a nitrogen atmosphere, and cooling under the protection of nitrogen after the activation is finished to prepare the activated carbon fiber;
soaking the activated carbon fiber in a potassium hydroxide solution, heating to 650-850 ℃ under the protection of nitrogen, and reactivating to obtain the microporous activated carbon fiber with the pore diameter of 0.5-1.2 nm;
dipping the microporous activated carbon fiber with the pore diameter of 0.5-1.2nm by using a chemical reagent containing organic amine or ammonium ions to obtain the amino-enriched activated carbon fiber;
and (3) soaking the amino-rich activated carbon fiber in the nano silver solution, and drying to obtain the target product.
In a second aspect, the invention provides a lyocell activated carbon fiber prepared by the preparation method.
In a third aspect, the invention provides the use of the lyocell activated carbon fiber in air purification, particularly in air purification rich in formaldehyde.
In a fourth aspect, an air purifier is prepared from the lyocell activated carbon fiber.
The beneficial effects achieved by one or more of the embodiments of the invention are as follows:
(1) the method utilizes the lyocell fiber biomass raw material as the carbon source, and has the advantages of low cost, low energy consumption and environmental protection. The method not only provides a preparation technology for developing the activated carbon fiber by using the lyocell fiber, the performance of the prepared activated carbon fiber reaches or is superior to the level of the activated carbon fiber produced in the prior industry, but also provides a method for regulating and controlling the aperture of the lyocell-based activated carbon fiber by a reactivation technology.
(2) The lyocell activated carbon fiber provided by the invention can be used for adsorbing and enriching low-concentration formaldehyde by utilizing micropores with specific aperture ranges and surface amino groups, and can also be used for degrading formaldehyde into carbon dioxide and water by utilizing the catalytic action of nano silver, so that the formaldehyde molecules are thoroughly eliminated. In addition, the antibacterial agent also has excellent bacteriostatic action against common bacteria.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.
Fig. 1 is a flow chart of a preparation method of the bifunctional lyocell-based activated carbon fiber with formaldehyde purification and bacteriostasis functions according to one or more embodiments of the present invention.
FIG. 2 is a graph showing the formaldehyde purification in example 1.
Detailed Description
It is to be understood that the following detailed description is exemplary and is intended to provide further explanation of the invention as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
A preparation method of a lyocell activated carbon fiber comprises the following steps:
carbonizing and activating the lyocell fiber at high temperature under the action of vapor containing phosphoric acid in a nitrogen atmosphere, and cooling under the protection of nitrogen after the activation is finished to prepare the activated carbon fiber;
soaking the activated carbon fiber in a potassium hydroxide solution, heating to 650-850 ℃ under the protection of nitrogen, and reactivating to obtain the microporous activated carbon fiber with the pore diameter of 0.5-1.2 nm;
dipping the microporous activated carbon fiber with the pore diameter of 0.5-1.2nm by using a chemical reagent containing organic amine or ammonium ions to obtain the amino-enriched activated carbon fiber;
and (3) soaking the amino-rich activated carbon fiber in the nano silver solution, and drying to obtain the target product.
The lyocell fiber is prepared by taking pulp which is formed by mashing reproducible bamboo, wood and the like as a raw material, so that the development of the lyocell-based activated carbon fiber has the advantages of wide raw material source, greenness, no pollution, low cost and the like. The inventor finds that the lyocell-based activated carbon fiber has higher specific surface area and abundant surface chemical structures, and the microporous structure is directly opened on the surface of the fiber, so that the lyocell-based activated carbon fiber has higher adsorption rate and adsorption capacity for low-concentration formaldehyde gas.
In some embodiments, the activation temperature is 650-.
In some embodiments, the concentration of the phosphoric acid solution used to generate the phosphoric acid-containing water vapor is between 5 wt% and 25 wt%, and the phosphoric acid and water vapor components provided by the dilute phosphoric acid solution function as both activators in the present invention.
Preferably, nitrogen or argon is used for providing inert gas protection during the carbonization and activation processes, and the volume ratio of the water vapor to the nitrogen or argon is 0.5-2: 1.
In some embodiments, the activated carbon fiber is ultrasonically immersed in a potassium hydroxide solution for 2 to 6 hours, wherein the mass fraction of the potassium hydroxide solution is 5 to 25 weight percent.
Preferably, the temperature for reactivation is 650-. The concentration of the potassium hydroxide solution and the reactivation temperature are limited to adjust the pore diameter of the micropores of the microporous activated carbon fibers and enrich the micropores with the pore diameter of 0.5-1.2 nm.
In some embodiments, the chemical agent containing an organic amine or ammonium ion is ethylenediamine, hydrazine hydrate, or ammonium chloride.
In some embodiments, the nanosilver solution has a concentration of 10 to 100 ppm.
Preferably, the temperature for drying after the nano silver solution is dipped is 60-100 ℃.
In a second aspect, the invention provides a lyocell activated carbon fiber prepared by the preparation method, the surface of the lyocell activated carbon fiber is rich in micropores with the aperture of 0.5-1.2nm, the amino content of the surface of the lyocell activated carbon fiber is 5% -20%, and the mass percentage of silver nanoparticles is 5% -15%.
The activated carbon fiber has high pore volume in a specific pore diameter range, abundant surface nitrogen-containing groups and a nano-silver catalyst structure, wherein a 0.5-1.2nm microporous structure and a surface amino structure form a nano-confinement system, and the activated carbon fiber has the coupling effect of physical adsorption and chemical adsorption on formaldehyde gas and can realize the quick adsorption of low-concentration formaldehyde. The formaldehyde molecules are enriched on the surface of the activated carbon fibers and near the structure of the nano-silver catalyst under the synergistic action of micropores and amino groups, so that the cycle effect of adsorption-degradation-reabsorption is formed, and the degradation effect of the nano-silver catalyst on low-concentration formaldehyde gas is improved. In addition, the nano-silver catalyst structure can realize the bacteriostatic action of the activated carbon fiber material while realizing effective formaldehyde purification through contact reaction with bacteria.
In a third aspect, the invention provides the use of the lyocell activated carbon fiber in air purification, particularly in air purification rich in formaldehyde.
In a fourth aspect, an air purifier is prepared from the lyocell activated carbon fiber.
Example 1
A preparation method of Lyocell-based activated carbon fiber with formaldehyde purification and bacteriostasis functions comprises the following steps:
(1) heating the lyocell fiber to 700 ℃ at a speed of 15 ℃/min under the protection of nitrogen, introducing water vapor containing phosphoric acid for carbonization and activation, wherein the concentration of the used phosphoric acid solution is 15 wt%, the volume ratio of the water vapor to the nitrogen is 1, and cooling to 25 ℃ under the protection of nitrogen after the activation is finished, thereby completing the preparation of the activated carbon fiber.
(2) Placing the activated carbon fiber in a potassium hydroxide solution with the mass fraction of 20 wt%, soaking for 6h under an ultrasonic environment, heating to 850 ℃ at 15 ℃/min under the protection of nitrogen, cooling to 25 ℃ under the protection of nitrogen, taking out, and washing to be neutral by using deionized water to obtain the activated carbon fiber with the microporous structure enriched with the pore size range of 0.5-1.2 nm.
(3) Preparing 45 wt% of hydrazine hydrate aqueous solution, putting the activated carbon fiber prepared in the step (2) into the aqueous solution for dipping for 3 hours, and washing and drying the carbon fiber after dipping to obtain the amino-enriched activated carbon fiber.
(4) And (3) soaking the activated carbon fiber prepared in the step (3) in a nano-silver solution for 3 hours, wherein the concentration of the nano-silver solution is 60ppm, and drying at the temperature of 80 ℃ after soaking is finished, so that the preparation of the lyocell-based activated carbon fiber with the functions of formaldehyde purification and bacteriostasis is completed.
The specific surface area of the prepared functional activated carbon fiber is 1060m2/g。
1g of functional lyocell-based activated carbon fiber is placed at 2m3Adsorbing in the space at 3mg/m when the ambient temperature is 23 + -2 deg.C and the relative humidity is 30% + -2% RH3The purification rate of the low-concentration formaldehyde gas can reach 100 percent, and the formaldehyde purification curve is shown as an attached figure 2.
When the concentration of the bacteria test solution is 1 x 105-3*105The bacteriostasis rate of the antibacterial agent to bacteria such as escherichia coli, staphylococcus aureus and the like is more than 99 percent under the condition of 37 +/-2 ℃ when the antibacterial agent is CFU/mL.
Example 2
A preparation method of a Lyocell-based activated carbon fiber with formaldehyde purification and bacteriostasis functions comprises the following steps:
(1) heating the lyocell fiber to 750 ℃ at a speed of 10 ℃/min under the protection of nitrogen, introducing water vapor containing phosphoric acid for carbonization and activation, wherein the concentration of the used phosphoric acid solution is 20 wt%, the volume ratio of the water vapor to the nitrogen is 1.5, and cooling to 25 ℃ under the protection of nitrogen after the activation is finished, thus finishing the preparation of the activated carbon fiber.
(2) Placing the activated carbon fiber in a potassium hydroxide solution with the mass fraction of 25 wt%, soaking for 6h under an ultrasonic environment, heating to 850 ℃ at 10 ℃/min under the protection of nitrogen, cooling to 25 ℃ under the protection of nitrogen, taking out, and washing to be neutral by using deionized water to obtain the activated carbon fiber with the microporous structure enriched with the pore size range of 0.5-1.2 nm.
(3) Preparing an ammonium chloride aqueous solution with the mass fraction of 55 wt%, putting the activated carbon fiber prepared in the step (2) into the aqueous solution for soaking for 4 hours, and after the soaking is finished, washing with water and drying to obtain the amino-enriched activated carbon fiber.
(4) And (3) soaking the activated carbon fiber prepared in the step (3) in a nano-silver solution for 4 hours, wherein the concentration of the nano-silver solution is 80ppm, and drying at the temperature of 80 ℃ after soaking is finished, so that the preparation of the lyocell-based activated carbon fiber with the functions of formaldehyde purification and bacteriostasis is completed.
The specific surface area of the prepared functional activated carbon fiber is 820m2Per g, for 3mg/m3The purification rate of the low-concentration formaldehyde gas is 97%, and the bacteriostasis rate of the low-concentration formaldehyde gas to bacteria such as escherichia coli, staphylococcus aureus and the like is more than 99%.
Example 3
A preparation method of Lyocell-based activated carbon fiber with formaldehyde purification and bacteriostasis functions comprises the following steps:
(1) heating the lyocell fiber to 650 ℃ at the speed of 8 ℃/min under the protection of nitrogen, introducing water vapor containing phosphoric acid for carbonization and activation, wherein the concentration of the used phosphoric acid solution is 25 wt%, the volume ratio of the water vapor to the nitrogen is 1.5, and cooling to 30 ℃ under the protection of nitrogen after the activation is finished, thus finishing the preparation of the activated carbon fiber.
(2) Placing the activated carbon fiber in a potassium hydroxide solution with the mass fraction of 10 wt%, soaking for 6h under an ultrasonic environment, heating to 800 ℃ at the speed of 8 ℃/min under the protection of nitrogen, cooling to 30 ℃ under the protection of nitrogen, taking out, and washing to be neutral by using deionized water to obtain the activated carbon fiber with the microporous structure enriched with the pore size range of 0.5-1.2 nm.
(3) Preparing an ethylenediamine aqueous solution with the mass fraction of 30 wt%, putting the activated carbon fiber prepared in the step (2) into the ethylenediamine aqueous solution for soaking for 4 hours, and after the soaking is finished, washing with water and drying to obtain the amino-enriched activated carbon fiber.
(4) And (3) soaking the activated carbon fiber prepared in the step (3) in a nano-silver solution for 4 hours, wherein the concentration of the nano-silver solution is 15ppm, and drying at the temperature of 80 ℃ after soaking is finished, so that the preparation of the lyocell-based activated carbon fiber with the functions of formaldehyde purification and bacteriostasis is completed.
The specific surface area of the prepared functional activated carbon fiber is 1290m2Per g, for 6mg/m3The purification rate of the low-concentration formaldehyde gas can reach 100 percent, and the bacteriostasis rate of the low-concentration formaldehyde gas to bacteria such as escherichia coli, staphylococcus aureus and the like is more than 99 percent.
Comparative example 1
The difference from example 3 is that: and (3) omitting the step (2), namely not adjusting the aperture range of the activated carbon fiber. The specific surface area of the prepared functional activated carbon fiber is 1240m2Per g, for 6mg/m3The purification rate of the low-concentration formaldehyde gas is 85 percent, and the bacteriostasis rate of the low-concentration formaldehyde gas to bacteria such as escherichia coli, staphylococcus aureus and the like is 92 percent.
Comparative example 2
The difference from example 3 is that: step (3) is omitted, namely amino groups are not enriched on the surface of the activated carbon fiber. The specific surface area of the prepared functional activated carbon fiber is 1390m2Per g, for 6mg/m3The purification rate of the low-concentration formaldehyde gas can reach 75 percent, and the bacteriostasis rate of the low-concentration formaldehyde gas to bacteria such as escherichia coli, staphylococcus aureus and the like is 92 percent.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A preparation method of a lyocell activated carbon fiber is characterized by comprising the following steps: the method comprises the following steps:
carbonizing and activating the lyocell fiber at high temperature under the action of vapor containing phosphoric acid in a nitrogen atmosphere, and cooling under the protection of nitrogen after the activation is finished to prepare the activated carbon fiber;
soaking the activated carbon fiber in a potassium hydroxide solution, heating to 650-850 ℃ under the protection of nitrogen, and reactivating to obtain the microporous activated carbon fiber with the pore diameter of 0.5-1.2 nm;
dipping the microporous activated carbon fiber with the pore diameter of 0.5-1.2nm by using a chemical reagent containing organic amine or ammonium ions to obtain the amino-enriched activated carbon fiber;
and (3) soaking the amino-rich activated carbon fiber in the nano silver solution, and drying to obtain the target product.
2. The method for preparing a lyocell activated carbon fiber according to claim 1, wherein: the carbonization temperature is 650-850 ℃;
the temperature for reactivation was 650-850 ℃.
3. The method for preparing a lyocell activated carbon fiber according to claim 1, wherein: the concentration of the phosphoric acid solution used to form the phosphoric acid-containing water vapor is 5 wt% to 25 wt%.
4. The method for preparing a lyocell activated carbon fiber according to claim 1, wherein: the volume ratio of the water vapor to the nitrogen is 0.5-2:1 in the carbonization and activation processes.
5. The method for preparing a lyocell activated carbon fiber according to claim 1, wherein: ultrasonically dipping the activated carbon fiber in a potassium hydroxide solution for 2-6h, wherein the mass fraction of the potassium hydroxide solution is 5-25 wt%.
6. The method for preparing a lyocell activated carbon fiber according to claim 1, wherein: the chemical agent containing organic amine or ammonium ions is ethylenediamine, hydrazine hydrate or ammonium chloride.
7. The method for preparing a lyocell activated carbon fiber according to claim 1, wherein: the concentration of the nano silver solution is 10-100 ppm.
8. A lyocell activated carbon fiber characterized in that: the silver nanoparticle is prepared by the preparation method of any one of claims 1 to 7, the surface of the silver nanoparticle is rich in micropores with the pore diameter of 0.5 to 1.2nm, the amino content of the surface of the silver nanoparticle is 5 to 20 percent, and the mass percent of the silver nanoparticle is 5 to 15 percent.
9. Use of lyocell activated carbon fibers according to claim 8 for air purification, in particular for air purification rich in formaldehyde.
10. An air purifier, its characterized in that: prepared from the lyocell activated carbon fiber of claim 8.
CN202210545375.0A 2022-05-19 2022-05-19 Lyocell-based activated carbon fiber and preparation method and application thereof Pending CN114737392A (en)

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