CN114737345A

CN114737345A - Textile fabric flattening and ironing process

Info

Publication number: CN114737345A
Application number: CN202210483685.4A
Authority: CN
Inventors: 郎柏明; 冯航; 迟婷婷; 权立首; 李昆永
Original assignee: Hangzhou Lihe Fabric Finishing Co ltd
Current assignee: Hangzhou Lihe Fabric Finishing Co ltd
Priority date: 2022-05-05
Filing date: 2022-05-05
Publication date: 2022-07-12

Abstract

The invention discloses a textile fabric flattening and ironing process, which sequentially comprises the following steps: firstly, manually conveying textile fabric to be ironed into a case from a unreeling roller; adsorbing and cleaning dust adhered to the surface of the textile fabric through a cleaning roller; shaping the cleaned textile fabric by using an ironing device, and conveying the ironed textile fabric to a winding roller for winding to obtain a finished textile fabric product; through the fly leaf that sets up, the compression roller is used with the cooperation of ironing a section of thick bamboo etc, the compression roller flattens the surface fabric of transport, be convenient for make the surface fabric be in before ironing and level, guaranteed the smoothness of follow-up ironing, prevent that the surface fabric in the transportation process from taking place the fold phenomenon, the bearing plate of vertical removal and the elastic fit of spring, the clamp force is too big when can avoiding ironing makes the surface fabric surface scald badly, effectively guaranteed textile fabric's ironing effect, also be convenient for simultaneously iron the surface fabric of different thickness.

Description

Textile fabric flattening and ironing process

Technical Field

The invention relates to the technical field of textile fabric ironing, in particular to a textile fabric flattening and ironing process.

Background

Knitted fabrics include weft knitted fabrics and warp knitted fabrics according to the weaving method. Weft-knitted fabrics are usually made from low-stretch polyester yarns or special-shaped polyester yarns, nylon yarns, cotton yarns, wool yarns and the like as raw materials by knitting flat stitch, variable flat stitch, rib flat stitch, double rib flat stitch, jacquard weave, terry weave and the like on various weft knitting machines. The beautiful effect of the finished clothes is very important in the ironing process, namely the three-part finishing and the seven-part ironing are said.

Among the prior art, when carrying out leveling to textile fabric, need press the processing to textile fabric, nevertheless current ironing device needs manual in the course of working to install the surface fabric and press, in order to keep its roughness, the efficiency that the operation is comparatively loaded down with trivial details ironed is not high, the surface fabric irones the inconvenient regulation of carrying on the height of in the processing procedure, and level and stereotype to textile fabric, make a large amount of folds appear in the textile fabric surface of rolling, textile fabric's planarization has been influenced, thereby the quality of product has been reduced.

Disclosure of Invention

The invention aims to provide a textile fabric flattening and ironing process, and aims to solve the technical problems that an ironing device is inconvenient to stably press and flatten and shape textile fabrics in the background technology.

In order to realize the purpose, the invention adopts the following technical scheme: a textile fabric flattening and ironing process sequentially comprises the following steps:

s1: placing the fabric, namely manually conveying the textile fabric to be ironed into a case from a unreeling roller;

s2: fabric dust removal, namely cleaning dust adhered to the surface of the textile fabric by a cleaning roller;

s3: ironing, namely, utilizing an ironing device to carry out shaping treatment on the cleaned textile fabric, wherein the ironing temperature is 125-;

s4: and (5) conveying and transition, namely conveying the ironed textile fabric to a winding roller for winding to obtain a finished textile fabric product.

As a further improvement of the above scheme, the ironing device comprises a case, an air cylinder and a heating box installed in the case, wherein two opposite support rods are arranged on the surface of the case, a winding roller is arranged between the two support rods, a leading-in roller is arranged on one side of the case away from the winding roller, troughs parallel to the leading-in roller are arranged at both ends of the case, at least one guide roller is arranged in the case, the air cylinder is arranged at the top end of the case, a bearing plate is fixedly connected to a piston rod at the output end of the air cylinder, supports are arranged at both ends of the bearing plate, a press roller is movably arranged between the two supports, at least one lead screw is movably inserted in the bearing plate, and the top end of each lead screw is connected with the corresponding inner wall of the case; a spring is sleeved on the bottom end surface of each screw rod; every the spring is kept away from the one end of bearing plate is connected with the fly leaf, the bottom of fly leaf be provided with the deflector roll looks parallel iron the section of thick bamboo, the inner wall bottom of quick-witted case is provided with two relative support columns, two the equal fixedly connected with in top of support column with iron the corresponding backup pad in section of thick bamboo position, the one end of heating cabinet is provided with the linking pipe, the one end that the heating cabinet was kept away from to the linking pipe is equipped with the heating rod, iron and open the through-hole in the section of thick bamboo, the one end of heating rod stretch into in the through-hole, and with leave the clearance between the inner wall of through-hole.

As a further improvement of the above scheme, a fan is further arranged in the case, an output end of the fan is connected with an air supply pipe, the surface of the air supply pipe is connected with two opposite exhaust pipes, the two exhaust pipes are both positioned on the left side of the ironing cylinder, air holes are formed in the opposite ends of the pipe shafts of the two exhaust pipes, and the surface of the air supply pipe is further connected with a ventilation pipe.

As a further improvement of the above scheme, the textile fabric flattening and ironing process further comprises a cleaning assembly, the cleaning assembly comprises a baffle, a cleaning roller parallel to the compression roller is rotatably arranged on the baffle, a through pipe opposite to the cleaning roller is arranged at the bottom end of the baffle, one end of the through pipe is connected with the corresponding end of the ventilation pipe, the other end of the through pipe is connected with a collecting box, and the collecting box is mounted on the outer surface of the case.

As a further improvement of the scheme, connecting rods are further arranged at two ends of the heavy bearing plate, and one ends, far away from the bearing plate, of the two connecting rods are hinged with the corresponding end of the support through a shaft block.

As a further improvement of the scheme, inclined plates are arranged on two sides of the movable plate, and heat dissipation ports corresponding to the inclined plates are arranged at the top end of the case.

As a further improvement of the scheme, the supporting rod is rotatably inserted with a bolt, and the surface of the case is provided with a screw hole matched with the bolt.

As a further improvement of the above scheme, the both ends of machine case are fixedly provided with the sunshade, two the sunshade all is located the top of silo, the surface mounting of machine case has the motor, the output and one of them of motor the corresponding one end fixed connection of deflector roll.

Compared with the prior art, the invention has the beneficial effects that:

1. in the textile fabric flattening and ironing process, the ironing device is adopted in the step S3, so that the conveyed textile fabric can be flattened, the fabric is flattened before ironing, the smoothness of subsequent ironing is ensured, the phenomenon of wrinkling of the fabric in the conveying process is prevented, in addition, the surface of the fabric is prevented from being scalded due to overlarge clamping force during ironing, the ironing effect of the textile fabric is effectively ensured, and meanwhile, the fabrics with different thicknesses are conveniently ironed.

2. Through the clearance subassembly that sets up, be convenient for clear up the surface fabric surface before ironing, realize the clean to the surface fabric surface, the fan of setting is bloied the surface fabric by the exhaust pipe, makes the surface fabric after ironing obtain timely cooling, is convenient for collect the surface fabric after ironing for work efficiency.

Drawings

Fig. 1 is a schematic structural diagram of an ironing device in embodiment 2 of the present invention.

Fig. 2 is a partially cut-away schematic view of the enclosure in fig. 1.

Fig. 3 is a partial structural view of the inside of the cabinet of fig. 2.

Fig. 4 is a schematic structural diagram of the wind box in fig. 2.

Fig. 5 is a specific structural diagram of the cleaning roller in fig. 2 from another view angle.

In the figure: 1. a chassis; 11. a support bar; 111. a support pillar; 112. a support plate; 12. a bolt; 13. a wind-up roll; 14. a heat dissipation port; 15. a motor; 16. a shutter; 17. a lead-in roller; 18. a guide roller; 2. a cylinder; 21. a movable plate; 22. a bearing plate; 23. a screw rod; 24. a support; 25. a connecting rod; 26. a compression roller; 27. a spring; 28. an ironing cylinder; 3. a collection box; 31. a cleaning roller; 32. a baffle plate; 33. pipe passing; 4. a fan; 41. an air supply pipe; 42. a vent pipe; 43. a wind hole; 44. an exhaust duct; 5. a heating box; 51. connecting the pipe; 52. the rod is heated.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Example 1

The textile fabric flattening and ironing process comprises the following steps:

Example 2

Referring to fig. 1-5, the ironing device includes a case 1, an air cylinder 2 and a heating box 5 installed in the case 1, two opposite support rods 11 are arranged on the surface of the case 1, a wind-up roller 13 is arranged between the two support rods 11, a lead-in roller 17 is arranged on one side of the case 1 away from the wind-up roller 13, material troughs parallel to the lead-in roller 17 are arranged at both ends of the case 1, at least one guide roller 18 is arranged in the case 1, the air cylinder 2 is arranged at the top end of the case 1, a bearing plate 22 is fixedly connected to a piston rod at the output end of the air cylinder 2, supports 24 are arranged at both ends of the bearing plate 22, a press roller 26 is movably arranged between the two supports 24, at least one screw rod 23 is movably inserted on the bearing plate 22, and the top end of each screw rod 23 is connected with the corresponding inner wall of the case 1; and the bottom end surface of each screw rod 23 is sleeved with a spring 27; one end of each spring 27 far away from the bearing plate 22 is connected with a movable plate 21, the bottom end of the movable plate 21 is provided with an ironing cylinder 28 parallel to the guide rollers 18, the bottom end of the inner wall of the case 1 is provided with two opposite support columns 111, the top ends of the two support columns 111 are fixedly connected with support plates 112 corresponding to the positions of the ironing cylinders 28, one end of the heating box 5 is provided with an adapting pipe 51, one end of the adapting pipe 51 far away from the heating box 5 is provided with a heating rod 52, a through hole is arranged in the ironing cylinder 28, one end of the heating rod 52 extends into the through hole and a gap is reserved between the heating rod and the inner wall of the through hole, the fabric is conveyed into the case 1 along a trough by a guide-in roller 17, the fabric is conveyed along the plurality of guide rollers 18 in the case 1 in a sliding manner, the fabric is convenient to be wound with the wind-up roller 13 at the other end of the case 1, in the process of conveying the fabric, the bearing plate 22 fixedly connected with a piston rod belt at the output end of the cylinder 2 is vertically moved by driving the cylinder 2, thereby driving the bracket 24 and the compression roller 26 which are connected at two ends to move synchronously, leading the compression roller 26 to flatten the conveyed fabric, being convenient for leading the fabric to be flat before ironing, ensuring the smoothness of subsequent ironing, preventing the fabric from wrinkling during conveying, leading the bearing plate 22 which moves vertically to be matched with the spring 27 elastically, avoiding the surface of the fabric from being burnt and damaged due to overlarge clamping force during ironing by the buffer action of the spring 27, effectively ensuring the ironing effect of textile fabric, driving the connected movable plate 21 to move, leading the movable plate 21 to drive the ironing cylinder 28 to drive one end of the supporting plate 112 synchronously, leading the ironing cylinder 28 to be in sliding contact with the fabric on the supporting plate 112, being convenient for ironing the conveyed fabric, leading the connecting pipe 51 to be made of metal hose material, leading the heating box 5 to carry out heating treatment, leading the heated heat to heat the heating rod 52 by the connecting pipe 51, the heat emitted by the heating rod 52 facilitates heating of the ironing cartridge 28, so that the ironing cartridge 28 is heated.

Still be provided with fan 4 in the quick-witted case 1, the output of fan 4 is connected with blast pipe 41, the surface of blast pipe 41 is connected with two relative exhaust pipes 44, two exhaust pipes 44 all are located the left side of ironing section of thick bamboo 28, wind hole 43 has all been seted up to the relative one end of two exhaust pipes 44 hollow shafts, the surface of blast pipe 41 still is connected with ventilation pipe 42, through driving fan 4, make the wind that fan 4 produced by blast pipe 41 leading-in to exhaust pipe 44 in, the wind hole 43 of seting up on the exhaust pipe 44 is bloied to the surface fabric again, the surface fabric after making the ironing obtains timely cooling, be convenient for collect the surface fabric after ironing, and the work efficiency is accelerated.

Textile fabric levels ironing process still includes the clearance subassembly, the clearance subassembly includes baffle 32, it is provided with the cleaning roller 31 that parallels with compression roller 26 to rotate on the baffle 32, the bottom of baffle 32 is equipped with the siphunculus 33 relative with cleaning roller 31, the one end of siphunculus 33 is connected with ventilation pipe 42's corresponding one end, and the other end of siphunculus 33 is connected with collecting box 3, collecting box 3 is installed on quick-witted case 1's surface, cleaning roller 31 rotates and settles on baffle 32, can carry out sliding contact with the surface fabric of carrying, be convenient for clear up the surface fabric before ironing, realize the cleanness on surface fabric, the impurity of clearance slides to siphunculus 33 department, blow impurity by ventilation pipe 42 that siphunculus 33 one end is connected, make in the leading-in collecting box 3 of impurity, be convenient for carry out effectual collection processing to the impurity after the clearance.

The both ends of bearing plate 22 still are equipped with connecting rod 25, and the one end that bearing plate 22 was kept away from to two connecting rods 25 is all articulated through the corresponding one end of axle piece with support 24, and the cooperation between connecting rod 25 and the support 24 is used, can form stable triangle-shaped, is convenient for strengthen the stability that compression roller 26 removed.

Inclined plates are arranged on two sides of the movable plate 21, a heat radiating port 14 corresponding to the inclined plates is arranged at the top end of the case 1, the inclined plates are used for preventing steam generated in the ironing process from contacting with a structure on the movable plate 21, and the arranged heat radiating port 14 is convenient for exhausting excessive waste heat generated by ironing.

The supporting rod 11 is rotatably inserted with a bolt 12, the surface of the case 1 is provided with a screw hole matched with the bolt 12, the supporting rod 11 is driven to move away from the winding roller 13 at one end of the case 1 to adjust the position, the thickness of the fabric of different specifications can be adjusted conveniently, the bolt 12 is rotated to be inserted into the corresponding screw hole, and the adjusted supporting rod 11 can be fixed conveniently.

The fixed sunshade 16 that is provided with in both ends of quick-witted case 1, two sunshades 16 all are located the top of silo, and the surface mounting of quick-witted case 1 has motor 15, and motor 15's output and one of them deflector roll 18's corresponding one end fixed connection, and sunshade 16 is used for sheltering from the surface fabric, prevents that impurity from falling on the surface fabric.

The working principle of the embodiment is specifically that firstly, the fabric is conveyed into the case 1 along the trough by the guide-in roller 17, the fabric is made to pass through the bottoms of the guide rollers 18 in a sliding manner, pass through the bottom of the cleaning roller 31 and contact with the cleaning roller, pass through the bottom of the pressing roller 26 and the ironing cylinder 28 without contacting with the pressing roller and the ironing cylinder, and finally pass through the space between the two air supply pipes 41 and wind the winding roller 13, the surface of the fabric is cleaned by the passing cleaning roller 31, the fabric is cleaned before being ironed, the cleaned impurities slide to the through pipe 33, the impurities are blown by the air pipe 42 connected with one end of the through pipe 33, the impurities are led into the collection box 3, the cleaned impurities are conveniently and effectively collected, then the bearing plate 22 fixedly connected with the piston rod belt at the output end of the air cylinder 2 is vertically moved by driving the air cylinder, so as to drive the support 24 connected with the two ends to synchronously move with the pressing roller 26, the pressing roller 26 is used for flattening the conveyed fabric, so that the fabric is flattened before ironing, smoothness of subsequent ironing is guaranteed, and the fabric in the conveying process is prevented from wrinkling, the bearing plate 22 moving vertically is matched with the spring 27 elastically, through the buffer action of the spring 27, the situation that the surface of the fabric is scalded due to too large clamping force during ironing can be avoided, the ironing effect of the textile fabric is effectively guaranteed, the connected movable plate 21 is driven to move, the movable plate 21 drives the ironing cylinder 28 to be driven to one end of the supporting plate 112 synchronously, the ironing cylinder 28 is in sliding contact with the fabric on the supporting plate 112, so that the conveyed fabric is ironed conveniently, the heating box 5 is used for heating, the heated heat is used for heating the heating rod 52 through the connecting pipe 51, the heat emitted by the heating rod 52 is used for heating the ironing cylinder 28 conveniently, and the ironing cylinder 28 achieves the heating effect, the surface fabric after ironing is carried to between two blast pipes 41, through drive fan 4, makes the wind that fan 4 produced by blast pipe 41 leading-in to exhaust pipe 44 in, the wind hole 43 of seting up on the exhaust pipe 44 is bloied to the surface fabric again, makes the surface fabric after ironing obtain timely cooling, is convenient for collect the surface fabric after ironing for work efficiency.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The textile fabric flattening and ironing process is characterized by sequentially comprising the following steps of:

2. The textile fabric flattening and ironing process according to claim 1, characterized in that: the ironing device comprises a case (1), an air cylinder (2) and a heating box (5) installed in the case (1), wherein two opposite support rods (11) are arranged on the surface of the case (1), a winding roller (13) is arranged between the two support rods (11), a leading-in roller (17) is arranged on one side, away from the winding roller (13), of the case (1), material grooves parallel to the leading-in roller (17) are formed in the two ends of the case (1), at least one guide roller (18) is arranged in the case (1), the air cylinder (2) is arranged at the top end of the case (1), a piston rod of the output end of the air cylinder (2) is fixedly connected with a bearing plate (22), supports (24) are arranged at the two ends of the bearing plate (22), a press roller (26) is movably arranged between the two supports (24), and at least one lead screw (23) is movably inserted in the bearing plate (22), the top end of each screw rod (23) is connected with the corresponding inner wall of the case (1); a spring (27) is sleeved on the bottom end surface of each screw rod (23); every spring (27) are kept away from the one end of bearing plate (22) is connected with fly leaf (21), the bottom of fly leaf (21) be provided with an ironing section of thick bamboo (28) that deflector roll (18) parallel, the inner wall bottom of quick-witted case (1) is provided with two relative support column (111), two the equal fixedly connected with in top of support column (111) with press the corresponding backup pad (112) in section of thick bamboo (28) position, the one end of heating cabinet (5) is provided with linking pipe (51), the one end of keeping away from in linking pipe (51) heating cabinet (5) is equipped with heating rod (52), it has the through-hole to open in an ironing section of thick bamboo (28), the one end of heating rod (52) stretch into in the through-hole, and with leave the clearance between the inner wall of through-hole.

3. The textile fabric flattening and ironing process according to claim 2, characterized in that: still be provided with fan (4) in quick-witted case (1), the output of fan (4) is connected with blast pipe (41), the surface of blast pipe (41) is connected with two relative exhaust pipe (44), two exhaust pipe (44) all are located the left side of ironing cylinder (28), two wind hole (43) have all been seted up to the relative one end of exhaust pipe (44) hollow shaft, the surface of blast pipe (41) still is connected with ventilation pipe (42).

4. The textile fabric flattening and ironing process according to claim 3, characterized in that: the textile fabric flattening and ironing process further comprises a cleaning assembly, the cleaning assembly comprises a baffle plate (32), a cleaning roller (31) parallel to the pressing roller (26) is rotatably arranged on the baffle plate (32), a through pipe (33) opposite to the cleaning roller (31) is arranged at the bottom end of the baffle plate (32), one end of the through pipe (33) is connected with one corresponding end of the ventilation pipe (42), the other end of the through pipe (33) is connected with a collecting box (3), and the collecting box (3) is installed on the outer surface of the case (1).

5. The textile fabric flattening and ironing process according to claim 2, characterized in that: connecting rods (25) are further arranged at two ends of the heavy bearing plate (22), and one ends, far away from the bearing plate (22), of the two connecting rods (25) are hinged to corresponding ends of the supports (24) through shaft blocks.

6. The textile fabric flattening and ironing process according to claim 2, characterized in that: inclined plates are arranged on two sides of the movable plate (21), and a heat dissipation opening (14) corresponding to the inclined plates is formed in the top end of the case (1).

7. The textile fabric flattening and ironing process according to claim 2, characterized in that: the supporting rod (11) is rotatably inserted with a bolt (12), and the surface of the case (1) is provided with a screw hole matched with the bolt (12).

8. The textile fabric flattening and ironing process according to claim 2, characterized in that: fixed sunshade (16) that is provided with in both ends of quick-witted case (1), two sunshade (16) all are located the top of silo, the surface mounting of machine case (1) has motor (15), the output and one of them of motor (15) the corresponding one end fixed connection of deflector roll (18).