CN114737047B - Method for processing ore and material for refining metal - Google Patents

Method for processing ore and material for refining metal Download PDF

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CN114737047B
CN114737047B CN202210320838.3A CN202210320838A CN114737047B CN 114737047 B CN114737047 B CN 114737047B CN 202210320838 A CN202210320838 A CN 202210320838A CN 114737047 B CN114737047 B CN 114737047B
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ore
roasting
flotation
temperature
copper
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CN114737047A (en
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赵江晨
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Beijing Qianye Technology Co ltd
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Beijing Qianye Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/02Roasting processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • C22B1/2406Binding; Briquetting ; Granulating pelletizing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention relates to a method for treating ores, which is characterized in that the ores are roasted in a reducing atmosphere at a roasting temperature of 600-850 ℃. The ore treatment method has the advantages that: 1) Reducing and roasting at the middle and low temperature of 600-850 ℃, so that kiln forming phenomenon caused by sintering is avoided, and the production process is easy to control; the roasting temperature is low, the manufacturing cost of process equipment is low, the manufacture is easy, the maintenance is easy, and the energy consumption is low; 2) The method is selective reduction roasting, and can process various ores; 3) The method can be roasting by adopting a rotary kiln, and is suitable for large-scale industrial production.

Description

Method for processing ore and material for refining metal
Technical Field
The invention relates to a method for processing ores and materials for refining metals.
Background
Arsenic-containing ores as a raw material for refining metals present process difficulties in metal smelting. Because the existing ore roasting method is oxidation roasting, arsenic in the ore is oxidized to generate arsenic trioxide after the oxidation roasting, and the arsenic trioxide has toxicity and is difficult to process. Therefore, how to avoid the generation of toxic products for arsenic-containing ores is one of the technical problems that are urgently needed to be solved in the art.
Disclosure of Invention
One of the purposes of the present invention is to overcome the shortcomings of the prior art and provide an ore processing method for reducing the generation of harmful substances and a material for refining metals.
In order to achieve the above purpose, the present invention is realized by the following technical scheme:
a method for treating an ore, characterized in that the ore contains arsenic or contains sulfur and arsenic, and the ore is roasted in a reducing atmosphere at a roasting temperature of 600-850 ℃.
According to one embodiment of the invention, the ore is roasted in the roasting zone, the temperatures being different from each other in the roasting zone by a maximum of 50-250 ℃.
According to one embodiment of the invention, the temperature of the roasting zone is 50-250 ℃ higher at the highest temperature than at the lowest temperature.
According to one embodiment of the invention, the temperature at the highest temperature in the calcination zone is 650-850 ℃.
According to one embodiment of the invention, the ore is preheated to 300-580 ℃ and then calcined.
According to one embodiment of the invention, the ore is pre-heated at 300-580 ℃ for 20-300 minutes before roasting.
According to one embodiment of the invention, the ore is roasted in a roasting device, after being preheated in the roasting device at 300-580 ℃ for 20-300 minutes, and then roasted at 600-850 ℃ for 20-200 minutes.
According to one embodiment of the invention, firing is performed in a firing device having an inlet and an outlet; the temperature at the inlet of the roasting device is 300-580 ℃, and the temperature at the outlet of the roasting device is 650-850 ℃.
According to one embodiment of the invention, the reducing atmosphere is realized for a roasting reducing agent.
According to one embodiment of the invention, the reducing agent comprises char and/or coal.
According to one embodiment of the invention, the char comprises charcoal, coke and/or activated carbon.
According to one embodiment of the invention, the reducing agent is added in an amount of 1% to 20% by weight of the ore.
According to one embodiment of the invention, the ore is post-roasted with additives including calcium chloride, copper chloride, sodium chloride and/or magnesium chloride.
According to one embodiment of the invention, the calcium chloride, copper chloride, sodium chloride and/or magnesium chloride are used in an amount of 5 to 25% by weight of the ore.
According to one embodiment of the invention, the ore is post-roasted with additives comprising one, two or three of a sulphur-containing material, a copper-containing material and an iron-containing material, respectively, or one, two or three of a sulphur-containing material, a copper-containing material and an iron-containing material, respectively.
According to one embodiment of the invention, the sulfur-containing material has a sulfur content of 0.5% to 20% by weight of the ore; the copper content in the copper-containing material is 0.5-20% of the weight of the ore.
According to one embodiment of the invention, the sulfur-containing material is elemental sulfur, a sulfur compound, or a sulfur compound-containing material; the copper-containing material is a copper simple substance, a copper compound or a material containing the copper compound; in the material containing sulfur and copper, copper and sulfur exist in the form of simple substances and/or compounds.
According to one embodiment of the invention, the material containing both sulfur and copper is a copper sulfide mineral; the copper sulfide mineral is chalcopyrite, chalcocite, cerulous copper, bornite, squaraine, tetrahedrite, tennantite and/or enargite.
According to one embodiment of the invention, the additive is added to the ore and then calcined, the additive comprising clay minerals, the clay minerals being added in an amount of 0.5% -10% of the ore, the clay minerals being selected from kaolinite, montmorillonite, attapulgite, sepiolite, rectorite, and/or diatomaceous earth.
According to one embodiment of the invention, additives are added to the ore, and the raw materials and the additives are mixed and pelletized and then calcined; the reducing agent is completely pelletized with the raw material and then baked, or is partially pelletized with the raw material and is partially not pelletized with the raw material.
According to one embodiment of the invention, the calcined product is cooled in a liquid, in a reducing gas or under a solid landfill.
According to one embodiment of the invention, the calcined product is directly subjected to liquid cooling.
According to one embodiment of the invention, the product after the cooling treatment is ground.
According to one embodiment of the invention, after grinding, a flotation step is also included, said flotation comprising roughing, scavenging and refining, resulting in a product enriched in the target metal.
According to one embodiment of the invention, tailings obtained by flotation are subjected to magnetic separation to obtain iron concentrate.
According to one embodiment of the invention, it comprises the steps of:
1) Providing an additive, mixing ore and the additive, and pelletizing;
2) Preheating the pellets for 20-300 minutes at 300-580 ℃; then roasting for 20-200min at 600-850 ℃;
3) Cooling the roasted product in liquid, cooling in reducing gas or cooling under the burying of solid, and grinding the cooled roasting balls;
4) And (3) grinding, and then, entering a flotation process, and carrying out flotation to obtain gold concentrate.
According to one embodiment of the invention, step 5) is further comprised: and the flotation tailings enter a magnetic separation process to produce iron ore concentrate.
According to one embodiment of the invention, the ore is a roasted ore and/or a non-roasted ore.
The material for refining metal is characterized in that the material is obtained by adopting the method, and the granularity is 0.03-10 mm after grinding.
The ore treatment method has the advantages that:
1) Reducing and roasting at the middle and low temperature of 600-850 ℃, so that kiln forming phenomenon caused by sintering is avoided, and the production process is easy to control; the roasting temperature is low, the manufacturing cost of process equipment is low, the manufacture is easy, the maintenance is easy, and the energy consumption is low;
2) The method is selective reduction roasting, and can process various ores containing arsenic;
3) The method can adopt rotary kiln roasting, and is suitable for large-scale industrial production;
4) The invention can enrich various valuable elements contained in the ore, such as gold, silver, copper and the like, and can avoid generating harmful arsenic trioxide;
5) The flotation and magnetic separation have higher separation and enrichment efficiency, and are suitable for large-scale industrial production;
6) The clean production technology is adopted, so that the harm of ores can be eliminated, and secondary environmental pollution can not be caused;
7) Ore can be utilized to the maximum extent, and zero emission of tailings is basically realized;
8) The scavenging tailings enter a magnetic separation process, and iron concentrate is produced through rough concentration, concentration and scavenging;
9) The magnetic separation tailings are high-silicon slag and can be utilized by building material industry and cement factories.
The method can be used for large-scale industrial production by using a rotary kiln, a flotation machine and a magnetic separator, and ore can be used for producing concentrate and iron concentrate enriched with target metals.
In conclusion, the invention is easy to realize by adopting the technical process; the conventional common equipment is adopted, so that the construction investment is greatly reduced and the production cost is reduced under the same construction scale; there is basically no requirement on raw materials, and various ores containing arsenic can be treated. The invention can produce high-grade bulk concentrate and iron concentrate. The method of the invention is a production technology which has low investment, low cost, simple process, no environmental pollution and suitability for various roasted ores or non-roasted ores.
In the method, calcium chloride is dissolved in water when cooled after roasting, and the rest materials are ground; the rest of calcium chloride is dissolved in water in the grinding process, the calcium chloride can be recovered by using a filter pressing method, and the recovered calcium chloride can be used for pelletizing, so that the calcium chloride can be recovered for recycling, and the cost is saved.
Detailed Description
The present invention will be further specifically described with reference to the following examples.
The method of treating ores of the present invention may be used to treat ores containing arsenic, or ores containing sulfur and arsenic, for the enrichment of metals of the gold, silver, nickel, cobalt, platinum group, copper, lead, zinc, tin, antimony, cadmium and/or bismuth.
The ore suitable for the method comprises raw ore and also comprises concentrate or tailings after the raw ore is treated.
The method comprises the steps of flotation and magnetic separation: feeding the ground materials into a flotation system for roughing, scavenging and selecting, wherein each flotation operation is separated into two products, namely foam and underflow; wherein, the mineral separation agent is added into the material firstly, and the rough separation operation is carried out after stirring; the roughing foam-rough concentrate enters the concentration operation without adding any medicament, the concentration foam after two to three times of concentration is the mineral separation product-mixed alloy concentrate, the concentration underflow-middling 1 sequentially returns to the former operation to form closed-circuit mineral separation, and does not return to the former operation to form open-circuit mineral separation; the roughing underflow is added with beneficiation reagent and then enters scavenging operation, scavenging foam-middling 2 sequentially returns to the former operation to form closed-circuit beneficiation, and does not return to the former operation to form open-circuit beneficiation. The underflow after the second to third scavenging is the flotation tailings and enters a magnetic separation system.
In the flotation process, the roughing-added mineral separation agent comprises sodium carbonate or lime, copper sulfate, xanthate, black powder and foaming agent, the scavenging-added mineral separation agent comprises sodium carbonate or lime, xanthate, black powder and foaming agent, and the scavenging-added mineral separation agent is not added.
Examples
A method of processing ore comprising the steps of:
1) Taking ore toxic sand and additives; sulfur and arsenic are contained in the arsenopyrite;
the additives are shown in the table, calculated on the weight of the ore.
Fully mixing the ore raw materials and the additives, pelletizing, wherein the grain diameter is 5-10mm and the proportion is more than 90%.
2) Pellet preheating, preheating temperature and time are shown in the table below. The preheated pellet is roasted, the roasting device is provided with a roasting area, the pellet enters the roasting area from an inlet of the roasting area, moves to an outlet of the roasting area at a constant speed, and is output from the outlet to the outside of the roasting area. The highest and lowest temperatures of the firing zone and the firing time are shown in the table below. The calcination is carried out in a reducing atmosphere, and the oxygen content in the calcination tail gas is monitored to be 1.0% or less.
3) The calcine balls output from the outlet of the roasting area directly enter water for cooling so as to prevent the calcine from being oxidized. Grinding after cooling, wherein the grinding fineness is 0.03-0.05mm and accounts for more than 80%.
4) And (3) feeding the ground material into a flotation system, and performing flotation to obtain gold concentrate.
Flotation may be carried out using existing flotation processes, such as roughing, scavenging and beneficiation operations in a flotation system, each flotation operation separated into two products, froth and underflow. Wherein, mineral processing reagent is added first to the material and carries out rough concentration operation after stirring, and the mineral processing reagent added by rough concentration is: 4000g/t of sodium carbonate, 350g/t of copper sulfate, 200g/t of xanthate, 100g/t of black drug and 50g/t of No. 2 oil. The roughing foam-rough concentrate is not added with any medicament and enters the concentration operation, the concentration foam is the mineral separation product-mixed alloy concentrate, the concentration underflow-middling 1 sequentially returns to the former operation to form closed-circuit mineral separation, and the open-circuit mineral separation is formed when the concentration underflow-middling 1 does not return. The roughing underflow enters scavenging operation after adding beneficiation reagent, and the scavenged beneficiation reagent is as follows: 2000g/t of sodium carbonate, 120g/t of xanthate, 80g/t of black drug and 30g/t of No. 2 oil. The scavenging foam-middling 2 sequentially returns to the former operation to form closed-circuit ore dressing, and does not return to the former operation to form open-circuit ore dressing.
The flotation process in the following examples uses a secondary sweep and secondary beneficiation process, and uses an open circuit beneficiation.
The ore treatment method has the advantages that:
1) Reducing and roasting at the middle and low temperature of 600-850 ℃, so that kiln forming phenomenon caused by sintering is avoided, and the production process is easy to control; the roasting temperature is low, the manufacturing cost of process equipment is low, the manufacture is easy, the maintenance is easy, and the energy consumption is low;
2) The method is selective reduction roasting, and can process various ores containing arsenic;
3) The method can adopt rotary kiln roasting, and is suitable for large-scale industrial production;
4) The invention can enrich various valuable elements contained in the ore, such as gold, silver, copper and the like, and can avoid generating harmful arsenic trioxide;
5) The flotation and magnetic separation have higher separation and enrichment efficiency, and are suitable for large-scale industrial production;
6) The clean production technology is adopted, so that the harm of ores can be eliminated, and secondary environmental pollution can not be caused;
7) Ore can be utilized to the maximum extent, and zero emission of tailings is basically realized;
8) The scavenging tailings enter a magnetic separation process, and iron concentrate is produced through rough concentration, concentration and scavenging;
9) The magnetic separation tailings are high-silicon slag and can be utilized by building material industry and cement factories.
The method can be used for large-scale industrial production by using a rotary kiln, a flotation machine and a magnetic separator, and ore can be used for producing concentrate and iron concentrate enriched with target metals.
In conclusion, the invention is easy to realize by adopting the technical process; the conventional common equipment is adopted, so that the construction investment is greatly reduced and the production cost is reduced under the same construction scale; there is basically no requirement on raw materials, and various ores containing arsenic can be treated. The invention can produce high-grade bulk concentrate and iron concentrate. The method of the invention is a production technology which has low investment, low cost, simple process, no environmental pollution and suitability for various roasted ores or non-roasted ores.
In the method, calcium chloride is dissolved in water when cooled after roasting, and the rest materials are ground; the rest of calcium chloride is dissolved in water in the grinding process, the calcium chloride can be recovered by using a filter pressing method, and the recovered calcium chloride can be used for pelletizing, so that the calcium chloride can be recovered for recycling, and the cost is saved.
The above is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions or improvements within the spirit of the present invention are intended to be covered by the claims of the present invention.

Claims (11)

1. A method of processing ore, comprising the steps of:
1) The ore contains sulfur and arsenic, an additive and a reducing agent are provided, and the ore and the additive are mixed and pelletized; the additive comprises calcium chloride, copper chloride, sodium chloride and/or magnesium chloride; the dosage of the calcium chloride, the copper chloride, the sodium chloride and/or the magnesium chloride is 5-25% of the weight of the ore; the additive comprises copper sulfide minerals; the copper sulfide mineral is chalcopyrite, chalcocite, cerulous copper, bornite, squaraine, tetrahedrite, tennantite and/or enargite; the reducing agent is roasted after being pelletized with the ore in whole, or is partially pelletized with the ore and is partially not pelletized with the ore;
2) Roasting in a roasting device, the roasting device having an inlet and an outlet; the temperature at the inlet of the roasting device is 300-580 ℃, and the temperature at the outlet of the roasting device is 650-850 ℃; preheating the pellets for 20-300 minutes at 300-580 ℃; roasting at 600-850 ℃ for 20-200min; roasting the pellets in a reducing atmosphere;
3) Cooling the roasted product in liquid, cooling in reducing gas or cooling under the burying of solid, and grinding the cooled roasting balls; the fineness of the ground ore is 0.03-0.05mm and accounts for more than 80 percent;
4) And (3) grinding, and then, entering a flotation process, and carrying out flotation to obtain gold concentrate.
2. A method of treating ore as claimed in claim 1 wherein the ore is roasted in a roasting zone where the temperature difference is up to 50 ℃ to 250 ℃ from place to place.
3. The method of claim 1, wherein the temperature at the highest temperature in the roasting zone is 650 ℃ to 850 ℃.
4. The method of claim 1, wherein the reducing atmosphere is a roasting reducing agent.
5. The method of claim 4, wherein the reducing agent comprises char and/or coal.
6. The method of claim 5, wherein the char comprises charcoal, coke and/or activated carbon.
7. The method for treating ore according to claim 5, wherein the addition amount of the reducing agent is 1% -20% by weight of the ore.
8. The method for processing ore according to claim 1, wherein the additive is added to the ore and then calcined, and the additive comprises clay minerals, wherein the clay minerals are added in an amount of 0.5% -10% of the ore, and the clay minerals are selected from kaolinite, montmorillonite, attapulgite, sepiolite, rectorite, and/or diatomaceous earth.
9. The method of claim 1, further comprising a flotation step after grinding, wherein the flotation comprises roughing, scavenging and beneficiating to produce a product enriched in the target metal.
10. The method for processing ores according to claim 9, wherein tailings obtained by flotation are subjected to magnetic separation to obtain iron concentrates.
11. The method of ore processing according to claim 10, further comprising step 5): and the flotation tailings enter a magnetic separation process to produce iron ore concentrate.
CN202210320838.3A 2021-04-01 2022-03-29 Method for processing ore and material for refining metal Active CN114737047B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86105982A (en) * 1986-09-03 1988-04-20 昆明工学院 Cryogenic vulcanization roasting-beneficiating method reclaims copper, gold and silver
CN104404261A (en) * 2014-12-11 2015-03-11 江西一元再生资源有限公司 Method of performing chloridizing roasting to synchronously reduce and recover gold and iron from gold concentrate cyanide tailings
CN106222398A (en) * 2016-08-25 2016-12-14 北京矿冶研究总院 Method for roasting arsenic-containing material to deeply remove arsenic
CN106498177A (en) * 2016-09-23 2017-03-15 北京科技大学 In a kind of baking cyaniding tailings, gold and silver iron is reclaimed and synchronous innoxious method
CN111363929A (en) * 2020-04-15 2020-07-03 昆明理工大学 Gold ore dressing and smelting combined recovery process

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86105982A (en) * 1986-09-03 1988-04-20 昆明工学院 Cryogenic vulcanization roasting-beneficiating method reclaims copper, gold and silver
CN104404261A (en) * 2014-12-11 2015-03-11 江西一元再生资源有限公司 Method of performing chloridizing roasting to synchronously reduce and recover gold and iron from gold concentrate cyanide tailings
CN106222398A (en) * 2016-08-25 2016-12-14 北京矿冶研究总院 Method for roasting arsenic-containing material to deeply remove arsenic
CN106498177A (en) * 2016-09-23 2017-03-15 北京科技大学 In a kind of baking cyaniding tailings, gold and silver iron is reclaimed and synchronous innoxious method
CN111363929A (en) * 2020-04-15 2020-07-03 昆明理工大学 Gold ore dressing and smelting combined recovery process

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