CN114719707A - Device and method for detecting cylinder cylindrical surface slot line precision based on projection track restoration - Google Patents
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Abstract
本发明涉及光学精密仪器检测设备与方法,具体涉及一种基于投影轨迹复原的柱体柱面槽线精度检测装置及检测方法,用于解决现有柱面槽线精度检测方法存在操作复杂、智能化程度低、效率低下、测试精度不稳定,导致无法满足高精度以及批量化检测需求的不足之处。该基于投影轨迹复原的柱体柱面槽线精度检测装置包括环形转台、标记板、标记笔、平移台和调整组件;本发明采用标记笔作为柱面槽线的引接点在标记板上对柱面槽线进行轨迹复原,可实现自动化智能操作、全程稳定测试的效果,可满足各类光学载荷对柱面槽线的高精度检测要求。同时,本发明公开一种基于投影轨迹复原的柱体柱面槽线精度检测方法。
The invention relates to detection equipment and methods for optical precision instruments, in particular to a detection device and a detection method for the accuracy of cylindrical grooves based on projection trajectory restoration, which are used to solve the problems of complicated operation and intelligent operation in the existing detection methods for the accuracy of cylindrical grooves. Due to the low degree of automation, low efficiency, and unstable test accuracy, it is unable to meet the needs of high precision and batch testing. The device for detecting the accuracy of cylindrical groove lines based on projection trajectory restoration includes an annular turntable, a marking board, a marking pen, a translation stage and an adjustment assembly; the present invention adopts the marking pen as the lead point of the cylindrical groove line to align the column on the marking board. The track restoration of the surface groove line can realize the effect of automatic intelligent operation and stable testing throughout the whole process, and can meet the high-precision detection requirements of various optical loads on the cylindrical surface groove line. At the same time, the invention discloses a method for detecting the accuracy of cylindrical groove lines based on projection trajectory restoration.
Description
技术领域technical field
本发明涉及光学精密仪器检测设备与方法,具体涉及一种基于投影轨迹复原的柱体柱面槽线精度检测装置及检测方法。The invention relates to detection equipment and methods for optical precision instruments, in particular to a detection device and detection method for the accuracy of cylindrical groove lines based on projection trajectory restoration.
背景技术Background technique
随着地面和航空及航天领域成像需求的增多,用于成像的精密光学载荷的研制开发也日益迫切。为了满足精密光学载荷的视场变化等需求,部分光学元件之间的间隔要实现精确的调整变化,通过柱面槽线驱动导柱带动光学元件运动是满足精密光学载荷系统高集成度和高精度要求的一种常用创新应用方式。With the increasing demand for imaging on the ground and in the aviation and aerospace fields, the research and development of precision optical payloads for imaging is becoming more and more urgent. In order to meet the requirements of the field of view change of the precision optical load, the interval between some optical components must be adjusted accurately. The cylindrical groove line drives the guide post to drive the movement of the optical components to meet the high integration and high precision of the precision optical load system. A common innovative application method required.
柱面槽线的加工需要依据技术指标设计完成,但在实际加工过程中,受到零部件金属材料特性、加工工艺等影响,导致零部件加工过程中或加工后产生变形,从而引起柱面槽线的加工精度降低,无法确保柱面槽线准确调整光学元件之间的间隔,进而影响光学载荷和精密仪器的使用效果,因此,对加工后的柱面槽线精度进行精确检测,是确认柱面槽线加工精度非常重要的一个环节。The machining of the cylindrical groove line needs to be designed according to the technical indicators, but in the actual processing process, affected by the characteristics of the metal material of the parts and the processing technology, etc., the parts will be deformed during or after processing, thus causing the cylindrical groove line. The machining accuracy is reduced, and it is impossible to ensure that the cylindrical groove line can accurately adjust the interval between optical elements, thereby affecting the optical load and the use effect of precision instruments. Therefore, the accurate detection of the accuracy of the cylindrical groove line after processing is to confirm the cylindrical A very important part of groove line machining accuracy.
在现有技术中,柱面槽线精度检测方法包括通过三坐标设备、直线位移计、光栅检测以及图像检测等设备对柱面槽线进行的多重精度检测,其检测过程存在操作复杂、智能化程度低、效率低下、测试精度不稳定等不足之处,通常需要人工记录测量过程中的大量测量点数据,最后将测量结果与加工数据进行比较,以检验柱面槽线加工的精度,受制于测量数据点的巨大数量,导致现有柱面槽线精度检测方法的效率非常低,而且由于需要不断通过人工手动调整测量设备,导致测量误差较大,无法满足高精度以及批量化检测的需求。In the prior art, the detection method for the accuracy of the cylindrical groove line includes multiple precision detection of the cylindrical groove line by three-coordinate equipment, linear displacement meter, grating detection, image detection and other equipment, and the detection process is complicated and intelligent. Inadequacies such as low level, low efficiency, and unstable test accuracy usually require manual recording of a large number of measurement point data in the measurement process, and finally compare the measurement results with the processing data to verify the accuracy of cylindrical groove processing. Due to the huge number of measurement data points, the efficiency of the existing cylindrical groove line accuracy detection method is very low, and due to the need to continuously manually adjust the measurement equipment, the measurement error is large, which cannot meet the needs of high precision and batch detection.
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决现有柱面槽线精度检测方法存在操作复杂、智能化程度低、效率低下、测试精度不稳定,导致无法满足高精度以及批量化检测需求的不足之处,而提供一种基于投影轨迹复原的柱体柱面槽线精度检测装置及方法。The purpose of the present invention is to solve the problems of complicated operation, low intelligence, low efficiency, and unstable test accuracy in the existing cylindrical groove line accuracy detection method, resulting in the inability to meet the requirements of high precision and batch detection, and to provide a A device and method for detecting the accuracy of cylindrical groove lines based on projection trajectory restoration.
为了解决上述现有技术所存在的不足之处,本发明提供了如下技术解决方案:In order to solve the deficiencies existing in the above-mentioned prior art, the present invention provides the following technical solutions:
一种基于投影轨迹复原的柱体柱面槽线精度检测装置,其特殊之处在于:包括环形转台、标记板、标记笔、平移台和调整组件;A cylinder-cylindrical groove line accuracy detection device based on projection trajectory restoration, which is special in that it includes an annular turntable, a marking board, a marking pen, a translation stage and an adjustment component;
待检柱体为空心结构,其上具有至少一条柱面槽线,待检柱体包括至少一个等径段,每条柱面槽线位于同一等径段;The cylindrical body to be inspected is a hollow structure with at least one cylindrical groove line on it, the cylindrical body to be inspected includes at least one equal diameter section, and each cylindrical groove line is located in the same equal diameter section;
所述标记板设置在平移台一侧的固定底座上;The marking plate is arranged on a fixed base on one side of the translation stage;
所述平移台上表面设置所述环形转台和调整组件,调整组件包括位于环形转台内的调整台、设置在调整台上的中心轴,以及套设在中心轴上的多个环状滑架,所述中心轴垂直于平移台的运动方向且平行于标记板的标记面,环形转台的旋转轴与中心轴重合;The annular turntable and the adjustment assembly are arranged on the upper surface of the translation stage, and the adjustment assembly includes an adjustment stage located in the annular turntable, a central shaft arranged on the adjustment stage, and a plurality of annular carriages sleeved on the central shaft, The central axis is perpendicular to the movement direction of the translation stage and parallel to the marking surface of the marking plate, and the rotation axis of the annular turntable coincides with the central axis;
待检柱体的每条柱面槽线内设置一个所述标记笔,每个标记笔包括标记部、连接部,以及位于标记部和连接部之间的弹性部,所述连接部与对应的环状滑架连接,且伸入设置在中心轴上的滑槽内,滑槽平行于中心轴轴线。A marking pen is set in each cylindrical groove line of the cylinder to be inspected, and each marking pen includes a marking part, a connecting part, and an elastic part located between the marking part and the connecting part, the connecting part and the corresponding The annular carriage is connected and extends into the chute arranged on the central shaft, and the chute is parallel to the axis of the central shaft.
进一步地,所述连接部与所在柱面槽线的宽度适配,连接部穿过所在柱面槽线与对应的环状滑架螺纹连接,连接部位于柱面槽线内的部分上设置有润滑介质。Further, the connecting portion is adapted to the width of the cylindrical groove line where it is located, the connecting portion passes through the cylindrical groove line where it is located and is threadedly connected to the corresponding annular carriage, and the part of the connecting portion located in the cylindrical groove line is provided with a lubricating medium.
进一步地,所述连接部与所在柱面槽线侧壁之间的配合间隙小于0.01mm。Further, the fitting gap between the connecting portion and the side wall of the cylindrical groove line where it is located is less than 0.01 mm.
进一步地,所述标记板的标记面的平面度不超过0.01mm。Further, the flatness of the marking surface of the marking plate does not exceed 0.01 mm.
同时,本发明提供一种基于投影轨迹复原的柱体柱面槽线精度检测方法,其特殊之处在于,采用上述基于投影轨迹复原的柱体柱面槽线精度检测装置,包括如下步骤:At the same time, the present invention provides a method for detecting the accuracy of a cylindrical groove line based on the restoration of a projection trajectory, the special feature of which is that the above-mentioned device for detecting the accuracy of a cylindrical groove line based on the restoration of the projection trajectory includes the following steps:
步骤1、在环形转台上通过调整组件设置待检柱体,并使待检柱体与环形转台、中心轴同轴;
步骤2、在待检柱体的每条柱面槽线内设置一个标记笔,并将标记笔置于所在柱面槽线的起始端,标记笔位于所在柱面槽线的中心线上且标记笔的中轴线垂直于标记板的标记面;调整标记板位置使标记笔的长度能够满足使标记部与标记板的标记面接触;
步骤3、同时启动平移台和环形转台,平移台带动环形转台平行于标记板的标记面移动,环形转台带动待检柱体旋转,使每条柱面槽线内的标记笔在标记板的标记面标记出所在柱面槽线的轨迹,从而得到待检柱体柱面槽线的平面轨迹复原图;
步骤4、将步骤3所得待检柱体柱面槽线的平面轨迹复原图导入制图软件,与理论柱面槽线的平面轨迹进行叠加比对,得出各条柱面槽线的误差值。
进一步地,步骤3中,所述平移台的移动速度不大于2cm/s,环形转台的旋转速度不大于30°/s。Further, in
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明一种基于投影轨迹复原的柱体柱面槽线精度检测装置,包括环形转台、标记板、标记笔、平移台和调整组件;本发明采用标记笔作为柱面槽线的引接点在标记板上对柱面槽线进行轨迹复原,可实现自动化智能操作、全程稳定测试的效果,可满足各类光学载荷对柱面槽线的高精度检测要求。(1) The present invention is a cylinder-cylindrical groove line accuracy detection device based on projection trajectory restoration, including an annular turntable, a marker board, a marker pen, a translation stage and an adjustment assembly; the present invention uses a marker pen as a guide for the cylindrical groove line. The contact point is used to restore the trajectory of the cylindrical groove line on the marking board, which can realize the effect of automatic intelligent operation and stable testing in the whole process, and can meet the high-precision detection requirements of various optical loads on the cylindrical groove line.
(2)本发明一种基于投影轨迹复原的柱体柱面槽线精度检测方法,采用高精度的环形转台和平移台带动待检柱体移动进行柱面槽线的轨迹复原,再通过将平面轨迹复原图导入制图软件进行叠加比对。整个测试过程只需要进行测量前的一次基准调整和最后的数据导入比对即可完成对圆柱面槽线加工精度的检测,具有调整速度快、操作便捷、测量效率高、测量数据处理简单易行的优点。(2) The present invention is a method for detecting the accuracy of the cylindrical groove line based on the restoration of the projection trajectory. A high-precision annular turntable and a translation stage are used to drive the cylinder to be tested to move to restore the trajectory of the cylindrical groove line. The trajectory restoration map is imported into the mapping software for overlay comparison. The whole testing process only needs one benchmark adjustment before the measurement and the final data import and comparison to complete the detection of the machining accuracy of the cylindrical groove line. It has the advantages of fast adjustment speed, convenient operation, high measurement efficiency, and simple and easy measurement data processing. The advantages.
附图说明Description of drawings
图1为本发明一种基于投影轨迹复原的柱体柱面槽线精度检测装置一个实施例的结构示意图(未显示调整组件);FIG. 1 is a schematic structural diagram of an embodiment of a cylindrical groove line accuracy detection device based on projection trajectory restoration (adjustment components are not shown);
图2为本发明图1实施例中调整组件的结构示意图;FIG. 2 is a schematic structural diagram of the adjustment assembly in the embodiment of FIG. 1 of the present invention;
图3为本发明图1实施例所得的待检柱体柱面槽线平面轨迹复原图。FIG. 3 is a restoration diagram of the plane track of the cylindrical groove line of the cylinder to be inspected obtained in the embodiment of FIG. 1 of the present invention.
附图标记说明如下:01-待检柱体;02-柱面槽线;1-环形转台;2-标记板;3-标记笔,31-标记部,32-弹性部,33-连接部;4-平移台;5-调整组件,51-调整台,52-中心轴,53-环状滑架,54-滑槽。The reference numerals are explained as follows: 01 - cylinder to be inspected; 02 - cylindrical groove line; 1 - annular turntable; 2 - marking plate; 3 - marking pen, 31 - marking part, 32 - elastic part, 33 - connecting part; 4-translation stage; 5-adjustment assembly, 51-adjustment stage, 52-center shaft, 53-ring carriage, 54-chute.
具体实施方式Detailed ways
下面结合附图和示例性实施例对本发明作进一步地说明。The present invention will be further described below with reference to the accompanying drawings and exemplary embodiments.
参照图1和图2,一种基于投影轨迹复原的柱体柱面槽线精度检测装置,包括环形转台1、标记板2、两个标记笔3、平移台4和调整组件5。Referring to FIGS. 1 and 2 , a cylindrical groove line accuracy detection device based on projection trajectory restoration includes an
待检柱体01为空心结构,其上具有至少一条柱面槽线02,待检柱体01包括至少一个等径段,每条柱面槽线02位于同一等径段;本实施例中,待检柱体01为等径柱体,待检柱体01上设置有两条柱面槽线02。The
标记板2设置在平移台4一侧的固定底座上;平移台4上表面设置所述环形转台1和调整组件5,调整组件5包括位于环形转台1内的调整台51、设置在调整台51上的中心轴52,以及套设在中心轴52上的两个环状滑架53,所述中心轴52垂直于平移台4的运动方向且平行于标记板2的标记面,中心轴52上套设有待检柱体01,待检柱体01底面与环形转台1固定连接,待检柱体01、环形转台1均与中心轴52同轴设置。The marking
待检柱体01的每条柱面槽线02内设置一个标记笔3,每个标记笔3包括用于记录待检柱体01柱面槽线02轨迹的标记部31和用于与环状滑架53固定的连接部33,以及位于标记部31和连接部33之间的弹性部32。连接部33穿过所在柱面槽线02与待检柱体01内的环状滑架53螺纹连接,且伸入设置在中心轴52上的滑槽54内,滑槽54平行于中心轴52轴线,使连接部33在所在柱面槽线02内滑动,连接部33与所在柱面槽线02侧壁之间的配合间隙小于0.01mm,连接部33位于柱面槽线02内的部分上设置有润滑介质。A marking
采用上述基于投影轨迹复原的柱体柱面槽线精度检测装置,本发明提供一种基于投影轨迹复原的柱体柱面槽线精度检测方法,包括如下步骤:Using the above-mentioned device for detecting the accuracy of cylindrical groove lines based on projection trajectory restoration, the present invention provides a method for detecting the accuracy of cylindrical groove lines based on projection trajectory restoration, comprising the following steps:
步骤1、在环形转台1上通过调整组件5设置待检柱体01,并使待检柱体01与环形转台1、中心轴52同轴;
步骤2、在待检柱体01的每条柱面槽线02内设置一个标记笔3,并将标记笔3置于所在柱面槽线02的起始端,标记笔3位于所在柱面槽线02的中心线上且标记笔3的中轴线垂直于标记板2的标记面;调整标记板2位置使标记笔3的长度能够满足使标记部31与标记板2的标记面接触;
步骤3、同时启动平移台4和环形转台1,平移台4带动环形转台1平行于标记板2的标记面移动,环形转台1带动待检柱体01旋转,使每条柱面槽线02内的标记笔3的标记部31均能在滑槽54、所在柱面槽线02内同时滑动,从而在标记板2的标记面标记出所在柱面槽线02的轨迹,从而得到待检柱体01柱面槽线02的平面轨迹复原图,如图3所示;为保证轨迹复原精度,平移台4的移动速度不大于2cm/s,环形转台1的旋转速度不大于30°/s;
步骤4、将步骤3所得待检柱体01柱面槽线02的平面轨迹复原图导入制图软件,与理论柱面槽线02的平面轨迹进行叠加比对,得出各条柱面槽线02的误差值。
以上实施例仅用以说明本发明的技术方案,而非对其限制,对于本领域的普通专业技术人员来说,可以对前述各实施例所记载的具体技术方案进行修改,或者对其中部分技术特征进行等同替换,而这些修改或者替换,并不使相应技术方案的本质脱离本发明所保护技术方案的范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them. For those skilled in the art, the specific technical solutions recorded in the foregoing embodiments can be modified, or some of the technical solutions can be modified. The features are equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions protected by the present invention.
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