CN114717769A - Dyed yarn dip-dyeing equipment with carding structure and dip-dyeing method thereof - Google Patents
Dyed yarn dip-dyeing equipment with carding structure and dip-dyeing method thereof Download PDFInfo
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- CN114717769A CN114717769A CN202210300529.XA CN202210300529A CN114717769A CN 114717769 A CN114717769 A CN 114717769A CN 202210300529 A CN202210300529 A CN 202210300529A CN 114717769 A CN114717769 A CN 114717769A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 86
- 238000009960 carding Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000004804 winding Methods 0.000 claims abstract description 28
- 238000009434 installation Methods 0.000 claims description 36
- 238000005470 impregnation Methods 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 5
- 239000000446 fuel Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000000638 solvent extraction Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 238000005192 partition Methods 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 22
- 238000010586 diagram Methods 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010016 exhaust dyeing Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000002337 anti-port Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/045—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments in a tube or a groove
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
- D06B23/047—Replacing or removing the core of the package
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a dyed yarn dip dyeing device with a carding structure and a dip dyeing method thereof, relating to the related technical field of dyed yarn dip dyeing, comprising a dip dyeing tank, wherein the upper end of the dip dyeing tank is fixedly provided with a carding mechanism, the carding mechanism is internally and fixedly provided with an interval adjusting mechanism, dye and clear water are respectively put into two grooves of the dip dyeing tank through a partition plate, a first mounting rod is provided with a winding drum wound with yarn, a second mounting rod is fixed with an empty winding drum, one end of the yarn is fixedly connected with the empty winding drum, two sections of the undyed yarn are respectively immersed into the dye and the clear water through the carding mechanism, the yarn is wound on the empty winding drum after passing through the dye and then entering the clear water for cleaning the surface through the second mounting rod, the interval between clamping wheels is adjusted through the interval adjusting mechanism, further, the distance between the dye and the yarn in the clear water is adjusted, the winding between the yarns is prevented, and the problem that the existing dip dyeing device can not adjust the interval between a plurality of yarns is solved, the colored yarn in the dye is prone to winding problems at this time.
Description
Technical Field
The invention relates to the related technical field of dyed yarn dip dyeing, in particular to dyed yarn dip dyeing equipment with a carding structure and a dip dyeing method thereof.
Background
The method is characterized in that the colored yarns of the primary-color yarns are made to be colored yarns in a dye dip dyeing mode, cloth woven by the colored yarns is called colored spinning, the existing dip dyeing mode is that the yarns are wound on a winding drum, then the yarns are directly thrown into dye for dyeing, when the colored yarns are wound too tightly and too thick, the dip dyeing mode can lead the colored yarns wound inside to be dyed unevenly or even not to be contacted with the dye, when the yarns are subjected to line-forming dip dyeing in a direct dip dyeing mode, in order to improve the working efficiency, a plurality of colored yarns can be synchronously dip-dyed, the existing dip dyeing device cannot adjust the distance between the plurality of yarns, at the moment, the colored yarns in the dye are easy to be wound, and in order to solve the problems, the dip dyeing equipment with the carding structure and the dip dyeing method thereof are provided.
Disclosure of Invention
The invention aims to provide dyed yarn dip-dyeing equipment with a carding structure and a dip-dyeing method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a dyed yarn dip-dyeing equipment with carding structure, including the dip-dyeing pond, inside fixed mounting of dip-dyeing pond has and is used for separating the partial baffle that is two recesses in the dip-dyeing pond, it carries out the opening of drying to the dyed yarn to be equipped with a plurality of blowout hot-blasts in a recess, the fixed first installation pole that is used for installing the primary color yarn reel that is provided with in upper end one side of dip-dyeing pond, the upper end opposite side of dip-dyeing pond rotates and is connected with a plurality of second installation poles that are used for installing rolling dyeing yarn reel, the top fixed mounting in dip-dyeing pond has two carding mechanism, and carding mechanism is located two recess tops respectively, carding mechanism includes a plurality of joint wheels that are used for the block yarn, a support frame for supporting it is holistic.
Support frame fixed mounting has the mounting panel that is used for removing the joint wheel and gets into in the recess in the upper end of the impregnation pond, the inside movable mounting of support frame, and the mounting panel sets up to two, and fixed mounting has the first pivot pole that is used for installing the joint wheel between two mounting panels, and the joint wheel slip cup joints on first pivot pole, and the inside upper end both sides fixedly connected with of support frame is used for removing the telescopic link of mounting panel.
An interval adjusting mechanism for equidistantly separating a plurality of clamping wheels is fixedly connected between the mounting plates and comprises a cross rod, a second sliding block and a second rotating rod, two ends of the cross rod are respectively arranged on one surface of the mounting plates in a sliding way, the second sliding block is arranged below the cross rod in a sliding way, two second rotating rods are arranged, and all rotate and install in the below of second slider, the one end movable mounting of second dwang is in the lateral wall one side of joint wheel, fixedly connected with is used for adjusting the second sliding tray of second dwang angle between two second dwang, the lower extreme fixedly connected with carriage of second slider, the one end fixedly connected with third slider of second sliding tray, the gliding spout of convenient third slider is seted up to the one side of carriage, the spout internal rotation is installed and is used for driving the second lead screw that the third slider removed, third slider screw thread is installed on the second lead screw.
The elastic piece that is used for contracting a plurality of joint wheels is cup jointed and installed at the lateral wall both ends of first pivot pole, throw into dyestuff and clear water respectively in two recesses of dip-dye pond through the baffle, the reel that has the yarn through the installation winding of first installation pole, fix an empty reel through second installation pole, with the empty reel of yarn one end fixed connection, make through carding mechanism in the undyed yarn two sections immerse dyestuff and clear water respectively, it gets into in the clear water after the dyestuff again to make the yarn through the second installation pole clearance surface back rolling on empty reel, adjust the interval between the joint wheel through interval adjustment mechanism, and then adjust the distance between the yarn in getting into dyestuff and clear water, prevent to appear twining between the yarn.
In further embodiment, the upper end fixed mounting that soaks the pond has the mount pad that is used for installing first installation pole, the upper end of mount pad is rotated and is installed and make things convenient for first installation pole pivoted first carousel, first installation pole fixed connection is in the upper end of first carousel, one side fixedly connected with of mount pad is used for separating the limiting plate of look yarn, the limiting plate is seted up a plurality of through-holes that are used for the look yarn to pass, rotate and then make things convenient for first installation pole to rotate on the mount pad through first carousel, and then make the yarn can be better rotate the entering of soaking the pond from the reel, carry on spacingly through the limiting plate to many yarns.
In further embodiment, a plurality of mounting brackets that are used for installing second installation pole of upper end fixedly connected with of impregnation pond, the one side of mounting bracket is rotated and is installed the second carousel that is used for rotating second installation pole, the both ends fixedly connected with of second installation pole is used for installing the first fixture block on the second carousel, the spout that matches with first fixture block is seted up to the second carousel, fixed mounting has the card strip of fixed first fixture block in the spout, the commentaries on classics hole has been seted up to the mounting bracket, fixed mounting has the connecting rod that is used for connecting the second carousel in the commentaries on classics hole, install the second carousel through the mounting bracket, install the pole through the fixed second of card strip.
In a further embodiment, a sliding plate for moving the second mounting rod is slidably mounted at the upper end of the dip dyeing tank, first sliding blocks for sliding at the upper end of the dip dyeing tank are fixedly connected to two sides of the lower end of the sliding plate, a sliding groove matched with the first sliding blocks is formed in the upper end of the dip dyeing tank, a first screw rod for driving the first sliding blocks to move is rotatably mounted in the sliding groove, the first sliding blocks are mounted on the first screw rod in a threaded mode, and the second mounting rod is close to the first mounting rod through the sliding plate.
In a further embodiment, second carousel fixed mounting has a fixed establishment that is used for fixed rolling dyeing yarn reel, fixed establishment includes second fixture block and draw runner, the shifting chute that makes things convenient for the second fixture block to remove is seted up to the second carousel, and the one end of second fixture block can stretch out from the notch, the gliding spout of draw runner is seted up to the second carousel, draw runner slidable mounting is in the spout, spout and shifting chute communicate each other, through the draw runner that slides downwards, make the draw runner stretch out the second fixture block from the notch, and then fixed reel.
In a further embodiment, the clamping wheel comprises two first sliding discs, one side of the mounting plate is rotatably provided with a third rotating disc, the first rotating rod is rotatably arranged between the two third rotating discs, the outer side wall of the first rotating rod is slidably sleeved with a sliding threaded sleeve, the outer side wall of the sliding threaded sleeve is provided with two opposite threads, the two first sliding discs are respectively in threaded connection with the two threads of the sliding threaded sleeve, a sliding rod is fixedly connected between the two third rotating discs, the first sliding discs are slidably sleeved on the outer side wall of the sliding rod, a plurality of elastic strips for limiting the yarns are fixedly connected between the two first sliding discs, the sliding rod prevents the first sliding disc from rotating on the outer side wall of the first rotating rod, the first rotating rod is rotated to enable the sliding threaded sleeve to rotate, so that the two first sliding disks are close to or far away from each other on the sliding threaded sleeve through threads.
In a further embodiment, the lower end of the second rotating rod is rotatably provided with a fourth sliding block, a rotating shaft which is fixedly connected between the fourth sliding block and the second rotating rod and is used for conveniently rotating the fourth sliding block is arranged, the outer side wall of the first sliding disk is provided with a sliding groove matched with the fourth sliding block, the second rotating rod is connected with the side wall of the first sliding disk through the fourth sliding block, and the fourth sliding block is arranged in the sliding groove to enable the first sliding disk to rotate.
In a further embodiment, a pipeline is fixedly connected to one side of the cross rod far away from the first mounting rod, a plurality of spray heads used for spraying yarns are fixedly connected to the lower end of the pipeline, and the dyed yarns are further cleaned through the spray heads.
Preferably, the exhaust dyeing method based on the dyed yarn exhaust dyeing equipment with the carding structure comprises the following steps:
a1, dividing the inside of a dip dyeing tank into two grooves by a partition plate, respectively adding fuel and clean water into the two grooves, sleeving and mounting a winding drum wound with primary color yarns on a first mounting rod, fixedly sleeving an empty winding drum on a second mounting rod, fixedly connecting one end of each yarn to the outer side wall of the empty winding drum, straightening the yarns by rotating the second mounting rod, enabling the yarns to be located below a clamping wheel, enabling the clamping wheel to move downwards through a telescopic rod, enabling the clamping wheel to be clamped on the straightened yarns, driving two sections of the yarns to be immersed into the fuel and the clean water by moving, enabling the yarns to be wound on the empty winding drum after dyeing, cleaning and drying through continuous rotation of the second mounting rod, and adjusting the gap between the clamping wheels through an interval adjusting mechanism;
a2, the third sliding block slides upwards in the sliding frame through the rotation of the second screw rod, so that the angle between two second rotating rods is increased, the distance between the clamping wheels is increased, the cross rod slides downwards between the two mounting plates, the second sliding block slides below the cross rod, when the second screw rod rotates reversely, the third sliding block moves downwards in the sliding frame, and the clamping wheels contract towards the center of the first rotating rod under the action of the elastic force of the elastic piece.
Compared with the prior art, the invention has the beneficial effects that:
the invention relates to a dyed yarn dip dyeing device with a carding structure and a dip dyeing method thereof, wherein dye and clean water are respectively put into two grooves of a dip dyeing tank through a partition plate, a winding drum wound with yarn is installed through a first installation rod, an empty winding drum is fixed through a second installation rod, one end of the yarn is fixedly connected with the empty winding drum, undyed yarn is respectively immersed into the dye and the clean water through two sections through a carding mechanism, the yarn passes through the dye and then enters a clean surface in the clean water to be wound on the empty winding drum through the second installation rod, the distance between clamping wheels is adjusted through a distance adjusting mechanism, the distance between the yarn entering the dye and the yarn in the clean water is further adjusted, the yarn winding is prevented, the problem that the distance between a plurality of yarns cannot be adjusted through the existing dip dyeing device is solved, and the problem that the dyed yarn in the dye is easy to wind at the moment.
Drawings
FIG. 1 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a support frame and a telescopic rod according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a dip-dyeing tank according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a carding mechanism of an embodiment of the invention;
FIG. 5 is an exploded view of a carding machine of an embodiment of the invention;
FIG. 6 is a front view of a click wheel of an embodiment of the present invention;
FIG. 7 is an exploded view of a first mounting rod in accordance with an embodiment of the present invention;
FIG. 8 is a schematic view of a second mounting bar according to an embodiment of the present invention;
FIG. 9 is a partial exploded view of a second mounting rod according to an embodiment of the present invention;
FIG. 10 is a cross-sectional view of a second rotating disk in accordance with an embodiment of the present invention;
FIG. 11 is a schematic structural diagram of a spacing adjustment mechanism according to an embodiment of the present invention;
FIG. 12 is an exploded view of a spacing adjustment mechanism according to an embodiment of the present invention;
FIG. 13 is an enlarged view of FIG. 12 at A according to an embodiment of the present invention;
FIG. 14 is a partial cross-sectional view of a first slider tray in accordance with an embodiment of the present invention;
FIG. 15 is a schematic diagram of a piping and sprinkler configuration according to an embodiment of the invention.
In the figure: 1. a dip-dyeing tank; 11. a partition plate; 12. a sliding groove; 121. a first lead screw; 13. a roller; 2. a first mounting bar; 21. a mounting base; 22. a first turntable; 23. a limiting plate; 231. a through hole; 3. a second mounting bar; 31. a mounting frame; 32. a first clamping block; 33. a second turntable; 34. clamping the strip; 35. a connecting rod; 36. a sliding plate; 37. a first slider; 4. a carding mechanism; 41. a clamping wheel; 411. a first sliding tray; 412. an elastic strip; 42. mounting a plate; 43. a third turntable; 44. a first rotating lever; 45. a sliding threaded sleeve; 46. a slide bar; 47. a support frame; 48. a telescopic rod; 49. an elastic member; 5. a spacing adjustment mechanism; 51. a cross bar; 511. a pipeline; 512. a spray head; 52. a second slider; 53. a second rotating lever; 54. a second sliding tray; 541. a third slider; 55. a carriage; 56. a second lead screw; 57. a fourth slider; 58. a rotating shaft; 6. a fixing mechanism; 61. a second fixture block; 62. a slide bar.
Detailed Description
The following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1-5, 7-9 and 11-14, the present embodiment provides a dyed yarn exhaust apparatus with a carding structure and an exhaust method thereof, including an exhaust tank 1.
Wherein, the inside fixed mounting in dip-dyeing pond 1 has baffle 11, will dip-dyeing pond 1 internal partitioning for two recesses through baffle 11, is used for throwing into dyestuff and clear water respectively in two recesses, and the notch department that drops into the clear water has seted up the opening, and the opening is used for connecting the air heater, blows in hot-blast to notch department.
In order to conveniently install the yarn, a first installation rod 2 is rotatably installed at one side, close to the dye trough, of the upper end of the dip dyeing tank 1.
Wherein, as shown in fig. 3, 7, the upper end fixedly connected with mount pad 21 of impregnation pond 1, the upper end of mount pad 21 is rotated and is installed a plurality of first carousels 22, and a plurality of first carousels 22 are the straight line style of calligraphy and evenly arrange, and first installation pole 2 fixed connection makes things convenient for first installation pole 2 to rotate through first carousel 22 on first carousel 22.
As shown in fig. 8-9, the second mounting rod 3 is rotatably mounted on the other side of the upper end of the dip dyeing tank 1, wherein a plurality of mounting frames 31 are fixedly mounted on the upper end of the dip dyeing tank 1, the mounting frames 31 are uniformly arranged in a straight line shape, and the second mounting rod 3 is rotatably mounted between the two mounting frames 31.
In order to facilitate the rotation of the second mounting rod 3, the two sides of the mounting frame 31 are rotatably mounted with second rotating discs 33, and the two ends of the second mounting rod 3 are respectively fixedly mounted on the two second rotating discs 33.
Wherein, the first fixture block 32 is fixedly connected to both ends of the second mounting rod 3, the sliding groove is opened on the second turntable 33, and the first fixture block 32 is slidably mounted in the sliding groove and fixed in the sliding groove through damping.
In order to fix the first clamping block 32 conveniently, a clamping strip 34 is fixedly arranged in a sliding groove formed in the second rotating disc 33.
Wherein, card strip 34 block is fixed in the spout of second carousel 33, carries on spacingly through card strip 34 to first fixture block 32, prevents that first fixture block 32 from breaking away from the recess, rotates at mounting bracket 31 through second carousel 33 and drives second installation pole 3 and rotate.
Mounting bracket 31 has been seted up and has been changeed the hole, changes the downthehole internal rotation and installs connecting rod 35, and connecting rod 35 connects the second carousel 33 on mounting bracket 31 two sides, and mounting bracket 31 fixed mounting of most side has the motor, and connecting rod 35 fixed mounting of most side mounting bracket 31 internal rotation takes place to rotate through connecting rod 35 drive all second carousels 33 on the output shaft of motor, motor start-up.
With the yarn winding on the reel lateral wall, fix the cover with the reel and connect on first installation pole 2, in order to prevent the winding from appearing between the many yarns, one side fixedly connected with limiting plate 23 of mount pad 21, a plurality of through-holes 231 have been seted up to limiting plate 23, the one end that exposes the yarn on the reel passes through-hole 231, mode such as adhesion or tether are fixed on the lateral wall of an empty reel afterwards, will empty reel passes through the damping and fixes cup jointing on second installation pole 3, it rotates the empty reel of drive and rotates to install the pole through second installation pole 3, and then will be located the yarn winding of first installation pole 2 to the lateral wall of empty reel.
In order to straighten the yarn, a sliding plate 36 is slidably mounted at the upper end of the dyeing tank 1.
The mounting frame 31 is fixedly connected above the sliding plate 36, the second mounting rod 3 is close to the first mounting rod 2 through the sliding plate 36, then one end of the yarn is fixed on an empty reel on the second mounting rod 3, the sliding plate 36 is moved to enable the second mounting rod 3 to be far away from the first mounting rod 2, at the moment, the yarn drives the first mounting rod 2 to rotate, and then the yarn is elongated and straightened.
In order to facilitate the movement of the sliding plate 36, first sliding blocks 37 are fixedly connected to both sides of the lower end of the sliding plate 36.
Wherein, the sliding tray 12 has been seted up to the upper end both sides of dip-dyeing pond 1, and first slider 37 slidable mounting is in sliding tray 12, and first lead screw 121 is installed to the sliding tray 12 internal rotation, and first slider 37 threaded mounting is on first lead screw 121, drives first slider 37 and slides in sliding tray 12 through rotating first lead screw 121, and then drives sliding plate 36 and slide in the upper end of dip-dyeing pond 1.
In order to conveniently immerse the yarns into dye and clear water, a carding mechanism 4 is fixedly arranged at the upper end of the dip dyeing tank 1.
Wherein, carding mechanism 4 sets up two, is located the top of dye vat and clear water groove respectively, and carding mechanism 4 includes joint wheel 41, support frame 47.
Wherein, the side of joint wheel 41 is seted up the groove of joint on the yarn, and joint wheel 41 sets up to a plurality ofly, and movable mounting is in support frame 47, and support frame 47 fixed mounting is in the upper end of the impregnation pond 1.
Wherein, both sides fixedly connected with telescopic link 48 of the inner wall upper end of support frame 47, the lower extreme fixed mounting of telescopic link 48 has mounting panel 42, and a plurality of joint wheels 41 are the straight line and arrange the rotation and install between mounting panel 42.
In order to facilitate the rotation of the clamping wheel 41, a first rotating rod 44 is rotatably installed between the installation plates 42, and the clamping wheel 41 is slidably sleeved on the first rotating rod 44.
To facilitate the rotation of the first rotation lever 44 between the mounting plates 42, a third rotation plate 43 is rotatably mounted to one surface of the mounting plate 42.
Wherein, the two ends of the first rotating rod 44 are fixedly connected to the third rotating disk 43, and rotate on the mounting plate 42 through the third rotating disk 43, so as to drive the first rotating rod 44 to rotate.
When the clamping wheels 41 slide and contract in the middle of the first rotating rod 44, the clamping wheels 41 are respectively positioned at the upper ends of the plurality of stretched yarns, the mounting plate 42 moves downwards through the extension of the telescopic rod 48, the yarns are clamped at the side edges of the clamping wheels 41, and the mounting plate 42 continuously moves downwards to enable two sections of the yarns to enter dye and clear water.
When the second installation rod 3 rotates, the yarns are wound on the empty winding drum, the yarns are driven to move, dyed by dye and then rinsed in clean water, the rinsed yarns are dried by hot air sprayed out of the opening after yielding water, then the yarns are wound on the empty winding drum, gaps are kept among the yarns through the clamping wheels 41, and when the yarns move, the clamping wheels 41 rotate along with the yarns, so that the yarn carding effect is achieved.
In order to prevent the partition board 11 from wearing the yarns, a roller 13 is rotatably mounted in the dip dyeing tank 1, the roller 13 is positioned at the upper end of the partition board 11, and the yarns move to drive the roller 13 to rotate.
In order to adjust the distance between the yarns clamped on the outer side wall of the clamping wheel 41, a distance adjusting mechanism 5 is fixedly arranged between the mounting plates 42.
Wherein, interval adjustment mechanism 5 includes horizontal pole 51, second slider 52 and second dwang 53, the both ends difference slidable mounting of horizontal pole 51 is in the one side upper end of mounting panel 42, second slider 52 sets up to a plurality ofly, slidable mounting is in the below of horizontal pole 51, second dwang 53 sets up a plurality ofly equally, and two are a set of rotation and install the below at second slider 52, the lower extreme swing joint of second dwang 53 is on one side of the lateral wall of joint wheel 41, the adjacent joint wheel 41 of lower extreme swing joint of adjacent second dwang 53.
The lower extreme of second slider 52 still fixed mounting has the carriage 55, the spout has been seted up to one side of carriage 55, slidable mounting has third slider 541 in the spout, the one end fixedly connected with second sliding tray 54 of third slider 541, second sliding tray 54 is located between two second dwang 53, move in the spout through third slider 541, and then drive second sliding tray 54 and slide between second dwang 53, adjust the angle between the second dwang 53.
In order to facilitate the sliding of the second rotating rod 53 on the outer side wall of the click wheel 41, a fourth sliding block 57 is fixedly connected to the lower end of the second rotating rod 53.
Wherein, the spout that matches with fourth slider 57 is all seted up on the lateral wall both sides of joint wheel 41 for when joint wheel 41 rotated, fourth slider 57 slided in the spout.
In order to facilitate the lateral movement of the engaging wheel 41, the fourth sliding block 57 causes the engaging wheel 41 to be engaged, and a rotating shaft 58 is fixedly installed between the fourth sliding block 57 and the second rotating rod 53.
Wherein, when the distance between the clamping wheels 41 is increased, the fourth sliding block 57 rotates at the lower end of the second rotating rod 53.
To facilitate the control of the sliding of the third slide block 541 in the slide slot of the sliding frame 55, a second lead screw 56 is rotatably mounted in the slide slot of the sliding frame 55.
Wherein, a motor is fixedly installed in the sliding frame 55, one end of the second screw rod 56 is fixedly connected to an output shaft of the motor, the third sliding block 541 is connected to the second screw rod 56 in a threaded manner, the second screw rod 56 is driven to rotate by the motor, and then the third sliding block 541 slides upwards on one side of the sliding frame 55, so that the second sliding disk 54 slides upwards between the second rotating rods 53, at the moment, the angle between the second rotating rods 53 is increased, the cross rod 51 moves downwards between the mounting plates 42, the plurality of second sliding blocks 52 slide towards both sides below the cross rod 51, the clamping wheels 41 slide towards both sides on the first rotating rods 44, and then the distance between the clamping wheels 41 is increased, so that the gap between the yarns is increased.
In order to make the clamping wheels 41 close to each other, elastic members 49 are sleeved on two ends of the outer side wall of the first rotating rod 44.
The elastic member 49 is preferably provided as a spring, and the elastic member 49 provides elastic force to the catch wheels 41 on both sides.
On the contrary, when the motor is operated in the reverse direction to slide the third slider 541 downward on the side of the sliding frame 55, the elastic member 49 applies a force to the engaging wheel 41 toward the center of the first rotating lever 44, so that the engaging wheels 41 are moved to be engaged with each other, and at this time, the second rotating lever 53, the cross bar 51, and the second slider 52 are restored.
Example two
Referring to fig. 3-6, a further improvement is made on the basis of embodiment 1:
in order to adjust the degree of engagement of the yarn by the engaging wheel 41, a sliding threaded sleeve 45 is slidably mounted on the outer side wall of the first rotating lever 44.
Wherein, the outside of first rotation pole 44 is provided with prevents that slip threaded sleeve 45 pivoted sand grip, and the downthehole spout of seting up with sand grip matching of slip threaded sleeve 45.
The lateral wall of slip threaded sleeve 45 is provided with two sets of screw threads, and the turning directions of two sets of screw threads are opposite, and joint wheel 41 includes two first slip dishes 411 and elastic strip 412, and the both ends fixed connection of elastic strip 412 is in the edge of two first slip dishes 411 one side, and elastic strip 412 sets up to a plurality of to the center of first slip dish 411 is the annular array and evenly arranges.
Fixedly connected with slide bar 46 between third carousel 43, first slip dish 411 sets up the screw hole that matches with slip threaded sleeve 45 lateral wall screw thread and the hole that matches with slide bar 46, fixed mounting has the motor in third carousel 43, the one end fixed connection of first rotation pole 44 is on the output shaft of motor, drive first rotation pole 44 through the motor and rotate, and then make slip threaded sleeve 45 produce the rotation, two first slip dishes 411 are threaded mounting respectively on two screws of slip threaded sleeve 45 lateral wall, prevent that first slip dish 411 from producing the rotation through slide bar 46, rotate through slip threaded sleeve 45 and make first slip dish 411 keep away from each other or be close to.
When two first sliding discs 411 keep away from each other, make the radian of elastic strip 412 increase, and then make the better block of the lateral wall of joint wheel 41 on the yarn, through slip threaded sleeve 45 antiport, make first sliding disc 411 be close to each other, make the radian of elastic strip 412 reduce, and then make the yarn sink into in the lateral wall of joint wheel 41.
The elastic strip 412 is preferably made of metal wire, but it is not limited to metal wire, and other elastic and flexible strips or wires may be used.
Example 3
Please refer to fig. 1 and fig. 15, which are further improved based on embodiment 1:
in order to prevent the clear water in the groove from being dyed by the dye on the yarn due to long-time dip dyeing, the rinsing effect is reduced, and a pipeline 511 is fixedly connected to one side of the cross rod 51 positioned on the clear water groove.
Wherein, pipeline 511 is used for connecting the water pipe, and a plurality of shower nozzles 512 of the lower extreme fixedly connected with of pipeline 511, shower nozzle 512 are perpendicular downwards, no longer drop into the clear water in the recess of original dress clear water, and the outlet has been seted up to the recess bottom, sprays the yarn that comes out from the dyestuff through shower nozzle 512, because shower nozzle 512 is perpendicular downwards, provides decurrent power to the yarn when making rivers contact the yarn, and then makes and can not be close to each other between the yarn, combs the yarn when drenching the yarn.
Example 4
Please refer to fig. 8-10, which is a further improvement based on example 1:
in order to facilitate the fixing of the empty reel, a fixing mechanism 6 is mounted in the second turntable 33.
Wherein, fixed establishment 6 includes second fixture block 61, draw runner 62, and the gliding shifting chute of convenient second fixture block 61 is seted up to the one side of second carousel 33, and second fixture block 61 can stretch out from the notch through moving, and then carries out the centre gripping to the reel.
The second carousel 33 has been seted up and has been made things convenient for the gliding spout of draw runner 62, and the spout communicates with the shifting chute each other, through the draw runner 62 that moves down, makes draw runner 62 insert between second fixture block 61 and the spout bottom, and then extrudes the one end of second fixture block 61 from the notch department, through the fixed empty reel of second fixture block 61 block that stretches out, and then drives empty reel and rotate thereupon when making second carousel 33 rotate.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a dyed yarn dip-dyeing equipment with carding structure, includes dip-dyeing pond (1), dip-dyeing pond (1) inside fixed mounting has baffle (11) that are used for separating dip-dyeing pond (1) internal partitioning for two recesses, one it carries out the opening of drying, its characterized in that to be used for the blowout hot-blast to the dyed yarn to open in the recess: a first mounting rod (2) for mounting primary color yarn winding drums is fixedly arranged on one side of the upper end of the dip dyeing tank (1), and a plurality of second mounting rods (3) for mounting winding dyeing yarn winding drums are rotatably connected to the other side of the upper end of the dip dyeing tank (1);
two carding mechanisms (4) are fixedly arranged above the dip-dyeing tank (1), the carding mechanisms (4) are respectively positioned above the two grooves, the carding mechanism (4) comprises a plurality of clamping wheels (41) used for clamping yarns and a supporting frame (47) used for supporting the whole, the supporting frame (47) is fixedly arranged at the upper end of the impregnation and dyeing tank (1), the inside of the supporting frame (47) is movably provided with two mounting plates (42) for moving the clamping wheels (41) into the grooves, a first rotating rod (44) used for installing the clamping wheel (41) is fixedly arranged between the two installation plates (42), the clamping wheel (41) is sleeved on the first rotating rod (44) in a sliding mode, and telescopic rods (48) used for moving the mounting plate (42) are fixedly connected to two sides of the upper end inside the supporting frame (47);
the spacing adjusting mechanism (5) is fixedly connected between the mounting plates (42) and used for separating a plurality of clamping wheels (41) at equal intervals, the spacing adjusting mechanism (5) comprises a cross rod (51), a second sliding block (52) and a second rotating rod (53), two ends of the cross rod (51) are respectively slidably mounted on one surface of the mounting plates (42), the second sliding block (52) is slidably mounted below the cross rod (51), the second rotating rods (53) are arranged in two numbers and are respectively rotatably mounted below the second sliding block (52), one end of each second rotating rod (53) is movably mounted on one side of the outer side wall of each clamping wheel (41), and a second sliding disc (54) used for adjusting the angle of each second rotating rod (53) is fixedly connected between the two second rotating rods (53);
lower extreme fixedly connected with carriage (55) of second slider (52), one end fixedly connected with third slider (541) of second sliding tray (54), make things convenient for gliding spout of third slider (541) is seted up to the one side of carriage (55), second lead screw (56) that are used for driving third slider (541) to remove are installed to the spout internal rotation, third slider (541) threaded mounting is on second lead screw (56), the lateral wall both ends of first pivot pole (44) are cup jointed and are installed elastic component (49) that are used for contracting a plurality of joint wheels (41).
2. Dyeing yarn dip-dyeing equipment with carding structures, according to claim 1, characterized in that: the upper end fixed mounting of dip-dyeing pond (1) has mount pad (21) that is used for installing first installation pole (2), the upper end of mount pad (21) is rotated and is installed convenient first installation pole (2) pivoted first carousel (22), first installation pole (2) fixed connection is in the upper end of first carousel (22), one side fixedly connected with of mount pad (21) is used for separating limiting plate (23) of look yarn, limiting plate (23) are seted up a plurality of through-holes (231) that are used for the look yarn to pass.
3. Dyeing yarn dip-dyeing equipment with carding structures, according to claim 2, characterized in that: the utility model discloses a novel impregnation tank, including the impregnation tank, the upper end fixedly connected with of impregnation tank (1) is a plurality of mounting bracket (31) that are used for installing second installation pole (3), the one side of mounting bracket (31) is rotated and is installed second carousel (33) that are used for rotating second installation pole (3), the both ends fixedly connected with of second installation pole (3) is used for installing first fixture block (32) on second carousel (33), the spout that matches with first fixture block (32) is seted up in second carousel (33), fixed mounting has card strip (34) of fixed first fixture block (32) in the spout, the commentaries on classics hole has been seted up in mounting bracket (31), fixed mounting has connecting rod (35) that are used for connecting second carousel (33) in the commentaries on classics downthehole.
4. Dyeing yarn dip-dyeing equipment with carding structures, according to claim 3, characterized in that: the upper end slidable mounting of dip-dyeing pond (1) has sliding plate (36) that is used for removing second installation pole (3), the lower extreme both sides fixedly connected with of sliding plate (36) is used for at the gliding first slider (37) of dip-dyeing pond (1) upper end, the upper end of dip-dyeing pond (1) is seted up and is had sliding tray (12) that match with first slider (37), first lead screw (121) that are used for driving first slider (37) to remove are installed to sliding tray (12) internal rotation, first slider (37) threaded mounting is on first lead screw (121).
5. Dyed yarn exhaust equipment with carding structures, according to claim 3, characterised in that: second carousel (33) fixed mounting has fixed establishment (6) that are used for fixed rolling dyeing yarn reel, fixed establishment (6) include second fixture block (61) and draw runner (62), the shifting chute that makes things convenient for second fixture block (61) to remove is seted up in second carousel (33), and the one end of second fixture block (61) can stretch out from the notch, the gliding spout of convenient draw runner (62) has been seted up in second carousel (33), draw runner (62) slidable mounting is in the spout, spout and shifting chute communicate each other.
6. Dyeing yarn dip-dyeing equipment with carding structures, according to claim 1, characterized in that: joint wheel (41) includes two first slip dishes (411), the one side of mounting panel (42) is rotated and is installed third carousel (43), first rotation pole (44) are rotated and are installed between two third carousels (43), slip threaded sleeve (45) have been cup jointed in the lateral wall slip of first rotation pole (44), the lateral wall of slip threaded sleeve (45) is provided with two relative screw threads, two first slip dish (411) threaded connection respectively is on two screw threads of slip threaded sleeve (45), two fixedly connected with slide bar (46) between third carousel (43), first slip dish (411) slip cup joint the lateral wall at slide bar (46), two fixedly connected with is a plurality of elastic strip (412) that are used for spacing to the yarn between first slip dish (411).
7. Dyeing yarn dip-dyeing equipment with carding structures, according to claim 6, characterized in that: the lower extreme of second dwang (53) rotates and installs fourth slider (57), fixedly connected with conveniently rotates pivot (58) of fourth slider (57) between fourth slider (57) and second dwang (53), the spout that matches with fourth slider (57) is seted up to the lateral wall of first sliding tray (411).
8. Dyeing yarn dip-dyeing equipment with carding structures, according to claim 2, characterized in that: a pipeline (511) is fixedly connected to one side of the cross rod (51) far away from the first mounting rod (2), and a plurality of spray heads (512) used for spraying yarns are fixedly connected to the lower end of the pipeline (511).
9. A dip dyeing method of a dyed yarn dip dyeing apparatus with a carding structure, which adopts the dyed yarn dip dyeing apparatus with a carding structure as claimed in claim 1, characterized by comprising the steps of:
a1, dividing the inside of a dip dyeing tank (1) into two grooves by a clapboard (11), respectively putting fuel and clean water into the two grooves, sleeving and installing a winding drum wound with primary-color yarns on a first installation rod (2), fixedly sleeving and installing an empty winding drum on a second installation rod (3), fixedly connecting one end of the yarns on the outer side wall of the empty winding drum, the second mounting rod (3) is rotated to straighten the yarn, and the yarn is positioned below the clamping wheel (41), the clamping wheel (41) moves downwards through the telescopic rod (48) to clamp the clamping wheel (41) on the stretched yarns, the two sections of the yarn are driven to be immersed into fuel and clear water by moving, the yarn is wound on an empty reel after being dyed, cleaned and dried by continuously rotating the second mounting rod (3), the gap between the clamping wheels (41) is adjusted through the spacing adjusting mechanism (5);
a2, the third sliding block (541) slides upwards in the sliding frame (55) through the rotation of the second screw rod (56), further the angle between the two second rotating rods (53) is increased, at the moment, the distance between the clamping wheels (41) is increased, the cross rod (51) slides downwards between the two mounting plates (42), the second sliding block (52) slides below the cross rod (51), when the second screw rod (56) rotates reversely, at the moment, the third sliding block (541) moves downwards in the sliding frame (55), and the clamping wheels (41) contract towards the center of the first rotating rod (44) under the elastic force of the elastic piece (49).
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