CN114716739A - Plateau wear-resistant and rolling-resistant soft thermal insulation material and preparation method thereof - Google Patents

Plateau wear-resistant and rolling-resistant soft thermal insulation material and preparation method thereof Download PDF

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CN114716739A
CN114716739A CN202210485081.3A CN202210485081A CN114716739A CN 114716739 A CN114716739 A CN 114716739A CN 202210485081 A CN202210485081 A CN 202210485081A CN 114716739 A CN114716739 A CN 114716739A
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resistant
rolling
parts
wear
banburying
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王起伟
李永
韩旭
王瑞海
袁丽
韦炜致
张华�
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Army Engineering University of PLA
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Army Engineering University of PLA
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    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0095Mixtures of at least two compounding ingredients belonging to different one-dot groups
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    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/14Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
    • C08J2203/142Halogenated saturated hydrocarbons, e.g. H3C-CF3
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Abstract

The invention discloses a plateau wear-resistant and rolling-resistant soft heat-insulating material and a preparation method thereof, wherein the heat-insulating material comprises a first rolling-resistant anti-tear anti-corrosion wear-resistant coating and a second rolling-resistant anti-tear anti-corrosion wear-resistant coating, and a heat-insulating interlayer is arranged between the first rolling-resistant anti-tear anti-corrosion wear-resistant coating and the second rolling-resistant anti-tear anti-corrosion wear-resistant coating; the heat-preservation interlayer comprises the following components: 55-60 parts of natural rubber, 25-30 parts of styrene butadiene rubber, 2-5 parts of ethylene-octene copolymer, 20-25 parts of ethylene-butyl acrylate copolymer, 5-10 parts of ethylene-vinyl acetate copolymer, 1.2-1.5 parts of graphene, 3-5 parts of modified glass fiber, 0.1-0.3 part of foaming agent, 6-8 parts of polyethylene wax, 1-2 parts of maleic anhydride grafted polypropylene, 4-5 parts of coupling agent and 6-8 parts of antioxidant. The heat insulation material has high heat insulation performance, and also has wear resistance and rolling resistance, meets the requirements of the armored vehicle on rolling up and down, and isolates heat loss of heavy equipment from the ground.

Description

Plateau wear-resistant and rolling-resistant soft thermal insulation material and preparation method thereof
Technical Field
The invention belongs to the technical field of heat preservation of plateau alpine equipment, and relates to a plateau wear-resistant and rolling-resistant soft heat-preservation material and a preparation method thereof.
Background
In high-altitude and high-cold regions, the temperature is often a severe cold environment below-20 ℃ in winter, and even reaches-40 ℃ in a plurality of regions, the overall performance of the equipment is reduced due to the influence of the extreme cold environment, and the components and the system are unsmooth, so that the equipment is difficult to start and has high failure rate, and the extreme severe environment brings great challenges to the quick response and the maintenance of heavy equipment.
The existing heat-insulating cover for parking heavy equipment in a cold environment can only insulate the equipment body and cannot isolate heat lost from the ground; and the heat preservation cover can not bear high-strength rolling and friction, so that the repeated use of heavy equipment can not be met.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a plateau wear-resistant and rolling-resistant soft thermal insulation material and a preparation method thereof, so that the thermal insulation material has high thermal insulation performance, also has wear resistance and rolling resistance, meets the requirements of the armored car on up and down rolling, and isolates heat loss of heavy equipment from the ground.
In order to achieve the purpose, the invention is realized by adopting the following technical scheme:
a plateau wear-resistant and rolling-resistant soft heat-insulating material comprises a first rolling-resistant anti-tear anti-corrosion wear-resistant coating and a second rolling-resistant anti-tear anti-corrosion wear-resistant coating, wherein a heat-insulating interlayer is arranged between the first rolling-resistant anti-tear anti-corrosion wear-resistant coating and the second rolling-resistant anti-tear anti-corrosion wear-resistant coating;
the heat-insulation interlayer comprises the following raw materials in parts by weight: 55-60 parts of natural rubber, 25-30 parts of styrene butadiene rubber, 2-5 parts of ethylene-octene copolymer, 20-25 parts of ethylene-butyl acrylate copolymer, 5-10 parts of ethylene-vinyl acetate copolymer, 1.2-1.5 parts of graphene, 3-5 parts of modified glass fiber, 0.1-0.3 part of foaming agent, 6-8 parts of polyethylene wax, 1-2 parts of maleic anhydride grafted polypropylene, 4-5 parts of coupling agent and 6-8 parts of antioxidant.
Optionally, the foaming agent is an organic foaming agent, and the organic foaming agent comprises one or more of azo compounds, sulfonyl hydrazine compounds and nitroso compounds.
Optionally, the coupling agent comprises one or more of a silane coupling agent, a chromium complex coupling, and a titanate coupling agent.
Optionally, the antioxidant comprises one or more of tea polyphenols, butyl hydroxyanisole, dibutyl hydroxytoluene, tert-butyl hydroquinone and hindered phenol antioxidants.
Optionally, the graphene is a nano graphene microchip.
A preparation method of a plateau wear-resistant and rolling-resistant soft thermal insulation material comprises the following steps:
banburying natural rubber;
vulcanizing the banburying natural rubber;
mixing and banburying the vulcanized natural rubber and other materials except the foaming agent, the coupling agent and the antioxidant;
adding a foaming agent, a coupling agent and an antioxidant into the mixed and banburying natural rubber and other materials, and banburying to obtain a banburying rubber mixture;
feeding the banburying rubber mixture into a mold to sequentially carry out hot-pressing foaming and cooling molding;
cutting the cooled and formed banburying rubber mixture to obtain a heat-insulating interlayer;
and respectively spraying a first rolling-resistant tear-resistant anticorrosive wear-resistant coating and a second rolling-resistant tear-resistant anticorrosive wear-resistant coating on two sides of the heat-insulating interlayer to form the plateau wear-resistant rolling-resistant soft heat-insulating material.
Optionally, the natural rubber is fed into an internal mixer and internally mixed for 5min at the temperature of 300 ℃.
Optionally, the vulcanized and banburied natural rubber comprises: and storing the banburied natural rubber at room temperature for more than 80 hours.
Optionally, feeding the vulcanized natural rubber and other materials except the foaming agent, the coupling agent and the antioxidant into an internal mixer, and mixing and internally mixing for 30min at the temperature of 300 ℃; then mixing and banburying for 30min at the temperature of 400 ℃.
Optionally, adding a foaming agent, a coupling agent and an antioxidant into the mixed and banburying natural rubber and the rest materials, and banburying for 30min at the temperature of 500 ℃.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a plateau wear-resistant and rolling-resistant soft heat-insulating material and a preparation method thereof, wherein the heat-insulating material has high-efficiency heat-insulating performance; and the rolling-resistant, tearing-resistant, anti-corrosion and wear-resistant coatings sprayed on the two sides enable the heat-insulating material to have wear resistance, rolling resistance and corrosion resistance, can meet the requirements of up-and-down rolling of armored vehicles, isolate heat loss of heavy equipment from the ground, and are beneficial to starting of the equipment.
Detailed Description
The invention is further described below. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated for convenience in describing the present invention and to simplify description, but do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate a number of the indicated technical features. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The first embodiment is as follows:
a plateau wear-resistant and rolling-resistant soft heat-insulating material comprises a first rolling-resistant anti-tear anti-corrosion wear-resistant coating and a second rolling-resistant anti-tear anti-corrosion wear-resistant coating, wherein the first rolling-resistant anti-tear anti-corrosion wear-resistant coating and the second rolling-resistant anti-tear anti-corrosion wear-resistant coating are both made of high polymer elastomer materials with the thickness of 0.4mm, and a heat-insulating interlayer is arranged between the first rolling-resistant anti-tear anti-corrosion wear-resistant coating and the second rolling-resistant anti-tear anti-corrosion wear-resistant coating;
the preparation raw materials of the heat-insulating interlayer comprise the following components in parts by weight: 55 parts of natural rubber, 25 parts of styrene-butadiene rubber, 2 parts of ethylene-octene copolymer, 20 parts of ethylene-butyl acrylate copolymer, 5 parts of ethylene-vinyl acetate copolymer, 1.2 parts of nano graphene microchip, 3 parts of modified glass fiber, 0.1 part of foaming agent dichloromethane, 6 parts of polyethylene wax, 1 part of maleic anhydride grafted polypropylene, 4 parts of silane coupling agent and 6 parts of poly-hindered phenol antioxidant.
Example two:
the preparation raw materials of the heat-insulating interlayer comprise the following components in parts by weight: 57.5 parts of natural rubber, 27.5 parts of styrene-butadiene rubber, 3.5 parts of ethylene-octene copolymer, 22.5 parts of ethylene-butyl acrylate copolymer, 7.5 parts of ethylene-vinyl acetate copolymer, 1.35 parts of nano graphene microchip, 4 parts of modified glass fiber, 0.2 part of foaming agent dichloromethane, 7 parts of polyethylene wax, 1.5 parts of maleic anhydride grafted polypropylene, 4.5 parts of silane coupling agent and 7 parts of poly-hindered phenol antioxidant.
Example three:
the preparation raw materials of the heat-insulating interlayer comprise the following components in parts by weight: 60 parts of natural rubber, 30 parts of styrene-butadiene rubber, 5 parts of ethylene-octene copolymer, 25 parts of ethylene-butyl acrylate copolymer, 10 parts of ethylene-vinyl acetate copolymer, 1.5 parts of nano graphene microchip, 5 parts of modified glass fiber, 0.3 part of foaming agent dichloromethane, 8 parts of polyethylene wax, 2 parts of maleic anhydride grafted polypropylene, 5 parts of silane coupling agent and 8 parts of poly-remote hindered phenol antioxidant.
Example four:
based on the first to third embodiments of the plateau wear-resistant and rolling-resistant soft thermal insulation material, the embodiment provides a preparation method of the plateau wear-resistant and rolling-resistant soft thermal insulation material, which comprises the following steps:
s1, adding the natural rubber into an internal mixer, and internally mixing for 5min at the temperature of 300 ℃;
s2, storing the banburied natural rubber at room temperature for more than 80h for vulcanization;
s3, adding the vulcanized natural rubber and the rest materials except the foaming agent, the coupling agent and the antioxidant into an internal mixer for mixing and internal mixing, and internally mixing for 30min at the temperature of 300 ℃; then banburying for 30min at the temperature of 400 ℃;
s4, adding a foaming agent, a coupling agent and an antioxidant into the mixed and banburying natural rubber and other materials, and banburying for 30min at the temperature of 500 ℃ to obtain a banburying rubber mixture;
s5, feeding the banburying rubber mixture into a mold to sequentially carry out hot-pressing foaming and cooling molding;
s6, cutting the cooled and formed banburying rubber mixture to obtain a heat-preservation interlayer;
s7, respectively spraying a first rolling-resistant anti-tear anti-corrosion wear-resistant coating and a second rolling-resistant anti-tear anti-corrosion wear-resistant coating on two sides of the heat-insulating interlayer to form the plateau wear-resistant and rolling-resistant soft heat-insulating material.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make various improvements and modifications without departing from the technical principle of the present invention, and those improvements and modifications should be considered as the protection scope of the present invention.

Claims (10)

1. The utility model provides a plateau wear-resisting, resistant software insulation material that rolls which characterized in that: the coating comprises a first rolling-resistant anti-tear anti-corrosion wear-resistant coating and a second rolling-resistant anti-tear anti-corrosion wear-resistant coating, wherein a heat-preservation interlayer is arranged between the first rolling-resistant anti-tear anti-corrosion wear-resistant coating and the second rolling-resistant anti-tear anti-corrosion wear-resistant coating;
the heat-insulation interlayer comprises the following raw materials in parts by weight: 55-60 parts of natural rubber, 25-30 parts of styrene butadiene rubber, 2-5 parts of ethylene-octene copolymer, 20-25 parts of ethylene-butyl acrylate copolymer, 5-10 parts of ethylene-vinyl acetate copolymer, 1.2-1.5 parts of graphene, 3-5 parts of modified glass fiber, 0.1-0.3 part of foaming agent, 6-8 parts of polyethylene wax, 1-2 parts of maleic anhydride grafted polypropylene, 4-5 parts of coupling agent and 6-8 parts of antioxidant.
2. The plateau wear-resistant and rolling-resistant soft thermal insulation material as claimed in claim 1, which is characterized in that: the foaming agent is an organic foaming agent, and the organic foaming agent comprises one or more of azo compounds, sulfonyl hydrazine compounds and nitroso compounds.
3. The plateau wear-resistant and rolling-resistant soft thermal insulation material as claimed in claim 1, which is characterized in that: the coupling agent comprises one or more of a silane coupling agent, a chromium complex coupling agent and a titanate coupling agent.
4. The plateau wear-resistant and rolling-resistant soft thermal insulation material as claimed in claim 3, wherein: the antioxidant comprises one or more of tea polyphenol, butyl hydroxy anisol, dibutyl hydroxy toluene, tert-butyl hydroquinone and hindered phenol antioxidants.
5. The plateau wear-resistant and rolling-resistant soft thermal insulation material as claimed in claim 1, which is characterized in that: the graphene is a nano graphene microchip.
6. The preparation method of the plateau wear-resistant and rolling-resistant soft thermal insulation material as claimed in any one of claims 1 to 5, characterized by comprising the following steps:
banburying natural rubber;
vulcanizing the banburying natural rubber;
mixing and banburying the vulcanized natural rubber and other materials except the foaming agent, the coupling agent and the antioxidant;
adding a foaming agent, a coupling agent and an antioxidant into the mixed and banburying natural rubber and other materials, and banburying to obtain a banburying rubber mixture;
feeding the banburying rubber mixture into a mold to sequentially carry out hot-pressing foaming and cooling molding;
cutting the cooled and formed banburying rubber mixture to obtain a heat-insulating interlayer;
and respectively spraying a first rolling-resistant anti-tear anti-corrosion wear-resistant coating and a second rolling-resistant anti-tear anti-corrosion wear-resistant coating on two sides of the heat-insulating interlayer to form the plateau wear-resistant rolling-resistant soft heat-insulating material.
7. The preparation method of the plateau wear-resistant and rolling-resistant soft thermal insulation material as claimed in claim 6, wherein the preparation method comprises the following steps: feeding the natural rubber into an internal mixer, and internally mixing for 5min at the temperature of 300 ℃.
8. The preparation method of the plateau wear-resistant and rolling-resistant soft thermal insulation material as claimed in claim 6, wherein the vulcanized and internally mixed natural rubber comprises: and storing the banburying natural rubber at room temperature for more than 80 h.
9. The preparation method of the plateau wear-resistant and rolling-resistant soft thermal insulation material as claimed in claim 6, wherein the preparation method comprises the following steps: feeding the vulcanized natural rubber and other materials except the foaming agent, the coupling agent and the antioxidant into an internal mixer, and internally mixing for 30min at the temperature of 300 ℃; then banburying for 30min at 400 ℃.
10. The preparation method of the plateau wear-resistant and rolling-resistant soft thermal insulation material as claimed in claim 6, wherein the preparation method comprises the following steps: and adding a foaming agent, a coupling agent and an antioxidant into the mixed and banburied natural rubber and the rest materials, and banburying for 30min at the temperature of 500 ℃.
CN202210485081.3A 2022-05-06 2022-05-06 Plateau wear-resistant and rolling-resistant soft thermal insulation material and preparation method thereof Pending CN114716739A (en)

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US20100006206A1 (en) * 2006-01-13 2010-01-14 Sheng-Shu Chang Process for manufacturing a heat insulation container
CN201810941U (en) * 2010-07-12 2011-04-27 上海大道包装隔热材料有限公司 Heat-insulating air duct made of composite foam material
CN103806618A (en) * 2014-03-07 2014-05-21 任明 Colorful stone-imitating insulation decorative board
CN105500815A (en) * 2015-12-07 2016-04-20 安庆市大成防腐保温材料有限责任公司 Manufacturing method of composite silicate heat-preservation and heat-insulation plate
CN107150468A (en) * 2016-03-04 2017-09-12 江苏山由帝奥节能新材股份有限公司 Incubator, metope or the floor plate of heat insulating thermal preserving board and the application warming plate
CN110628095A (en) * 2019-10-12 2019-12-31 福建五持恒科技发展有限公司 Graphene high-elasticity rubber elastomer high polymer material and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100006206A1 (en) * 2006-01-13 2010-01-14 Sheng-Shu Chang Process for manufacturing a heat insulation container
CN201810941U (en) * 2010-07-12 2011-04-27 上海大道包装隔热材料有限公司 Heat-insulating air duct made of composite foam material
CN103806618A (en) * 2014-03-07 2014-05-21 任明 Colorful stone-imitating insulation decorative board
CN105500815A (en) * 2015-12-07 2016-04-20 安庆市大成防腐保温材料有限责任公司 Manufacturing method of composite silicate heat-preservation and heat-insulation plate
CN107150468A (en) * 2016-03-04 2017-09-12 江苏山由帝奥节能新材股份有限公司 Incubator, metope or the floor plate of heat insulating thermal preserving board and the application warming plate
CN110628095A (en) * 2019-10-12 2019-12-31 福建五持恒科技发展有限公司 Graphene high-elasticity rubber elastomer high polymer material and preparation method thereof

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