CN114716214B - Water burst grouting material for deep-buried high-pressure water-rich tunnel and water plugging and reinforcing application method thereof - Google Patents

Water burst grouting material for deep-buried high-pressure water-rich tunnel and water plugging and reinforcing application method thereof Download PDF

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CN114716214B
CN114716214B CN202210321951.3A CN202210321951A CN114716214B CN 114716214 B CN114716214 B CN 114716214B CN 202210321951 A CN202210321951 A CN 202210321951A CN 114716214 B CN114716214 B CN 114716214B
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周新星
孔繁盛
张艳聪
边伟
荣亚鹏
陈毅
吕子龙
李亚龙
员康锋
王革
王勇
赵宝军
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Shanxi Transportation Technology Research and Development Co Ltd
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    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
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    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
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Abstract

The invention belongs to the technical field of tunnel grouting, and particularly discloses a water burst grouting material for a deep-buried high-pressure water-rich tunnel and a water plugging and reinforcing application method. The water burst grouting material for the deeply buried high-pressure water-rich tunnel mainly comprises fast hardening sulphoaluminate cement, sorbitol, xylitol, isocyanate, a catalyst, a chain extender, a defoaming agent and the like. The water blocking and reinforcing application method is a method for blocking tunnel water inrush and reinforcing tunnel surrounding rocks by injecting water inrush grouting materials of a deep-buried high-pressure water-rich tunnel into the tunnel face through high pressure by full-face curtain grouting, advanced small conduit grouting or advanced anchor rod grouting under the action of a single slurry pump or double slurry pumps. The method can obtain a grouting material with ultrahigh strength, ultralow water permeability coefficient and excellent durability, can ensure long-term safe and stable operation of the deep-buried high-pressure water-rich tunnel, and prolongs the service life of the deep-buried high-pressure water-rich tunnel.

Description

Water burst grouting material for deep-buried high-pressure water-rich tunnel and water blocking and reinforcing application method thereof
Technical Field
The invention belongs to the technical field of tunnel grouting, and particularly relates to a water burst grouting material for a deep-buried high-pressure water-rich tunnel and a water plugging and reinforcing application method thereof.
Background
With the continuous development of social economy, the infrastructure construction level of China is continuously improved, and the tunnel construction gradually advances to the characteristics of large burial depth, high water pressure, long distance, large diameter and the like. The Shanxi province is located in the west of Taihang mountain, the yellow river is east, and the Shanxi province is rich in the names of exterior and interior mountains, and belongs to the loess plateau area and the tunnel construction problem in the west of North China. The problems of water gushing, water inrush and mud inrush caused by loess collapsibility, unknown water-bearing bodies in tunnels and the like are more serious, and how to effectively avoid and treat the water diseases of the deeply buried high-pressure water-rich tunnels is an important scientific problem in tunnel construction. Therefore, the method has important significance for researching the water burst grouting material of the deep-buried high-pressure water-rich tunnel and the water plugging reinforcement application method thereof.
Disclosure of Invention
In order to solve the problems in the background technology, the invention provides a deep-buried high-pressure water-rich tunnel water burst grouting material with ultrahigh strength, ultralow water permeability coefficient and excellent durability and a water blocking and reinforcing application method capable of quickly repairing water burst of the deep-buried high-pressure water-rich tunnel.
The water burst grouting material for the deep-buried high-pressure water-rich tunnel comprises 20-40wt% of quick-hardening sulphoaluminate cement, 10-20wt% of sorbitol, 10-15wt% of xylitol, 20wt% of diphenylmethane diisocyanate (MDI), 10-20wt% of Hexamethylene Diisocyanate (HDI), 1.0wt% of catalyst, 2wt% of chain extender and 3wt% of defoaming agent.
The catalyst is one or more of triethanolamine, sodium hexadecylbenzene sulfonate and stannous octoate.
The chain extender is one or more of 1, 4-butanediol, pentanol and hexanol.
The defoaming agent is polymethyl triethoxy silane.
The preparation method of the water burst grouting material for the deep-buried high-pressure water-rich tunnel comprises the following steps: stirring the fast hardening sulphoaluminate cement, sorbitol, xylitol, catalyst, chain extender and defoamer for 15min at 300-500rmp, and uniformly mixing to obtain a component A; carrying out vacuum drying on diphenylmethane diisocyanate and hexamethylene diisocyanate at 100 ℃ for 2h to obtain a component B; and (3) putting the component A and the component B into a storage barrel, and stirring for 10-15s to obtain the water burst grouting material for the deep-buried high-pressure water-rich tunnel.
The application method of the water-inrush grouting material for the deep-buried high-pressure water-rich tunnel for water shutoff and reinforcement comprises the following steps:
(1) Acquiring tunnel geological survey design data, and supplementing exploration data according to the condition of water inrush and mud inrush disasters, wherein the supplementing exploration data comprises hydrogeological test data, geophysical exploration data and drilling coring data;
(2) Exploring disaster-causing water-containing bodies, fault rock soil bodies, engineering geological characteristics and geological space forms of the fault rock soil bodies;
(3) Judging the surrounding rock injectivity, the surrounding rock grade, the thickness of the surrounding rock reinforcing ring, the runoff characteristic and the drilling difficulty level according to the data;
(4) Providing a water and mud outburst disaster support strengthening mode and implementation;
(5) The deep energy-releasing pressure-releasing drilling construction is used for grouting process control and grouting safety control, grouting information such as grouting amount, grouting pressure and grouting speed is fed back, and stability, water burst and mud burst amount and water pressure are monitored in a tracking mode in the whole process;
(6) And (4) performing grouting parameter adjustment and drilling dynamic adjustment according to the grouting control step feedback information, performing grouting, and finally performing grouting water plugging reinforcement effect evaluation.
And (6) pumping and grouting at the pressure of 5-20MPa by using a single slurry pump or a double slurry pump, injecting into the tunnel face and the surrounding rock cracks, and finishing grouting when the pressure reaches 10-20 MPa.
And (4) the grouting mode in the step (6) is shallow curtain grouting, full-section curtain grouting, advanced small conduit grouting or advanced anchor rod grouting.
The evaluation of the grouting water plugging and reinforcing effect adopts a grading method, the grade of the tunnel after grouting is more than 90, and the water plugging and reinforcing requirements of the deeply buried high-pressure water-rich tunnel are met.
The grouting water plugging and reinforcing effect evaluation adopts a drilling inspection method, the compressive strength of a solidified core sample is more than 20.0MPa, and the water permeability coefficient is not less than 10 -7 And m/s, meeting the water plugging and reinforcing requirements of the deeply buried high-pressure water-rich tunnel.
The water burst grouting material for the deep-buried high-pressure water-rich tunnel and the water plugging and reinforcing application method thereof have the characteristics of ultrahigh strength, ultralow water permeability coefficient, excellent durability, greenness, low carbon and the like. The method can quickly block the water burst of the deep-buried high-pressure water-rich tunnel, reinforce the surrounding rock of the tunnel, fully improve the treatment capacity of water burst disasters of the tunnel under construction and the operating tunnel, ensure that the deep-buried high-pressure water-rich tunnel can be safely and stably operated for a long time, prolong the service life of the deep-buried high-pressure water-rich tunnel and generate remarkable economic and social benefits.
Detailed Description
Example 1:
(1) Acquiring tunnel geological survey design data, and supplementing exploration data according to the condition of water inrush and mud inrush disasters, wherein the supplementing exploration data comprises hydrogeological test data, geophysical exploration data and drilling coring data;
(2) Exploring disaster-causing water-containing bodies, fault rock soil bodies, engineering geological characteristics and geological space forms of the fault rock soil bodies;
(3) Judging the surrounding rock injectivity, the surrounding rock grade, the thickness of the surrounding rock reinforcing ring, the runoff characteristic and the drilling difficulty level according to the data;
(4) Providing a water and mud outburst disaster support strengthening mode and implementation;
(5) The deep energy-releasing pressure-releasing drilling construction is used for grouting process control and grouting safety control, grouting information such as grouting amount, grouting pressure and grouting speed is fed back, and stability, water burst and mud burst amount and water pressure are monitored in a tracking mode in the whole process;
(6) And (4) performing grouting parameter adjustment and drilling dynamic adjustment according to the grouting control step feedback information, performing grouting by using a water burst grouting material of the deeply-buried high-pressure water-rich tunnel, and finally performing grouting water plugging reinforcement effect evaluation.
The preparation method of the water burst grouting material for the deep-buried high-pressure water-rich tunnel used in the step (6) comprises the following steps: uniformly stirring 20% of rapid hardening sulphoaluminate cement, 20% of sorbitol, 15% of xylitol, 1.0% of sodium hexadecylbenzene sulfonate, 2% of 1, 4-butanediol and 3% of polymethyl triethoxysilane at 500rmp for 15min, and uniformly mixing to obtain a component A; then, 20% of diphenylmethane diisocyanate (MDI) and 19% of Hexamethylene Diisocyanate (HDI) are subjected to vacuum drying for 2 hours in a vacuum drying oven at the temperature of 100 ℃ to obtain a component B; and (3) putting the component A and the component B into a storage vat, stirring for 15s, pumping by using a double-slurry pump at the pressure of 10MPa, injecting into the tunnel face and the surrounding rock cracks, and finishing grouting when the pressure reaches 15 MPa.
When the grouting effect is tested by a grading method, the score of the grouted tunnel is 92, and the water plugging and reinforcing requirements of the deeply buried high-pressure water-rich tunnel are met.
The basic properties of the water burst grouting material for the deep-buried high-pressure water-rich tunnel are shown in Table 1, wherein the density of the grouting material is 1.25g/cm 3 Compressive strength of 25MPa and water permeability coefficient of 1.5 x 10 -8 m/s, meets the design requirement.
TABLE 1 basic Properties of water-burst grouting material for deep-buried high-pressure water-rich tunnel
Figure BDA0003572095900000031
Example 2:
(1) Acquiring tunnel geological survey design data, supplementing exploration data according to the condition of water burst and mud burst disasters, wherein the supplementing exploration data comprises hydrogeological test data, geophysical exploration data and drilling coring data;
(2) Exploring disaster-causing water-containing bodies, fault rock soil bodies, engineering geological characteristics and geological space forms of the fault rock soil bodies;
(3) Judging the surrounding rock injectivity, the surrounding rock grade, the thickness of the surrounding rock reinforcing ring, the runoff characteristic and the drilling difficulty level according to the data;
(4) Providing a water and mud outburst disaster support strengthening mode and implementation;
(5) The deep energy-releasing pressure-releasing drilling construction is used for grouting process control and grouting safety control, grouting information such as grouting amount, grouting pressure and grouting speed is fed back, and stability, water burst and mud burst amount and water pressure are monitored in a tracking mode in the whole process;
(6) And (4) performing grouting parameter adjustment and drilling dynamic adjustment according to the grouting control step feedback information, performing grouting by using the water burst grouting material of the deeply buried high-pressure water-rich tunnel, and finally performing grouting water plugging reinforcement effect evaluation.
The preparation method of the water burst grouting material for the deep-buried high-pressure water-rich tunnel used in the step (6) comprises the following steps: uniformly stirring 40% of rapid hardening sulphoaluminate cement, 10% of sorbitol, 10% of xylitol, 1.0% of triethanolamine, 2% of amyl alcohol and 3% of polymethyltriethoxysilane for 15min at 500rmp, and uniformly mixing to obtain a component A; then, 20% of diphenylmethane diisocyanate (MDI) and 14% of Hexamethylene Diisocyanate (HDI) are subjected to vacuum drying for 2 hours in a vacuum drying oven at the temperature of 100 ℃ to obtain a component B; and (3) putting the component A and the component B into a storage barrel, stirring for 15s, pumping by a double-slurry pump at the pressure of 5MPa, injecting into the tunnel face and the surrounding rock cracks, and finishing grouting when the pressure reaches 15 MPa.
When the grouting effect is tested by a grading method, the score of the grouted tunnel is 95, and the water plugging and reinforcing requirements of the deeply buried high-pressure water-rich tunnel are met.
The basic properties of the water burst grouting material for the deep-buried high-pressure water-rich tunnel are shown in Table 2, wherein the density of the grouting material is 1.48g/cm 3 The compressive strength is 32MPa, and the water permeability coefficient is 1.1 x 10 -8 m/s, meets the design requirement.
TABLE 2 basic performance of water gushing and grouting material for deep-buried high-pressure water-rich tunnel
Figure BDA0003572095900000041
Example 3:
(1) Acquiring tunnel geological survey design data, supplementing exploration data according to the condition of water burst and mud burst disasters, wherein the supplementing exploration data comprises hydrogeological test data, geophysical exploration data and drilling coring data;
(2) Exploring disaster-causing water-containing bodies, fault rock soil bodies, engineering geological characteristics and geological space forms of the fault rock soil bodies;
(3) Judging the surrounding rock injectivity, the surrounding rock grade, the thickness of the surrounding rock reinforcing ring, the runoff characteristic and the drilling difficulty level according to the data;
(4) Providing a water and mud outburst disaster support strengthening mode and implementation;
(5) The deep energy-releasing pressure-releasing drilling construction is used for grouting process control and grouting safety control, grouting information such as grouting amount, grouting pressure and grouting speed is fed back, and stability, water burst and mud burst amount and water pressure are monitored in a tracking mode in the whole process;
(6) And (4) performing grouting parameter adjustment and drilling dynamic adjustment according to the grouting control step feedback information, performing grouting by using a water burst grouting material of the deeply-buried high-pressure water-rich tunnel, and finally performing grouting water plugging reinforcement effect evaluation.
The preparation method of the water burst grouting material for the deep-buried high-pressure water-rich tunnel used in the step (6) comprises the following steps: uniformly stirring 30% of rapid hardening sulphoaluminate cement, 15% of sorbitol, 10% of xylitol, 1.0% of stannous octoate, 2% of hexanol and 3% of polymethyl triethoxysilane for 15min at 500rmp, and uniformly mixing to obtain a component A; then, 20% of diphenylmethane diisocyanate (MDI) and 19% of Hexamethylene Diisocyanate (HDI) are subjected to vacuum drying for 2 hours in a vacuum drying oven at the temperature of 100 ℃ to obtain a component B; and (3) putting the component A and the component B into a storage vat, stirring for 15s, pumping by using a double-slurry pump at the pressure of 10MPa, injecting into the tunnel face and the surrounding rock cracks, and finishing grouting when the pressure reaches 15 MPa.
When the grouting effect is checked by a grading method, the tunnel after grouting is rated by 95, and the water plugging and reinforcing requirements of the deeply buried high-pressure water-rich tunnel are met.
The basic properties of the water burst grouting material for the deep-buried high-pressure water-rich tunnel are shown in Table 3, wherein the density of the grouting material is 1.69g/cm 3 The compressive strength is 56MPa, and the water permeability coefficient is 0.8 x 10 -8 m/s, meets the design requirements.
TABLE 3 basic performance of water gushing grouting material for deep-buried high-pressure water-rich tunnel
Figure BDA0003572095900000051
The above examples 1 to 3 are respectively treated by different grouting processes according to the advanced drilling water detection result. When the number of the water detection holes is 1/3, the total water yield is more than 10m 3 When the pressure is in the second stage, adopting full-section curtain grouting; when the total water amount is less than 10m 3 The water yield of each hole is more than 2m 3 When the pressure is in the second stage, grouting by adopting a local advanced small guide pipe; when the water yield of the drill hole is less than 2m 3 Per hour and the total water yield is less than 10m 3 And during the hour, adopting an advanced anchor rod for supporting and grouting.
The full-section curtain grouting design parameters are as follows: the grouting reinforcement range is 1-2 times of the hole diameter outside the tunnel excavation contour line, the length of each circulating grouting section is 30m, the hole diameter is 90-180 mm, the grouting pressure is 2-3 times of the water pressure, and the slurry diffusion radius is 2m. According to the grouting pressure, the first circulating concrete grout stopping wall is 1-3 m thick. The grouting mode can adopt sleeve valve pipe retreating type or orifice pipe subsection advancing type grouting according to the water pressure and the hole forming difficulty. And (4) inspecting the grouting effect after grouting, and excavating 25m in each cycle when the excavating effect is achieved, and reserving 5m of C30 reinforced concrete grout stop wall. If weak parts exist after excavation, long pipes or short pipes are adopted for local supplementary grouting (supplementary grouting).
The design parameters of the advanced small conduit grouting are as follows: the grouting holes are arranged to have the hole diameter of 42mm, the hole depth of 4.5m, the reserved section length of 10m, the grouting hole spacing of 0.8-1.0m, the water-rich area of 0.8m and the other areas of 1.0m, and grouting is performed sequentially from bottom to top, from outside to inside and at intervals.
The design parameters of the advanced anchor rod support grouting are as follows: arranging grouting holes with the aperture of 89mm, the hole depth of 6.0m, the length of the reserved section of 10m, the distance between the grouting holes of 0.8-1.0m, the water-rich area of 0.8m, the other areas of 1.0m, and grouting sequentially from bottom to top, from outside to inside and at intervals to carry out advanced anchor rod support grouting design.

Claims (9)

1. The application method for water plugging and reinforcement of the water burst grouting material of the deep-buried high-pressure water-rich tunnel is characterized in that the grouting material consists of 20-40wt% of quick-hardening sulphoaluminate cement, 10-20wt% of sorbitol, 10-15wt% of xylitol, 20wt% of diphenylmethane diisocyanate, 10-20wt% of hexamethylene diisocyanate, 1.0wt% of catalyst, 2wt% of chain extender and 3wt% of defoaming agent;
the water plugging and reinforcing application method comprises the following specific steps:
(1) Acquiring tunnel geological survey design data, supplementing exploration data according to the condition of water burst and mud burst disasters, wherein the supplementing exploration data comprises hydrogeological test data, geophysical exploration data and drilling coring data;
(2) Exploring disaster-causing water-containing bodies, fault rock soil bodies, engineering geological characteristics and geological space forms of the fault rock soil bodies;
(3) Determining the injectivity, grade, thickness of the surrounding rock reinforcing ring, runoff characteristics and drilling difficulty of the surrounding rock according to the data;
(4) Providing a water and mud outburst disaster support strengthening mode and implementation;
(5) The deep energy-releasing pressure-releasing drilling construction is used for grouting process control and grouting safety control, grouting information of grouting amount, grouting pressure and grouting speed is fed back, and stability, water burst and mud burst amount and water pressure are monitored in a whole-process tracking mode;
(6) And (4) performing grouting parameter adjustment and drilling dynamic adjustment according to the grouting control step feedback information, performing grouting by using a water burst grouting material of the deeply-buried high-pressure water-rich tunnel, and finally performing grouting water plugging reinforcement effect evaluation.
2. The water shutoff and reinforcement application method according to claim 1, wherein the catalyst is one or more of triethanolamine, sodium hexadecylbenzene sulfonate and stannous octoate.
3. The water shutoff and reinforcement application method according to claim 1, wherein the chain extender is one or more of 1, 4-butanediol, pentanol and hexanol.
4. The method for water shutoff reinforcement application according to claim 1, wherein the defoaming agent is polymethyltriethoxysilane.
5. The water plugging and reinforcing application method according to claim 1, wherein the preparation method of the water inrush grouting material for the deep-buried high-pressure water-rich tunnel comprises the following steps: stirring the fast hardening sulphoaluminate cement, sorbitol, xylitol, catalyst, chain extender and defoamer for 15min at 300-500rmp, and uniformly mixing to obtain a component A; carrying out vacuum drying on diphenylmethane diisocyanate and hexamethylene diisocyanate at 100 ℃ for 2h to obtain a component B; and (3) putting the component A and the component B into a storage vat, stirring for 10-15s, and mixing to obtain the water gushing grouting material for the deep-buried high-pressure water-rich tunnel.
6. The water shutoff reinforcement application method according to claim 1, wherein the step (6) is implemented by pumping grouting at a pressure of 5-20MPa by means of a single-slurry pump or a double-slurry pump, the grouting is implemented by injecting the grouting into the tunnel face and the surrounding rock cracks, and the grouting is finished when the pressure reaches 10-20 MPa.
7. The method for applying water shutoff reinforcement according to claim 1, wherein the grouting in step (6) is shallow curtain grouting, full-section curtain grouting, advanced ducted grouting or advanced anchor rod grouting.
8. The water plugging and reinforcing application method according to claim 1, wherein a grading method is adopted for evaluating the grouting water plugging and reinforcing effect, the grade of the tunnel after grouting is more than 90 points, and the water plugging and reinforcing requirements of the deeply buried high-pressure water-rich tunnel are met.
9. The application method of water shutoff and reinforcement according to claim 1, wherein the evaluation of the grouting water shutoff and reinforcement effect adopts a drilling inspection method, the compressive strength of a consolidated body core sample is greater than 20.0MPa, and the water permeability coefficient is not less than 10 -7 And m/s, meeting the water plugging and reinforcing requirements of the deeply buried high-pressure water-rich tunnel.
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