Disclosure of Invention
The invention discloses a potential energy recovery system of a split electro-hydraulic driven forklift and the split electro-hydraulic driven forklift, which are simple in structure and convenient to operate, and aim to solve the problems.
The invention adopts the following scheme: a potential energy recovery system of a split electrohydraulic driven forklift comprises a lifting oil way, an inclined oil way, a hydraulic driving and energy recovery assembly and an electric driving and energy recovery assembly; wherein, the liquid crystal display device comprises a liquid crystal display device,
the lifting oil way comprises a first hydraulic oil cylinder and a second hydraulic oil cylinder, and the first hydraulic oil cylinder and the second hydraulic oil cylinder are suitable for being connected with a fork piece of a forklift and driving the fork piece to move up and down;
the electric driving and energy recycling component is connected with the hydraulic oil tank, the lifting oil way and the inclined oil way and is used for inputting and recycling hydraulic oil to the lifting oil way and the inclined oil way;
the hydraulic driving and energy recovery assembly and the electric driving and energy recovery assembly are arranged in parallel and are also connected with the lifting oil way and the inclined oil way, and the hydraulic driving and energy recovery assembly is used for inputting and recovering hydraulic oil to the lifting oil way and the inclined oil way;
the inclined oil circuit comprises an inclined hydraulic oil cylinder which is suitable for being connected with the fork piece, and the inclined oil circuit is configured to be matched with the first hydraulic oil cylinder and the second hydraulic oil cylinder of the lifting oil circuit to jointly control the movement of the fork piece.
Further, the electric driving and energy recovering assembly comprises a motor-generator, a hydraulic pump-motor, a motor controller and a power supply system; wherein the motor-generator and the hydraulic pump-motor are coaxially arranged, the generator and the motor form an electric energy recovery assembly, and the motor and the hydraulic pump form an electric driving assembly; the motor-generator is electrically connected with the motor controller, and the motor controller is connected with the power supply system through CAN communication.
Further, the power supply system comprises a pre-charge controller, a BMS battery management system and a high-voltage lithium ion battery which are arranged in series.
Further, the lifting oil way further comprises a speed limiting valve, a first two-position two-way electromagnetic valve, a first one-way valve and a hydraulic oil tank; the oil outlet of the hydraulic oil tank is communicated with the inlet of the first one-way valve, the outlet of the first one-way valve is communicated with the inlet of the hydraulic pump-motor, the outlet of the hydraulic pump-motor is communicated with the inlet of the first two-position two-way electromagnetic valve, the outlet of the first two-position two-way electromagnetic valve is communicated with the inlet of the speed limiting valve, the outlet of the speed limiting valve is communicated with rodless cavities of the first hydraulic oil cylinder and the second hydraulic oil cylinder, and rod cavities of the first hydraulic oil cylinder and the second hydraulic oil cylinder are communicated with the oil return opening of the hydraulic oil tank.
Further, the speed limiting valve comprises a second one-way valve, a pressure reducing valve and a throttle valve, and the second one-way valve is connected with the pressure reducing valve in parallel through a pipeline; the speed limiting valve is configured to: when the hydraulic oil of the lifting oil way rises, the hydraulic oil is transmitted to rodless cavities of the first hydraulic oil cylinder and the second lifting hydraulic oil cylinder through the second one-way valve, and when the lifting oil way descends, the hydraulic oil is transmitted to the first two-position two-way electromagnetic valve through the pressure reducing valve and the throttle valve.
Further, the inclined oil way comprises a second two-position two-way electromagnetic valve, a three-position four-way valve, an inclined hydraulic oil cylinder and a hydraulic oil tank; the hydraulic oil tank is characterized in that the inlet of the second two-position two-way electromagnetic valve is communicated with a first bypass interface led out by a pipeline between the outlet of the hydraulic pump-motor and the inlet of the first two-position two-way electromagnetic valve, the outlet of the second two-position two-way electromagnetic valve is communicated with a first interface of the three-position four-way valve, a second interface of the three-position four-way valve is communicated with a rod cavity of the inclined hydraulic oil cylinder, a rodless cavity of the inclined hydraulic oil cylinder is communicated with a third interface of the three-position four-way valve, and a fourth interface of the three-position four-way valve is communicated with an oil return port of the hydraulic oil tank.
Further, the hydraulic driving and energy recovering assembly comprises a third one-way valve, a third two-position two-way electromagnetic valve, a hydraulic accumulator and a fourth two-position two-way electromagnetic valve; the third one-way valve inlet is communicated with a second bypass interface led out by a pipeline between the second two-position two-way electromagnetic valve outlet and the first interface of the three-position four-way valve, the third one-way valve outlet is communicated with the third two-position two-way electromagnetic valve inlet, the third two-position two-way electromagnetic valve outlet is communicated with the hydraulic accumulator, the fourth two-position two-way electromagnetic valve inlet is communicated with a third bypass interface led out by a pipeline between the third one-way valve outlet and the third two-position two-way electromagnetic valve inlet, and the fourth two-position two-way electromagnetic valve outlet is communicated with a fourth bypass interface led out by a pipeline between the first one-way valve outlet and the hydraulic pump-motor inlet.
Further, a first overflow valve is arranged in the lifting oil way, an inlet of the first overflow valve is communicated with a fifth bypass interface led out by a pipeline between the hydraulic pump-motor outlet and the first bypass interface, and an outlet of the first overflow valve is communicated with an oil return port of the hydraulic oil tank; the hydraulic driving and recycling assembly is internally provided with a second overflow valve, the inlet of the second overflow valve is communicated with a sixth bypass interface led out by a pipeline between the outlet of the third two-position two-way electromagnetic valve and the inlet of the hydraulic accumulator, and the outlet of the second overflow valve is communicated with an oil return port of the hydraulic oil tank.
Further, the lifting oil path is arranged in parallel with the inclined oil path.
The invention also provides a split type electrohydraulic driven forklift, which comprises a forklift, and further comprises any one of the split type electrohydraulic driven forklift potential energy recovery system, wherein the push rods of the first hydraulic rod oil cylinder, the second hydraulic oil cylinder and the inclined hydraulic oil cylinder of the split type electrohydraulic driven forklift potential energy recovery system are connected with the forklift and are configured to drive the forklift to move up and down and rotate in an inclined manner.
By adopting the technical scheme, the invention can obtain the following technical effects: on the basis that an electric driving and potential energy recovery integrated energy-saving system is realized by the motor-generator and the hydraulic pump-motor together, an energy-saving technology of hydraulic driving and energy recovery is realized by introducing a hydraulic accumulator, so that the energy recovery capacity of the hydraulic system of the electric forklift is further improved; the two-position two-way electromagnetic valve is utilized to separate oil ways under each working condition, and the hydraulic oil is definitely conveyed to corresponding execution parts, so that the loss of oil energy on the oil ways is reduced. Meanwhile, when the hydraulic accumulator is supplied with oil so that the lifting system can recover potential energy, the tilting system can have enough hydraulic oil supply to realize compound action; the electro-hydraulic compound drive and the energy recovery overcome the defects of large oil energy loss, high temperature rise and the like of the traditional electric forklift hydraulic system, solve the problem that an inclined system cannot operate in the electric energy recovery process, improve the operability of the electric forklift and the stability of the hydraulic system, further realize the electrodynamic and intelligent performance of the traditional forklift and meet the requirements of energy conservation and emission reduction of China.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, are intended to fall within the scope of the present invention. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, are intended to fall within the scope of the present invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
Examples
With reference to fig. 1, the embodiment provides a split electro-hydraulic driven forklift, which comprises a forklift and further comprises a split electro-hydraulic driven forklift potential energy recovery system, wherein push rods of a first hydraulic cylinder 10, a second hydraulic cylinder 11 and a tilting hydraulic cylinder 14 of the split electro-hydraulic driven forklift potential energy recovery system are connected with the forklift and are configured to drive the forklift to move up and down and tilt. The split electrohydraulic driven forklift potential energy recovery system comprises a lifting oil way E, an inclined oil way F, a hydraulic driving and energy recovery assembly C and an electric driving and energy recovery assembly D; the lifting oil way E comprises a first hydraulic oil cylinder 10 and a second hydraulic oil cylinder 11, wherein the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11 are suitable for being connected with a fork piece of a forklift and driving the fork piece to move up and down; the electric driving and energy recycling component D is connected with the hydraulic oil tank 1, the lifting oil way E and the inclined oil way F and is used for conveying hydraulic oil in the hydraulic oil tank 1 to the lifting oil way E, driving the hydraulic oil cylinder to move and recycling the hydraulic oil; the hydraulic driving and energy recovering assembly C is connected with the lifting oil way E and the inclined oil way F and is used for driving the lifting oil way E and the inclined oil way F and recovering hydraulic oil; the inclined oil path F includes an inclined hydraulic cylinder 14 adapted to be connected to the fork, and is configured to cooperate with the lifting oil path E to control movement of the fork.
In this embodiment, the hydraulic cylinder includes a rod cavity and a rodless cavity, and when hydraulic oil is input into the rodless cavity, the push rod of the hydraulic cylinder can be pushed to move upwards. The lifting oil way E and the inclined oil way F are arranged in parallel, so that the lifting oil way E and the inclined oil way F can simultaneously control the inclined lifting of the fork piece, and can also independently and respectively control the lifting or inclined movement.
In the present embodiment, the electric driving and energy recovering assembly D includes a motor-generator 5, a hydraulic pump-motor 6, a motor controller 4, a power supply system 3; wherein the motor controller 4 is M/GCU, the motor-generator 5 and the hydraulic pump-motor 6 are coaxially arranged, the generator and the motor form an electric energy recovery assembly, and the motor and the hydraulic pump form an electric driving assembly; the motor-generator 5 is electrically connected with the motor controller, and the motor controller 4 is connected with a power supply system through CAN communication. The power supply system 3 comprises a pre-charge controller, a BMS battery management system and a high-voltage lithium ion battery which are arranged in series. Here, the motor-generator 5 and the hydraulic pump-motor 6 are coupled together, respectively.
The lifting oil way E also comprises a speed limiting valve 9, a first two-position two-way electromagnetic valve 8, a first one-way valve 2 and a hydraulic oil tank 1; the oil outlet of the hydraulic oil tank 1 is communicated with the inlet of the first one-way valve 2, the outlet of the first one-way valve 2 is communicated with the inlet of the hydraulic pump-motor 6, the outlet of the hydraulic pump-motor 6 is communicated with the inlet of the first two-position two-way electromagnetic valve 8, the outlet of the first two-position two-way electromagnetic valve 8 is communicated with the inlet of the speed limiting valve 9, the outlet of the speed limiting valve 9 is communicated with rodless cavities of the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11, and the rod cavities of the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11 are communicated with the oil return opening of the hydraulic oil tank 1.
The speed limiting valve 9 comprises a second one-way valve, a pressure reducing valve and a throttle valve, and the second one-way valve is connected with the pressure reducing valve in parallel through a pipeline; the speed limiting valve 9 is configured to: when the hydraulic oil in the lifting oil way E rises, the hydraulic oil is transmitted to rodless cavities of the first hydraulic oil cylinder 10 and the second lifting hydraulic oil cylinder through the second one-way valve, and when the lifting oil way E descends, the hydraulic oil is transmitted to the first two-position two-way electromagnetic valve 8 through the pressure reducing valve and the throttle valve. The speed limiting valve is used for controlling the speed of hydraulic oil, so that the speed of the fork piece can be controlled.
The inclined oil way F comprises a second two-position two-way electromagnetic valve 12, a three-position four-way valve 13, an inclined hydraulic oil cylinder 14 and a hydraulic oil tank 1; the inlet of the second two-position two-way electromagnetic valve 12 is communicated with a first bypass interface led out by a pipeline between the outlet of the hydraulic pump-motor 6 and the inlet of the first two-position two-way electromagnetic valve 8, the outlet of the second two-position two-way electromagnetic valve 12 is communicated with a first interface P of the three-position four-way valve 13, a second interface A of the three-position four-way valve 13 is communicated with a rod cavity of the inclined hydraulic cylinder 14, a rodless cavity of the inclined hydraulic cylinder 14 is communicated with a third interface B of the three-position four-way valve 13, and a fourth interface T of the three-position four-way valve 13 is communicated with an oil return port of the hydraulic oil tank 1.
The hydraulic driving and energy recovering assembly C comprises a third one-way valve 15, a third two-position two-way electromagnetic valve 16, a hydraulic accumulator 18 and a fourth two-position two-way electromagnetic valve 19; the inlet of the third one-way valve 15 is communicated with a second bypass interface led out by a pipeline between the outlet of the second two-position two-way electromagnetic valve 12 and the first interface of the three-position four-way valve 13, the outlet of the third one-way valve 15 is communicated with the inlet of the third two-position two-way electromagnetic valve 16, the outlet of the third two-position two-way electromagnetic valve 16 is communicated with the hydraulic accumulator 18, the inlet of the fourth two-position two-way electromagnetic valve 19 is communicated with a third bypass interface led out by a pipeline between the outlet of the third one-way valve 15 and the inlet of the third two-position two-way electromagnetic valve 16, and the outlet of the fourth two-position two-way electromagnetic valve 19 is communicated with a fourth bypass interface led out by a pipeline between the outlet of the first one-way valve 2 and the inlet of the hydraulic pump-motor 6.
A first overflow valve 7 is arranged in the lifting oil way E, an inlet of the first overflow valve 7 is communicated with a fifth bypass interface led out by a pipeline between an outlet of the hydraulic pump-motor 6 and the first bypass interface, and an outlet of the first overflow valve 7 is communicated with an oil return port of the hydraulic oil tank 1; the hydraulic driving and recycling assembly is internally provided with a second overflow valve 17, the inlet of the second overflow valve 17 is communicated with a sixth bypass interface led out by a pipeline between the outlet of the third two-position two-way electromagnetic valve 16 and the inlet of the hydraulic accumulator 18, and the outlet of the second overflow valve 17 is communicated with the oil return port of the hydraulic oil tank 1.
The working principle of the invention is as follows:
1. when the electric forklift lifts independently:
1. when the load of the lifting system rises:
(1) The hydraulic accumulator 18 is in a non-pressurized state, no matter in idle, light or heavy load, at which time the hydraulic drive and energy recovery assembly C is not able to supply oil, and is driven solely by the electric drive and energy recovery assembly D. The first two-position two-way solenoid valve 8 is in a right-position on state. Hydraulic oil is transmitted from the hydraulic oil tank 1 to the rodless cavities of the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11 through the first one-way valve 2, the hydraulic pump-motor 6, the first two-position two-way electromagnetic valve 8 and the speed limiting valve 9 to complete lifting.
(2) The hydraulic accumulator 18 is in a pressurized state, whether empty, light or heavy.
a. The lifting speed meets the requirement, and the hydraulic driving and energy recovery assembly C is independently driven at the moment. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper-position conduction state. Hydraulic oil is transmitted from the hydraulic accumulator 18 to the rodless cavities of the first hydraulic cylinder 10 and the second hydraulic cylinder 11 through the third two-position two-way electromagnetic valve 16, the fourth two-position two-way electromagnetic valve 19, the hydraulic pump-motor 6, the first two-position two-way electromagnetic valve 8 and the speed limiting valve 9 to complete lifting action.
b. The lifting speed does not meet the requirement, and the electric driving and energy recovery device D and the hydraulic driving and energy recovery device C are driven in a combined mode. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper-position conduction state. Hydraulic oil is transmitted from the hydraulic accumulator 18 to the rodless cavities of the first hydraulic cylinder 10 and the second hydraulic cylinder 11 through the third two-position two-way electromagnetic valve 16, the fourth two-position two-way electromagnetic valve 19, the hydraulic pump-motor 6, the first two-position two-way electromagnetic valve 8 and the speed limiting valve 9 to complete lifting action. The motor-generator 5 compensates with the change of the lifting speed, drives the hydraulic pump-motor 6 to realize the regulation of the lifting speed, and supplements oil supply.
2. When the load of the lifting system is reduced:
(1) The hydraulic accumulator 18 is in an unpressurized state, whether empty, light or heavy, at which time energy is recovered solely by the hydraulic drive and energy recovery assembly C. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper-position conduction state. The hydraulic oil in the rodless cavities of the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11 is transmitted to the hydraulic accumulator 18 for recycling through the speed limiting valve 9, the first two-position two-way electromagnetic valve 8, the hydraulic pump-motor 6, the fourth two-position two-way electromagnetic valve 19 and the third two-position two-way electromagnetic valve 16.
(2) The hydraulic accumulator 18 is in a pressurized state.
a. And when the load is heavy, the electric driving and energy recovery D and the hydraulic driving and energy recovery component C are compounded to perform energy recovery. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper-position conduction state. The hydraulic oil in the rodless cavities of the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11 is transmitted to the hydraulic accumulator 18 for recycling through the speed limiting valve 9, the first two-position two-way electromagnetic valve 8, the hydraulic pump-motor 6, the fourth two-position two-way electromagnetic valve 19 and the third two-position two-way electromagnetic valve 16. The hydraulic pump-motor 6 drives the motor-generator 5 to reverse rotation for partial potential energy recovery.
b. And under no load and light load, the hydraulic driving and energy recovering assembly C separately recovers energy. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper-position conduction state. The hydraulic oil in the rodless cavities of the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11 is transmitted to the hydraulic accumulator 18 for recycling through the speed limiting valve 9, the first two-position two-way electromagnetic valve 8, the hydraulic pump-motor 6, the fourth two-position two-way electromagnetic valve 19 and the third two-position two-way electromagnetic valve 16. The regulation of the descent speed is now effected by the motor-generator 5.
2. When the electric forklift is independently inclined:
1. the hydraulic accumulator 18 is in a non-pressurized state, no matter in idle, light or heavy load, at which time the hydraulic drive and energy recovery assembly C is not able to supply oil, and is driven solely by the electric drive and energy recovery assembly D. The second two-position two-way solenoid valve 12 is in an upper conduction state. Hydraulic oil is transmitted from the hydraulic oil tank 1 to the tilting hydraulic oil cylinder 14 through the first one-way valve 2, the hydraulic pump-motor 6, the second two-position two-way electromagnetic valve 12 and the three-position four-way valve 13 to complete tilting action. When the three-position four-way valve 13 tilts forward, the port P and the port B are connected to transmit oil to the rodless cavity of the tilting hydraulic cylinder 14, and the port T and the port A are connected to transmit oil in the rod cavity of the tilting hydraulic cylinder 14 to the hydraulic oil tank 1; when the tilting device tilts backward, the port P is connected with the port A to transmit oil to the rod cavity of the tilting hydraulic oil cylinder 14, and the port T is connected with the port B to transmit the oil without the rod cavity of the tilting hydraulic oil cylinder 14 to the hydraulic oil tank 1.
2. The hydraulic accumulator 18 is in a pressurized state, whether empty, light or heavy, and is now driven solely by the hydraulic drive and energy recovery assembly C.
a. When the pressure at the inlet end of the third one-way valve 15 is greater than the pressure at the outlet end, the second two-position two-way electromagnetic valve 12 is in an upper conduction state, the third two-position two-way electromagnetic valve 16 is in a right conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper conduction state. Hydraulic oil is transmitted from the accumulator 18 to the tilting hydraulic cylinder 14 through the third two-position two-way electromagnetic valve 12, the fourth two-position two-way electromagnetic valve 19, the hydraulic pump-motor 6, the second two-position two-way electromagnetic valve 12 and the three-position four-way valve 13 to complete tilting action. The forward tilting or backward tilting is regulated and controlled by the switching position of the three-position four-way valve 13.
b. When the pressure of the inlet end of the third one-way valve 15 is smaller than that of the outlet end, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state. Hydraulic oil is transmitted to the tilting hydraulic cylinder 14 from the accumulator 18 through the third two-position two-way electromagnetic valve 16, the third one-way valve 15 and the three-position four-way valve 13 to complete tilting action. The forward tilting or backward tilting is regulated and controlled by the switching position of the three-position four-way valve 13.
3. When the electric forklift lifts and tilts, the operation is combined:
1. when the load of the lifting system rises:
(1) The hydraulic accumulator 18 is in a non-pressurized state, no matter in idle, light or heavy load, at which time the hydraulic drive and energy recovery assembly C is not able to supply oil, and is driven solely by the electric drive and energy recovery assembly D. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, and the second two-position two-way electromagnetic valve 12 is in an upper-position conduction state. Hydraulic oil is transmitted from the hydraulic oil tank 1 to the rodless cavities of the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11 through the first one-way valve 2, the hydraulic pump-motor 6, the first two-position two-way electromagnetic valve 8 and the speed limiting valve 9 to finish lifting action; the bypass is transmitted to the tilting hydraulic cylinder 14 through the second two-position two-way electromagnetic valve 12 and the three-position four-way valve 13 to complete tilting action. The forward tilting or backward tilting is regulated and controlled by the switching position of the three-position four-way valve 13.
(2) The hydraulic accumulator 18 is in a pressurized state, whether empty, light or heavy.
a. When the pressure at the inlet end of the third one-way valve 15 is greater than the pressure at the outlet end, the third one-way valve is driven by the electric driving and energy recovering assembly D and the hydraulic driving and energy recovering assembly C in a combined mode. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, the second two-position two-way electromagnetic valve 12 is in an upper-position conduction state, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper-position conduction state. Hydraulic oil is transmitted from the hydraulic accumulator 18 to the rodless cavities of the first hydraulic cylinder 10 and the second hydraulic cylinder 11 through the third two-position two-way electromagnetic valve 16, the fourth two-position two-way electromagnetic valve 19, the hydraulic pump-motor 6, the first two-position two-way electromagnetic valve 8 and the speed limiting valve 9 to complete lifting action. The bypass is transmitted to the tilting hydraulic cylinder 14 through the second two-position two-way electromagnetic valve 12 and the three-position four-way valve 13 to complete tilting action. The forward tilting or backward tilting is regulated by the position switching of the three-position four-way valve 13, and at the moment, the motor-generator 5 realizes the regulation of the compound action speed and simultaneously supplements oil supply.
b. When the pressure at the inlet end of the third one-way valve 15 is smaller than the pressure at the outlet end, the third one-way valve is independently driven by the hydraulic driving and energy recovering assembly C. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper-position conduction state. Hydraulic oil is transmitted from the hydraulic accumulator 18 to the tilting hydraulic cylinder 14 through the third two-position two-way electromagnetic valve 16, the third one-way valve 15 and the three-position four-way valve 13 to complete tilting action. The forward tilting or backward tilting is regulated and controlled by the switching position of the three-position four-way valve 13. Hydraulic oil is transmitted from the hydraulic accumulator 18 to the rodless cavities of the first hydraulic cylinder 10 and the second hydraulic cylinder 11 through the third two-position two-way electromagnetic valve 16, the fourth two-position two-way electromagnetic valve 19, the hydraulic pump-motor 6, the first two-position two-way electromagnetic valve 8 and the speed limiting valve 9 to complete lifting action.
2. When the load of the lifting system is reduced:
(1) The hydraulic accumulator 18 is in an unpressurized state, whether empty, light or heavy, at which time energy is recovered solely by the hydraulic drive and energy recovery assembly C. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper-position conduction state. The hydraulic oil in the rodless cavities of the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11 is transmitted to the tilting hydraulic oil cylinder through the speed limiting valve 9, the first two-position two-way electromagnetic valve 8, the second two-position two-way electromagnetic valve 12 and the three-position four-way valve 13 to complete tilting action. The forward tilting or backward tilting is regulated and controlled by the switching position of the three-position four-way valve 13. The surplus hydraulic oil is transmitted to the hydraulic accumulator 18 for recycling through the hydraulic pump-motor 6, the fourth two-position two-way electromagnetic valve 19 and the third two-position two-way electromagnetic valve 16.
(2) The hydraulic accumulator 18 is in a pressurized state, whether empty, light or heavy.
a. When the pressure at the inlet end of the third one-way valve 15 is greater than the pressure at the outlet end, the hydraulic driving and energy recovering assembly C independently recovers energy. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, the second two-position two-way electromagnetic valve 12 is in an upper-position conduction state, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper-position conduction state. The hydraulic oil in the rodless cavities of the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11 is transmitted to the tilting hydraulic oil cylinder through the speed limiting valve 9, the first two-position two-way electromagnetic valve 8, the second two-position two-way electromagnetic valve 12 and the three-position four-way valve 13 to complete tilting action. The forward tilting or backward tilting is regulated and controlled by the switching position of the three-position four-way valve 13. The surplus hydraulic oil is transmitted to the hydraulic accumulator 18 for recycling through the hydraulic pump-motor 6, the fourth two-position two-way electromagnetic valve 19 and the third two-position two-way electromagnetic valve 16.
b. When the pressure at the inlet end of the third one-way valve 15 is smaller than the pressure at the outlet end, the energy is recovered by the hydraulic driving and energy recovering assembly C alone. The first two-position two-way electromagnetic valve 8 is in a right-position conduction state, the third two-position two-way electromagnetic valve 16 is in a right-position conduction state, and the fourth two-position two-way electromagnetic valve 19 is in an upper-position conduction state. The hydraulic oil in the rodless cavities of the first hydraulic oil cylinder 10 and the second hydraulic oil cylinder 11 is transmitted to the tilting hydraulic oil cylinder through the speed limiting valve 9, the first two-position two-way electromagnetic valve 8, the hydraulic pump-motor 6, the fourth two-position two-way electromagnetic valve 19, the third one-way valve 15 and the three-position four-way valve 13 to complete tilting action. The forward tilting or backward tilting is regulated and controlled by the switching position of the three-position four-way valve 13. The surplus hydraulic oil is transmitted to the hydraulic accumulator 18 for recycling through the third two-position two-way electromagnetic valve 16.
According to the invention, on the basis that the electric driving and potential energy recovery integrated energy-saving system is realized by the motor-generator 5 and the hydraulic pump-motor 6 together, the energy-saving technology of hydraulic driving and energy recovery is realized by introducing the hydraulic accumulator 18, so that the energy recovery capacity of the hydraulic system of the electric forklift is further improved; the two-position two-way electromagnetic valve is utilized to separate oil ways under each working condition, and the hydraulic oil is definitely conveyed to corresponding execution parts, so that the loss of oil energy on the oil ways is reduced. Meanwhile, when the hydraulic accumulator 18 supplements oil supply to enable the lifting system to recover potential energy, the tilting system can have enough hydraulic oil supply to realize compound action; the electro-hydraulic compound drive and the energy recovery overcome the defects of large oil energy loss, high temperature rise and the like of the traditional electric forklift hydraulic system, solve the problem that an inclined system cannot operate in the electric energy recovery process, improve the operability of the electric forklift and the stability of the hydraulic system, further realize the electrodynamic and intelligent performance of the traditional forklift and meet the requirements of energy conservation and emission reduction of China.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention.