CN114714204A - Aluminum alloy profile machining system and method - Google Patents
Aluminum alloy profile machining system and method Download PDFInfo
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- CN114714204A CN114714204A CN202210273862.6A CN202210273862A CN114714204A CN 114714204 A CN114714204 A CN 114714204A CN 202210273862 A CN202210273862 A CN 202210273862A CN 114714204 A CN114714204 A CN 114714204A
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 6
- 238000003754 machining Methods 0.000 title claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 84
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 83
- 230000007306 turnover Effects 0.000 claims abstract description 33
- 238000005498 polishing Methods 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 230000001681 protective effect Effects 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 claims description 10
- 230000006978 adaptation Effects 0.000 claims description 4
- 238000012840 feeding operation Methods 0.000 claims description 4
- 238000004381 surface treatment Methods 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 4
- 238000007667 floating Methods 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 description 7
- 238000003672 processing method Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
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- 150000003839 salts Chemical class 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
Abstract
The invention discloses an aluminum alloy section processing system and method, which comprises a toothed belt, a circulating turnover device, a processing device, a toothed belt wheel, a servo motor, a supporting guide shaft, a connecting bottom plate, a connecting cam, a fixed side plate, a connecting top plate, a transmission belt, a protective clamping cover, a connecting fluted disc, a fixed belt wheel, a supporting belt wheel, a positioning gear and a guiding belt wheel, wherein the fixed side plate for supporting is symmetrically and fixedly arranged on the upper end surface of the connecting bottom plate. According to the invention, the circulating turnover device is arranged, so that the support guide shaft can synchronously supply power to the connecting cam and the guide belt wheel when the aluminum profile is processed, the circulating turnover device and the processing device can be in non-intermittent matching, and further the aluminum profile is subjected to circulating mechanical polishing and matched polishing to perform circulating turnover operation, so that the non-intermittent matching between equipment is improved to the maximum extent, and the processing efficiency of the aluminum profile is also improved.
Description
Technical Field
The invention relates to the technical field of aluminum profile processing equipment, in particular to a system and a method for processing an aluminum alloy profile.
Background
The density of the aluminum profile is 1/3 of that of steel, copper or brass, and the aluminum profile can show excellent corrosion resistance under most environmental conditions including air, water (or salt water), petrochemical and many chemical systems, after the aluminum profile is produced, mechanical processing is needed, the grinding and polishing ratio of the surface of the aluminum profile is not less in many mechanical processing, the purpose is to remove the uneven surface of the aluminum profile, repair other surface defects and improve the appearance quality of the aluminum profile, but the existing aluminum profile grinding and polishing equipment can not quickly and stably adjust each surface of the aluminum profile according to requirements when the aluminum profile is subjected to mechanical processing such as grinding and polishing, thereby reducing the efficiency of omnibearing mechanical processing on the outside of the aluminum profile, and meanwhile, the existing aluminum profile processing equipment, the efficiency of the matching between the devices is insufficient, and the overall speed of the aluminum profile processing is further influenced.
Disclosure of Invention
The invention aims to provide an aluminum alloy section processing system and method to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a processing system and a processing method for aluminum alloy sections comprise a toothed belt, a circulating turnover device, a processing device, a toothed belt wheel, a servo motor, a support guide shaft, a connecting bottom plate, a connecting cam, a fixed side plate, a connecting top plate, a transmission belt, a protective clamping cover, a connecting fluted disc, a fixed belt wheel, a support belt wheel, a positioning gear and a guide belt wheel,
the upper end face of the connecting bottom plate is symmetrically and fixedly provided with fixed side plates for supporting, a servo motor is fixedly arranged at the center of the side end face of the fixed side plates, the side end face of the servo motor is fixedly connected with a supporting guide shaft, a connecting cam is fixedly arranged at the center of the outer end face of the supporting guide shaft, a guide belt wheel is fixedly arranged at the end head of the side end face of the supporting guide shaft, the upper end face of the connecting bottom plate is fixedly provided with a circulating turnover device close to the middle part, a processing device is fixedly connected at the position of the upper end face of the connecting bottom plate close to the circulating turnover device, the fixed side plates and the processing device are fixedly connected through a connecting top plate, the center of the rear end face of the processing device is fixedly provided with a toothed belt wheel, and the position of the rear end face of the processing device close to the toothed belt wheel is rotationally clamped with a supporting belt wheel, the profile of tooth band pulley meshes with the support band pulley through the profile of tooth belt and is connected, the outer terminal surface that supports the band pulley is provided with the positioning gear, processingequipment's side end face is close to support band pulley department and rotates the joint and have fixed band pulley, and is located fixed band pulley's outer terminal surface center department fixed mounting has the connection fluted disc, fixed band pulley meshes with the leading pulley through driving belt and is connected, processingequipment's up end is just being provided with the protection card cover to positioning gear and connection fluted disc department are fixed.
Preferably, the circulating turnover device comprises an aluminum profile, a clamping device, a guide chute, a support base, a connection rotary drum, a spring snap ring, a limiting slide plate, a positioning slot, a fixed guide drum, a connection clamping plate, an insertion slide shaft, a spring snap shaft and a limiting chute, wherein the outer end surface of the support base is symmetrically provided with the guide chute for limiting, the connection rotary drum is rotatably clamped and connected at the position, close to a rear opening, of the inner end surface of the support base, the outer end surface of the connection rotary drum is uniformly provided with four groups of limiting chutes which are communicated with each other at equal intervals, the clamping device is fixedly arranged at the position, close to an end, of the inner end surface of the connection rotary drum, the aluminum profile is fixedly clamped and connected at the rear end surface of the support base, the spring snap ring is fixedly arranged at the rear part of the inner end surface of the support base, the fixed guide drum is fixedly arranged at the front end surface of the spring snap ring, and the connection clamping plate is fixedly connected at the center of the front end surface of the fixed guide drum, the outer end face of the fixed guide cylinder is symmetrically provided with positioning slots close to the spring snap ring, the inner end face of the support machine base is connected with a limiting sliding plate in a sliding and clamping mode through a guide sliding groove, and the lower end face of the limiting sliding plate is provided with a plug-in sliding shaft through a spring snap shaft in an elastic and fixed mode.
Preferably, the clamping device comprises an installation clamping seat, a connection rotary table, a limiting clamping plate, arc-shaped sliding grooves, a connection motor and positioning sliding grooves, wherein four groups of positioning sliding grooves are formed in the outer end face of the installation clamping seat at equal intervals, the connection motor is fixedly arranged at the bottom of the inner end face of the installation clamping seat, the connection rotary table is fixedly installed on the outer end face of the connection motor and located in four groups of arc-shaped sliding grooves formed in the outer end face of the connection rotary table at equal intervals, and the installation clamping seat is connected with the limiting clamping plate through the positioning sliding grooves and the arc-shaped sliding grooves in a sliding clamping mode.
Preferably, the processing device comprises a limit gear, a fixed slide seat, a limit guide shaft, a connecting rotating shaft, fixed chutes, guide gears, a polishing rotary head, a supporting frame, a guide inclined plate and a limit toothed plate, wherein the guide inclined plate is symmetrically arranged on the inner end surface of the supporting frame close to the bottom, the limit toothed plate is symmetrically and fixedly connected on the inner end surface of the supporting frame close to the middle, the connecting rotating shaft is rotatably clamped on the inner end surface of the supporting frame close to the upper part, two groups of fixed chutes are arranged on the outer end surface of the connecting rotating shaft, the fixed slide seat is slidably clamped on the inner end surface of the supporting frame through the connecting rotating shaft, the limit guide shaft is fixedly mounted on the top of the inner end surface of the fixed slide seat, the guide gears are rotatably clamped on the center of the inner end surface of the fixed slide seat, and the polishing rotary head is elastically and fixedly connected on the lower end surface of the guide gears, and the inner end surface of the fixed sliding seat is rotationally clamped with a limit gear meshed with the guide gear.
Preferably, the connecting fluted disc is meshed with the outer end face of the positioning gear, the inner end face of the protective card cover is attached to the outer end faces of the connecting fluted disc and the positioning gear, a sliding groove used for limiting is formed in the side end face of the connecting clamping plate, the width of the sliding groove is the same as that of the connecting cam, the guide belt wheel and the connecting fluted disc are equal in size and radius, the connecting fluted disc and the positioning gear are equal in size and radius, and the tooth-shaped belt wheel and the support belt wheel are equal in size and radius.
Preferably, support the frame, connect rotary drum, snap ring and fixed guide coaxial axle center, just snap ring and fixed guide are located and connect the rotary drum and support between the frame, the interior terminal surface rear portion fixed mounting who supports the frame has the joint seat, just the joint seat carries out fixed connection with the snap ring, the joint seat is inside to rotate the joint with being connected the rotary drum.
Preferably, the inserting sliding shafts are matched with the limiting sliding grooves, the inserting sliding shafts are in floating sliding clamping connection with the inner end face of the connecting rotary drum through the limiting sliding grooves, a single group of the limiting sliding grooves are arranged in a V shape, the limiting sliding grooves are arranged outside the connecting rotary drum to occupy a quarter of the circumference, and the joints of the limiting sliding grooves between adjacent groups are arranged in an arc shape.
Preferably, spacing splint are including the fixing clip axle and the clamping plate that fixed connection is the notch cuttype setting at fixing clip axle side that are the T shape setting, the fixing clip axle slides the joint with the arc spout, just the clamping plate is close to fixing clip axle one side and slides the joint with the location spout.
Preferably, it is two sets of all link up in the end department of fixed spout, and two sets of transition fillet has been seted up in fixed spout handing-over department, limit gear meshes with the side end face of spacing pinion rack and is connected, spacing guide shaft and fixed spout looks adaptation, just fixed slide passes through spacing guide shaft and fixed spout looks adaptation and then the slip joint at the interior terminal surface that supports the frame, the side end face and the spacing pinion rack of fixed slide laminate sliding connection, the length of connecting the pivot is slightly good at the length of aluminium alloy.
An aluminum alloy profile processing method comprises the following steps:
s1 pre-positioning feeding of aluminum profiles
Pre-positioning the aluminum profile, clamping and limiting the aluminum profile by an external supply machine, then pushing the aluminum profile to the inside of the processing device until the aluminum profile is positioned to be coaxial with the circulating turnover device, and centrifugally clamping the pre-positioned aluminum profile by four groups of limiting clamping plates to complete pre-positioning feeding operation;
s2, mechanically processing the surface of the aluminum section
The surface of the circulating turnover device is mechanically treated, a servo motor can provide power for a connecting rotating shaft, the connecting rotating shaft can circularly drive a fixed sliding seat to move through a fixed sliding chute, the fixed sliding seat can provide high-speed rotating power for a polishing rotary head through a limiting toothed plate, and the upper part of the aluminum profile is circularly and mechanically polished when the polishing rotary head circularly moves, so that the surface treatment is completed;
s3, circularly turning different surfaces of aluminum section
During mechanical treatment, the servo motor can supply power for the connecting clamping plate through the connecting cam, the connecting clamping plate can intermittently drive the connecting rotary drum to overturn, and further, the revolving head is matched for polishing, and different surfaces of the aluminum profile are circularly polished in a gapless overturning manner;
s4 aluminum profile finished in collection and processing
And the aluminum profile after polishing is taken out through an external manipulator or a limiting machine.
Compared with the prior art, the invention has the beneficial effects that:
firstly, the circulating turnover device is arranged, and when the aluminum profile is processed, the support guide shaft can synchronously supply power for the connecting cam and the guide belt wheel, so that the circulating turnover device and the processing device can be in non-intermittent matching, and further the aluminum profile is subjected to circulating mechanical polishing and matching polishing to carry out circulating turnover operation, thereby improving the non-intermittent matching between equipment to the maximum extent and simultaneously improving the processing efficiency of the aluminum profile.
The clamping device is arranged, so that when aluminum profiles of different specifications are limited, the connecting rotary disc can limit the limiting clamping plates through the arc-shaped sliding grooves and the positioning sliding grooves, four groups of limiting clamping plates can move centripetally or centrifugally, and the adaptability of limiting aluminum profiles of different specifications is improved.
When the aluminum profile is polished, the fixed sliding seat can be driven by the connecting rotating shaft to circularly displace, and meanwhile, the fixed sliding seat can provide high-speed rotation for the guide gear through the meshing connection of the limiting gear and the inside of the limiting toothed plate, so that when the fixed sliding seat is circularly displaced, the polishing rotating head can mechanically polish the aluminum profile at high speed, the surface treatment efficiency of the aluminum profile is improved, and the utilization efficiency of equipment to power is improved.
Drawings
FIG. 1 is a disassembled view of the main body of the present invention;
FIG. 2 is a side view of the present invention with the body broken away;
FIG. 3 is an assembled view of the main body of the present invention;
FIG. 4 is an exploded view of the circulating inverter of the present invention;
FIG. 5 is an assembly view of the circulation upender of the present invention;
FIG. 6 is a front view of the circulation upender of the present invention;
FIG. 7 is a cross-sectional view of the front view A-A of the turnover device of the present invention;
FIG. 8 is a partial enlarged view of the circulation turnover device I of the present invention;
FIG. 9 is an exploded view of the clamping assembly of the present invention;
FIG. 10 is an exploded view of the processing apparatus of the present invention;
FIG. 11 is a front view of the processing apparatus of the present invention;
FIG. 12 is a cross-sectional view of the present invention taken along the front view C-C of the processing apparatus;
FIG. 13 is a partial enlarged view of a processing apparatus II according to the present invention.
In the figure: 1-toothed belt, 2-circulating turnover device, 3-processing device, 4-toothed belt wheel, 5-servo motor, 6-support guide shaft, 7-connecting bottom plate, 8-connecting cam, 9-fixing side plate, 10-connecting top plate, 11-driving belt, 12-protective card cover, 13-connecting fluted disc, 14-fixing belt wheel, 15-supporting belt wheel, 16-positioning gear, 17-guiding belt wheel, 21-aluminum profile, 22-clamping device, 23-guiding chute, 24-supporting machine base, 25-connecting rotary drum, 26-spring snap ring, 27-limiting sliding plate, 28-positioning slot, 29-fixing guide drum, 210-connecting snap plate, 211-inserting sliding shaft, 212-spring snap shaft, 213-limit sliding groove, 221-installation clamping seat, 222-connection turntable, 223-limit clamping plate, 224-arc sliding groove, 225-connection motor, 226-positioning sliding groove, 31-limit gear, 32-fixed sliding seat, 33-limit guide shaft, 34-connection rotating shaft, 35-fixed sliding groove, 36-guide gear, 37-grinding rotating head, 38-support frame, 39-guide inclined plate and 310-limit toothed plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-13, the present invention provides a technical solution: a processing system and a processing method for aluminum alloy sections comprise a toothed belt 1, a circulating turnover device 2, a processing device 3, a toothed belt wheel 4, a servo motor 5, a supporting guide shaft 6, a connecting bottom plate 7, a connecting cam 8, a fixed side plate 9, a connecting top plate 10, a transmission belt 11, a protective clamping cover 12, a connecting fluted disc 13, a fixed belt wheel 14, a supporting belt wheel 15, a positioning gear 16 and a guide belt wheel 17,
the upper end face of the connecting bottom plate 7 is symmetrically and fixedly provided with a fixed side plate 9 for supporting, a servo motor 5 is fixedly arranged at the center of the side end face of the fixed side plate 9, the side end face of the servo motor 5 is fixedly connected with a supporting guide shaft 6, a connecting cam 8 is fixedly arranged at the center of the outer end face of the supporting guide shaft 6, a guide belt wheel 17 is fixedly arranged at the end head of the side end face of the supporting guide shaft 6, the upper end face of the connecting bottom plate 7 is fixedly provided with a circulating turnover device 2 close to the middle part, a processing device 3 is fixedly connected at the position of the upper end face of the connecting bottom plate 7 close to the circulating turnover device 2, the fixed side plate 9 is fixedly connected with the processing device 3 through a connecting top plate 10, the center of the rear end face of the processing device 3 is fixedly provided with a toothed belt wheel 4, and a supporting belt wheel 15 is rotatably clamped at the position of the rear end face of the processing device 3 close to the toothed belt wheel 4, the toothed belt wheel 4 is meshed and connected with a supporting belt wheel 15 through a toothed belt 1, a positioning gear 16 is arranged on the outer end face of the supporting belt wheel 15, a fixed belt wheel 14 is rotatably clamped on the position, close to the supporting belt wheel 15, of the side end face of the machining device 3, a connecting fluted disc 13 is fixedly arranged on the center of the outer end face of the fixed belt wheel 14, the fixed belt wheel 14 is meshed and connected with a guide belt wheel 17 through a transmission belt 11, and a protective card cover 12 is fixedly arranged on the position, right opposite to the positioning gear 16 and the connecting fluted disc 13, of the upper end face of the machining device 3.
As shown in fig. 4-8, the circulating turnover device 2 includes an aluminum profile 21, a clamping device 22, a guiding chute 23, a supporting base 24, a connecting drum 25, a spring snap ring 26, a limiting slide plate 27, a positioning slot 28, a fixed guide cylinder 29, a connecting snap plate 210, a plugging slide shaft 211, a spring snap shaft 212 and a limiting chute 213, wherein the guiding chute 23 for limiting is symmetrically arranged on the outer end surface of the supporting base 24, the connecting drum 25 is rotatably clamped and connected to the inner end surface of the supporting base 24 near the rear opening, four groups of mutually-through limiting chutes 213 are uniformly arranged on the outer end surface of the connecting drum 25 at equal intervals, the clamping device 22 is fixedly arranged on the inner end surface of the connecting drum 25 near the end, the aluminum profile 21 is fixedly clamped on the rear end surface of the clamping device 22, the spring snap ring 26 is fixedly arranged on the rear end surface of the supporting base 24, and the fixed guide cylinder 29 is fixedly arranged on the front end surface of the spring snap ring 26, the center of the front end face of the fixed guide cylinder 29 is fixedly connected with a connecting clamping plate 210, the outer end face of the fixed guide cylinder 29 is symmetrically provided with positioning slots 28 close to the snap ring 26, the inner end face of the support base 24 is slidably clamped with a limiting sliding plate 27 through a guide sliding groove 23, and the lower end face of the limiting sliding plate 27 is elastically and fixedly provided with a splicing sliding shaft 211 through a snap shaft 212.
As shown in fig. 9, the clamping device 22 includes a mounting clamp seat 221, a connection turntable 222, a limit clamp plate 223, an arc chute 224, a connection motor 225 and a positioning chute 226, wherein four sets of positioning chutes 226 are uniformly and equidistantly formed on an outer end surface of the mounting clamp seat 221, the connection motor 225 is fixedly disposed at the bottom of an inner end surface of the mounting clamp seat 221, the connection turntable 222 is fixedly mounted on an outer end surface of the connection motor 225, four sets of arc chutes 224 are uniformly and equidistantly formed on an outer end surface of the connection turntable 222, and the mounting clamp seat 221 is slidably clamped with the limit clamp plate 223 through the positioning chute 226 and the arc chute 224.
As shown in fig. 10-13, the processing device 3 includes a limit gear 31, a fixed slide seat 32, a limit guide shaft 33, a connecting rotating shaft 34, fixed sliding grooves 35, a guide gear 36, a polishing rotary head 37, a support frame 38, a guide inclined plate 39 and a limit toothed plate 310, the inner end surface of the support frame 38 is symmetrically provided with the guide inclined plate 39 near the bottom, the inner end surface of the support frame 38 is symmetrically fixedly connected with the limit toothed plate 310 near the middle, the inner end surface of the support frame 38 is rotatably clamped with the connecting rotating shaft 34 near the upper portion, the outer end surface of the connecting rotating shaft 34 is provided with two groups of fixed sliding grooves 35, the inner end surface of the support frame 38 is slidably clamped with the fixed slide seat 32 through the connecting rotating shaft 34, the limit guide shaft 33 is fixedly mounted at the top of the inner end surface of the fixed slide seat 32, the center of the inner end surface of the fixed slide seat 32 is rotatably clamped with the guide gear 36, and the polishing rotary head 37 is elastically and fixedly connected with the lower end surface of the guide gear 36, the inner end surface of the fixed sliding seat 32 is rotationally clamped with a limit gear 31 meshed with a guide gear 36.
As shown in fig. 1, 3 and 2, the connecting fluted disc 13 is engaged with the outer end surface of the positioning gear 16, the inner end surface of the protective card cover 12 is attached to the outer end surfaces of the connecting fluted disc 13 and the positioning gear 16, the side end surface of the connecting card 210 is provided with a sliding groove for limiting, the width of the sliding groove is the same as that of the connecting cam 8, the guide pulley 17 has the same radius as that of the connecting fluted disc 13, the connecting fluted disc 13 has the same radius as that of the positioning gear 16, and the toothed pulley 4 has the same radius as that of the supporting pulley 15, when power transmission is performed, the transmission ratios between the guide pulley 17 and the connecting fluted disc 13, between the connecting fluted disc 13 and the positioning gear 16, and between the toothed pulley 4 and the supporting pulley 15 are the same, so as to facilitate subsequent synchronous operation of the processing device 3 and the circulating turnover device 2, and provide an adequate and accurate power foundation.
As shown in fig. 5 and 7, the support frame 24, the connection rotary drum 25, snap ring 26 and fixed guide cylinder 29 are coaxial, and snap ring 26 and fixed guide cylinder 29 are located between connection rotary drum 25 and the support frame 24, the rear portion of the inner end surface of support frame 24 is fixedly provided with a clamping seat, and clamping seat and snap ring 26 carry out fixed connection, the inside clamping seat rotates the joint with connection rotary drum 25, the inside clamping seat of support frame 24 can provide fixed spacing basis for snap ring 26, also can provide rotation spacing basis for the tip of connecting rotary drum 25, make things convenient for subsequent connection rotary drum 25 to carry out stable rotation inside support frame 24, improve the accuracy of connection rotary drum 25 rotation.
As shown in fig. 7 and 8, the inserting sliding shaft 211 is adapted to the limiting sliding groove 213, and the inserting sliding shaft 211 is slidably connected to the inner end surface of the connecting rotating cylinder 25 through the limiting sliding groove 213, the single group of limiting sliding grooves 213 are arranged in a V-shape, the limiting sliding chutes 213 occupy a quarter of the circumference outside the connecting rotary drum 25, the interfaces of the limiting sliding chutes 213 between adjacent limiting sliding chutes are arranged in an arc shape, as shown in fig. 7, the four sets of limiting sliding grooves 213 together form a fixed track of the limiting inserting sliding shaft 211, while each set of V-shaped limiting runners 213 occupies one quarter of the circumference of the exterior of the connecting rotor 25, so that when the connection rotary drum 25 is driven by the insertion sliding shaft 211 to move forward once and move backward once, the track of the insertion sliding shaft 211 in the limit sliding groove 213 just forms a V shape, namely, the connecting rotary drum 25 is driven to turn 90 degrees, and the clamping device 22 and the aluminum profile 21 are driven to turn 90 degrees at the same time, so that the subsequent polishing operation is convenient.
As shown in fig. 9, spacing splint 223 is including the fixing clip axle that is the T shape setting and the grip block of fixed connection at fixing clip axle side end and being the notch cuttype setting, the fixing clip axle slides the joint with arc spout 224, and the grip block is close to fixing clip axle one side and slides the joint with location spout 226, as fig. 7 and fig. 9, it is the indent setting towards one side of connecting motor 225 to connect carousel 222, make fixing clip axle T type department can slide the joint in the depressed part of connecting carousel 222, improve the stability of spacing splint 223 at the outside displacement of installation cassette 221, the while has also improved and has carried out spacing stability to aluminium alloy 21.
As shown in fig. 10-13, the ends of the two sets of fixed sliding chutes 35 are connected through, and the joint of the two sets of fixed sliding chutes 35 is provided with a transition fillet, the limit gear 31 is engaged with the side end surface of the limit toothed plate 310, the limit guide shaft 33 is adapted to the fixed sliding chute 35, and the fixed sliding seat 32 is adapted to the fixed sliding chute 35 through the limit guide shaft 33 and is further slidably clamped at the inner end surface of the supporting frame 38, the side end surface of the fixed sliding seat 32 is in sliding connection with the limit toothed plate 310, and the length of the connecting rotating shaft 34 is slightly longer than the length of the aluminum profile 21, as shown in fig. 13, the transition fillet provided at the end of the two sets of fixed sliding chutes 35 can facilitate guiding of the limit guide shaft 33 during the displacement inside the fixed sliding chute 35, the connecting rotating shaft 34 can drive the fixed sliding seat 32 to perform lateral displacement through the sliding clamping of the fixed sliding chute 35 and the limit guide shaft 33, and at the same time the two sets of limit toothed plate 310 can limit the side of the fixed sliding seat 32, improve the stability of fixed slide 32 displacement, like figure 1 and figure 2, when carrying out circulation upset and polish, the whole length of connecting pivot 34 and the one-way running length of fixed slide 32 all are longer than aluminium alloy 21, can make things convenient for the follow-up when connecting rotary drum 25 and overturn, fixed slide 32 can provide sufficient space and time for the upset of connecting rotary drum 25 with the commentaries on classics head 37 of polishing, when preventing to connect rotary drum 25 upset, the commentaries on classics head 37 of polishing is polished aluminium alloy 21, influence turnover efficiency.
An aluminum alloy profile processing method comprises the following steps:
s1 pre-positioning feeding of aluminum profiles
Pre-positioning the aluminum profile, clamping and limiting the aluminum profile 21 by an external supply machine, and then pushing the aluminum profile 21 to the inside of the processing device 3 until the aluminum profile 21 is positioned to a position coaxial with the circulating turnover device 2, wherein the four groups of limiting clamping plates 223 can perform centrifugal clamping on the aluminum profile 21 after pre-positioning is completed, so that pre-positioning feeding operation is completed;
s2, mechanically processing the surface of the aluminum section
The surface of the circulating turnover device 2 is mechanically treated, the servo motor 5 can provide power for the connecting rotating shaft 34, the connecting rotating shaft 34 can circularly drive the fixed sliding seat 32 to move through the fixed sliding chute 35, the fixed sliding seat 32 can provide high-speed rotating power for the polishing rotary head 37 through the limiting toothed plate 310, and when the polishing rotary head 37 circularly moves, the upper part of the aluminum profile 21 is circularly and mechanically polished to finish the surface treatment;
s3, circularly turning different surfaces of aluminum section
During mechanical treatment, the servo motor 5 can supply power to the connecting clamping plate 210 through the connecting cam 8, the connecting clamping plate 210 can intermittently drive the connecting rotary drum 25 to turn over, and then the grinding of the grinding rotary head 37 is matched, so that different surfaces of the aluminum profile 21 are circularly ground in a gapless turning manner;
s4 aluminum profile finished in collection and processing
The aluminum profile 21 finished by grinding is taken out by an external manipulator or a limiting machine.
The working principle is as follows: when the aluminum profile feeding device is used, as shown in fig. 2, a user can position the feeding mechanism of the external aluminum profile 21 to the position coaxial with the circulating turnover device 2, so as to facilitate subsequent rapid feeding operation of the aluminum profile 21, as shown in fig. 7, when the aluminum profile 21 is limited, the external feeding mechanism can pre-position the aluminum profile 21 to the front part of the clamping device 22, as shown in fig. 9, when the aluminum profile 21 is limited, the user can start the connecting motor 225 to drive the front connecting turntable 222 to rotate, so that the connecting turntable 222 can rotate inside the mounting clamp seat 221, meanwhile, as the arc-shaped sliding grooves 224 can carry out centripetal limitation on the bottom of the limiting clamp plates 223, as the connecting turntable 222 rotates, the arc-shaped sliding grooves 224 can synchronously drive the four sets of limiting clamp plates 223 from inside to outside to stably limit the aluminum profile 21, so as to facilitate subsequent processing, and as the front parts of the limiting clamp plates 223 are arranged in a stepped manner, as shown in fig. 1 and 10, when processing the aluminum profile 21, a user can start the servo motor 5 through an external control device, at this time, the servo motor 5 can drive the supporting guide shaft 6 at the side portion to rotate, and simultaneously, when the supporting guide shaft 6 rotates, the supporting guide shaft 17 can be driven to rotate, the guide pulley 17 can drive the fixed pulley 14 engaged with the guide pulley to rotate through the transmission belt 11, so that the fixed pulley 14 can drive the positioning gear 16 to rotate through the connecting fluted disc 13, when the positioning gear 16 is engaged to rotate, the positioning gear 16 can drive the toothed pulley 4 to synchronously rotate through the supporting pulley 15 and the toothed belt 1, so that the toothed pulley 4 can drive the internal connecting rotating shaft 34 to rotate, when the connecting rotating shaft 34 rotates, the fixed slide seat 32 can be driven by the limit guide shaft 33 to perform cyclic displacement inside the support frame 38, and when the fixed slide seat 32 performs displacement, the limit gear 31 can be meshed with the limit toothed plate 310 to rotate, so that the limit gear 31 can drive the polishing rotary head 37 to rotate at high speed through the guide gear 36, and therefore when the fixed slide seat 32 performs cyclic displacement on the upper part of the aluminum profile 21, the bottom of the polishing rotary head 37 can perform high-speed polishing operation on the aluminum profile 21,
as shown in fig. 4 and 7, when the aluminum profile 21 is polished and turned, as shown in fig. 1, the supporting guide shaft 6 drives the guiding belt pulley 17 to rotate, and simultaneously drives the connecting cam 8 to rotate, when the toothed belt pulley 4 drives the fixed slide seat 32 to move to a position where the polishing rotary head 37 is not in contact with the aluminum profile 21, at this time, the connecting cam 8 can drive the fixed guide cylinder 29 to elastically slide towards the inside of the supporting base 24 through the connecting clamping plate 210, as shown in fig. 7 and 8, when the fixed guide cylinder 29 moves towards the inside of the connecting rotary cylinder 25, at this time, the fixed guide cylinder 29 can synchronously drive the upper and lower two sets of limiting slide plates 27 to slide inside the guiding slide groove 23, so that the limiting slide plates 27 can drive the spring clamping shafts 212 to slide inside the limiting slide grooves 213 through the spring clamping shafts 212, and when the connecting cam 8 drives the fixed guide cylinder 29 to move to the limit, at this time, the plugging slide shafts 211 can just drive the connecting rotary cylinder 25 to turn 45 degrees through the limiting slide grooves 213, when the connecting cam 8 is separated from the fixed guide cylinder 29, the elastic force of the spring snap ring 26 can drive the inserting sliding shaft 211 to return, so that the inserting sliding shaft 211 can drive the connecting rotary cylinder 25 to turn 45 degrees for the second time, the position is finally limited at the position shown in fig. 8, during turning, the connecting rotary cylinder 25 can drive the aluminum profile 21 to turn 90 degrees together through the clamping device 22, meanwhile, when the connecting rotary cylinder 25 turns for the first time, the fixed slide seat 32 can move to the limit of the external end of the connecting rotary shaft 34, when the second turning of the connecting rotary cylinder 25 is finished, the fixed slide seat 32 can drive the polishing rotary head 37 to move to the end of the aluminum profile 21, the other surface can be conveniently polished without intermittent processing again, the circular reciprocating is realized, the efficiency of mechanical processing outside the aluminum profile 21 can be improved to the maximum degree
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an aluminum alloy ex-trusions system of processing which characterized in that: comprises a toothed belt (1), a circulating turnover device (2), a processing device (3), a toothed belt wheel (4), a servo motor (5), a support guide shaft (6), a connecting bottom plate (7), a connecting cam (8), a fixed side plate (9), a connecting top plate (10), a transmission belt (11), a protective card cover (12), a connecting fluted disc (13), a fixed belt wheel (14), a support belt wheel (15), a positioning gear (16) and a guide belt wheel (17),
the upper end face of the connecting bottom plate (7) is symmetrically and fixedly provided with fixed side plates (9) for supporting, a servo motor (5) is fixedly arranged at the center of the side end face of the fixed side plates (9), the side end face of the servo motor (5) is fixedly connected with a supporting guide shaft (6), a connecting cam (8) is fixedly arranged at the center of the outer end face of the supporting guide shaft (6), a guide belt wheel (17) is fixedly arranged at the end of the side end face of the supporting guide shaft (6), the upper end face of the connecting bottom plate (7) is fixedly provided with a circulating turnover device (2) close to the middle part, the upper end face of the connecting bottom plate (7) is fixedly connected with a processing device (3) close to the circulating turnover device (2), and the fixed side plates (9) and the processing device (3) are fixedly connected through a connecting top plate (10), a toothed belt wheel (4) is fixedly arranged at the center of the rear end face of the processing device (3), a supporting belt wheel (15) is rotationally clamped at the position, close to the toothed belt wheel (4), of the rear end surface of the processing device (3), the toothed belt wheel (4) is meshed and connected with the supporting belt wheel (15) through a toothed belt (1), a positioning gear (16) is arranged on the outer end face of the supporting belt wheel (15), a fixed belt wheel (14) is rotationally clamped on the side end face of the processing device (3) close to the supporting belt wheel (15), and a connecting fluted disc (13) is fixedly arranged at the center of the outer end surface of the fixed belt wheel (14), the fixed belt wheel (14) is meshed and connected with the guide belt wheel (17) through a transmission belt (11), and a protective clamp cover (12) is fixedly arranged on the upper end surface of the processing device (3) right opposite to the positioning gear (16) and the connecting fluted disc (13).
2. An aluminum alloy profile working system according to claim 1, wherein: the circulating turnover device (2) comprises an aluminum profile (21), clamping devices (22), guide chutes (23), a support base (24), a connecting rotary drum (25), a spring snap ring (26), a limiting sliding plate (27), a positioning slot (28), a fixed guide cylinder (29), a connecting snap plate (210), an inserting sliding shaft (211), a spring snap shaft (212) and a limiting slide chute (213), wherein the outer end surface of the support base (24) is symmetrically provided with the guide chutes (23) for limiting, the inner end surface of the support base (24) close to a rear opening is rotatably clamped with the connecting rotary drum (25), the outer end surface of the connecting rotary drum (25) is uniformly provided with four groups of mutually-through limiting slide chutes (213) at equal intervals, the inner end surface of the connecting rotary drum (25) close to an end is fixedly provided with the clamping devices (22), and the rear end surface of the clamping devices (22) is fixedly clamped with the aluminum profile (21), support the interior terminal surface rear portion fixed mounting of frame (24) have snap ring (26), and be located the fixed guide cylinder (29) that is provided with of preceding terminal surface of snap ring (26), the fixed fixedly connected with connection cardboard (210) of the preceding terminal surface center department of guide cylinder (29), the outer terminal surface of fixed guide cylinder (29) is close to snap ring (26) department symmetry and has seted up positioning slot (28), the interior terminal surface that supports frame (24) has spacing slide (27) through direction spout (23) slip joint, and is located the lower terminal surface of spacing slide (27) has grafting slide (211) through spring card axle (212) elastic fixation.
3. An aluminum alloy profile working system according to claim 2, wherein: clamping device (22) are including installation cassette (221), connection carousel (222), spacing splint (223), arc spout (224), connection motor (225) and location spout (226), four groups of location spouts (226) have been seted up to the even equidistance of outer terminal surface of installation cassette (221), and are located the fixed connection motor (225) that is provided with in inner terminal surface bottom of installation cassette (221), the outer terminal surface fixed mounting who connects motor (225) has connection carousel (222), and is located four groups of arc spouts (224) have been seted up to the even equidistance of outer terminal surface of connection carousel (222), installation cassette (221) have spacing splint (223) through location spout (226) and arc spout (224) slip joint.
4. An aluminum alloy profile processing system as recited in claim 3, wherein: the machining device (3) comprises a limiting gear (31), a fixed sliding seat (32), a limiting guide shaft (33), a connecting rotating shaft (34), a fixed sliding groove (35), a guide gear (36), a polishing rotating head (37), a supporting rack (38), a guide inclined plate (39) and a limiting toothed plate (310), wherein the inner end face of the supporting rack (38) is symmetrically provided with the guide inclined plate (39) close to the bottom and is located at the position where the inner end face of the supporting rack (38) is close to the middle part of the supporting rack (310), the inner end face of the supporting rack (38) is connected with the connecting rotating shaft (34) close to the upper rotating joint, two groups of fixed sliding grooves (35) are formed in the outer end face of the connecting rotating shaft (34), the inner end face of the supporting rack (38) is connected with the fixed sliding seat (32) through the connecting rotating shaft (34) in a sliding joint mode, and the limiting guide shaft (33) is fixedly installed at the top of the inner end face of the fixed sliding seat (32), the center of the inner end face of the fixed sliding seat (32) is rotatably clamped with a guide gear (36), the lower end face of the guide gear (36) is elastically and fixedly connected with a polishing rotary head (37), and the inner end face of the fixed sliding seat (32) is rotatably clamped with a limit gear (31) meshed with the guide gear (36).
5. An aluminum alloy profile working system according to claim 4, wherein: the outer end face of connecting fluted disc (13) and positioning gear (16) meshes and is connected, just the inner end face of protection card cover (12) is laminated with the outer end face of connecting fluted disc (13) and positioning gear (16), the side end face of connecting cardboard (210) is seted up and is used for spacing sliding tray, just the width of sliding tray is the same with the width of connecting cam (8), leading pulley (17) are equal with the big or small radius of connecting fluted disc (13), just the big or small radius of connecting fluted disc (13) and positioning gear (16) equals, toothed belt wheel (4) are equal with the big or small radius of supporting band pulley (15).
6. An aluminum alloy profile working system according to claim 4, wherein: support frame (24), connection rotary drum (25), snap ring (26) and fixed guide tube (29) with the axle center, just snap ring (26) and fixed guide tube (29) are located and connect rotary drum (25) and support between frame (24), the interior terminal surface rear portion fixed mounting who supports frame (24) has the joint seat, just fixed connection is carried out with snap ring (26) to the joint seat, the joint seat is inside to rotate the joint with being connected rotary drum (25).
7. An aluminum alloy profile working system according to claim 6, wherein: the inserting sliding shaft (211) is matched with the limiting sliding grooves (213), the inserting sliding shaft (211) is in floating sliding clamping connection with the inner end face of the connecting rotary drum (25) through the limiting sliding grooves (213), a single group of the limiting sliding grooves (213) are arranged in a V shape, the limiting sliding grooves (213) occupy a quarter of the circumference outside the connecting rotary drum (25), and the joints of the limiting sliding grooves (213) between adjacent positions are arranged in an arc shape.
8. An aluminum alloy profile working system according to claim 4, wherein: spacing splint (223) are the grip block that the notch cuttype set up including fixing clip axle and the fixed connection that is the T shape setting at fixing clip axle side, the joint that slides is carried out with arc spout (224) to the fixing clip axle, just the grip block is close to fixing clip axle one side and carries out the joint that slides with location spout (226).
9. An aluminum alloy profile processing system as recited in claim 8, wherein: two sets of all link up in the end department of fixed spout (35), and two sets of transition fillet has been seted up in fixed spout (35) handing-over department, limit gear (31) mesh with the side end face of spacing pinion rack (310) and are connected, spacing guide shaft (33) and fixed spout (35) looks adaptation, just fixed slide (32) are through spacing guide shaft (33) and fixed spout (35) looks adaptation and then the interior terminal surface of slip joint at supporting rack (38), the side end face and the spacing pinion rack (310) of fixed slide (32) laminate sliding connection, the length of connecting pivot (34) is slightly longer than the length of aluminium alloy (21).
10. A method of processing an aluminium alloy profile according to any one of claims 1 to 9, characterized in that it comprises the following steps:
s1 pre-positioning feeding of aluminum profiles
Pre-positioning the aluminum profile, clamping and limiting the aluminum profile (21) by an external supply machine, then pushing the aluminum profile into the processing device (3) until the aluminum profile (21) is positioned to be coaxial with the circulating turnover device (2), and centrifugally clamping the pre-positioned aluminum profile (21) by four groups of limiting clamping plates (223) to complete pre-positioning feeding operation;
s2, mechanically processing the surface of the aluminum section
The surface of the circulating turnover device (2) is mechanically treated, a servo motor (5) can provide power for a connecting rotating shaft (34), the connecting rotating shaft (34) can circularly drive a fixed sliding seat (32) to move through a fixed sliding groove (35), the fixed sliding seat (32) can provide high-speed rotating power for a polishing rotary head (37) through a limiting toothed plate (310), and the upper part of an aluminum profile (21) is circularly and mechanically polished when the polishing rotary head (37) circularly moves to finish the surface treatment;
s3, circularly overturning different surfaces of aluminum section
During mechanical treatment, the servo motor (5) can supply power for the connecting clamping plate (210) through the connecting cam (8), the connecting clamping plate (210) can intermittently drive the connecting rotary drum (25) to turn over, grinding of the grinding rotary head (37) is matched, and different surfaces of the aluminum profile (21) are circularly turned over and ground without gaps;
s4 aluminum profile finished in collection and processing
And taking out the polished aluminum profile (21) through an external manipulator or a limiting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210273862.6A CN114714204A (en) | 2022-03-19 | 2022-03-19 | Aluminum alloy profile machining system and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115365949A (en) * | 2022-09-26 | 2022-11-22 | 泸州职业技术学院 | Grinding device for machine-building design |
| CN117260450A (en) * | 2023-11-22 | 2023-12-22 | 连云港弘鼎石英有限公司 | Quartz product processing edging equipment with dustproof mechanism |
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2022
- 2022-03-19 CN CN202210273862.6A patent/CN114714204A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115365949A (en) * | 2022-09-26 | 2022-11-22 | 泸州职业技术学院 | Grinding device for machine-building design |
| CN117260450A (en) * | 2023-11-22 | 2023-12-22 | 连云港弘鼎石英有限公司 | Quartz product processing edging equipment with dustproof mechanism |
| CN117260450B (en) * | 2023-11-22 | 2024-01-23 | 连云港弘鼎石英有限公司 | Quartz product processing edging equipment with dustproof mechanism |
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