Disclosure of Invention
The embodiment of the invention provides a turnover device for mechanical automatic processing of plates, which aims to solve the technical problems in the background technology.
The embodiment of the invention adopts the following technical scheme: the utility model provides a turning device for panel machinery automated processing, includes the workstation, still includes adjustment mechanism, carriage, two lead screw slip tables, tilting mechanism, locking mechanical system and release mechanism, adjustment mechanism sets up in the workstation, the carriage symmetry sets up only two, be provided with in the workstation and supply the gliding slide rail of carriage, two the carriage slides and sets up on the inside slide rail of workstation, two the carriage lateral wall is the fixed backup pad that is provided with all, two all fixed lead screw slip tables that are provided with in the backup pad, tilting mechanism sets up the inside wall at two lead screw slip tables, locking mechanical system sets up in tilting mechanism one side, and locking mechanical system and the cooperation of the carriage joint that corresponds, release mechanism slides and sets up a lateral wall at two carriages.
Further, adjustment mechanism includes accommodate motor, adjusting gear, first adjusting rack, second adjusting rack and axis of rotation, accommodate motor sets up the lateral wall at the workstation, the axis of rotation is fixed to be set up at accommodate motor output shaft tip, the adjusting gear sets up in the axis of rotation, first adjusting rack toothing sets up in the top of adjusting gear, and tip and one of them carriage fixed connection, second adjusting rack toothing sets up in the below of adjusting gear, and tip and another carriage fixed connection.
Further, tilting mechanism is provided with two sets ofly, every group tilting mechanism all includes upset gear, connecting axle, upset rack, sliding tray, sliding block and supporting component, the connecting axle rotates the lateral wall that sets up at lead screw slip table slider, the fixed setting of upset gear is on the connecting axle, the upset rack slides and sets up at the carriage lateral wall that corresponds, the sliding tray is opened and is set up in the middle of the carriage that corresponds, the sliding block rotates to set up in connection, and is located the sliding tray and slides, the supporting component is fixed to be set up at the connecting axle tip.
Furthermore, each group of support components comprises a rotary support turntable, a connecting block, a first wedge-shaped block, a first limit nail, a second wedge-shaped block, a second limit nail and a balancing weight, the supporting turntable is fixedly arranged at the end part of the connecting shaft, the connecting block is arranged in the supporting turntable in a sliding manner, the upper end and the lower end of the connecting block are both provided with an abutting inclined surface, the abutting inclined surfaces are respectively provided with a first limiting groove and a second limiting groove, the first wedge-shaped block is arranged inside the supporting turntable in a sliding manner, and one end of the first wedge-shaped block is provided with a first inclined plane, the first limit nail is fixedly arranged on the first inclined plane, the first limit nail is arranged in the first limit groove in a sliding way, the second wedge-shaped block is arranged in the supporting turntable in a sliding way, and one end of the second wedge-shaped block is provided with a second inclined plane, the second limiting nail is fixedly arranged on the second inclined plane, and the second limiting nail is arranged in the second limiting groove in a sliding manner.
Further, locking mechanical system is provided with two sets ofly, every group locking mechanical system includes two locking springs, two locking nails, two locking grooves, first locking wedge and second locking wedge, two locking springs set up respectively at the both ends of upset rack, two the locking nail sets up the tip at two locking springs, and two locking groove correspondences are seted up at the carriage lateral wall, first locking wedge sets up the top at the upset rack, second locking wedge sets up the lateral wall at lead screw slip table slider, two the locking nail tip all is equipped with the unblock inclined plane.
Further, the unlocking mechanism is provided with two groups, each group of unlocking mechanism comprises an L-shaped pressing rod, a fixing plate, a first unlocking rack, a second unlocking rack, an unlocking gear, a U-shaped unlocking rod, two unlocking blocks and a reset spring, the L-shaped pressing rod is arranged on the side wall of a sliding block of a lead screw sliding table, the U-shaped unlocking rod is inserted and arranged on the side wall of the sliding frame, the two unlocking blocks are respectively arranged at two ends of the U-shaped unlocking rod and are provided with unlocking inclined planes, the fixing plate is arranged on the side wall of the sliding frame, the unlocking gear is arranged on the side wall of the fixing plate, the first unlocking rack is arranged on the side wall of the fixing plate in a sliding manner, the second unlocking rack is fixedly arranged on one side of the bottom of the U-shaped unlocking rod, the first unlocking rack and the second unlocking rack are both meshed with the unlocking gear, one end of the reset spring is arranged in the middle of the U-shaped unlocking rod, the other end is fixedly arranged on the side wall of the sliding frame.
Further, the lateral wall of carriage is provided with conflict dog, conflict dog's lateral wall is provided with the conflict spring, the conflict spring other end and upset rack lateral wall fixed connection, the inside spring post that is provided with of conflict spring, spring post one end is pegged graft with conflict dog, the spring post other end and upset rack fixed connection.
Furthermore, support the inside holding tank that is provided with confession pouring weight gliding from top to bottom of carousel.
Compared with the prior art, the invention has the beneficial effects that:
firstly, the first locking wedge block is pushed towards the direction of a locking groove through synchronous movement of the second locking wedge block until the second locking wedge block collides with the first locking wedge block, so that the overturning rack and the two locking nails are driven to move to the locking groove, the locking nails are popped out under the elastic action of a locking spring and are inserted into the locking groove for locking, and then after the plate is overturned by one hundred eighty degrees, the sliding block of the screw rod sliding table moves downwards, the overturning rack cannot be triggered to drive the plate to overturn, and then the plate is processed after the plate moves downwards to a proper processing position without being manually unlocked and locked, so that the work that a large plate needs to be manually lifted to unlock and lock is avoided, and the potential safety hazard of workers is greatly reduced;
its two, through the rotation that supports the carousel, the connecting block receives the action of gravity downstream of inside balancing weight, make the first wedge of top can appear the condition of returning back, and the second wedge of below can appear the condition of stretching out, and the second wedge withdrawal of top can appear when supporting the carousel upset one hundred eighty degrees, the first wedge of below stretches out, no matter how many times the upset all can make following first wedge or second wedge stretch out, thereby play the effect of support for the processing of panel, be convenient for subsequent processing operation.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 9, an embodiment of the present invention provides a turning device for mechanical and automatic processing of a plate, including a workbench 1, and further including an adjusting mechanism 2, a carriage 3, two lead screw sliding tables 4, a turning mechanism 5, a locking mechanism 7, and an unlocking mechanism 8, where the adjusting mechanism 2 is disposed in the workbench 1, only two carriages 3 are symmetrically disposed, a slide rail for the carriage 3 to slide is disposed in the workbench 1, the two carriages 3 are slidably disposed on the slide rail in the workbench 1, both outer side walls of the two carriages 3 are fixedly provided with support plates, both support plates are fixedly provided with the lead screw sliding tables 4, the turning mechanism 5 is disposed on inner side walls of the two lead screw sliding tables 4, the locking mechanism 7 is disposed on one side of the turning mechanism 5, and the locking mechanism 7 is in clamping fit with the corresponding carriage 3, the unlocking mechanism 8 is arranged on one side wall of the two sliding frames 3 in a sliding mode.
When the device works, firstly, the distance between the two sliding frames 3 is adjusted through the adjusting motor 21 according to the size of a plate, then the plate is placed on the two second wedge-shaped blocks 65, then the output shaft of the adjusting motor 21 rotates to drive the rotating shaft 25 and the adjusting gear 22 to rotate, the adjusting gear 22 rotates to drive the first adjusting rack 23 and the second adjusting rack 24 which are meshed with the adjusting gear to approach to each other, so that the two sliding frames 3 are driven to move inwards continuously to shorten the distance between the two sliding frames 3, the supporting rotary table 61 clamps two sides of the plate, then the slide block of the screw rod sliding table 4 moves downwards to drive the unlocking mechanism 8 to unlock the locking mechanism 7, so that the turnover mechanism 5 returns to the initial state, then the slide block of the screw rod sliding table 4 rises to drive the turnover mechanism 5 to work to turn over the plate by one hundred eighty degrees, the screw rod sliding table 4 triggers the locking mechanism 7, and the locking mechanism 7 releases the linkage of the turnover mechanism 5, and lock it, then after panel upset one hundred eighty degrees, the slider of lead screw slip table 4 moves down, can not trigger tilting mechanism 5 and drive the panel upset, then move down to the position of suitable processing after, process panel, the processing is accomplished the back lead screw slip table 4 slider and continues the downstream and drive release mechanism 8 and relieve the locking of locking mechanical system 7 to make tilting mechanism 5 reset, tilting mechanism 5 resets and drives panel and the upset of supporting component 6 one hundred eighty degrees when making the slider of lead screw slip table 4 rise. The problem of among the prior art the too big height that needs to rise of panel for there is the potential safety hazard in the artifical unblock, and can not be the panel upset that adapts to different size and dimension, make the application of device more extensive, the suitability is stronger is solved.
Specifically, adjustment mechanism 2 includes accommodate motor 21, adjusting gear 22, first adjust rack 23, second adjust rack 24 and axis of rotation 25, accommodate motor 21 sets up the lateral wall at workstation 1, the axis of rotation 25 is fixed to be set up at accommodate motor 21 output shaft tip, accommodate gear 22 sets up in axis of rotation 25, first adjust rack 23 meshes the top that sets up at accommodate gear 22, and tip and 3 fixed connection of one of them carriage, the second adjust rack 24 meshes the below that sets up at accommodate gear 22, and tip and another 3 fixed connection of carriage.
During operation, the output shaft of adjusting motor 21 drives axis of rotation 25 and rotates, and axis of rotation 25 drives adjusting gear 22 and rotates, and adjusting gear 22 rotates and drives first adjusting rack 23 and the 24 reverse motion of second adjusting rack to can adjust the interval according to the big or small width of panel, the suitability is stronger.
Specifically, tilting mechanism 5 is provided with two sets ofly, every group tilting mechanism 5 all includes upset gear 51, connecting axle 52, upset rack 53, sliding tray 54, sliding block 55 and supporting component 6, connecting axle 52 rotates the lateral wall that sets up at lead screw slip table 4 slider, upset gear 51 is fixed to be set up on connecting axle 52, upset rack 53 slides and sets up at the 3 lateral walls of carriage that correspond, sliding tray 54 is opened and is set up in the middle of the carriage 3 that corresponds, sliding block 55 rotates and sets up on connecting, and is located sliding tray 54 and slides, supporting component 6 is fixed to be set up at connecting axle 52 tip.
During operation, when the overturning gear 51 rises, the overturning gear 51 rotates by being meshed with the overturning rack 53, the overturning gear 51 rotates to drive the connecting shaft 52 to synchronously rotate, and the connecting shaft 52 rotates to drive the supporting assembly 6 and the plate to overturn by one hundred eighty degrees. Can remove the meshing of upset rack 53 and upset gear 51 when effectual when overturning panel needs to add man-hour, avoid driving panel and move down to suitable position and add man-hour, the problem that the original appearance was returned in the panel upset appears, move down to suitable position of panel and be convenient for process and detect, improved the machining efficiency and the processing effect of panel greatly.
Specifically, each group of support assembly 6 includes a rotary support rotary table 61, a connecting block 62, a first wedge block 63, a first limit nail 64, a second wedge block 65, a second limit nail 66 and a balancing weight 67, the support rotary table 61 is fixedly disposed at an end of the connecting shaft 52, the connecting block 62 is slidably disposed inside the support rotary table 61, both upper and lower ends of the connecting block 62 are provided with abutting inclined surfaces, the abutting inclined surfaces are respectively provided with a first limit groove and a second limit groove, the first wedge block 63 is slidably disposed inside the support rotary table 61, one end of the first wedge block 63 is provided with a first inclined surface, the first limit nail 64 is fixedly disposed on the first inclined surface, the first limit nail 64 is slidably disposed in the first limit groove, the second wedge block 65 is slidably disposed inside the support rotary table 61, and one end of the second wedge block 65 is provided with a second inclined surface, the second limit pin 66 is fixedly arranged on the second inclined plane, and the second limit pin 66 is slidably arranged in the second limit groove.
The during operation, connecting block 62 receives the influence of inside balancing weight 67 to move down when not overturning for first stop pin 64 and second stop pin 66 slide in first spacing groove and second spacing groove respectively, and because the setting on first inclined plane and second inclined plane, make the condition that contracts can appear in the first wedge 63 of top, and the condition that stretches out can appear in the second wedge 65 of below, and the second wedge 65 of top retracts when supporting carousel 61 upset one hundred eighty degrees, the first wedge 63 of below stretches out. No matter how many times the plate is turned, the first wedge-shaped block 63 or the second wedge-shaped block 65 below the plate can extend out, so that the plate can be supported for processing the plate, and subsequent processing operation is facilitated.
Specifically, locking mechanical system 7 is provided with two sets ofly, every group locking mechanical system 7 includes two locking spring 71, two locking nails 72, two locking grooves 73, first locking wedge 74 and second locking wedge 75, two locking spring 71 sets up respectively at the both ends of upset rack 53, two locking nails 72 sets up at the tip of two locking spring 71, and two locking grooves 73 correspond and set up at carriage 3 lateral wall, first locking wedge 74 sets up the top at upset rack 53, second locking wedge 75 sets up the lateral wall at lead screw slip table 4 slider, two locking nails 72 tip all is equipped with the unblock inclined plane.
The during operation, when 4 sliders upward movement in lead screw slip table, the synchronous motion of second locking wedge 75 is until contradicting first locking wedge 74, make first locking wedge 74 move backward, thereby drive two locking nails 72 and remove to locking groove 73 in, locking nail 72 receives the spring action of locking spring 71 to pop out, insert locking groove 73 internal locking, upset rack 53 has broken away from the meshing with upset gear 51 this moment, make follow-up panel that will overturn the completion drop to suitable position add the circumstances that panel upset resets again can not appear in man-hour, the follow-up processing of panel of both being convenient for, do not influence the state after the panel upset is accomplished again.
Specifically, the release mechanism 8 is provided with two sets ofly, every group release mechanism 8 includes that the L type presses pole 81, fixed plate 82, first unblock rack 83, second unblock rack 84, unblock gear 85, U type unblock pole 86, two unblock pieces 87 and reset spring 88, the L type presses pole 81 to set up the slider lateral wall at lead screw slip table 4, U type unblock pole 86 is pegged graft and is set up at the lateral wall of carriage 3, two unblock pieces 87 sets up respectively at the both ends of U type unblock pole 86, two be provided with the unblock inclined plane on the unblock piece 87, fixed plate 82 sets up the lateral wall at carriage 3, unblock gear 85 sets up at fixed plate 82 lateral wall, first unblock rack 83 slides and sets up the lateral wall at fixed plate 82, second unblock rack 84 is fixed to be set up in bottom one side of U type unblock pole 86, first unblock rack 83 and second unblock rack 84 all mesh with unblock gear 85, one end of the return spring 88 is disposed in the middle of the U-shaped lock release lever 86, and the other end is fixedly disposed on the side wall of the carriage 3.
During operation, the slider downstream through lead screw slip table 4 drives the L type and presses the synchronous downstream of depression bar 81, the L type is pressed the depression bar 81 and is pressed first unblock rack 83, make first unblock rack 83 move down, first unblock rack 83 moves down and drives meshing unblock gear 85 clockwise, unblock gear 85 clockwise rotates and drives second unblock rack 84 and move left, then two locking nails 72 receive the extrusion of two unblock pieces 87 and break away from the locking to two locking grooves 73, the rack 53 that will overturn resets, the panel upset operation of next time of being convenient for.
Specifically, the lateral wall of carriage 3 is provided with conflict dog 9, conflict dog 9's lateral wall is provided with conflict spring 10, conflict spring 10 other end and 53 lateral wall fixed connection of upset rack, the inside spring post that is provided with of conflict spring 10, spring post one end is pegged graft with conflict dog 9, the spring post other end and 53 fixed connection of upset rack.
When the turnover plate turnover device works, when the locking nail 72 is unlocked from the locking groove 73, the turnover rack 53 is reset under the elastic action of the abutting spring 10, and the next turnover operation of the plate is facilitated.
Specifically, the supporting turntable 61 is internally provided with an accommodating groove for the weight distributing block 67 to slide up and down.
Working principle; firstly, the distance between two sliding frames 3 is adjusted through an adjusting motor 21 according to the size of a plate, then the plate is placed on two second wedge-shaped blocks 65, then an output shaft of the adjusting motor 21 rotates to drive a rotating shaft 25 and an adjusting gear 22 to rotate, the adjusting gear 22 rotates to drive a first adjusting rack 23 and a second adjusting rack 24 which are meshed with the adjusting gear to approach to each other, so that the two sliding frames 3 are driven to move inwards continuously to shorten the distance between the two sliding frames 3, so that a supporting turntable 61 clamps two sides of the plate, then the sliding block of a screw rod sliding table 4 moves downwards, the sliding block of the screw rod sliding table 4 moves downwards to drive an L-shaped pressing rod 81 to move downwards synchronously, the L-shaped pressing rod 81 presses a first unlocking rack 83, so that the first unlocking rack 83 moves downwards, the first unlocking rack 83 moves downwards to drive an unlocking gear 85 which is meshed with the first unlocking rack 83 to rotate clockwise, the unlocking gear 85 rotates clockwise to drive a second unlocking rack 84 to move leftwards, then the two locking nails 72 are squeezed by the two unlocking blocks 87 to be separated from locking the two locking grooves 73, the turnover rack 53 is reset, then the slider of the screw rod sliding table 4 rises to drive the turnover gear 51 to rise, the turnover gear 51 rotates through the relationship of meshing with the turnover rack 53, the turnover gear 51 rotates to drive the connecting shaft 52 to synchronously rotate, the connecting shaft 52 rotates to drive the supporting component 6 and the plate to turn over by one hundred eighty degrees, the second locking wedge block 75 synchronously moves until colliding with the first locking wedge block 74, so that the first locking wedge block 74 is pushed towards the locking groove 73, the two locking nails 72 are driven to move into the locking grooves 73, the locking nails 72 are popped out under the elastic action of the locking springs 71 and are inserted into the locking grooves 73 for locking, and then after the plate turns over by one hundred eighty degrees, the slider of the screw rod sliding table 4 moves downwards, the turnover rack 53 is not triggered to drive the plate to turn over, and then the plate is processed after moving down to a position suitable for processing. The problem of among the prior art the too big height that needs to rise of panel higher is solved for it needs the artifical climbing higher unblock to relieve the locking, has the potential safety hazard, and work efficiency reduces, and changes the panel upset that the device can adapt to different size and dimension, makes the application of device more extensive, and the suitability is stronger.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.