CN114714117B - Polytypic palm axle journal texture adds clamping apparatus - Google Patents
Polytypic palm axle journal texture adds clamping apparatus Download PDFInfo
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- CN114714117B CN114714117B CN202210401514.2A CN202210401514A CN114714117B CN 114714117 B CN114714117 B CN 114714117B CN 202210401514 A CN202210401514 A CN 202210401514A CN 114714117 B CN114714117 B CN 114714117B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明提供一种多型号牙掌轴颈织构加工夹具,还包括辅助牙掌轴颈与夹具旋转中心线重合的工具,其中夹具包括:支撑板、左侧板、右侧板、旋转柄、V块、固定辅助板、弧形固定支撑块、滑槽、微调块、丝杆以及配重块;辅助工具包括:夹具定心盒、支架、指针显示器。本发明的多型号牙掌轴颈织构加工夹具实现了牙掌轴颈加工时的快速装配与换取,辅助工具快速的寻找牙掌轴颈与夹具旋转中性线的重合处,减小激光织构加工时因轴颈的跳动所导致的激光聚焦不齐,避免织构加工深度与形状不达标的情况发生,有效的缩短加工时的前期准备工作,并且可以通过一个夹具实现不同型号的加工,极大的提高了加工效率。
The invention provides a multi-type jig for processing the journal texture of the palm, which also includes a tool for assisting the journal of the palm to coincide with the rotation centerline of the jig, wherein the jig includes: a support plate, a left side plate, a right side plate, a rotating handle, V block, fixed auxiliary plate, arc-shaped fixed support block, chute, fine-tuning block, screw rod and counterweight; auxiliary tools include: fixture centering box, bracket, pointer display. The multi-model palm journal texture processing jig of the present invention realizes the rapid assembly and replacement during the processing of the palm journal, and the auxiliary tool quickly finds the overlap between the palm journal and the rotating neutral line of the fixture, reducing laser texture. The uneven laser focus caused by the beating of the journal during structure processing can avoid the occurrence of substandard texture processing depth and shape, effectively shorten the preparatory work during processing, and realize different types of processing through one fixture. Greatly improved processing efficiency.
Description
技术领域:Technical field:
本发明涉及一种多型号牙掌轴颈织构加工夹具,尤其涉及牙掌轴颈织构加工时的装配与调试。The invention relates to a multi-type jig for processing the texture of the palm journal, in particular to the assembly and debugging during the processing of the texture of the journal of the tooth palm.
背景技术:Background technique:
目前,经实验证明在牙掌轴颈表面进行织构加工能够与有效的提高钻头的使用寿命,牙掌轴颈的织构加工是由激光标刻机完成的,但是由于牙掌的特殊结构特性与加工的需求,需要专属的夹具对牙掌装配,但是现有的牙掌夹具多适用于机床装配,并且没有适用于牙掌轴颈激光烧蚀加工专用夹具,且加工不同型号的牙掌时需要更换定位部件——V块,并且还需要再次进行调试,以保证牙掌轴颈旋转中心线与夹具旋转中心线的重合,确保织构加工轴承面的跳动在预期误差范围,最终保证织构加工的深度与直径达到预定值。繁琐的装配方式、针对单一型号的加工夹具与缺少调试器材导致了牙掌织构加工无法批量化的进行,因此,针对上述问题,有必要提出进一步的解决方案。At present, experiments have proved that texture processing on the surface of the palm journal can effectively improve the service life of the drill bit. The texture processing of the palm journal is completed by a laser marking machine, but due to the special structural characteristics of the palm According to the requirements of processing, a dedicated fixture is required for the assembly of the palm, but the existing palm fixtures are mostly suitable for machine tool assembly, and there is no special fixture suitable for laser ablation processing of the journal of the palm, and when processing different types of palms It is necessary to replace the positioning part - the V block, and it needs to be debugged again to ensure that the rotation centerline of the palm journal coincides with the rotation centerline of the fixture, to ensure that the runout of the textured bearing surface is within the expected error range, and finally to ensure the texture The processing depth and diameter reach the predetermined value. The cumbersome assembly method, the processing fixture for a single model and the lack of debugging equipment lead to the inability to process the palm texture in batches. Therefore, it is necessary to propose a further solution to the above problems.
发明内容:Invention content:
本发明的目的在于提供一种多型号牙掌轴颈织构加工夹具,以克服现有技术中存在的不足。The purpose of the present invention is to provide a multi-type jig for processing the texture of the palm journal to overcome the deficiencies in the prior art.
为实现上述发明目的,本发明的提供一种多型号牙掌轴颈织构加工夹具,其夹具包括:支撑板、左侧板、右侧板、旋转柄、V块、固定辅助板、弧形固定支撑块、滑槽、微调块、丝杆以及配重块;以及提供一种辅助工具,其包括:夹具定心盒、支架、指针显示器;In order to achieve the purpose of the above invention, the present invention provides a multi-type jig for processing the journal texture of the palm, the jig includes: a support plate, a left side plate, a right side plate, a rotating handle, a V block, a fixing auxiliary plate, an arc Fixing the support block, chute, fine-tuning block, screw rod and counterweight; and providing an auxiliary tool, which includes: a fixture centering box, a bracket, and a pointer display;
所述夹具定心盒在旋钮的调节下定位旋转柄的旋转中心线,所述指针显示器利用指针的刻度显示牙掌轴颈旋转中心线的相对偏移量。所述支撑板具有定位孔用以固定配重块与左、右侧板,所述支撑板开设有特制圆形槽孔以固定旋转柄,所述支撑板开设槽孔以固定微调块的滑槽轨道,所述微调块在丝杆的调整下在滑槽内完成滑动,所述左弧形固定支撑块在螺杆螺距的调节下实现牙掌定位面与V块的贴合,所述V块在销钉的调节下完成V块的角度变化。The centering box of the clamp locates the rotation centerline of the rotating handle under the adjustment of the knob, and the pointer display uses the scale of the pointer to display the relative offset of the rotation centerline of the palm journal. The support plate has a positioning hole for fixing the counterweight and the left and right side plates, the support plate has a special circular slot to fix the rotating handle, and the support plate has a slot to fix the chute of the fine-tuning block track, the fine-tuning block slides in the chute under the adjustment of the screw rod, and the left arc-shaped fixed support block realizes the fit between the tooth palm positioning surface and the V block under the adjustment of the screw pitch. The angle change of the V block is completed under the adjustment of the pin.
作为本发明的牙掌装配及调整的改进,所述支撑板上设有辅助所述滑槽安装的安装孔。As an improvement to the assembly and adjustment of the palm of the present invention, the support plate is provided with an installation hole to assist the installation of the sliding groove.
作为本发明的牙掌装配及调整的改进,所述微调块由丝杆连接微调块,利用丝杆实现夹具旋转中心线与牙掌轴颈旋转中心的线的重合。As an improvement of the palm assembly and adjustment of the present invention, the fine-tuning block is connected to the fine-tuning block by a screw rod, and the screw rod is used to realize the coincidence of the rotation center line of the fixture and the rotation center line of the palm journal.
作为本发明的牙掌装配及调整的改进,所述辅助工具的夹具定心盒与指针显示器的中线始终保持重合。As an improvement of the palm assembly and adjustment of the present invention, the centering box of the clamp of the auxiliary tool and the center line of the pointer display are always coincident.
与现有的技术相比,本发明的有益效果是:本发明一种多型号牙掌轴颈织构加工夹具能实现牙掌的快速装配与取放,并在辅助工具的帮助下快速且准确的找到旋转中心线偏移的量,利用微调结构实现牙掌轴颈与夹具的旋转中心线重合,适配于不同型号的牙掌轴颈加工,避免了夹具得反复拆卸,提高了加工的效率。Compared with the existing technology, the beneficial effect of the present invention is: a multi-type palm journal texture processing jig of the present invention can realize the rapid assembly and pick-and-place of the palm, and it can be quickly and accurately with the help of auxiliary tools Find the offset of the rotation center line, and use the fine-tuning structure to realize the coincidence of the rotation center line of the palm journal and the fixture, which is suitable for the processing of different types of tooth palm journals, avoids repeated disassembly of the fixture, and improves the processing efficiency .
附图说明Description of drawings
附图1为9°1/2牙掌零件的结构示意图;Accompanying
附图2为9°1/2牙掌零件的背面结构示意图;Accompanying
附图3为8°1/2牙掌的结构示意图;Accompanying
附图4为本发明实施例的夹具结构示意图;Accompanying
附图5为本发明9°1/2牙掌夹具使用状态参考图;Accompanying
附图6为本发明8°1/2牙掌夹具使用状态参考图;Accompanying
附图7为本发明弧形固定支撑块结构示意图;Accompanying
附图8为本发明微调块的结构示意图;Accompanying drawing 8 is the structural representation of fine-tuning block of the present invention;
附图9为本发明实施例的辅助工具结构示意图;Accompanying
附图10为本发明实用实施例的使用状态参考图Accompanying
以上附图中1.配重块;2.支撑板;3.旋转柄;4.左侧板;5.滑槽;6.微调块;7.丝杆;8.牙掌;9.固定辅助板;10.V块;11.弧形固定支撑块;12.夹具定心盒;13.支架;14.指针显示器15.9°1/2牙掌16.牙掌轴承端面17.牙掌定位面18.牙掌底面19.牙掌背面20.牙掌凸台面21.8°1/2牙掌In the above drawings, 1. Counterweight block; 2. Support plate; 3. Rotating handle; 4. Left side plate; 5. Chute; 6. Fine-tuning block; Plate; 10. V block; 11. Arc-shaped fixed support block; 12. Fixture centering box; 13. Bracket; 14. Pointer display 15.9°1/2
具体实施方式Detailed ways
下面结合附图所示的各实施方式对本发明进行详细说明,但应当说明的是,这些实施方式并非对本发明的限制,本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代,均属于本发明的保护范围之内。The present invention will be described in detail below in conjunction with the implementations shown in the drawings, but it should be noted that these implementations are not limitations of the present invention, and those of ordinary skill in the art based on the functions, methods, or structural changes made by these implementations Equivalent transformations or substitutions all fall within the protection scope of the present invention.
本发明专利由两部分组成,其一为多型号牙掌轴颈织构加工夹具,的所述支撑板2有定位孔用于配重块1定位,所述支撑板2有凹槽用于旋转柄3的定位与安装,所述支撑板2边侧有开口槽安装滑槽用于微调块6微调滑动,所述左、右侧板4设有弧形滑槽进适配不同型号的牙掌,所述固定辅助板9分别安装于左、右侧板上,所述左侧固定辅助板9在左侧板滑槽内旋转滑动,所述右侧固定辅助板9在右侧板滑槽内旋转滑动,所述弧形固定支撑块11固定于左、右侧板之间,所述弧形固定支撑块使用螺栓螺距对V块与牙掌定位面挤压贴合实现定位;其二为辅助工具,所述夹具定心盒12采用等比例收缩结构确保指针显示器14的中性线与夹具定心盒12的中心线始终保持重合,所述指针显示器14利用指针上的刻度显示牙掌轴颈的旋转中性线的相对偏移量。The patent of the present invention consists of two parts, one of which is a multi-type palm journal texture processing fixture, the
本发明的牙掌定位方法是通过牙掌的结构特性实现,解决了牙掌轴颈织构加工时,不能实现快速取放,从而无法实现大批量加工生产的问题,降低了人力消耗与时间投入。The tooth palm positioning method of the present invention is realized through the structural characteristics of the tooth palm, which solves the problem that fast pick-and-place cannot be realized during the processing of the tooth palm journal texture, so that it cannot realize mass processing and production, and reduces manpower consumption and time investment .
为实现上述目的,本发明的牙掌定位方法如下述步骤S1-S4:In order to achieve the above purpose, the tooth palm positioning method of the present invention includes the following steps S1-S4:
S1.设置V块的倾斜角度,以适应所加工型号牙掌的定位面17,利用弧形固定支撑块使牙掌定位面与V块贴合,保证牙掌的水平位置,确定为第一基准面。S1. Set the inclination angle of the V block to adapt to the positioning surface 17 of the palm of the processed model, and use the arc-shaped fixed support block to make the positioning surface of the palm fit with the V block to ensure the horizontal position of the palm, which is determined as the first reference noodle.
S2.完成水平位置上定位之后,利用微调块的微调结构使牙掌底部18与微调块贴合,此为第二基准面。S2. After completing the positioning on the horizontal position, use the fine-tuning structure of the fine-tuning block to make the
S3.调节固定辅助板9,使其与牙掌凸台面20贴合,实现垂直方向上的限位,确保后续加工的便利性。S3. Adjust and fix the
其中,9°1/2牙掌轴承端面16与牙掌定位面17呈57°,微调块6与支撑板2呈57°,固定辅助板10与微调块7处于垂直状态,确保牙掌轴承端面与支撑板平行,使牙掌轴承的旋转中心与夹具的旋转中心保持重合。Among them, the 9°1/2 tooth palm bearing
S4.控制所述弧形固定支撑块11上的微调螺栓与牙掌背面19分离,在辅助工具的帮助下完成牙掌轴颈旋转中心线与夹具旋转中心线的重合,然后拧紧螺栓完成此型号的微调与固定。S4. Control the fine-tuning bolts on the arc-shaped
如图8所示,本发明还提供一种用于以牙掌轴颈中心线与旋转柄3旋转中心重合的调整结构,其中包括:滑槽5、丝杆7、微调块6、侧板4、固定辅助板9、弧形固定支撑板11。As shown in Figure 8, the present invention also provides an adjustment structure for coincident with the center line of the journal of the tooth palm and the rotation center of the
为实现上述目的,本发明的牙掌定位方法如下述步骤S1-S2:In order to achieve the above purpose, the palm positioning method of the present invention includes the following steps S1-S2:
S1.所述左侧板4安装与支撑板2上,所述滑槽7放置于支撑板2特制槽孔内,由螺栓与支撑板2连接定位,所述微调块6侧面开有槽孔与滑槽相匹配,实现微调块8的滑动,所述弧形固定支撑块11安装与侧板之间,所述丝杆7安装于滑槽5于微调块6之间,通过螺栓实现牙掌轴颈旋转中心线与夹具旋转中心线的重合。S1. The
S2.所述弧形固定支撑块11安装与侧板之间,所述弧形固定支撑块11的接触面为一个弧形,确保接触面与牙掌背面19为多点接触,避免受力不均导致牙掌定位面与V块贴合不完全,且弧形面有旋转结构,可适应不同型号牙掌的倾斜角度,使其更好的贴合。S2. Between the installation of the arc-shaped fixed
针对上述牙掌定位夹具,本发明还提供了一种牙掌与夹具旋转中心度的确定方式,其中包括:For the above tooth palm positioning jig, the present invention also provides a method for determining the center of rotation of the tooth palm and the jig, including:
利用所述夹具定心盒12的等比例缩小结构,在不改变辅助工具的整体中心的前提下得到家具的旋转中心,所述指针显示器14在支架13上完成高度的调整,所述指针显示器14的指针与牙掌轴承面16相接触,由指针上的刻度显示牙掌8旋转中心的偏移量,由所述夹具的微调结构完成牙掌与夹具的旋转中心线的重合,所述V块实现对牙掌的最终定位,完后整个加工的调试。Utilize the proportional reduction structure of the centering
综上所述,本发明的牙掌装配与调整方法操作简单,,解决了牙掌轴颈织构加工时,不能实现快速取放,从而无法实现大批量加工生产的问题,降低了人力消耗与时间投入。同时,还解决了牙掌与夹具旋转中心线的重合度的问题,从而减少了加工时的前期准备时间,有效的提高了作业的效率与速度。To sum up, the palm assembly and adjustment method of the present invention is easy to operate, and solves the problem that fast pick-and-place cannot be realized during the processing of the palm journal texture, so that mass production cannot be realized, and manpower consumption and time invested. At the same time, it also solves the problem of coincidence between the tooth palm and the rotation center line of the fixture, thereby reducing the preparation time during processing and effectively improving the efficiency and speed of the operation.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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CN205135423U (en) * | 2015-12-08 | 2016-04-06 | 苏州新锐合金工具股份有限公司 | Tricone drill bit with powerful protection cone shell |
CN207577898U (en) * | 2017-11-30 | 2018-07-06 | 苏州新锐合金工具股份有限公司 | A kind of bit leg finish-milling clamp for machining |
CN111318743B (en) * | 2020-03-30 | 2024-11-26 | 苏州思丹孚钻具有限公司 | Applicable to various specifications of long air hole positioning and clamping device for palm drills |
CN112589481B (en) * | 2020-12-24 | 2024-07-05 | 长沙黑金刚实业有限公司 | Tooth claw body mills inclined plane anchor clamps |
CN113231723A (en) * | 2021-05-27 | 2021-08-10 | 苏州思丹孚钻具有限公司 | Plasma spray welding positioning and clamping device suitable for multiple specifications of tooth legs |
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2022
- 2022-04-18 CN CN202210401514.2A patent/CN114714117B/en active Active
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