CN114713519B - Automatic detection system for appearance defects of blades - Google Patents
Automatic detection system for appearance defects of blades Download PDFInfo
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- CN114713519B CN114713519B CN202210323677.3A CN202210323677A CN114713519B CN 114713519 B CN114713519 B CN 114713519B CN 202210323677 A CN202210323677 A CN 202210323677A CN 114713519 B CN114713519 B CN 114713519B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses an automatic detection system for appearance defects of blades, which is characterized in that a vibrating feeder, a blade overturning device and a sorting discharging device are sequentially arranged along the rotation direction of a material supporting turntable, a first visual detection area is arranged between the vibrating feeder and the blade overturning device, a second visual detection area is arranged between the blade overturning device and the sorting discharging device, a side end face detection mechanism, a overlooking detection mechanism and a front view detection mechanism are arranged in the first visual detection area, and the overlooking detection mechanism and the front view detection mechanism are arranged in the second visual detection area.
Description
Technical Field
The invention relates to the technical field of blade quality inspection equipment, in particular to an automatic detection system for appearance defects of blades.
Background
With the vigorous development of the automobile industry, the application of products is unprecedented as a basic member industry associated with the automobile industry, and meanwhile, the special requirements of the automobile industry promote the continuous promotion of various extension products. The utility model provides a blade pump blade for car is the car function spare that is used for guaranteeing engine normal work and correct transmission energy to various annex, its effect in whole car has decided to have higher requirement to its function, performance index and operational reliability, the outward appearance detection of blade is a main detection link in the quality control of blade leaving the factory, its main purpose is in order to judge whether the blade surface has defects such as damage, scratch, mar, the blade is cuboid sheet structure, six terminal surfaces before having, back, left and right, upper and lower, during the outward appearance is detected, six terminal surfaces all need to detect one by one in place, adopt manual detection, detection efficiency is lower, the manual work use is big, still appear easily, at present often adopt visual detection equipment to replace manual detection, but visual detection equipment is in the limitation of camera angle, and the blade can't accomplish comprehensive detection in a circulation.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide an automatic detection system for appearance defects of blades.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a blade appearance defect automated inspection system, includes holds in the palm material carousel, vibration feeder, blade turning device, letter sorting discharging device arrange in proper order along holding in the palm material carousel direction of rotation, be connected with the pay-off slide on the vibration feeder, the exit end of pay-off slide extends to holding in the palm material carousel mesa top position, be equipped with first vision detection zone between vibration feeder, the blade turning device, be equipped with the second vision detection zone between blade turning device, the letter sorting discharging device, side terminal surface detection mechanism, overlook detection mechanism, front view detection mechanism are installed to first vision detection zone, second vision detection zone is equipped with overlook detection mechanism, front view detection mechanism.
The blade turning device comprises a mechanism box body and a supporting vertical frame, wherein a sliding seat is arranged on the side face of the mechanism box body, a lifting sliding rail is arranged on the supporting vertical frame, the mechanism box body is slidably arranged on the lifting sliding rail through the sliding seat, a lifter head is arranged at the top of the supporting vertical frame, a lifter is arranged on the lifter head and is connected with the sliding seat, a blade turning mechanism is arranged below the mechanism box body, a blade turning mechanism is arranged on the mechanism box body, and the blade turning mechanism is in transmission connection with the blade turning mechanism.
The blade turn-over mechanism comprises a triangular base installation frame and a triangular turn-over seat, two vertical plates which are arranged in parallel are arranged on the triangular base installation frame, the triangular turn-over seat is rotationally installed on the two vertical plates, a triangular base turn-over driving assembly is installed on the triangular base installation frame and is connected with the triangular turn-over seat in a transmission mode, the triangular turn-over seat is of a hollow structure, a suction assembly and an inflation assembly are further installed on the triangular base installation frame, and the suction assembly and the inflation assembly can be respectively started to be in butt joint with the triangular turn-over seat.
The triangular seat overturning driving assembly comprises an overturning motor and an angle disc, the overturning motor is connected with one shaft head of the triangular overturning seat, the angle disc is connected to the other shaft head of the triangular overturning seat, a corner limiting ram is connected to the angle disc, two limiting baffles are connected to the vertical plate, and the limiting baffles are arranged on a movement track line of the corner limiting ram.
The triangular overturning seat is provided with a bevel edge end face, a plurality of small through holes are formed in the central position of the bevel edge end face, two triangular end faces are arranged on the triangular overturning seat, two cannula holes are formed in the triangular end faces, the suction assembly and the inflation assembly are respectively arranged corresponding to the two cannula holes, two automatic hole plugging assemblies are arranged inside the triangular overturning seat, and the automatic hole plugging assemblies are arranged in one-to-one correspondence with the cannula holes.
The suction assembly comprises a suction head driving cylinder and a suction pipe joint, the suction head driving cylinder is installed on a vertical plate, the suction pipe joint is connected to the piston rod end of the suction head driving cylinder, the suction pipe joint is arranged towards the direction of a cannula hole, a suction hole is formed in the side wall of the suction pipe joint, the inflation assembly comprises an inflation head driving cylinder and an inflation pipe joint, the inflation head driving cylinder is installed on the vertical plate, the inflation pipe joint is connected to the piston rod end of the inflation head driving cylinder, the inflation pipe joint is arranged towards the direction of the cannula hole, the side wall of the inflation pipe joint is provided with an inflation hole, the automatic hole blocking assembly comprises a blocking seat, a spring and a hole blocking shaft, a spring hole is formed in the blocking seat, the spring is installed in the spring hole, the hole blocking shaft is inserted into the spring hole, one end of the spring hole is connected with the hole blocking shaft, and the hole blocking shaft is opposite to the cannula hole.
The blade steering mechanism comprises a steering motor and a steering driving shaft, the steering motor is arranged at the top of the mechanism box body, the steering driving shaft is rotatably arranged in the mechanism box body, the top end of the steering driving shaft is in transmission connection with an output shaft of the steering motor, and the lower end of the steering driving shaft is connected to the triangular base mounting frame.
The sorting discharging device comprises a defective product conveying belt and a qualified product conveying belt, the defective product conveying belt is arranged on a front channel of the qualified product conveying belt, a defective product discharging mechanism is arranged near the defective product conveying belt, a qualified product discharging mechanism is arranged near the qualified product conveying belt, the defective product discharging mechanism comprises a motor underframe and a sweeping plate driving motor, the sweeping plate driving motor is arranged on the motor underframe, a sweeping plate is connected to an output shaft of the sweeping plate driving motor, a circular motion track of the sweeping plate coincides with a circulation track of a blade workpiece, the qualified product discharging mechanism comprises a discharging plate mounting frame and an automatic discharging baffle, the automatic discharging baffle is fixedly arranged on the discharging plate mounting frame, the automatic discharging baffle is obliquely arranged, and the automatic discharging baffle is blocked on a circulation track line of the blade workpiece.
The side end face detection mechanism comprises a left camera and a right camera, the left camera and the right camera are symmetrically arranged, a overlook camera is mounted on the overlook detection mechanism, and a front view camera is mounted on the front view detection mechanism.
The beneficial effects of the invention are as follows: the invention has reasonable layout, can realize the turning and rotation of the blade through the blade turning device, enables the lower end surface and the rear end surface of the blade to be displayed on the subsequent cameras, solves the problem that the two end surfaces cannot be captured by the cameras, and realizes the aim of completing the omnibearing detection of the blade in one-time circulation.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a side view block diagram of the blade turning device of the present invention;
FIG. 3 is a mounting block diagram of the blade turn-over mechanism and blade steering mechanism of the present invention;
FIG. 4 is a schematic view of the mounting structure of the automatic hole plugging assembly of the present invention;
FIG. 5 is a cross-sectional view of a delta flip mount of the present invention;
FIG. 6 is a layout view of the limit stop of the present invention;
FIG. 7 is a flowchart illustrating the operation of turning over a blade using a triangular turning over seat according to the present invention;
fig. 8 is a schematic structural view of a defective product blanking mechanism of the present invention.
In the figure: the material supporting rotary table 1, the first visual detection area 11, the second visual detection area 12, the vibration feeder 2, the feeding slide way 21, the blade turning device 3, the mechanism box 31, the sliding seat 32, the supporting vertical frame 33, the lifting slide rail 331, the lifting machine head 34, the lifting rod 341, the blade turning mechanism 35, the triangular seat mounting frame 351, the vertical plate 3511, the triangular turning seat 352, the bevel end face 3521, the small through hole 3522, the triangular end face 3523, the cannula hole 3524, the triangular seat turning driving component 353, the turning motor 3531, the angle plate 3532, the corner limiting ram 3533, the limiting baffle 3534, the suction component 354, the suction head driving cylinder 3541, the suction pipe connector 3542, the suction hole 3543, the inflation component 355, the third-stage driving component 353, the suction pipe driving component 3541, the suction pipe joint 3542, the suction pipe joint 3543, the air inflation component 355, the air-stage driving component the automatic blanking device comprises an inflation head driving cylinder 3551, an inflation tube connector 3552, an inflation hole 3553, an automatic hole blocking assembly 356, a blocking seat 3561, a spring hole 3562, a spring 3563, a hole blocking shaft 3564, a blade steering mechanism 36, a steering motor 361, a steering driving shaft 362, a sorting discharging device 4, a defective product conveying belt 41, a qualified product conveying belt 42, a defective product blanking mechanism 43, a motor chassis 431, a sweeping plate driving motor 432, a sweeping plate 433, a qualified product blanking mechanism 44, a blanking plate mounting bracket 441, an automatic blanking baffle 442, a side end face detection mechanism 5, a left camera 51, a right camera 52, a overlook detection mechanism 6, a overlook camera 61, a front view detection mechanism 7 and a front view camera 71.
Detailed Description
The invention is further described with reference to the drawings and detailed description, wherein the description of the invention such as "left" and "right" is directed with reference to fig. 1:
as shown in fig. 1-8, an automatic detection system for appearance defects of blades comprises a material supporting rotary table 1, a vibration feeder 2, a blade turning device 3 and a sorting discharging device 4, wherein the vibration feeder 2, the blade turning device 3 and the sorting discharging device 4 are sequentially distributed along the rotation direction of the material supporting rotary table 1, the material supporting rotary table 1 is used for lifting the blades to be detected, the vibration feeder 2 is connected with a feeding slideway 21, the outlet end of the feeding slideway 21 extends to the position above the table top of the material supporting rotary table 1, the blades are intensively placed in the vibration feeder 2, the blades are output one by one through the vibration feeder 2, the blades to be output fall onto the material supporting rotary table 1 along the feeding slideway 21, a first visual detection area 11 is arranged between the vibration feeder 2 and the blade turning device 3, a second visual detection area 12 is arranged between the blade turning device 3 and the sorting discharging device 4, the first visual detection zone 11 is provided with a side end face detection mechanism 5, a overlook detection mechanism 6 and a front view detection mechanism 7, the second visual detection zone 12 is provided with the overlook detection mechanism 6 and the front view detection mechanism 7, the blade is provided with six front, rear, left, right, upper and lower end faces, and the six faces need to be detected in all directions during appearance detection, in the invention, the blade realizes visual detection of the front, left, right and upper four end faces in the first visual detection zone 11, then the blade realizes turn-over and turn-over through the blade turning device 3, the lower end face of the blade is turned up, and the rear end face of the blade is turned to the front view direction, thus facilitating the visual detection of the blade on the lower and rear two end faces in the second visual detection zone 12, the blade circulation can complete all-direction detection after passing through the first visual detection zone 11 and the second visual detection zone 12, and then after image analysis, the invention can realize the respective discharging output of defective products and qualified products when the blade flows to the sorting discharging device 4, the whole process is automatically carried out, the blade can complete the omnibearing detection by one-time flowing, the invention has the advantages of high detection efficiency and labor saving, and the invention can greatly reduce the error rate of quality inspection.
When the blade is in visual inspection in the lifting circulation state, the imaging blind area of the camera is arranged on the rear end surface and the lower end surface (the camera is difficult to arrange in the position of the rear end surface, the lower end surface is contacted with the material supporting turntable 1 and is completely covered), therefore, the prior visual inspection equipment cannot realize the omnibearing inspection of the blade after the blade is circulated once, the flow returning and the rotation are carried out again, the inspection efficiency is not reduced, the problem of wrong placement is easy to occur, and quality accidents are caused, therefore, the invention designs the blade turnover device 3 to solve the problems of turnover and steering of the blade, the lower end surface and the rear end surface of the blade are directly exposed in front of the camera through the turnover and steering, the limit of the imaging blind area is broken, the visual inspection operation of the blind area end surface is completed, the requirements of the omnibearing inspection in the blade circulation process can be met, the blade turnover device 3 comprises a mechanism box 31 and a supporting vertical frame 33, a sliding seat 32 is arranged on the side surface of the mechanism box 31, a lifting slide rail 331 is arranged on the supporting vertical frame 33, the mechanism box 31 is slidably arranged on the lifting slide rail 331 through the sliding seat 32, a lifting machine head 34 is arranged on the supporting vertical frame, a lifting mechanism 34 is arranged on the top of the lifting frame, the lifting mechanism 34 is arranged on the lifting mechanism 35, the lifting mechanism 35 is connected with the lifting mechanism 35, the lifting mechanism 35 is arranged on the lifting mechanism 35, the lifting mechanism 35 is connected with the lifting mechanism 35, and the lifting mechanism 35 is simultaneously, the lifting mechanism 35 is arranged on the lifting mechanism 35, the lifting mechanism 35 is connected with the lifting mechanism 35, the lifting mechanism 35 and the lifting mechanism is simultaneously, the lifting mechanism 35, the lifting mechanism is connected with the lifting mechanism 35 and the lifting mechanism is simultaneously, the lifting mechanism 35, under the mutual cooperation of the two, the turning over and the turning of the blade can be completed, the lower end face of the blade is turned upwards, and the rear end face of the blade is turned to the front side, so that the follow-up visual inspection operation is facilitated.
The blade turning mechanism 35 comprises a triangular base installation frame 351 and a triangular turning seat 352, wherein two vertical plates 3511 which are arranged in parallel are arranged on the triangular base installation frame 351, the triangular turning seat 352 is rotatably arranged on the two vertical plates 3511, a triangular base turning driving component 353 is arranged on the triangular base installation frame 351, the triangular base turning driving component 353 is in transmission connection with the triangular turning seat 352, the triangular turning seat 352 is of a hollow structure, a suction component 354 and an air inflation component 355 are further arranged on the triangular base installation frame 351, the suction component 354 and the air inflation component 355 can be respectively started to be in butt joint with the triangular turning seat 352.
The triangular seat overturning driving assembly 353 comprises an overturning motor 3531 and an angle dial 3532, the overturning motor 3531 is connected with one shaft head of the triangular overturning seat 352, the angle dial 3532 is connected to the other shaft head of the triangular overturning seat 352, the other shaft head of the triangular overturning seat 352 extends to the outer side of a vertical plate 3511, an angle limiting ram 3533 is connected to the angle dial 3532, two limiting baffles 3534 are connected to the vertical plate 3511, the limiting baffles 3534 are arranged on a movement track line of the angle limiting ram 3533, the triangular overturning seat 352 and the angle dial 3532 can be driven to rotate through the overturning motor 3531, the advancing of the angle limiting ram 3533 can be blocked through the limiting baffles 3534, two limit overturning positions of the triangular overturning seat 352 are limited, one position is used for intercepting blades, the other position is used for overturning the blades, and the blades need to fall onto the material supporting turntable 1 again.
The triangle turning seat 352 is provided with a bevel edge end face 3521, a plurality of small through holes 3522 are arranged at the center of the bevel edge end face 3521, the bevel edge end face 3521 can be used for intercepting and adsorbing blades, the triangle turning seat 352 is provided with two triangle end faces 3523, the two triangle end faces 3523 are provided with cannula holes 3524, the suction component 354 and the inflation component 355 are respectively arranged corresponding to the two cannula holes 3524, the suction component 354 and the inflation component 355 can be inserted into the triangle turning seat 352, so that negative pressure or positive pressure state can be realized inside the triangle turning seat 352, one cannula hole 3524 is correspondingly arranged in the inserting direction of the suction component 354 when intercepting the blades, the other cannula hole 3524 is correspondingly arranged in the inserting direction of the inflation component 355 when the blades return, the triangle turning seat 352 is internally provided with two automatic hole blocking components 356, the automatic hole blocking components 356 are correspondingly arranged with the cannula holes 3524 one by one, the insertion pipe hole 3524 can be plugged by the automatic plugging hole assembly 356, so that the triangular turning seat 352 is in a closed state, as shown in fig. 7, when the equipment runs, a straight edge surface of the triangular turning seat 352 is firstly attached to a table surface of the material supporting turntable 1, the bevel edge end surface 3521 is blocked on a blade travelling track line to form an ascending channel of the blade, the blade can fall on the bevel edge end surface 3521 along the slope when the blade flows to the bevel edge end surface 3521, in order to prevent the blade from sliding down, the two sides of the bevel edge end surface 3521 are provided with blocking flanges, at the moment, the suction assembly 354 is started and inserted into the triangular turning seat 352 to form negative pressure in the triangular turning seat 352, suction force is formed through a plurality of small through holes 3522, so that the blade is adsorbed on the bevel edge end surface 3521, before the triangular turning seat 352 is turned over, the suction assembly 354 is pulled out, the automatic plugging hole assembly 356 is automatically plugged, the negative pressure state of the triangular turning seat 352 is ensured, the blade firmly adsorbs on hypotenuse terminal surface 3521, then, triangle turnover seat 352 carries the whole upset of blade for the blade is accomplished and is turned over from top to bottom, at this moment, can start the subassembly 355 of aerifing and insert triangle turnover seat 352 in, make triangle turnover seat 352 inside resume positive pressure state, so, hypotenuse terminal surface 3521 just has not had the adsorption effect to the blade, under the action of gravity, the blade focus returns to on holding in the palm material carousel 1, before the subassembly 355 of aerifing starts, the blade should descend to lower position, should not be too big from the distance of holding in the palm material carousel 1 mesa.
The suction assembly 354 comprises a suction head driving cylinder 3541 and a suction pipe joint 3542, the suction head driving cylinder 3541 is arranged on a vertical plate 3511, the suction pipe joint 3542 is connected with the piston rod end of the suction head driving cylinder 3541, the suction pipe joint 3542 is arranged towards the direction of a cannula hole 3524, a suction hole 3543 is arranged on the side wall of the suction pipe joint 3542, the suction head driving cylinder 3541 is used for driving the suction pipe joint 3542 to move in a plugging mode, the suction pipe joint 3542 needs to be plugged into a triangular turnover seat 352 in a jacking mode, therefore, the head of the suction pipe joint 3542 is used as a collision head and is not suitable for being perforated, the suction hole 3543 is arranged on the side wall of the suction pipe joint 3542, the inflation assembly 355 comprises an inflation head driving cylinder 3551 and an inflation pipe joint 3552, the inflation head driving cylinder 3551 is arranged on the vertical plate 3511, the inflation pipe joint 3552 is connected with the rod end piston of the inflation pipe joint 3551, the inflation pipe joint 3552 is arranged towards the direction of the cannula hole 3524, the side wall of the inflation tube joint 3552 is provided with an inflation hole 3553, the inflation head driving cylinder 3551 is used for driving the inflation tube joint 3552 to perform plugging movement, the head of the inflation tube joint 3552 is used as a ram, holes are not suitable to be formed, the inflation hole 3553 is formed in the side wall of the inflation tube joint 3552, the automatic hole blocking assembly 356 comprises a blocking seat 3561, a spring 3563 and a hole blocking shaft 3564, the blocking seat 3561 is provided with a spring hole 3562, the spring 3563 is arranged in the spring hole 3562, the hole blocking shaft 3564 is inserted in the spring hole 3562, one end of the spring hole 3562 is connected with the hole blocking shaft 3564, the hole blocking shaft 3564 is arranged opposite to the insertion tube hole 3524, the hole blocking shaft 3564 can be pushed to move towards the insertion tube hole 3524 through the spring force of the spring 3563, so that the insertion tube hole 3524 is blocked, and when the suction tube joint 3542 or the inflation tube joint 3552 is pushed in, the hole blocking shaft 3564 is pushed in, and the spring 3563 is compressed.
The blade steering mechanism 36 comprises a steering motor 361 and a steering driving shaft 362, the steering motor 361 is arranged at the top of the mechanism box body 31, the steering driving shaft 362 is rotatably arranged in the mechanism box body 31, the top end of the steering driving shaft 362 is in transmission connection with the output shaft of the steering motor 361, the lower end of the steering driving shaft 362 is connected to the triangular base mounting frame 351, and the steering motor 361 can drive the steering driving shaft 362 to steer, so that the part of the structure (the blade turning mechanism 35) of the triangular base mounting frame 351 integrally rotates.
The sorting and discharging device 4 comprises a defective product conveying belt 41 and a qualified product conveying belt 42, the defective product conveying belt 41 is arranged on the front channel of the qualified product conveying belt 42, defective products are firstly sorted and output, the rest qualified products are output through the qualified product conveying belt 42, a defective product blanking mechanism 43 is arranged near the defective product conveying belt 41, a qualified product blanking mechanism 44 is arranged near the qualified product conveying belt 42, the defective product blanking mechanism 43 comprises a motor underframe 431 and a sweeping plate driving motor 432, the sweeping plate driving motor 432 is arranged on the motor underframe 431, a sweeping plate 433 is connected to the output shaft of the sweeping plate driving motor 432, the circumferential motion track of the sweeping plate 433 coincides with the circulation track of a blade workpiece, the sweeping plate driving motor 432 can drive the sweeping plate 433 to do circular motion, after the defective products are found in the visual inspection of the front channel, the sweeping plate 433 is started to rotate, the transferred defective products are swept down to the defective product conveying belt 41 to be output, the qualified product blanking mechanism 44 comprises a blanking plate 441 and an automatic blanking baffle 442, the automatic blanking baffle 442 is fixedly arranged on the plate underframe 431, the automatic blanking baffle 442 is arranged on the automatic blanking baffle 442, the automatic blanking baffle 442 is inclined to block the blade, and the blade 442 slides along the inclined position of the blade 442 when the blade is inclined to the blade 442 and slides along the inclined position of the conveying frame 442.
The side end face detection mechanism 5 comprises a left camera 51 and a right camera 52, the left camera 51 and the right camera 52 are symmetrically arranged, the left camera 51 and the right camera 52 finish visual imaging of left and right end faces of the blade, a overlook camera 61 is installed on the overlook detection mechanism 6, the overlook camera 61 is arranged right above a blade circulation track line, the overlook camera 61 is responsible for collecting blade end face image data in the overlook direction, a forward-looking camera 71 is installed on the forward-looking detection mechanism 7, the forward-looking camera 71 is right opposite to the blade circulation track line, and the blade circulation track line is responsible for collecting blade end face image data in the forward-looking direction.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (5)
1. The utility model provides a blade appearance defect automated inspection system, includes holds in palm material carousel (1), vibration feeder (2), blade turning device (3), letter sorting discharging device (4), its characterized in that: the utility model discloses a vibrating feeder (2), blade turning device (3), letter sorting discharging device (4) arrange in proper order along holding in the palm material carousel (1) direction of rotation and arrange, be connected with pay-off slide (21) on vibrating feeder (2), the exit end of pay-off slide (21) extends to holding in the palm material carousel (1) mesa top position, be equipped with first vision detection zone (11) between vibrating feeder (2), blade turning device (3), be equipped with second vision detection zone (12) between blade turning device (3), letter sorting discharging device (4), first vision detection zone (11) are installed side face detection mechanism (5), are overlooked detection mechanism (6), are looked forward detection mechanism (7), second vision detection zone (12) are equipped with overlooked detection mechanism (6), are looked forward detection mechanism (7), blade turning device (3) are including mechanism box (31), support grudging post (33), mechanism box (31) side-mounting has sliding seat (32), install lift slide rail (331) on support grudging post (33), lift slider (331) are installed through sliding seat (33), the utility model discloses a three-dimensional air compressor is characterized in that a lifting rod (341) is arranged on a lifting machine head (34), the lifting rod (341) is connected with a sliding seat (32), a blade turning mechanism (35) is arranged below a mechanism box (31), a blade turning mechanism (36) is arranged on the mechanism box (31), the blade turning mechanism (36) is in transmission connection with the blade turning mechanism (35), the blade turning mechanism (35) comprises a triangular seat mounting frame (351) and a triangular turning seat (352), two vertical plates (3511) which are arranged in parallel are arranged on the triangular seat mounting frame (351), the triangular turning seat (352) is rotatably arranged on the two vertical plates (3511), a triangular seat turning driving assembly (353) is arranged on the triangular seat mounting frame (351), the triangular seat turning driving assembly (353) is in transmission connection with the triangular turning seat (352), a suction assembly (354) and an inflation assembly (355) are also arranged on the triangular seat mounting frame (351), the suction assembly (354), the motor assembly (352) and the inflation motor assembly (352) can be started up and the triangular turning seat (3511) can be connected with the triangular turning seat (31) respectively, the triangular turning seat (3532) through the inflation assembly (3511), the novel triangular turnover seat comprises a triangular turnover seat body (352), wherein an angle dial (3532) is connected to the other shaft head of the triangular turnover seat body (352), a corner limiting ram (3533) is connected to the angle dial (3532), two limiting baffles (3534) are connected to a vertical plate (3511), the limiting baffles (3534) are arranged on a movement track line of the corner limiting ram (3533), a bevel edge end face (3521) is arranged on the triangular turnover seat body (352), a plurality of small through holes (3522) are formed in the central position of the bevel edge end face (3521), two triangular end faces (3523) are arranged on the triangular turnover seat body (352), two cannula holes (3524) are formed in the triangular end faces (3523), two pumping assemblies (354) and an inflating assembly (355) are respectively arranged corresponding to the two cannula holes (3524), two automatic hole blocking assemblies (356) are arranged in the triangular turnover seat body (352), and the automatic hole blocking assemblies (356) are arranged in one-to-one correspondence with the cannula holes (3524).
2. An automatic inspection system for blade appearance defects as set forth in claim 1, wherein: the suction assembly (354) comprises a suction head driving cylinder (3541) and a suction pipe joint (3542), the suction head driving cylinder (3541) is installed on a vertical plate (3511), the suction pipe joint (3542) is connected to a piston rod end of the suction head driving cylinder (3541), the suction pipe joint (3542) is arranged towards the direction of the insertion hole (3524), a suction hole (3543) is formed in the side wall of the suction pipe joint (3542), the inflation assembly (355) comprises an inflation head driving cylinder (3551) and an inflation pipe joint (3552), the inflation head driving cylinder (3551) is installed on the vertical plate (3511), the inflation pipe joint (3552) is connected to the piston rod end of the inflation head driving cylinder (3551), the inflation pipe joint (3552) is arranged towards the direction of the insertion hole (3524), an inflation hole (3553) is formed in the side wall of the inflation pipe joint (3552), the automatic inflation hole assembly (356) comprises a seat (3561), a spring (3563) and a plug hole shaft (3563), the spring (3563) is arranged on the spring plug shaft (3562) and the spring plug hole (3564) is arranged in the plug hole (3564), the plugging shaft (3564) is arranged opposite to the insertion tube hole (3524).
3. An automatic inspection system for blade appearance defects as set forth in claim 1, wherein: the blade steering mechanism (36) comprises a steering motor (361) and a steering driving shaft (362), the steering motor (361) is arranged at the top of the mechanism box body (31), the steering driving shaft (362) is rotatably arranged inside the mechanism box body (31), the top end of the steering driving shaft (362) is in transmission connection with an output shaft of the steering motor (361), and the lower end of the steering driving shaft (362) is connected to the triangular base mounting frame (351).
4. An automatic inspection system for blade appearance defects as set forth in claim 1, wherein: sorting discharging device (4) are including defect article conveyer belt (41), qualification product conveyer belt (42), defect article conveyer belt (41) are installed and are said at qualification product conveyer belt (42) forerunner, defect article blanking mechanism (43) are installed near defect article conveyer belt (41), qualification article blanking mechanism (44) are installed near qualification article conveyer belt (42), defect article blanking mechanism (43) include motor chassis (431), sweep flitch driving motor (432) and install on motor chassis (431), sweep and be connected with on flitch driving motor (432) output shaft and sweep flitch (433), sweep the circular motion orbit of flitch (433) and the circulation orbit coincidence of blade work piece, qualification article blanking mechanism (44) are including blanking board mounting bracket (441), automatic blanking baffle (442) fixed mounting is on blanking board mounting bracket (441), automatic blanking baffle (442) slope sets up, automatic blanking baffle (442) block the circulation line on the blade work piece orbit.
5. An automatic inspection system for blade appearance defects as set forth in claim 1, wherein: the side end face detection mechanism (5) comprises a left camera (51) and a right camera (52), the left camera (51) and the right camera (52) are symmetrically arranged, a overlook camera (61) is installed on the overlook detection mechanism (6), and a front view camera (71) is installed on the front view detection mechanism (7).
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| CN202210323677.3A CN114713519B (en) | 2022-03-30 | 2022-03-30 | Automatic detection system for appearance defects of blades |
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| CN116626318B (en) * | 2023-07-26 | 2023-10-10 | 珠海华星智造科技有限公司 | Tooth nail intelligent detection equipment with automated inspection function |
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