CN114710036A - A high-efficiency boost converter for small UPS and its control method - Google Patents
A high-efficiency boost converter for small UPS and its control method Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of DC power input into DC power output
- H02M3/02—Conversion of DC power input into DC power output without intermediate conversion into AC
- H02M3/04—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters
- H02M3/10—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J9/00—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
- H02J9/04—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
- H02J9/06—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
- H02J9/061—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems for DC powered loads
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/08—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M1/088—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters for the simultaneous control of series or parallel connected semiconductor devices
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/14—Arrangements for reducing ripples from DC input or output
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Abstract
Description
技术领域technical field
本发明属于DC-DC升压变换器技术领域,具体涉及用于一种小型UPS的高效率升压变换器及其控制方法。The invention belongs to the technical field of DC-DC boost converters, and in particular relates to a high-efficiency boost converter for a small UPS and a control method thereof.
背景技术Background technique
小型轻量不间断电源(UPS)中的DC/DC变换器,一般采用较少的大容量蓄电池串联作为输入直流电压源,因此这种UPS中的电池电压较低,而UPS中的逆变器则要求很高的直流输入电压。通常这种小型 UPS都采用推挽电路(Push-Pull)来实现高的直流电压以供后级逆变器工作,但推挽电路的设计比较复杂,成本也高。由于其初级电流断续,电流纹波很大,会导致蓄电池严重发热,影响其寿命;采用了2个开关管,低压大电流的输入使得电路损耗较大;为实现高升压比而采用的升压变压器会产生漏感,由此带来了损耗,次级还得用一个滤波电感。显然,该方案的电路成本也较高。The DC/DC converter in a small and lightweight uninterruptible power supply (UPS) generally uses fewer large-capacity batteries in series as the input DC voltage source, so the battery voltage in this UPS is lower, and the inverter in the UPS Then a high DC input voltage is required. Usually this kind of small UPS adopts a push-pull circuit (Push-Pull) to realize a high DC voltage for the post-stage inverter to work, but the design of the push-pull circuit is complicated and the cost is also high. Due to the intermittent primary current and large current ripple, the battery will heat up seriously and affect its life; two switching tubes are used, and the input of low voltage and high current makes the circuit loss larger; in order to achieve a high boost ratio, the The step-up transformer has leakage inductance, which brings losses, and a filter inductor is required for the secondary. Obviously, the circuit cost of this solution is also higher.
为了解决上述问题,学者们提出了各种高增益无变压器型直流变换器。相较于推挽电路,无变压器型高增益变换器没有高频变压器,具有体积小、成本低、效率高等优点,特别适合于小型UPS。传统Boost 变换器当占空比D超过0.8时,其电感和开关管的电流应力和通态损耗严重增加,变换效率明显下降。因此,传统Boost变换器的电压增益G一般不超过5。各国学者分别将开关电感、开关电容、准Z源或Boost 等升压网络引入传统Boost变换器,得出了多种无变压器型高增益Boost方案。这些方案大都可以实现能量的单级变换,变换效率较高,但是电压增益通常不超过传统Boost变换器的两倍。为此,学者们进一步提出基于升压网络扩展的高增益方案。采用扩展升压网络的方案虽然可以显著提高升压能力,但是变换器的体积和重量也将因储能元件数量增加而明显增大。提高变换器的开关频率,可以有效降低储能元件的体积和重量,提高功率密度,但功率管的开关损耗也将随之急剧上升,变换效率严重下降。引入软开关技术,可以有效地解决这些问题。为此,学者们进一步提出了许多基于升压网络扩展ZVS高增益变换器。然而,这些拓扑普遍存在以下问题:(1)二极管数量较多,结构复杂;(2)部分开关管仍然工作在硬开关状态,效率难以进一步提升;(3)开关管电压应力较高,需要采用高耐压的半导体器件,导致通态损耗较大,成本较高;(4)存在占空比丢失现象。In order to solve the above problems, scholars have proposed various high-gain transformerless DC converters. Compared with the push-pull circuit, the transformerless high-gain converter has no high-frequency transformer, and has the advantages of small size, low cost and high efficiency, and is especially suitable for small UPS. When the duty cycle D of the traditional boost converter exceeds 0.8, the current stress and on-state loss of the inductance and the switch tube increase seriously, and the conversion efficiency decreases significantly. Therefore, the voltage gain G of the conventional Boost converter generally does not exceed 5. Scholars from various countries have introduced boost networks such as switched inductors, switched capacitors, quasi-Z sources or Boost into traditional Boost converters, and have come up with a variety of transformerless high-gain Boost schemes. Most of these schemes can realize single-stage conversion of energy, and the conversion efficiency is high, but the voltage gain usually does not exceed twice that of the traditional Boost converter. To this end, scholars further propose a high-gain scheme based on boost network expansion. Although the scheme of expanding the boosting network can significantly improve the boosting capability, the volume and weight of the converter will also increase significantly due to the increase in the number of energy storage elements. Increasing the switching frequency of the converter can effectively reduce the volume and weight of the energy storage element and improve the power density, but the switching loss of the power tube will also increase sharply, and the conversion efficiency will be seriously reduced. The introduction of soft switching technology can effectively solve these problems. To this end, scholars have further proposed a number of high-gain converters based on the boost network to extend the ZVS. However, these topologies generally have the following problems: (1) the number of diodes is large and the structure is complex; (2) some switches still work in a hard switching state, and it is difficult to further improve the efficiency; (3) the voltage stress of the switches is high, and it is necessary to use High withstand voltage semiconductor devices lead to large on-state loss and high cost; (4) there is a phenomenon of duty cycle loss.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供一种用于小型UPS的高效率升压变换器及其控制方法,该变换器输入电流连续,电流纹波较小,不会影响蓄电池的使用寿命,具有较高的电压增益,能够在较低占空比条件下将较低的蓄电池电压抬升到较高的负载电压,功率器件数量少且电压应力很低,可以采用价格较低且性能更好的低额定电压功率器件,采用所提控制方法,能在整个负载变化范围内实现软开关的同时,还进一步减小通态损耗,确保系统具有较高的运行效率。In view of this, the present invention provides a high-efficiency boost converter for a small UPS and a control method thereof. The converter has continuous input current, small current ripple, does not affect the service life of the battery, and has a high performance. Voltage gain, able to boost lower battery voltage to higher load voltage at lower duty cycle, less power devices and lower voltage stress, lower rated voltage power with lower price and better performance The device, using the proposed control method, can achieve soft switching in the entire load variation range, while further reducing the on-state loss, ensuring that the system has high operating efficiency.
为了实现上述目的,现提出的方案如下:In order to achieve the above purpose, the proposed scheme is as follows:
一种用于小型UPS的高效率升压变换器的控制方法,所述高效率升压变换器的两个端口分别与蓄电池和负载连接,所述高效率升压变换器包括:A control method for a high-efficiency boost converter for a small UPS, wherein two ports of the high-efficiency boost converter are respectively connected to a battery and a load, and the high-efficiency boost converter includes:
第一开关管S1、第二开关管S2、第一电容C1、第二电容C2、第三电容C3、第四电容C4、第五电容 C5、第一二极管D1、第二二极管D2、第一电感L1、第二电感L2和第三电感L3;First switch S 1 , second switch S 2 , first capacitor C 1 , second capacitor C 2 , third capacitor C 3 , fourth capacitor C 4 , fifth capacitor C 5 , first diode D 1. A second diode D 2 , a first inductor L 1 , a second inductor L 2 and a third inductor L 3 ;
所述蓄电池的正极与所述第一电感L1的第一端连接;所述第一电感L1的第二端与所述第一开关管S1的漏极、所述第二开关管S2的源极、所述第二电容C2的第二端、所述第三电容C3的第二端连接;所述第二开关管S2的漏极与所述第二电感L2的第一端、所述第一电容C1的第一端连接;所述第二电感L2的第二端与所述第二电容C2的第一端、所述第一二极管D1的阳极连接;所述第一二极管D1的阴极与所述第三电感L3的第一端、所述第四电容C4的第一端连接;所述第三电感L3的第二端与所述第三电容C3的第一端、所述第二二极管D2的阳极连接;所述第二二极管D2的阴极与所述第五电容C5的第一端、所述负载的正极连接;所述负载的负极和所述蓄电池的负极、所述第一开关管S1的源极、所述第一电容C1的第二端、所述第四电容C4的第二端、所述第五电容C5的第二端连接;The anode of the battery is connected to the first end of the first inductor L 1 ; the second end of the first inductor L 1 is connected to the drain of the first switch tube S 1 and the second switch tube S The source of 2 , the second end of the second capacitor C2, and the second end of the third capacitor C3 are connected; the drain of the second switch tube S2 is connected to the second end of the second inductor L2. The first end is connected to the first end of the first capacitor C 1 ; the second end of the second inductor L 2 is connected to the first end of the second capacitor C 2 and the first diode D 1 The anode of the first diode D1 is connected to the first end of the third inductor L3 and the first end of the fourth capacitor C4; the first end of the third inductor L3 is connected to the The two terminals are connected to the first terminal of the third capacitor C3 and the anode of the second diode D2 ; the cathode of the second diode D2 is connected to the first terminal of the fifth capacitor C5 terminal, the positive pole of the load is connected; the negative pole of the load and the negative pole of the battery, the source pole of the first switch tube S1, the second terminal of the first capacitor C1 , the fourth capacitor The second end of C4 and the second end of the fifth capacitor C5 are connected;
所述控制方法包括以下步骤:The control method includes the following steps:
S1.将所述高效率升压变换器的输出电压采样值uo与基准值uo,ref比较,得到误差信号uo,e;S1. Compare the output voltage sampling value u o of the high-efficiency boost converter with the reference value u o, ref to obtain an error signal u o, e ;
S2.将所述误差信号uo,e送至输出电压控制器,得到调节信号ur;S2. the error signal u o, e is sent to the output voltage controller to obtain the adjustment signal ur;
S3.获取所述高效率升压变换器的输出电流采样值io,根据如下规则调节开关频率fs:S3. Obtain the output current sampling value i o of the high-efficiency boost converter, and adjust the switching frequency f s according to the following rules:
其中,ΔI=-iL2,peak-iL3,peak-iL1,val,Uin为输入电压;L1为第一电感;L3为第三电感;Uo为输出电压; Io,max为输出平均电流的最大值;ΔI为电流裕度,iL1,val为第一电感电流iL1的谷值,-iL2,peak和-iL3,peak分别为第二电感L2和第三电感L3的反向电流峰值。Among them, ΔI=-i L2,peak -i L3,peak -i L1,val , U in is the input voltage; L 1 is the first inductance; L 3 is the third inductance; U o is the output voltage; I o,max is the maximum value of the output average current; ΔI is the current margin, i L1,val is the valley value of the first inductor current i L1 , -i L2,peak and -i L3,peak are the second inductor L2 and the third respectively Reverse current peak value of inductor L3.
S4.将调节信号ur与开关频率为fs的单极性三角载波uc交截,产生第一开关管S1的驱动信号ugs,S1;将 ugs,S1取反,产生第二开关管S2的驱动信号ugs,S2。S4. the adjustment signal ur and the unipolar triangular carrier wave uc of the switching frequency fs are intersected to generate the drive signal ugs , S1 of the first switch tube S1; ugs , S1 are reversed to generate the second The drive signal ugs,S2 of the switch tube S2 .
进一步的,所述第一电感L1、第二电感L2、第三电感L3的设计如下:Further, the first inductor L 1 , the second inductor L 2 , and the third inductor L 3 are designed as follows:
其中,D为第一开关管S1的驱动信号占空比;δ%为第一电感L1允许的最大电流脉动量与第一电感 L1最大平均电流的百分比;Po,max为输出功率的最大值;fs,min为最低开关频率。Among them, D is the duty ratio of the driving signal of the first switch tube S1; δ% is the percentage of the maximum current ripple allowed by the first inductor L1 to the maximum average current of the first inductor L1; P o,max is the output power The maximum value of ; f s,min is the minimum switching frequency.
与现有技术相比,本发明提出的一种用于小型UPS的高效率升压变换器及其控制方法,能够使蓄电池具有较小的输出电流纹波,不会影响其使用寿命,能在整个载变化范围内确保UPS系统具有较高的运行效率,且实现方法较为简单,成本较低。Compared with the prior art, a high-efficiency boost converter for a small UPS and a control method thereof proposed by the present invention can make the battery have a smaller output current ripple without affecting its service life, and can be used in The entire load variation range ensures that the UPS system has high operating efficiency, and the implementation method is relatively simple and the cost is low.
附图说明Description of drawings
图1为本发明提供的一种用于小型UPS的高效率升压变换器的电路结构示意图;1 is a schematic diagram of the circuit structure of a high-efficiency boost converter for a small UPS provided by the present invention;
图2为本发明提供的一种用于小型UPS的高效率升压变换器的系统控制策略框图;2 is a block diagram of a system control strategy of a high-efficiency boost converter for a small UPS provided by the present invention;
图3为本发明提供的一种用于小型UPS的高效率升压变换器的模态分析图;3 is a modal analysis diagram of a high-efficiency boost converter for small UPS provided by the present invention;
图4为本发明提供的一种用于小型UPS的高效率升压变换器的稳态特性实验波形图;4 is an experimental waveform diagram of the steady-state characteristics of a high-efficiency boost converter for a small UPS provided by the present invention;
图5为本发明实施例的一种用于小型UPS的高效率升压变换器输出功率由重载(250W)切换到轻载 (40W)时,第一电感L1的电流iL1、第二电感L2的反向电流-iL2和输出电压uo的实验波形;5 shows the current i L1 of the first inductor L 1 , the current i L1 of the second The experimental waveforms of the reverse current - i L2 of the inductor L2 and the output voltage u o ;
图6为本发明实施例的一种用于小型UPS的高效率升压变换器采用传统PWM控制方式(fs=110kHz) 和本发明所提控制方式时,在不同负载条件下的实测效率曲线。FIG. 6 is the measured efficiency curve under different load conditions when a high-efficiency boost converter for a small UPS according to an embodiment of the present invention adopts the traditional PWM control method (f s =110kHz) and the control method proposed by the present invention .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
图1所示为本发明提供的一种用于小型UPS的高效率升压变换器。包括:第一开关管S1、第二开关管S2、第一电容C1、第二电容C2、第三电容C3、第四电容C4、第五电容C5、第一二极管D1、第二二极管D2、第一电感L1、第二电感L2和第三电感L3;所述蓄电池的正极与所述第一电感L1的第一端连接;所述第一电感L1的第二端与所述第一开关管S1的漏极、所述第二开关管S2的源极、所述第二电容C2的第二端、所述第三电容C3的第二端连接;所述第二开关管S2的漏极与所述第二电感L2的第一端、所述第一电容C1的第一端连接;所述第二电感L2的第二端与所述第二电容C2的第一端、所述第一二极管D1的阳极连接;所述第一二极管D1的阴极与所述第三电感L3的第一端、所述第四电容C4的第一端连接;所述第三电感L3的第二端与所述第三电容C3的第一端、所述第二二极管D2的阳极连接;所述第二二极管D2的阴极与所述第五电容C5的第一端、所述负载的正极连接;所述负载的负极和所述蓄电池的负极、所述第一开关管S1的源极、所述第一电容C1的第二端、所述第四电容C4的第二端、所述第五电容C5的第二端连接。FIG. 1 shows a high-efficiency boost converter for a small UPS provided by the present invention. Including: first switch S 1 , second switch S 2 , first capacitor C 1 , second capacitor C 2 , third capacitor C 3 , fourth capacitor C 4 , fifth capacitor C 5 , first diode tube D 1 , second diode D 2 , first inductor L 1 , second inductor L 2 and third inductor L 3 ; the anode of the battery is connected to the first end of the first inductor L 1 ; The second end of the first inductor L1, the drain of the first switch S1, the source of the second switch S2, the second end of the second capacitor C2, the The second end of the three capacitors C3 is connected; the drain of the second switch tube S2 is connected to the first end of the second inductor L2 and the first end of the first capacitor C1 ; The second end of the second inductor L2 is connected to the first end of the second capacitor C2 and the anode of the first diode D1 ; the cathode of the first diode D1 is connected to the third The first end of the inductor L3 and the first end of the fourth capacitor C4 are connected; the second end of the third inductor L3 is connected to the first end of the third capacitor C3, the second two The anode of the pole tube D2 is connected; the cathode of the second diode D2 is connected to the first end of the fifth capacitor C5 and the positive pole of the load; the negative pole of the load and the negative pole of the battery are connected , The source of the first switch tube S1, the second end of the first capacitor C1 , the second end of the fourth capacitor C4 , and the second end of the fifth capacitor C5 are connected.
根据图2,所述控制策略框图包括电压控制支路、频率控制支路、调制单元,且所述电压控制支路与所述频率控制支路连接到所述调制单元;所述电压控制支路用于获取负载的输出电压uo,产生电压控制信号,以实现所述负载的恒压控制;所述频率控制支路用于获取所述负载的输出电流io,产生频率控制信号,在负载变化时,调节开关频率。According to FIG. 2 , the control strategy block diagram includes a voltage control branch, a frequency control branch, and a modulation unit, and the voltage control branch and the frequency control branch are connected to the modulation unit; the voltage control branch It is used to obtain the output voltage u o of the load, and generate a voltage control signal to realize the constant voltage control of the load; the frequency control branch is used to obtain the output current i o of the load, and generate a frequency control signal, which is used for When changing, adjust the switching frequency.
其步骤为:The steps are:
S1.将输出电压采样值uo与基准值uo,ref比较,得到误差信号uo,e;S1. Compare the output voltage sampling value u o with the reference value u o,ref to obtain an error signal u o,e ;
S2.将所述误差信号uo,e送至输出电压控制器,得到调节信号ur;S2. the error signal u o, e is sent to the output voltage controller to obtain the adjustment signal ur;
S3.获取输出电流采样值io,根据开关频率表,选择如下开关频率fs;S3. Obtain the output current sampling value i o , and select the following switching frequency f s according to the switching frequency table;
表1开关频率表Table 1 Switching frequency table
S4.将调节信号ur与开关频率为fs的单极性三角载波uc交截,产生第一开关管S1的驱动信号ugs,S1;将 ugs,S1取反,产生第二开关管S2的驱动信号ugs,S2。S4. the adjustment signal ur and the unipolar triangular carrier wave uc of the switching frequency fs are intersected to generate the drive signal ugs , S1 of the first switch tube S1; ugs , S1 are reversed to generate the second The drive signal ugs,S2 of the switch tube S2 .
下面对图1所示的一种用于小型UPS的高效率升压变换器的工作过程进行说明。The working process of a high-efficiency boost converter for a small UPS shown in FIG. 1 will be described below.
为了简化分析,作如下假设:第一开关管S1、第二开关管S2、第一二极管D1、第二二极管D2、第一电容C1、第二电容C2、第三电容C3、第四电容C4、第五电容C5、第一电感L1、第二电感L2、第三电感 L3均为理想器件;第一电容C1、第二电容C2、第三电容C3、第四电容C4、第五电容C5足够大,可忽略电压纹波;第一开关管S1、第二开关管S2的体二极管分别为DS1、DS2。In order to simplify the analysis, the following assumptions are made: the first switch S 1 , the second switch S 2 , the first diode D 1 , the second diode D 2 , the first capacitor C 1 , the second capacitor C 2 , The third capacitor C 3 , the fourth capacitor C 4 , the fifth capacitor C 5 , the first inductor L 1 , the second inductor L 2 , and the third inductor L 3 are all ideal devices; the first capacitor C 1 , the second capacitor C 2. The third capacitor C 3 , the fourth capacitor C 4 , and the fifth capacitor C 5 are large enough to ignore the voltage ripple; the body diodes of the first switch S 1 and the second switch S 2 are D S1 and D respectively S2 .
基于上述假设,则进入稳态后,所述一种用于小型UPS的高效率升压变换器在一个开关周期内的波形可分为4种模态。各模态的等效电路图分别如图3(a)-(d)所示。Based on the above assumptions, after entering a steady state, the waveform of the high-efficiency boost converter for a small UPS in one switching cycle can be divided into four modes. The equivalent circuit diagrams of each mode are shown in Fig. 3(a)-(d) respectively.
t0时刻前,第一开关管S1的体二极管DS1已导通续流。Before time t 0 , the body diode D S1 of the first switch transistor S1 has been turned on for freewheeling.
(1)模态1,t0~t1阶段:(等效电路如图3(a)所示)(1)
t0时刻,零电压开通第一开关管S1,其体二极管DS1自然关断。该模态中,第二开关管S2、第一二极管D1、第二二极管D2均反向偏置;第一电感L1、第二电感L2、第三电感L3均承受正向电压;第一电感电流iL1线性增大,第二电感L2、第三电感L3的电流均先反向线性减小至零后正向线性增大。此时,有:At time t 0 , the first switch tube S 1 is turned on at zero voltage, and its body diode D S1 is naturally turned off. In this mode, the second switch S 2 , the first diode D 1 , and the second diode D 2 are all reverse biased; the first inductor L 1 , the second inductor L 2 , and the third inductor L 3 Both withstand forward voltage; the first inductor current i L1 increases linearly, and the currents of the second inductor L 2 and the third inductor L 3 first decrease linearly in the reverse direction to zero, and then increase linearly in the forward direction. At this point, there are:
其中,UC1、UC2、UC3和UC4分别为第一电容C1、第二电容C2、第三电容C3、第四电容C4的端电压, Uin为输入电压,L2为第二电感。Wherein, U C1 , U C2 , U C3 and U C4 are the terminal voltages of the first capacitor C 1 , the second capacitor C 2 , the third capacitor C 3 , and the fourth capacitor C 4 respectively, U in is the input voltage, L 2 is the second inductor.
(2)模态2,t1~t2阶段:(等效电路如图3(b)所示)(2)
t1时刻,关断第一开关管S1,模态2开始。在第一开关管S1关断瞬间,第一电感L1、第二电感L2、第三电感L3的电流均流入结点m,迫使第二开关管S2的体二极管DS2导通续流;同时,第一二极管D1、第二二极管D2均正向偏置;第一电感L1、第二电感L2、第三电感L3均承受反向电压,其电流均正向线性减小。此时,有:At time t 1 , the first switch tube S 1 is turned off, and
(3)模态3,t2~t3阶段:(等效电路如图3(c)所示)(3)
t2时刻,零电压开通第二开关管S2,其体二极管DS2自然关断,模态3开始。该模态下,第一电感电流iL1继续正向线性减小,而第二电感L2、第三电感L3的电流正向减小至零后反向线性增大。其电流表达式与式(2)相同。At time t 2 , the second switch tube S 2 is turned on at zero voltage, and its body diode D S2 is naturally turned off, and
(4)模态4,t3~t4阶段:(等效电路如图3(d)所示)(4) Mode 4, stage t 3 ~ t 4 : (the equivalent circuit is shown in Figure 3(d))
t3时刻,关断第二开关管S2,模态4开始。第一电感电流iL1流入结点m;第二电感L2、第三电感L3的电流均流出结点m,第一开关管S1的体二极管DS1导通续流。第一电感L1、第二电感L2和第三电感L3的电流表达式与式(1)类似。t4时刻,零电压开通第一开关管S1,进入下一个开关周期。At time t3 , the second switch tube S2 is turned off, and mode 4 starts. The first inductor current i L1 flows into the node m; the currents of the second inductor L 2 and the third inductor L 3 both flow out of the node m, and the body diode D S1 of the first switch transistor S 1 conducts freewheeling. The current expressions of the first inductance L 1 , the second inductance L 2 and the third inductance L 3 are similar to equation (1). At time t4, the first switching transistor S 1 is turned on at zero voltage, and the next switching cycle is entered.
忽略死区时间,根据各电感的伏秒平衡,可得:Ignoring the dead time, according to the volt-second balance of each inductor, we can get:
此外,由图3(c)可得:In addition, from Figure 3(c), we can get:
根据式(3)-(4),可得本发明所提一种用于小型UPS的高效率升压变换器的电压增益:According to equations (3)-(4), the voltage gain of the high-efficiency boost converter for small UPS proposed by the present invention can be obtained:
可以看出,当占空比D=0.8时,电压增益G=13,达到传统Boost变换器电压增益的2倍以上,表明本发明所提一种用于小型UPS的高效率升压变换器具有极强的升压能力,因此能够以较低的占空比将蓄电池较低的端电压抬升到较高的负载电压。It can be seen that when the duty ratio D=0.8, the voltage gain G=13, which is more than twice the voltage gain of the traditional boost converter, indicating that the high-efficiency boost converter for small UPS proposed by the present invention has Extremely strong boost capability, so it can boost the lower terminal voltage of the battery to a higher load voltage with a lower duty cycle.
此外,由模态分析可知,本发明所提一种用于小型UPS的高效率升压变换器中第一开关管S1、第二开关管S2、第一二极管D1和第二二极管D2的电压应力为:In addition, it can be seen from the modal analysis that the
其中,US1为第一开关管S1承受的电压应力,US2为第二开关管S2承受的电压应力,UD1为第一二极管D1承受的电压应力,UD2为第二二极管D2承受的电压应力。Wherein, U S1 is the voltage stress borne by the first switch S1, U S2 is the voltage stress borne by the second switch S2, U D1 is the voltage stress borne by the first diode D1, and U D2 is the second Voltage stress experienced by diode D2.
可以看出,第一开关管S1、第二开关管S2、第一二极管D1和第二二极管D2具有相同的电压应力,约为输出电压的1/3,因此可以采用低额定电压的功率器件。由于低额定电压的功率器件的价格相对较低,且通态电阻或正向导通压降更低,因此成本和通态损耗也相应更小。It can be seen that the first switch S 1 , the second switch S 2 , the first diode D 1 and the second diode D 2 have the same voltage stress, which is about 1/3 of the output voltage, so it can be Use power devices with low voltage ratings. Due to the relatively lower price of power devices with lower voltage ratings and lower on-state resistance or forward voltage drop, cost and on-state losses are correspondingly lower.
第一电容C1、第二电容C2、第三电容C3、第四电容C4、第五电容C5的电压应力为:The voltage stress of the first capacitor C 1 , the second capacitor C 2 , the third capacitor C 3 , the fourth capacitor C 4 , and the fifth capacitor C 5 is:
UC5=Uo (11)U C5 = U o (11)
其中,UC5为第五电容C5的端电压。Wherein, U C5 is the terminal voltage of the fifth capacitor C5 .
第一电感L1、第二电感L2和第三电感L3的电流有效值分别为:The effective current values of the first inductor L 1 , the second inductor L 2 and the third inductor L 3 are respectively:
其中,IL1,rms、IL2,rms、IL3,rms分别为第一电感L1、第二电感L2、第三电感L3的电流有效值;IL1、IL2分别为第一电感L1、第二电感L2的电流平均值;ΔIL1、ΔIL2分别为第一电感L1、第二电感L2的电流峰峰值。Among them, I L1,rms , I L2,rms , I L3,rms are the RMS currents of the first inductor L 1 , the second inductor L 2 , and the third inductor L 3 , respectively; I L1 , I L2 are the first inductors, respectively The current average value of L 1 and the second inductor L 2 ; ΔI L1 and ΔI L2 are the current peak-to-peak values of the first inductor L 1 and the second inductor L 2 , respectively.
第一开关管S1和第二开关管S2的电流有效值分别为:The RMS currents of the first switch S1 and the second switch S2 are respectively:
其中,IS1,rms、IS2,rms分别为第一开关管S1、第二开关管S2的电流有效值,Io为输出电流。Wherein, I S1,rms and I S2,rms are the RMS currents of the first switch tube S 1 and the second switch tube S 2 respectively, and I o is the output current.
为了确保图1所示的一种用于小型UPS的高效率升压变换器实现零电压开通(ZeroVoltage Switching, ZVS),需要使得第一电感L1工作在电流连续模式,第二电感L2和第三电感L3均工作在电流双向流通模式,且在最大负载条件下能满足:-iL2,peak-iL3,peak-iL1,val>0。为此,本发明提供了一种第一电感L1、第二电感L2和第三电感L3的设计方法:In order to ensure that a high-efficiency boost converter for a small UPS shown in FIG. 1 realizes Zero Voltage Switching (ZVS), it is necessary to make the first inductor L 1 work in the current continuous mode, and the second inductor L 2 and The third inductors L 3 all work in a current bidirectional flow mode, and can satisfy: -i L2,peak -i L3,peak -i L1,val >0 under the maximum load condition. To this end, the present invention provides a design method for the first inductance L 1 , the second inductance L 2 and the third inductance L 3 :
所述第一电感L1、第二电感L2和第三电感L3承受的正向电压为:The forward voltage borne by the first inductor L 1 , the second inductor L 2 and the third inductor L 3 is:
式中,UL1为第一电感L1端电压;UL2为第二电感L2端电压;UL3为第三电感L3端电压。In the formula, U L1 is the terminal voltage of the first inductor L 1 ; U L2 is the terminal voltage of the second inductor L 2 ; U L3 is the terminal voltage of the third inductor L 3 .
所述第一电感L1、第二电感L2和第三电感L3的电流峰峰值为:The current peak-to-peak values of the first inductor L 1 , the second inductor L 2 and the third inductor L 3 are:
式中,ΔIL3为第三电感L3的电流峰峰值,Ts为开关周期。In the formula, ΔI L3 is the current peak-to-peak value of the third inductor L 3 , and T s is the switching period.
软开关电流条件:Soft switching current conditions:
ΔIL1+ΔIL2+ΔIL3≥2(IL1+IL2+IL3) (16)ΔI L1 +ΔI L2 +ΔI L3 ≥2(I L1 +I L2 +I L3 ) (16)
式中,IL3为第三电感L3的电流平均值。In the formula, IL3 is the current average value of the third inductor L3 .
整理得:Arranged:
式中,Iin为输入电流的平均值。In the formula, I in is the average value of the input current.
一般而言,Boost类变换器的第一电感L1可以按照电流峰峰值ΔIL1不超过其最大平均电流IL1,max的δ%来进行设计,这里取δ%=30%。此时,有:Generally speaking, the first inductance L1 of the Boost converter can be designed so that the current peak-to-peak value ΔI L1 does not exceed δ% of its maximum average current I L1,max , where δ%=30%. At this point, there are:
为了在整个运行条件范围内均可靠实现软开关,需要确保式(17)在最大输出电流Io,max的条件下仍然成立。因此,结合式(15)和式(17),可得:In order to reliably achieve soft switching over the entire range of operating conditions, it is necessary to ensure that equation (17) still holds under the condition of the maximum output current I o,max . Therefore, combining equations (15) and (17), we can get:
式中:ΔI=-iL2,peak-iL3,peak-iL1,val,称为电流裕度。ΔI越大,用来在死区Td内抽出开关管结电容的电荷的电流就越大,就越容易实现第一开关管S1的ZVS。但是,第二电感L2、第三电感L3的电流峰峰值和有效值也相应越大,导致其铜耗、铁耗和开关管的通态损耗、关断损耗均增加。权衡考虑,ΔI一般取4A较为合适,即:既能方便地实现软开关,又不至于引起较大的附加损耗。In the formula: ΔI=-i L2,peak -i L3,peak -i L1,val , which is called the current margin. The larger ΔI is, the larger the current used to extract the electric charge of the junction capacitance of the switch transistor in the dead zone T d is, and the easier it is to realize the ZVS of the first switch transistor S 1 . However, the current peak-to-peak value and the effective value of the second inductor L 2 and the third inductor L 3 are correspondingly larger, resulting in increased copper loss, iron loss, on-state loss and turn-off loss of the switch. Considering the trade-off, ΔI generally takes 4A to be more appropriate, that is, it can easily realize soft switching without causing large additional losses.
前已述及,为了在整个运行条件下均能实现所有开关管的软开关,第二电感L2和第三电感L3需要在最大负载下设计。这导致常规的恒定开关频率PWM控制时,在轻载条件下,第二电感L2和第三电感L3的电流峰峰值远大于满足软开关条件所需要的值,从而使得变换效率严重下降。As mentioned above, in order to realize the soft switching of all switches under the whole operating conditions, the second inductor L 2 and the third inductor L 3 need to be designed under the maximum load. This leads to the conventional constant switching frequency PWM control, under light load conditions, the current peak-to-peak value of the second inductor L 2 and the third inductor L 3 is much larger than the value required to satisfy the soft switching condition, thereby seriously reducing the conversion efficiency.
为此,本发明提出了一种用于小型UPS的高效率升压变换器的控制方法,即每个开关周期内,均查询表1所示的开关频率表,根据实时采样的负载的大小,确定当前的开关频率,将第二电感L2和第三电感 L3的电流峰峰值维持在合适的范围内,使系统既可以实现软开关,又具有较小的通态损耗,从而在整个工作范围内均具有较高的运行效率。表1所示的开关频率表中的开关频率fs1~fs4的计算方法如下:To this end, the present invention proposes a control method for a high-efficiency boost converter for a small UPS, that is, in each switching cycle, the switching frequency table shown in Table 1 is consulted, and according to the size of the real-time sampled load, Determine the current switching frequency and maintain the peak-to-peak current of the second inductor L 2 and the third inductor L 3 within an appropriate range, so that the system can achieve soft switching and have a small on-state loss, so that the entire work can be achieved. It has high operating efficiency within the range. The calculation methods of the switching frequencies f s1 to f s4 in the switching frequency table shown in Table 1 are as follows:
下面给出本发明的具体实施例。其设计指标如表2所示。Specific embodiments of the present invention are given below. Its design indicators are shown in Table 2.
表2设计指标Table 2 Design Indicators
将表2所示参数代入式(18),可得:Substituting the parameters shown in Table 2 into equation (18), we can get:
实际取第一电感L1=200μH。The first inductance L 1 =200μH is actually taken.
将L1=200μH、ΔI≈4A和表2所示参数代入式(19),可得:Substituting L 1 =200μH, ΔI≈4A and the parameters shown in Table 2 into equation (19), we can get:
实际取第二电感L2=25μH。The second inductance L 2 =25μH is actually taken.
从而,根据式(20)-(23),可计算得出表3所示开关频率表。Therefore, according to equations (20)-(23), the switching frequency table shown in Table 3 can be calculated.
表3不同负载下的开关频率Table 3 Switching frequency under different loads
为了验证一种用于小型UPS的高效率升压变换器及其控制方法,基于表4所示参数制作了一台实验样机。In order to verify a high-efficiency boost converter for small UPS and its control method, an experimental prototype was made based on the parameters shown in Table 4.
表4实验样机主电路参数Table 4 The main circuit parameters of the experimental prototype
图4(a)为第一开关管的驱动信号ugs,S1、第一电感电流iL1、蓄电池电压uin和输出电压uo的实验波形;图4(b)为第二开关管的驱动信号ugs,S2、第二电感电流-iLa2和第三电感电流-iL3的实验波形;图4(c)为第一电容C1、第二电容C2、第三电容C3和第四电容C4两端电压的实验波形;图4(d)为第一开关管的驱动信号 ugs,S1、第一开关管的漏源极间电压uS1、第二开关管的驱动信号ugs,S2、第二开关管的漏源极间电压uS2的实验波形;图4(e)为满载时(输出功率为250W)第一二极管的端电压uD1、第一二极管的电流iD1、第二二极管的端电压uD2、第二二极管的电流iD2的实验波形;图4(f)为轻载时(输出功率为50W)第一二极管的端电压uD1、第一二极管的电流iD1、第二二极管的端电压uD2、第二二极管的电流iD2的实验波形。Figure 4(a) is the experimental waveform of the driving signal ugs,S1 of the first switch tube, the first inductor current i L1 , the battery voltage u in and the output voltage u o ; Figure 4(b) is the driving of the second switch tube The experimental waveforms of the signal u gs,S2 , the second inductor current-i La2 and the third inductor current-i L3 ; Figure 4(c) shows the first capacitor C 1 , the second capacitor C 2 , the third capacitor C 3 and the third The experimental waveform of the voltage across the four capacitors C4 ; Fig. 4(d) is the driving signal u gs,S1 of the first switch tube, the drain-source voltage u S1 of the first switch tube, and the driving signal u of the second switch tube gs, S2 , the experimental waveform of the drain-source voltage u S2 of the second switch tube; Figure 4(e) shows the terminal voltage u D1 of the first diode and the first diode at full load (output power is 250W) The experimental waveforms of the current i D1 of the second diode, the terminal voltage u D2 of the second diode, and the current i D2 of the second diode; Fig. 4(f) is the light load (the output power is 50W) of the first diode The experimental waveforms of the terminal voltage u D1 , the current i D1 of the first diode, the terminal voltage u D2 of the second diode, and the current i D2 of the second diode.
由图4(a)、4(b)可以看出:第一电感L1和第二电感L2、第三电感L3均工作在电流连续模式;第二电感电流iL2和第三电感电流iL3相等,且-iL2,peak-iL3,peak-iL1,val>0;有效占空比实测值为Deff≈0.76,与理论值 Deff=0.75非常接近。由图4(c)可以看出:第一电容C1、第二电容C2、第三电容C3和第四电容C4的电压应力分别为UC1=160V、UC2=120V、UC3=240V、UC4=280V,均与理论值基本一致。由图4(d)可以看出:第一开关管S1、第一开关管S2互补工作;第一开关管S1、第一开关管S2的电压应力为US1=US2=160V,与理论值基本吻合;驱动信号ugs,S1、ugs,S2正压到来前,第一开关管S1、第二开关管S2的端电压uS1、uS2均已降为零,这表明二者均实现了零电压开通。由图4(e)、4(f)可以看出:满载条件下,第一二极管D1、第二二极管D2的关断电流较小(1A),近似为自然关断;轻载条件下,二者完全实现了自然关断;电压应力较低,为UD1=UD2=160V,与理论值基本吻合。It can be seen from Figures 4(a) and 4(b) that the first inductor L 1 , the second inductor L 2 , and the third inductor L 3 all work in the current continuous mode; the second inductor current i L2 and the third inductor current i L3 is equal, and -i L2,peak -i L3,peak -i L1,val >0; the measured value of the effective duty cycle is D eff ≈ 0.76, which is very close to the theoretical value D eff =0.75. It can be seen from FIG. 4( c ) that the voltage stresses of the first capacitor C 1 , the second capacitor C 2 , the third capacitor C 3 and the fourth capacitor C 4 are U C1 =160V, U C2 =120V, U C3 =240V, U C4 =280V, which are basically consistent with the theoretical value. It can be seen from Figure 4 (d) that the first switch S1 and the first switch S2 work complementary ; the voltage stress of the first switch S1 and the first switch S2 is U S1 =U S2 =160V , which is basically consistent with the theoretical value; before the positive voltage of the driving signals u gs, S1 , u gs, S2 arrives, the terminal voltages u S1 and u S2 of the first switch tube S 1 and the second switch tube S 2 have both dropped to zero, This shows that both achieve zero-voltage turn-on. It can be seen from Figures 4(e) and 4(f) that: under full load conditions, the turn-off currents of the first diode D 1 and the second diode D 2 are small (1A), which are approximately natural turn-offs; Under the condition of light load, the two completely realize the natural turn-off; the voltage stress is relatively low, which is U D1 =U D2 =160V, which is basically consistent with the theoretical value.
图5给出了变换器的输出功率由重载(250W)切换到轻载(40W)时,第一电感电流iL1、第二电感反向电流-iL2和输出电压uo的实验波形。可以看出:负载切换后,输出电压uo在1.16ms后重新恢复稳定 (Uo=400V),且开关频率fs由110kHz变为270kHz,占空比D几乎不变,电流裕度ΔI=-iL3,peak-iL2,peak-iL1,val保持在4A的设计范围内,从而验证所提控制策略的可行性。Figure 5 shows the experimental waveforms of the first inductor current i L1 , the second inductor reverse current -i L2 and the output voltage u o when the output power of the converter is switched from a heavy load (250W) to a light load (40W). It can be seen that after the load switching, the output voltage u o becomes stable again after 1.16ms (U o =400V), and the switching frequency f s changes from 110kHz to 270kHz, the duty cycle D is almost unchanged, and the current margin ΔI= -i L3,peak -i L2,peak -i L1,val are kept within the design range of 4A, thus verifying the feasibility of the proposed control strategy.
图6给出了输入电压Uin=40V、输出电压Uo=400V,分别采用传统PWM控制方式(fs=110kHz)和本发明控制方式时,本文所述一种用于小型UPS的高效率升压变换器在不同负载条件下的实测效率曲线。可以看出,两种控制方式下实测的满载效率相同,均为96.44%;然而,与传统PWM控制方式相比,所述控制方式下系统轻载(50W)运行时的实测效率由88.86%提高为92.61%。Fig. 6 shows the high efficiency of a small UPS described in this paper when the input voltage U in =40V and the output voltage U o =400V, when the traditional PWM control mode (f s =110kHz) and the control mode of the present invention are adopted respectively. Measured efficiency curves of the boost converter under different load conditions. It can be seen that the measured full-load efficiency of the two control methods is the same, both are 96.44%; however, compared with the traditional PWM control method, the measured efficiency of the system under the control method under light load (50W) operation is improved by 88.86% was 92.61%.
从上述实验结果可以看出,本发明所提出的一种用于小型UPS的高效率升压变换器及其控制方法,能够根据负载大小改变开关频率,调整第二电感L2(第三电感L3)的电流峰峰值,从而确保第一开关管S1和第二开关管S2实现软开关,又具有较小的通态损耗。相比传统的PWM调制策略,轻载效率得到了明显提升,且实现方法较为简单。It can be seen from the above experimental results that a high-efficiency boost converter for small UPS and its control method proposed by the present invention can change the switching frequency according to the size of the load, adjust the second inductance L 2 (the third inductance L 2 ) 3 ) current peak-to-peak value, thereby ensuring that the first switching transistor S1 and the second switching transistor S2 realize soft switching and have less on-state loss. Compared with the traditional PWM modulation strategy, the light-load efficiency has been significantly improved, and the implementation method is relatively simple.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
以上实施例的说明只是用于帮助理解本发明的方法及其核心思想,而非对其限制。应当指出,对于本领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明的保护范围内。The descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention, but are not intended to limit it. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the present invention.
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