CN114709696A - Vehicle-mounted cable joint processing production line - Google Patents
Vehicle-mounted cable joint processing production line Download PDFInfo
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- CN114709696A CN114709696A CN202210111014.5A CN202210111014A CN114709696A CN 114709696 A CN114709696 A CN 114709696A CN 202210111014 A CN202210111014 A CN 202210111014A CN 114709696 A CN114709696 A CN 114709696A
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- cable
- riveting
- support frame
- outer conductor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
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- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention relates to the technical field of wire and cable production and processing, in particular to a vehicle-mounted cable joint processing production line which comprises a machine table, a cable feeding mechanism arranged on one side of the machine table, a copper sleeve sleeving device, a cable peeling device, a first terminal riveting device, a second terminal riveting device, a visual detection device, an aluminum foil electric detection expansion device, a first outer conductor installation device, a second outer conductor installation device, a copper sleeve riveting device, a cable detection device, a cable transmission device and a discharge device arranged on the other side of the machine table. The invention can carry out component mounting processing on the end head of the vehicle-mounted cable, forms a complete and smooth processing flow, realizes automation of the processing flow, has high automation degree, reduces labor intensity, reduces middle turnover time, improves production efficiency and reduces production cost. In addition, the cable is automatically detected after the treatment is finished, defective products are automatically distinguished by the discharging device, and the yield is ensured.
Description
Technical Field
The invention relates to the technical field of production and processing of electric wires and cables, in particular to a vehicle-mounted cable connector processing production line.
Background
An electric wire, also called an electric energy conducting wire, is a conducting wire used for transmitting electric energy and electric signals, and generally comprises one or more soft conducting wires, and a light and soft protective layer is wrapped outside the conducting wire. Electrical cables, also referred to as simply cables, generally consist of: one or more insulated wire cores (wires) and their respective possible coatings, total protective layers and outer protective layers. The wire and cable may be used to transmit electrical (magnetic) energy, information and effect electromagnetic energy conversion. The vehicle-mounted cable is also called a vehicle-mounted wire harness, which is a network main body of a vehicle circuit, the vehicle circuit does not exist even if no wire harness is provided, the wire harness is generally formed by pressing a contact terminal punched by a copper material and a wire cable, then an outer conductor is connected (the outer conductor generally comprises a male end outer conductor and a female end outer conductor which are arranged at two ends of the wire cable), then an insulator or an additional metal shell (such as a copper sleeve) is molded and pressed outside, and the like, so that components for connecting the circuit are bound up by the wire harness, and in fact, joints are also arranged at two ends of the wire cable with certain length. Generally, because a plurality of parts are involved, the joint installation processing process of the vehicle-mounted wiring harness needs to be divided into a plurality of different processes, in the traditional processing operation mode, the processes are generally carried out at different positions or even different workshops, and the manual work is extremely depended on, so that the intermediate turnover time is long, and the efficiency is poor.
Disclosure of Invention
In order to solve the problems, the invention provides a vehicle-mounted cable joint processing production line.
The invention is realized by adopting the following scheme:
an on-vehicle cable joint processing production line, comprising:
a machine platform; the cable feeding device is arranged on the machine table and used for providing cables; the copper sleeve sleeving device is arranged on the machine table and used for sleeving the copper sleeve into the cable; the cable peeling device is arranged on the machine table and used for peeling the end part of the cable; the first terminal riveting device is arranged on the machine table and used for riveting the terminal to one end of the cable; the second terminal riveting device is arranged on the machine table and used for riveting the terminal to the other end of the cable; the visual detection device is arranged on the machine table and used for detecting the terminal; the aluminum foil electric detection expansion device is arranged on the machine table and used for carrying out electric detection on the end part of the cable and expanding the aluminum foil; the first outer conductor installation device is arranged on the machine table and used for installing the outer conductor to one end of the cable; the second outer conductor installation device is arranged on the machine table, is used for installing the outer conductor to the copper bush riveting device at the other end of the cable, and is arranged on the machine table and used for riveting the copper bush to the cable; the cable detection device is arranged on the machine table and used for detecting two ends of a cable; the cable conveying device is arranged on the machine table and used for conveying cables; the discharging device is arranged on one side of the machine table and used for discharging the cables; the cable feeding mechanism, the copper sleeve sleeving device, the cable peeling device, the first terminal riveting device, the second terminal riveting device, the visual detection device, the aluminum foil electrical inspection expanding device, the first outer conductor mounting device, the second outer conductor mounting device, the copper sleeve riveting device, the cable detection device and the discharging device are sequentially arranged.
Furthermore, the cable loading attachment including set up in the material loading wheelset of board one side, set up in material loading support frame on the board, set up in the cable conveying mechanism of material loading support frame one side, set up the mechanism that cuts of cable drive mechanism front side, set up in cable drive mechanism on the material loading support frame, drive mechanism with material loading support frame rotatable coupling, be provided with on the material loading frame and be used for the drive mechanism pivoted pulls the cylinder.
Furthermore, the discharging device comprises a discharging frame, an X-axis moving mechanism arranged on the discharging frame, a discharging clamping mechanism connected with the X-axis moving mechanism, a plurality of Y-axis moving mechanisms arranged on the discharging frame, and a material distributing clamping mechanism connected with the Y-axis moving mechanisms, wherein the discharging frame is internally divided into a plurality of discharging areas.
Furthermore, the copper sleeve sleeving device comprises a copper sleeve supporting frame arranged on the machine table, a copper sleeve feeding mechanism arranged on the copper sleeve supporting frame, a sleeving mechanism which is movably connected to the copper sleeve supporting frame and is used for sleeving a copper sleeve, and a copper sleeve driving mechanism used for driving the sleeving mechanism to move; the sleeving mechanism comprises a copper sleeve lifting cylinder connected with the copper sleeve driving mechanism, a copper sleeve riveting cylinder connected with the output end of the copper sleeve lifting cylinder, and a copper sleeve taking cylinder arranged on one side of the riveting cylinder; the copper sleeve riveting device comprises a riveting base arranged on the machine table, a riveting support frame movably connected to the riveting base, a riveting knife arranged on the riveting support frame, a copper sleeve pushing mechanism arranged on the riveting support frame and used for pushing the copper sleeve, and a riveting driving mechanism used for driving the riveting knife.
Further, the cable peeling device comprises a peeling base, a peeling support frame which is arranged on the peeling base, a peeling tool bit which is arranged on the peeling support frame and used for driving a first peeling driving mechanism for rotating the peeling tool bit and a second peeling driving mechanism for driving the peeling support frame to move.
Furthermore, the first terminal riveting device and the second terminal riveting device comprise a terminal feeding mechanism arranged on the machine table, a material belt sensing mechanism arranged on one side of the terminal feeding mechanism, a terminal riveting mechanism arranged on the other side of the terminal feeding mechanism and used for riveting a terminal to the end of a cable, and a riveting driving structure used for driving the terminal riveting mechanism.
Furthermore, the visual detection mechanism comprises a visual detection base, a visual support frame movably connected to the visual detection base, an image acquisition mechanism rotatably connected to the visual support frame, a first visual driving mechanism for driving the image acquisition mechanism to rotate, and a second visual driving mechanism for driving the visual support frame to move; the cable detection device comprises a detection support, a vertical driving mechanism arranged on the detection support, a detection moving frame connected with the vertical driving mechanism, a visual mechanism arranged on the detection moving frame, and two depth detection mechanisms arranged on the moving frame.
Furthermore, the aluminum foil electric examination expansion device comprises an electric examination expansion base arranged on the machine table, an electric examination expansion bracket movably connected to the electric examination expansion base, an electric examination mechanism and an expansion mechanism arranged on the electric examination expansion bracket, an expansion driving mechanism used for driving the expansion mechanism to rotate, and a bracket driving mechanism used for driving the electric examination expansion bracket to move; the expanding mechanism comprises an expanding rotating shaft which is rotatably connected to the electric detection expanding bracket, an electric screw rod which is arranged on the expanding rotating shaft, and an expanding jig which is connected with the electric screw rod.
Furthermore, first outer conductor installation device and second outer conductor installation device all include outer conductor support frame, set up in outer conductor on the outer conductor support frame is got material installation mechanism, set up in outer conductor support frame one side be used for to outer conductor gets material installation mechanism feed outer conductor feed mechanism, and set up in outer conductor detection mechanism on the outer conductor support frame.
Further, the cable conveyer including set up in conveying support frame on the board, movably connect in conveying board on the conveying support frame, set up in a plurality of conveying fixture on the conveying board, and set up be in be used for the drive on the board conveying actuating mechanism that the board removed.
Compared with the prior art, the invention has the following beneficial effects:
the invention can carry out component mounting processing on the end of the vehicle-mounted cable, complete and smooth processing procedures such as feeding, peeling, terminal riveting, electric detection, aluminum foil expansion, outer conductor mounting, copper sleeve riveting, discharging and the like of the cable are formed, the processing procedures are automated, the automation degree is high, the labor intensity is reduced, the middle turnover time is reduced, the production efficiency is improved, and the production cost is reduced. In addition, the cable is automatically detected after the treatment is finished, defective products are automatically distinguished by the discharging device, and the yield is ensured.
Drawings
Fig. 1 is a schematic view of a vehicle-mounted cable connector processing production line provided by the invention.
Fig. 2 is a schematic view of a cable loading device part of the present invention.
Fig. 3 is a schematic view of a copper sheathing apparatus according to the present invention.
Fig. 4 is a schematic view of a portion of the cable stripping apparatus of the present invention.
Fig. 5 is a schematic view of a portion of a first terminal riveting apparatus of the invention.
FIG. 6 is a schematic view of a portion of the visual inspection apparatus of the present invention.
Fig. 7 is a schematic view of the aluminum foil electric examination expansion device of the present invention.
Fig. 8 is a schematic view of a first outer conductor mounting arrangement of the present invention.
Fig. 9 is a schematic view of a copper sheathing riveting device and a cable detecting device 11 part of the invention.
Fig. 10 is a partial schematic view of the cable transmission device of the present invention.
FIG. 11 is a schematic view of the discharge apparatus of the present invention.
The figure includes:
the device comprises a machine table 1, a cable feeding device 2, a feeding wheel set 21, a feeding support frame 22, a cable conveying mechanism 23, a cutting mechanism 24, a cable traction mechanism 25, a traction cylinder 26, a copper sleeve sleeving device 3, a copper sleeve sleeving support frame 31, a copper sleeve feeding mechanism 32, a sleeving mechanism 33, a copper sleeve lifting cylinder 331, a copper sleeve riveting cylinder 332, a copper sleeve taking cylinder 333, a copper sleeve driving mechanism 34, a cable peeling device 4, a peeling base 41, a peeling support frame 42, a peeling tool bit 43, a first peeling driving mechanism 44, a second peeling driving mechanism 45, a first terminal riveting device 5, a terminal feeding mechanism 51, a material belt sensing mechanism 52, a terminal riveting mechanism 53, a riveting driving mechanism 54, a second terminal riveting device 5a, a visual detection device 6, a visual detection base 61, a visual support frame 62, an image acquisition mechanism 63, a first visual driving mechanism 64, a second visual driving mechanism 65, a, An aluminum foil electrical inspection expanding device 7, an electrical inspection expanding base 71, an electrical inspection expanding bracket 72, an electrical inspection mechanism 73, an expanding mechanism 74, an expanding rotating shaft 741, an electric screw 742, an expanding jig 743, an expanding driving mechanism 75, a bracket driving mechanism 76, a first outer conductor mounting device 8, an outer conductor support frame 81, an outer conductor taking and mounting mechanism 82, an outer conductor feeding mechanism 83, an outer conductor detecting mechanism 84, a second outer conductor mounting device 8a, a copper bush riveting device 9, a riveting support frame 91, a riveting knife 92, a copper bush pushing mechanism 93, a riveting driving mechanism 94, a cable detecting device 11, a detecting bracket 11a, a vertical driving mechanism 11b, a detecting moving bracket 11c, a vision mechanism 11d, a depth detecting mechanism 11e, a cable conveying device 12, a conveying support frame 12a, a conveying plate 12b, a conveying clamping mechanism 12c, a conveying driving mechanism 12d, a discharging device 13, A discharging frame 13a, an X-axis moving mechanism 13b, a discharging clamping mechanism 13c, a Y-axis moving mechanism 13d and a material separating clamping mechanism 13 e.
Detailed Description
To facilitate an understanding of the present invention for those skilled in the art, the present invention will be described in further detail below with reference to specific embodiments and accompanying drawings.
Referring to fig. 1 to 11, the present invention provides a vehicle-mounted cable connector processing line, including: the device comprises a machine table 1, a cable feeding mechanism arranged on one side of the machine table 1, a copper sleeve device 3, a cable peeling device 4, a first terminal riveting device 5, a second terminal riveting device 5a, a visual detection device 6, an aluminum foil electrical inspection expansion device 7, a first outer conductor installation device 8, a second outer conductor installation device 8a, a copper sleeve riveting device 9, a cable detection device 11, a cable transmission device 12 and a discharging device 13 arranged on the other side of the machine table 1.
The cable feeding device 2 is arranged on the machine table 1 and used for providing cables; the copper sleeve sleeving device 3 is used for sleeving a copper sleeve into the cable; the cable peeling device 4 is used for peeling the end part of the cable; a first terminal riveting device 5 for riveting a terminal to one end of the cable; a second terminal caulking means 5a for caulking the terminal to the other end of the cable; a visual inspection device 6 for inspecting the terminal; the aluminum foil electric detection expansion device 7 is used for carrying out electric detection on the end part of the cable and expanding the aluminum foil; a first outer conductor mounting means 8 for mounting an outer conductor to one end of the cable; the second outer conductor mounting device 8a is used for mounting the outer conductor to the other end of the cable, and the copper sleeve riveting device 9 is used for riveting the copper sleeve to the cable; the cable detection device 11 is used for detecting two ends of a cable; a cable transfer device 12 for transferring a cable; and the discharging device 13 is used for discharging the cables. The cable feeding mechanism, the copper sleeve sleeving device 3, the cable peeling device 4, the first terminal riveting device 5, the second terminal riveting device 5a, the visual detection device 6, the aluminum foil electrical detection expanding device 7, the first outer conductor mounting device 8, the second outer conductor mounting device 8a, the copper sleeve riveting device 9, the cable detection device 11 and the discharging device 13 are sequentially arranged.
The discharging device 13 comprises a discharging frame 13a, an X-axis moving mechanism 13B arranged on the discharging frame 13a, a discharging clamping mechanism 13c connected with the X-axis moving mechanism 13B, a plurality of Y-axis moving mechanisms 13D arranged on the discharging frame 13a, and a distributing clamping mechanism 13e connected with the Y-axis moving mechanisms 13D, wherein the discharging frame 13a is internally divided into a plurality of discharging areas. The quantity of dividing the material chuck can be unanimous with the quantity in ejection of compact region, for example divide into in this embodiment good product district and defective products district, if the cable of production finally detects for the yields, then ejection of compact fixture 13c sends the cable finished product to the branch material chuck department that the good product district corresponds under X axle moving mechanism 13B's cooperation, divides the material chuck to put the cable in order under Y axle moving mechanism 13D's cooperation, and the defective products also is the same reason when detecting.
The copper sleeve sleeving device 3 comprises a copper sleeve supporting frame 31 arranged on the machine table 1, a copper sleeve feeding mechanism 32 arranged on the copper sleeve supporting frame 31, a sleeving mechanism 33 movably connected to the copper sleeve supporting frame 31 and used for sleeving a copper sleeve, and a copper sleeve driving mechanism 34 used for driving the sleeving mechanism 33 to move; the sleeving mechanism 33 comprises a copper sleeve lifting cylinder 331 connected with the copper sleeve driving mechanism 34, a copper sleeve riveting cylinder 332 connected with the output end of the copper sleeve lifting cylinder 331, and a copper sleeve material taking cylinder 333 arranged on one side of the riveting cylinder, wherein the copper sleeve riveting cylinder 332 and the copper sleeve material taking cylinder 333 both adopt clamping jaw cylinders, and the copper sleeve driving mechanism 34 adopts a lead screw driven by a motor. The lifting cylinder drives the riveting cylinder to move downwards so as to drive the copper bush taking cylinder 333 to move downwards, after the copper bush is clamped by the profiling claw of the copper bush taking cylinder 333, the lifting cylinder drives the copper bush taking cylinder 333 to rise to a height corresponding to a cable, the copper bush is sleeved into the cable under the driving of the copper bush driving mechanism 34, then the profiling clamping jaw of the copper bush taking cylinder 333 is opened, and the copper bush riveting cylinder rivets the copper bush so that the copper bush is kept fixed on the cable, and therefore the processing of other processes cannot be interfered.
The copper bush riveting device 9 comprises a riveting base arranged on the machine table 1, a riveting support frame 91 movably connected to the riveting base, a riveting knife 92 arranged on the riveting support frame, a copper bush pushing mechanism 93 arranged on the riveting support frame and used for pushing the copper bush, and a riveting driving mechanism 94 used for driving the riveting knife 92. Copper sheathing pushing mechanism 93 is concrete including promoting the cylinder to and the clamping jaw cylinder of being connected with promotion cylinder output, the clamping jaw cylinder is used for cliping the copper sheathing, and pushes the copper sheathing removal under the effect of promoting the cylinder. Since the copper sheathing device 3 fixes the copper sheathing at a certain position of the cable and has a certain distance from the end of the cable, the copper sheathing pushing mechanism 93 is required to push the copper sheathing to the final position for riveting. Riveting sword 92 specifically comprises a plurality of riveting pressure components to install in a blade holder, has the spout of connecting the riveting pressure component in the blade holder, can set up the driving-disc (the driving-disc sets up and sets up spout or trompil equally and connect the riveting pressure component) and drive the riveting pressure component and slide, and the action of opening or drawing close each other can be realized to a plurality of riveting pressure components, (similar to the action of opening and shutting of camera shutter), rivets 92 preset position with the copper sheathing.
The cable peeling device 4 comprises a peeling base 41, a peeling support frame 42 which is movable on the peeling base 41, a peeling tool bit 43 which is arranged on the peeling support frame 42 and used for driving a first peeling driving mechanism 44 for driving the peeling tool bit 43 to rotate, and a second peeling driving mechanism 45 for driving the peeling support frame 42 to move. The peeling head 43 has two blades to surround the wire, cuts the outer skin of the wire while the peeling head 43 rotates, and separates the cut outer skin from the wire in cooperation with the second peeling driving mechanism 45. The two cutting edges of the peeling head 43 can be configured like a lever, and when the other ends of the two cutting edges are opened, the two cutting edges are close to each other, otherwise, the two cutting edges are far away from each other, and the action can be realized by arranging a conical push block (driven by a screw rod).
The first terminal riveting device 5 and the second terminal riveting device 5a both comprise a terminal feeding mechanism 51 arranged on the machine table 1, a material belt sensing mechanism 52 arranged on one side of the terminal feeding mechanism 51, a terminal riveting mechanism 53 arranged on the other side of the terminal feeding mechanism 51 and used for riveting a terminal to the end of a cable, and a riveting driving structure 54 used for driving the terminal riveting mechanism 53. The terminal is through the material loading in material area, terminal feeding mechanism 51 has the material way of crossing, a material piece is dialled for the pulling material area, and be used for the drive to dial the cylinder that the material piece removed, a plurality of through-holes have been preset in the material area, dial in the material piece can insert the through-hole, dial material piece rotatable coupling on a base (and be provided with the spring and can realize reseing), initial state is the tilt state down, cylinder drive base removes, its tip has in the through-hole that plug-in structure inserted the material area, plug-in structure designs to move the through-hole that can deviate from the material area towards the left side, move the through-hole that can not deviate from the material area towards the right side, thereby can stimulate the material area in an orderly manner. The material belt sensing mechanism 52 specifically includes a fixed shaft, a rotating cylinder sleeved on the fixed shaft, a material guiding member connected to the rotating cylinder, and a sensing member disposed on an outer wall of the rotating cylinder. The material area is passed through from guide spare top, can oppress the guide spare when the material area is taut, orders about the rotation section of thick bamboo, can set up cell type switch and response piece and monitor whether the rotation section of thick bamboo takes place to rotate, then send signal when taking place to rotate lets the unwinding equipment in material area unreel, guarantees that the material loading is stable orderly. The cable has a male end and a female end, a first terminal riveting device 5 for riveting the terminal of the male end, and a second terminal riveting device 5a for riveting the terminal of the female end.
The vision detection mechanism comprises a vision detection base 61, a vision support frame 62 movably connected to the vision detection base 61, an image acquisition mechanism 63 rotatably connected to the vision support frame 62, a first vision driving mechanism 64 for driving the image acquisition mechanism 63 to rotate, and a second vision driving mechanism 65 for driving the vision support frame 62 to move. Image acquisition mechanism 63 specifically includes rotates the seat and rotates the rotation support that the seat is connected, sets up camera, lens group, the light source on rotating the support, still can set up the prism as required, rotates for eccentric connection to make image acquisition mechanism 63 can encircle the cable and be circular motion, thereby realize the image acquisition of three hundred sixty degrees, the accurate terminal riveting of judging accords with the requirement or not.
The cable detection device 11 includes a detection support 11a, a vertical driving mechanism 11b arranged on the detection support 11a, a detection moving frame 11c connected with the vertical driving mechanism 11b, a vision mechanism 11d arranged on the detection moving frame 11c, two depth detection mechanisms 11e arranged on the moving frame, and the depth detection mechanisms 11e are used for detecting the depth of a contact terminal at the end of a cable. Two degree of depth detection mechanism 11e are the certain distance setting of interval from top to bottom, and vision mechanism 11d is close to the degree of depth detection mechanism 11e of downside, and wherein vision mechanism 11d and the degree of depth detection mechanism 11e of downside are used for detecting the public end of cable, and the degree of depth detection mechanism 11e of upside is used for detecting the female end of cable. The vision mechanism 11d comprises a camera, a lens group and a light source, a prism can be arranged according to requirements, and the vision mechanism 11d is mainly used for detecting the concentricity of the male end.
The aluminum foil electric detection expansion device 7 comprises an electric detection expansion base 71 arranged on the machine table 1, an electric detection expansion bracket 72 movably connected to the electric detection expansion base 71, an electric detection mechanism 73 and an expansion mechanism 74 arranged on the electric detection expansion bracket 72, an expansion driving mechanism 75 used for driving the expansion mechanism 74 to rotate, and a bracket driving mechanism 76 used for driving the electric detection expansion bracket 72 to move; the expanding mechanism 74 includes an expanding rotating shaft 741 rotatably connected to the electrical inspection expanding bracket 72, an electric screw 742 disposed on the expanding rotating shaft 741, and an expanding jig 743 connected to the electric screw 742, where the expanding jig 743 can move linearly while doing circular motion, and can ensure that the aluminum foil layer is effectively pushed, so that the aluminum foil layer surrounding the wire harness for one circle is completely expanded. Mechanism 73 is examined to electricity including set up in the lift cylinder on the electric examination expansion support 72, with the electric examination clamping jaw cylinder that the lift cylinder output is connected to and set up the electric examination piece at electric examination clamping jaw cylinder output, and the preset position of cable can be relieved to the electric examination piece, judges whether short circuit scheduling problem appears.
First outer conductor installation device 8 and second outer conductor installation device 8a all include outer conductor support frame 81, set up in outer conductor on outer conductor support frame 81 gets material installation mechanism 82, set up in outer conductor support frame 81 one side be used for to outer conductor gets material installation mechanism 82's the outer conductor feed mechanism 83 of feed, and set up in outer conductor detection mechanism 84 on outer conductor support frame 81. The cable has a male end and a female end, the first outer conductor mounting means 8 being for mounting the male end outer conductor and the second outer conductor mounting means 8a being for mounting the female end outer conductor. The outer conductor taking and installing mechanism 82 comprises a lifting cylinder, a material clamping jaw cylinder connected with the output end of the lifting cylinder, and a guide cylinder connected with the fixing plate. The lifting cylinder, the guide cylinder, the clamping jaw cylinder and the outer conductor detection mechanism 84 are driven by an electric lead screw 742, the guide cylinder is used for guiding the end portion of the cable, the clamping jaw cylinder is used for grabbing the outer conductor from the feeding mechanism, and the outer conductor is lowered to be mounted on the end portion of the cable in cooperation with the electric lead screw 742. The outer conductor detection mechanism 84 specifically includes a detection cylinder and a depth sensor connected to the output end of the detection cylinder for detecting the depth of the contact terminal to be mounted and determining whether the outer conductor is mounted as required.
The cable conveying device 12 includes a conveying support frame 12a disposed on the machine platform 1, a conveying plate 12b movably connected to the conveying support frame 12a, a plurality of conveying clamping mechanisms 12c disposed on the conveying plate 12b, and a conveying driving mechanism 12d disposed on the machine platform 1 and used for driving the conveying plate 12b to move. In this embodiment, the cable is in a U shape during the transmission, that is, two clamping mechanisms respectively clamp two ends of the cable, and the distance of each movement of the transmission plate 12b is set as the distance between the two ends of the cable. In the invention, besides the cable feeding mechanism and the discharging mechanism, each device is provided with a mechanism for aligning, when the cable conveying device 12 conveys the cable to a corresponding position, the aligning mechanism of each device clamps the cable, then the clamping mechanism of the cable conveying device 12 loosens the cable, and the conveying plate 12b returns to the original position to wait for next conveying.
In specific work, the cable feeding device 2 firstly cuts the cable to a certain length and supplies the cable to the copper sheathing device 3 (assuming that the male end of the cable is at the copper sheathing device 3 at the moment), and the copper sheathing device 3 sleeves the copper sheathing on the cable. The cable transmission device 12 moves the male end of the wiring harness to the cable stripping device 4 for stripping, and the female end of the cable moves to the copper sheathing device 3 (the following description will take the processing process of the male end as an example). After the public end of the cable is peeled, the cable transmission device 12 moves the public end of the wire harness to the first terminal riveting device 5 to rivet the terminal (the female end of the cable waits for the second external terminal riveting device to perform installation operation), the cable transmission device 12 moves the public end of the wire harness to the visual detection device 6 to detect after the riveting of the terminal is finished, the public end moves the aluminum foil electric detection expansion mechanism 7 after the detection is qualified, the cable is subjected to electric detection, the aluminum foil layer of the cable is expanded, after the electric detection and the aluminum foil layer expansion, the public end moves the first external conductor installation device 8 (the female end of the cable waits for the second external conductor installation device 8a to perform installation operation), and the installation of the external conductor of the public end is performed. After the male end outer conductor is installed, the cable transmission device 12 moves the male end of the wiring harness to the copper sheathing riveting device, and rivets the copper sheathing to a predetermined position. After the copper sheathing is riveted, the cable conveyer 12 moves the public end of pencil to cable detection device 11, carries out final detection, according to the testing result, discharging device 13 distinguishes yields and defective products automatically.
The invention can carry out component mounting processing on the end of the vehicle-mounted cable, complete and smooth processing procedures such as feeding, peeling, terminal riveting, electric detection, aluminum foil expansion, outer conductor mounting, copper sleeve riveting, discharging and the like of the cable are formed, the processing procedures are automated, the automation degree is high, the labor intensity is reduced, the middle turnover time is reduced, the production efficiency is improved, and the production cost is reduced. In addition, the cable is automatically detected after the treatment is finished, defective products are automatically distinguished by the discharging device 13, and the yield is ensured.
In the description of the present invention, it is to be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings and are only for convenience in describing the present invention and simplifying the description, but are not intended to indicate or imply that the indicated devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, e.g., as meaning permanently attached, removably attached, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
While the invention has been described in conjunction with the specific embodiments set forth above, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the scope of the included claims.
Claims (10)
1. The utility model provides an on-vehicle cable joint handles production line which characterized in that includes:
a machine platform;
the cable feeding device is arranged on the machine table and used for providing cables;
the copper sleeve sleeving device is arranged on the machine table and used for sleeving the copper sleeve into the cable;
the cable peeling device is arranged on the machine table and used for peeling the end part of the cable;
the first terminal riveting device is arranged on the machine table and used for riveting the terminal to one end of the cable;
the second terminal riveting device is arranged on the machine table and used for riveting the terminal to the other end of the cable;
the visual detection device is arranged on the machine table and used for detecting the terminal;
the aluminum foil electric detection expansion device is arranged on the machine table and used for carrying out electric detection on the end part of the cable and expanding the aluminum foil;
the first outer conductor installation device is arranged on the machine table and used for installing the outer conductor to one end of the cable;
a second outer conductor installation device arranged on the machine table and used for installing the outer conductor to the other end of the cable
The copper sleeve riveting device is arranged on the machine table and used for riveting the copper sleeve to the cable;
the cable detection device is arranged on the machine table and used for detecting two ends of a cable;
the cable conveying device is arranged on the machine table and used for conveying cables;
the discharging device is arranged on one side of the machine table and used for discharging the cables;
the cable feeding mechanism, the copper sleeve sleeving device, the cable peeling device, the first terminal riveting device, the second terminal riveting device, the visual detection device, the aluminum foil electrical inspection expanding device, the first outer conductor mounting device, the second outer conductor mounting device, the copper sleeve riveting device, the cable detection device and the discharging device are sequentially arranged.
2. The vehicle-mounted cable joint processing production line according to claim 1, wherein the cable feeding device comprises a feeding wheel set arranged on one side of the machine table, a feeding support frame arranged on the machine table, a cable conveying mechanism arranged on one side of the feeding support frame, a cutting mechanism arranged on the front side of the cable traction mechanism, and a cable traction mechanism arranged on the feeding support frame, wherein the traction mechanism is rotatably connected with the feeding support frame, and a traction cylinder for driving the traction mechanism to rotate is arranged on the feeding frame.
3. The vehicle-mounted cable joint processing production line according to claim 1 or 2, wherein the discharging device comprises a discharging frame, an X-axis moving mechanism arranged on the discharging frame, a discharging clamping mechanism connected with the X-axis moving mechanism, a plurality of Y-axis moving mechanisms arranged on the discharging frame, and a material separating clamping mechanism connected with the Y-axis moving mechanisms, and the discharging frame is internally divided into a plurality of discharging areas.
4. The vehicle-mounted cable joint processing production line according to claim 1 or 2, wherein the copper sheathing device comprises a copper sheathing support frame arranged on the machine table, a copper sheathing feeding mechanism arranged on the copper sheathing support frame, a sheathing mechanism movably connected to the copper sheathing support frame and used for sheathing a copper sheathing, and a copper sheathing driving mechanism used for driving the sheathing mechanism to move; the sleeving mechanism comprises a copper sleeve lifting cylinder connected with the copper sleeve driving mechanism, a copper sleeve riveting cylinder connected with the output end of the copper sleeve lifting cylinder, and a copper sleeve taking cylinder arranged on one side of the riveting cylinder; the copper sleeve riveting device comprises a riveting base arranged on the machine table, a riveting support frame movably connected to the riveting base, a riveting knife arranged on the riveting support frame, a copper sleeve pushing mechanism arranged on the riveting support frame and used for pushing the copper sleeve, and a riveting driving mechanism used for driving the riveting knife.
5. The vehicle-mounted cable joint processing production line according to claim 1 or 2, wherein the cable peeling device comprises a peeling base, a peeling support frame capable of moving on the peeling base, a peeling tool bit arranged on the peeling support frame, a first peeling driving mechanism for driving the peeling tool bit to rotate, and a second peeling driving mechanism for driving the peeling support frame to move.
6. The on-vehicle cable joint processing production line of claim 1 or 2, wherein the first terminal riveting device and the second terminal riveting device each comprise a terminal feeding mechanism arranged on the machine table, a material belt sensing mechanism arranged on one side of the terminal feeding mechanism, a terminal riveting mechanism arranged on the other side of the terminal feeding mechanism and used for riveting a terminal to the end of the cable, and a riveting driving structure used for driving the terminal riveting mechanism.
7. The vehicle-mounted cable joint processing production line according to claim 1 or 2, wherein the vision inspection mechanism comprises a vision inspection base, a vision support frame movably connected to the vision inspection base, an image acquisition mechanism rotatably connected to the vision support frame, a first vision driving mechanism for driving the image acquisition mechanism to rotate, and a second vision driving mechanism for driving the vision support frame to move; the cable detection device comprises a detection support, a vertical driving mechanism arranged on the detection support, a detection moving frame connected with the vertical driving mechanism, a visual mechanism arranged on the detection moving frame, and two depth detection mechanisms arranged on the moving frame.
8. The on-vehicle cable joint processing production line of claim 1 or 2, wherein the aluminum foil electrical inspection expansion device comprises an electrical inspection expansion base arranged on the machine platform, an electrical inspection expansion bracket movably connected to the electrical inspection expansion base, an electrical inspection mechanism and an expansion mechanism arranged on the electrical inspection expansion bracket, an expansion driving mechanism for driving the expansion mechanism to rotate, and a bracket driving mechanism for driving the electrical inspection expansion bracket to move; the expanding mechanism comprises an expanding rotating shaft which is rotatably connected to the electric detection expanding bracket, an electric screw rod which is arranged on the expanding rotating shaft, and an expanding jig which is connected with the electric screw rod.
9. The vehicle-mounted cable joint processing production line according to claim 1 or 2, wherein each of the first outer conductor mounting device and the second outer conductor mounting device comprises an outer conductor support frame, an outer conductor taking and installing mechanism arranged on the outer conductor support frame, an outer conductor feeding mechanism arranged on one side of the outer conductor support frame and used for feeding the outer conductor taking and installing mechanism, and an outer conductor detecting mechanism arranged on the outer conductor support frame.
10. The on-vehicle cable joint processing production line of claim 1 or 2, wherein the cable conveying device comprises a conveying support frame disposed on the machine, a conveying plate movably connected to the conveying support frame, a plurality of conveying clamping mechanisms disposed on the conveying plate, and a conveying driving mechanism disposed on the machine for driving the conveying plate to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210111014.5A CN114709696A (en) | 2022-01-29 | 2022-01-29 | Vehicle-mounted cable joint processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210111014.5A CN114709696A (en) | 2022-01-29 | 2022-01-29 | Vehicle-mounted cable joint processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114709696A true CN114709696A (en) | 2022-07-05 |
Family
ID=82166329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210111014.5A Withdrawn CN114709696A (en) | 2022-01-29 | 2022-01-29 | Vehicle-mounted cable joint processing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114709696A (en) |
-
2022
- 2022-01-29 CN CN202210111014.5A patent/CN114709696A/en not_active Withdrawn
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Application publication date: 20220705 |
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