CN114703583A - Intelligent jacquard machine capable of automatically detecting abnormity - Google Patents
Intelligent jacquard machine capable of automatically detecting abnormity Download PDFInfo
- Publication number
- CN114703583A CN114703583A CN202210362055.1A CN202210362055A CN114703583A CN 114703583 A CN114703583 A CN 114703583A CN 202210362055 A CN202210362055 A CN 202210362055A CN 114703583 A CN114703583 A CN 114703583A
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- CN
- China
- Prior art keywords
- jacquard
- jacquard machine
- cantilever
- servo motor
- sound sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 230000005611 electricity Effects 0.000 claims abstract description 3
- 238000003466 welding Methods 0.000 claims abstract description 3
- 239000011521 glass Substances 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 2
- 238000001514 detection method Methods 0.000 claims 5
- 230000002159 abnormal effect Effects 0.000 abstract description 9
- 239000004744 fabric Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C3/00—Jacquards
- D03C3/24—Features common to jacquards of different types
- D03C3/32—Jacquard driving mechanisms
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C3/00—Jacquards
- D03C3/24—Features common to jacquards of different types
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
Abstract
The invention relates to the technical field of jacquard machines, in particular to an intelligent jacquard machine capable of automatically detecting abnormity. The technical scheme comprises the following steps: support frame and jacquard body, the both sides of jacquard body are the level and are provided with the cantilever, the cantilever top is provided with servo motor, the lower extreme opening part of jacquard body is provided with the griffe mechanism, the support frame has all been welded to the lower surface of cantilever, the both sides of support frame are connected with the connecting rod, the relative one side symmetric welding of connecting rod has the curb plate, the one side that the curb plate is relative is the rectangle array and is provided with sound sensor, sound sensor with the servo motor electricity is connected. The invention constantly detects the operating condition of the jacquard machine through the sound sensor, so that the jacquard machine body can stop operating in time when abnormal sound is emitted, the problem that a worker cannot timely detect the abnormal sound of the device in a noisy environment is solved, the damage degree of the device is effectively reduced, and the practicability of the device is greatly improved.
Description
Technical Field
The invention relates to the technical field of jacquard machines, in particular to an intelligent jacquard machine capable of automatically detecting abnormity.
Background
The jacquard is a textile tool, and a common loom can only weave plain fabrics, while fabrics with complex patterns can only be woven by the jacquard, so that the jacquard is widely applied to the textile industry.
Through the massive search, discover prior art, publication number is CN212270339U, discloses a steady effectual computer jacquard machine, including the jacquard machine base, the equal fixedly connected with base foot in four corners of jacquard machine base bottom, the equal fixedly connected with support frame in the left and right sides at jacquard machine base top, the top fixedly connected with drive case of support frame, the left side fixedly connected with motor case of drive case, the left side wall fixedly connected with servo motor of motor case. This steady effectual computer jacquard device when needs carry out the jacquard weave to industry cloth, puts the top at the workstation with industry cloth to fix industry cloth through two stop clips, avoid industry cloth at the in-process of jacquard weave, take place the skew, through electric putter, can drive fixed push pedal and jacquard needle in proper order and reciprocate, because the jacquard needle is located the top of industry cloth, so the in-process that the jacquard needle reciprocated, can carry out the jacquard weave to industry cloth.
To sum up, need the staff to nurse when current jacquard machine operation production, and noisy production environment makes the staff can't in time notice the device operation in-process and produces the abnormal sound, and the sound that preliminary deformation produced can be covered by the noisy sound in workshop for the staff can't in time hear the abnormal sound that the device sent, and then leads to the jacquard machine to receive irrecoverable damage, and practical practicality is relatively poor.
Disclosure of Invention
The invention aims to provide an intelligent jacquard machine capable of automatically detecting abnormity so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: but the unusual intelligent jacquard of automated inspection, including support frame and jacquard body, the both sides of jacquard body are the level and are provided with the cantilever, the cantilever top is provided with servo motor, just servo motor's output with the jacquard body is connected, the lower extreme opening part of jacquard body is provided with the griffe mechanism, the support frame has all been welded to the lower surface of cantilever, the both sides of support frame are connected with the connecting rod, the relative one side symmetric welding of connecting rod has the curb plate, the relative one side of curb plate is the rectangle array and is provided with sound transducer, sound transducer with the servo motor electricity is connected, the below of jacquard body is provided with the sea floor.
Preferably, the front surface of the jacquard machine body is movably provided with a turnover cover, and a glass plate is embedded and mounted on the surface of the turnover cover. The jacquard machine body can be flexibly opened by the staff conveniently through the flip cover, the staff conveniently and quickly replace damaged parts inside the jacquard machine body, and meanwhile, the transparent glass plate can form an observation window, so that the staff conveniently inspects the jacquard machine body.
Preferably, the upper surface of the cantilever is provided with a mounting seat, and the servo motor is fixed at the upper end of the mounting seat. The mounting seat can support the servo motor, and vibration generated in the starting process of the servo motor is effectively reduced.
Preferably, one end of the cantilever is connected with the jacquard body through a bolt, the connecting rod is connected with the supporting frame through the bolt, and the sound sensor is connected with the jacquard body through the bolt. Staff's accessible bolted connection cantilever, connecting rod and sound sensor have greatly reduced the degree of difficulty when staff's dismouting the device.
Preferably, one side of the sound sensor, which is different from the upper end and the lower end, is provided with a bell mouth. The area of the sound sensor receiving sound can be increased through the horn mouth.
Preferably, the seabed plate is arranged between the connecting rods, and through holes distributed horizontally and equidistantly are formed in the seabed plate. The harness cords at the lower end of the jacquard body can pass through the through holes, so that the harness cords can be conveniently separated.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the operating condition of the jacquard is detected through the sound sensor, the harsh sound is generated when part of moving parts on the jacquard body or the lifting knife mechanism deforms, the sound sensor can timely control the servo motor to stop, so that the jacquard body stops operating in time, the device is prevented from being further damaged, the problem that a worker cannot timely detect that the device is abnormal in a noisy environment is solved, the damage degree of the device is effectively reduced, and the practicability of the device is greatly improved.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is an enlarged schematic view of the acoustic sensor structure of FIG. 1 according to the present invention;
fig. 3 is a schematic top sectional view of the present invention.
In the figure: 1. a support frame; 2. a connecting rod; 3. a cantilever; 4. a jacquard body; 5. a cover is turned; 6. a glass plate; 7. a knife lifting mechanism; 8. a sound sensor; 9. a servo motor; 10. a mounting seat; 11. a bolt; 12. a side plate; 13. a sea floor; 14. a bell mouth; 15. and a through hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
As shown in fig. 1-3, the intelligent jacquard machine capable of automatically detecting abnormity provided by the invention comprises a support frame 1 and a jacquard machine body 4, wherein a flip cover 5 is movably arranged on the front surface of the jacquard machine body 4, a glass plate 6 is embedded and installed on the surface of the flip cover 5, the jacquard machine body 4 can be conveniently and flexibly opened by a worker through the flip cover 5, the damaged parts inside the jacquard machine body 4 can be conveniently and quickly replaced by the worker, meanwhile, the transparent glass plate 6 can form an observation window, the jacquard machine body 4 can be conveniently checked by the worker, the practicability of the device is greatly improved, two sides of the jacquard machine body 4 are horizontally provided with cantilevers 3, a servo motor 9 is arranged above the cantilevers 3, the output end of the servo motor 9 is connected with the jacquard machine body 4, of course, as well known by the technicians in the field, the servo motor 9 provides a common experience, the device belongs to the conventional means or the common knowledge, and is not described herein any more, and those skilled in the art can optionally select and match according to their needs or convenience, wherein the upper surface of the cantilever 3 is provided with a mounting seat 10, the upper end of the mounting seat 10 is fixed with a servo motor 9, the servo motor 9 can be supported by the mounting seat 10, and the vibration generated in the starting process of the servo motor 9 is effectively reduced, so as to prevent the vibration from affecting the jacquard machine body 4, the opening at the lower end of the jacquard machine body 4 is provided with a knife lifting mechanism 7, the lower surface of the cantilever 3 is welded with a support frame 1, two sides of the support frame 1 are connected with connecting rods 2, the opposite side of the connecting rods 2 is symmetrically welded with side plates 12, the opposite side of the side plates 12 is provided with a sound sensor 8 in a rectangular array, the sound sensor 8 is internally provided with a sound-sensitive condenser electret microphone, and the sound waves make the electret film in the microphone vibrate, the capacitance changes and generates a tiny voltage which changes correspondingly, so that the sound sensor 8 can detect signals of different sounds, an information storage unit in the sound sensor 8 can store the sound frequency of the device in normal operation, and the signals can be transmitted to the servo motor 9 when the device generates repeated and violent sound waves in operation.
Example two
As shown in fig. 1-3, compared with the first embodiment, the intelligent jacquard machine capable of automatically detecting an abnormality according to the present invention further includes: one end of the cantilever 3 is connected with the jacquard machine body 4 through a bolt 11, the connecting rod 2 is connected with the supporting frame 1 through the bolt 11, the sound sensor 8 is connected with the jacquard machine body 4 through the bolt 11, a worker can connect the cantilever 3, the connecting rod 2 and the sound sensor 8 through the bolt 11, the difficulty of the worker in assembling and disassembling the device is greatly reduced, the labor intensity of the worker is effectively reduced, the sound sensor 8 is electrically connected with the servo motor 9, one side of the sound sensor 8, which is different from the upper end and the lower end, is provided with a bell mouth 14, the area of the sound sensor 8 in receiving sound can be increased through the bell mouth 14, the sensitivity of the sound sensor 8 is improved, a sea floor plate 13 is arranged below the jacquard machine body 4, the sea floor plate 13 is arranged between the connecting rods 2, through holes 15 which are distributed in a horizontal and equal distance are arranged on the sea floor plate 13, through the through holes 15, the harness cord at the lower end of the jacquard machine body 4 can pass, the harness cord is convenient to branch and is convenient to carry out jacquard operation.
In the embodiment, the device is connected with an external power supply, a worker installs a connecting rod 2 provided with a sound sensor 8 on a support frame 1 through a bolt 11, when a jacquard machine body 4 is started, the sound sensor 8 can record sound data when the device normally operates and store the data, abnormal sound can be generated when a driving mechanism or a griffe mechanism 7 in the jacquard machine body 4 generates deformation and abrasion, the sound sensor 8 can detect the abnormal sound source and transmit signals to a servo motor 9 in time, so that the servo motor 9 is stopped in time, the worker can conveniently and timely overhaul and maintain the device, the device is prevented from being seriously damaged, the abnormal sound generated in the operation process of the device can be effectively detected through the sound sensor 8, the problem that the worker cannot timely detect the abnormal sound generated in the operation process of the device in a noisy production environment is solved, greatly improving the practicability of the device.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. But unusual intelligent jacquard of automated inspection, including support frame (1) and jacquard machine body (4), its characterized in that: the utility model discloses a jacquard machine, including jacquard machine body (4), cantilever (3) top are provided with servo motor (9), just the output of servo motor (9) with jacquard machine body (4) are connected, the lower extreme opening part of jacquard machine body (4) is provided with griffe mechanism (7), support frame (1) has all been welded to the lower surface of cantilever (3), the both sides of support frame (1) are connected with connecting rod (2), the relative one side symmetric welding of connecting rod (2) has curb plate (12), the relative one side of curb plate (12) is the rectangle array and is provided with sound sensor (8), sound sensor (8) with servo motor (9) electricity is connected, the below of jacquard machine body (4) is provided with sea floor (13).
2. Intelligent jacquard machine with automatic anomaly detection according to claim 1, characterized in that: the front surface of the jacquard machine body (4) is movably provided with a turnover cover (5), and a glass plate (6) is embedded and installed on the surface of the turnover cover (5).
3. Intelligent jacquard machine with automatic anomaly detection according to claim 1, characterized in that: the upper surface of cantilever (3) is provided with mount pad (10), the upper end of mount pad (10) is fixed with servo motor (9).
4. Intelligent jacquard machine with automatic anomaly detection according to claim 1, characterized in that: one end of the cantilever (3) is connected with the jacquard body (4) through a bolt (11), the connecting rod (2) is connected with the supporting frame (1) through the bolt (11), and the sound sensor (8) is connected with the jacquard body (4) through the bolt (11).
5. Intelligent jacquard machine with automatic anomaly detection according to claim 1, characterized in that: and horn mouths (14) are arranged on the sides of the sound sensor (8) different from the upper end and the lower end.
6. Intelligent jacquard machine with automatic anomaly detection according to claim 1, characterized in that: sea floor (13) set up in between connecting rod (2), set up through-hole (15) that are horizontal equidistance and distribute on sea floor (13).
Priority Applications (1)
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CN202210362055.1A CN114703583A (en) | 2022-04-07 | 2022-04-07 | Intelligent jacquard machine capable of automatically detecting abnormity |
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CN202210362055.1A CN114703583A (en) | 2022-04-07 | 2022-04-07 | Intelligent jacquard machine capable of automatically detecting abnormity |
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CN114703583A true CN114703583A (en) | 2022-07-05 |
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CN202210362055.1A Pending CN114703583A (en) | 2022-04-07 | 2022-04-07 | Intelligent jacquard machine capable of automatically detecting abnormity |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109853105A (en) * | 2018-12-16 | 2019-06-07 | 昆山高斯特电磁科技有限公司 | Abnormal intelligent jacquard can be detected automatically |
CN113249845A (en) * | 2021-06-02 | 2021-08-13 | 南通佳立禾机电有限公司 | Method for detecting mechanical running state of electronic jacquard machine |
CN214674782U (en) * | 2021-01-25 | 2021-11-09 | 江苏高科电机有限公司 | Fault detection device for alternating-current asynchronous motor |
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2022
- 2022-04-07 CN CN202210362055.1A patent/CN114703583A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109853105A (en) * | 2018-12-16 | 2019-06-07 | 昆山高斯特电磁科技有限公司 | Abnormal intelligent jacquard can be detected automatically |
CN214674782U (en) * | 2021-01-25 | 2021-11-09 | 江苏高科电机有限公司 | Fault detection device for alternating-current asynchronous motor |
CN113249845A (en) * | 2021-06-02 | 2021-08-13 | 南通佳立禾机电有限公司 | Method for detecting mechanical running state of electronic jacquard machine |
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Application publication date: 20220705 |