CN114703462B - Spherical part coating fixture and spherical part coating clamping mechanism - Google Patents
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- 238000000576 coating method Methods 0.000 title claims abstract description 77
- 239000011248 coating agent Substances 0.000 title claims abstract description 75
- 230000007246 mechanism Effects 0.000 title claims abstract description 16
- 238000002788 crimping Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 7
- 238000007747 plating Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 description 15
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
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Abstract
Description
技术领域technical field
本发明涉及零件镀膜技术领域,特别是涉及球体零件镀膜夹具及球体零件镀膜装夹机构。The invention relates to the technical field of component coating, in particular to a spherical component coating fixture and a spherical component coating clamping mechanism.
背景技术Background technique
球体零件在使用时通常需要在表面制备薄膜,以实现零件表面的抗磨损和自润滑功能。When using spherical parts, it is usually necessary to prepare a film on the surface to achieve the anti-wear and self-lubricating functions of the surface of the part.
而在镀膜过程中,需要将球体零件装夹在专门的夹具上以方便镀膜。现有的球体零件镀膜夹具一般包括两个相对的柱状夹具,可以将单个球体零件夹持在两个柱状夹具之间。具体装夹时,先将球体零件放置于其中一个柱状夹具上,另一个柱状夹具逐渐靠近球体零件,最终将球体零件夹持在两个柱状夹具之间。In the coating process, the sphere part needs to be clamped on a special fixture to facilitate the coating. The existing coating fixtures for spherical parts generally include two opposite cylindrical fixtures, and a single spherical part can be clamped between the two cylindrical fixtures. When specifically clamping, the spherical part is first placed on one of the cylindrical fixtures, and the other cylindrical fixture gradually approaches the spherical part, and finally the spherical part is clamped between the two cylindrical fixtures.
然而,现有技术的球体零件在安装过程中,对球体零件缺少定位,这导致装夹难度较大、效率较低。However, during the installation process of the spherical part in the prior art, the positioning of the spherical part is lacking, which leads to greater difficulty in clamping and lower efficiency.
发明内容Contents of the invention
基于此,有必要针对球体零件装夹难度较大、效率较低的问题,提供一种易于装夹、并且装夹效率较高的球体零件镀膜夹具及球体零件镀膜装夹机构。Based on this, it is necessary to provide a spherical part coating fixture and a spherical part coating clamping mechanism that are easy to clamp and have high clamping efficiency for the problems of difficult and low efficiency in clamping spherical parts.
本申请实施例第一方面提供一种球体零件镀膜夹具,包括容置盘、设于容置盘上的调整件、以及设于调整件上的定位套;The first aspect of the embodiment of the present application provides a coating fixture for spherical parts, which includes a storage plate, an adjustment piece arranged on the storage plate, and a positioning sleeve set on the adjustment piece;
容置盘包括具有支撑面的基座以及设于基座上的环状的挡边,支撑面和挡边限定出用于容置球体零件的容置腔;The accommodating tray includes a base with a supporting surface and an annular rib arranged on the base, and the supporting surface and the rib define an accommodating cavity for accommodating spherical parts;
定位套具有与挡边的内侧面相对设置的定位面,定位面被构造为圆锥面,且定位面的小径端靠近支撑面设置;The positioning sleeve has a positioning surface opposite to the inner surface of the rib, the positioning surface is configured as a conical surface, and the small-diameter end of the positioning surface is arranged close to the supporting surface;
其中,调整件用于带动定位套朝向支撑面移动,以借助定位面将球体零件压紧在容置腔内。Wherein, the adjusting member is used to drive the positioning sleeve to move toward the supporting surface, so as to press the spherical part into the accommodating cavity by means of the positioning surface.
在其中一个实施例中,支撑面包括环状的导向区域,导向区域位于挡边的径向内侧并与挡边相邻,导向区域相对于基座底端面的设置高度由导向区域的内侧朝向外侧逐渐降低。In one of the embodiments, the support surface includes an annular guide area, the guide area is located on the radially inner side of the rib and adjacent to the rib, and the setting height of the guide area relative to the bottom surface of the base is from the inner side of the guide area to the outer side. Gradually decreases.
在其中一个实施例中,定位面的中心轴线与挡边的中心轴线重合。In one of the embodiments, the central axis of the positioning surface coincides with the central axis of the rib.
在其中一个实施例中,调整件包括调整杆和压接件,调整杆设于基座上,压接件设于调整杆上并与支撑面相对布置,定位套套设在调整杆上,并位于压接件和支撑面之间;In one of the embodiments, the adjusting member includes an adjusting rod and a crimping member, the adjusting rod is arranged on the base, the crimping member is arranged on the adjusting rod and arranged opposite to the supporting surface, the positioning sleeve is sleeved on the adjusting rod, and is located on the between the crimp and the support surface;
调整杆可带动压接件朝向支撑面移动,以使压接件将定位套向靠近支撑面的方向推压。The adjusting rod can drive the crimping piece to move towards the supporting surface, so that the crimping piece pushes the positioning sleeve towards the direction close to the supporting surface.
在其中一个实施例中,调整杆上设有凸缘部,凸缘部从调整杆向挡边凸出,压接件套设在调整杆上并位于凸缘部和定位套之间。In one of the embodiments, the adjustment rod is provided with a flange part, and the flange part protrudes from the adjustment rod to the rib, and the crimping part is sleeved on the adjustment rod and located between the flange part and the positioning sleeve.
在其中一个实施例中,调整件还包括弹性件,弹性件设置在调整杆上,且弹性件位于凸缘部和压接件之间,弹性件用于向压接件施加朝向支撑面的弹性力,以使压接件抵压在定位套上。In one of the embodiments, the adjustment member further includes an elastic member, the elastic member is arranged on the adjustment rod, and the elastic member is located between the flange portion and the crimping member, and the elastic member is used to apply elasticity to the crimping member toward the support surface. force, so that the crimping piece is pressed against the positioning sleeve.
在其中一个实施例中,弹性件为弹簧或弹性垫圈。In one embodiment, the elastic member is a spring or an elastic washer.
在其中一个实施例中,定位套包括主体部和凸出部,主体部套设在调整杆上,凸出部设于主体部上,并从主体部向挡边凸出,凸出部朝向挡边的表面形成定位面。In one of the embodiments, the positioning sleeve includes a main body and a protruding part, the main body is sleeved on the adjustment rod, the protruding part is arranged on the main body, and protrudes from the main body to the rib, and the protruding part faces the rib The surface of the edge forms a positioning surface.
在其中一个实施例中,基座还包括凸出设置在支撑面上的导向套,导向套插设在定位套内,且导向套的内表面供调整杆插入,导向套位于定位套与调整杆之间,以对导向套朝向支撑面的移动进行导向。In one of the embodiments, the base also includes a guide sleeve protruding from the supporting surface, the guide sleeve is inserted into the positioning sleeve, and the inner surface of the guide sleeve is inserted into the adjustment rod, and the guide sleeve is located between the positioning sleeve and the adjustment rod. Between, to guide the movement of the guide sleeve towards the support surface.
在其中一个实施例中,基座与调整杆螺纹连接。In one of the embodiments, the base is threadedly connected with the adjusting rod.
在其中一个实施例中,挡边相对于支撑面的设置高度高于球体零件的半径。In one embodiment, the height of the rib relative to the support surface is higher than the radius of the spherical part.
本申请实施例第二方面提供一种球体零件镀膜装夹机构,包括安装座以及多个上述的球体零件镀膜夹具,安装座具有安装表面,多个球体零件镀膜夹具间隔设置在安装表面上,球体零件镀膜夹具中的调整件贯穿基座,并连接到安装表面上。The second aspect of the embodiment of the present application provides a coating and clamping mechanism for spherical parts, which includes a mounting base and a plurality of the above-mentioned coating fixtures for spherical parts. The mounting base has a mounting surface, and a plurality of coating clamps for spherical parts are arranged on the mounting surface at intervals. The trim in the part coating fixture extends through the base and attaches to the mounting surface.
在其中一个实施例中,安装座上还设有转动轴,转动轴的轴线平行于安装表面,转动轴用于在外部转动源的驱动下带动安装座转动。In one embodiment, a rotating shaft is further provided on the mounting base, the axis of the rotating shaft is parallel to the mounting surface, and the rotating shaft is used to drive the mounting base to rotate under the drive of an external rotation source.
上述的球体零件镀膜夹具及球体零件镀膜装夹机构的有益效果:The beneficial effects of the above spherical parts coating fixture and the spherical parts coating clamping mechanism:
容置盘包括基座和环状的挡边,二者可以共同围合出容置腔,球体零件可以被较为容易地放置在容置腔中,并被环状的挡边遮挡而不易滚出容置腔。另外,定位套上的锥状的定位面与环状的挡边相对设置,在对调整件操作而带动定位套朝向支撑面移动时,定位面上与环状的挡边内侧面正对的区域,与环状的挡边之间的间距不断减小,直至将球体零件夹紧在定位面与环状的挡边之间。安装时,只需将球体零件放置在容置腔中,并调整定位套和支撑面的在容置腔深度方向的间距即可完成安装。这与现有技术必须保证球体零件和柱状夹具的相对位置相比,安装较为简单,装夹效率也较高。The storage tray includes a base and a ring-shaped rib, both of which can jointly enclose the storage cavity, and the ball part can be placed in the storage cavity relatively easily, and is blocked by the ring-shaped rib so that it is not easy to roll out Accommodating cavity. In addition, the conical positioning surface on the positioning sleeve is set opposite to the ring-shaped rib. When the adjustment member is operated to drive the positioning sleeve to move toward the support surface, the area on the positioning surface that is directly opposite to the inner surface of the ring-shaped rib , and the distance between the ring-shaped rib is continuously reduced until the spherical part is clamped between the positioning surface and the ring-shaped rib. During installation, it is only necessary to place the spherical part in the accommodating cavity, and adjust the distance between the positioning sleeve and the supporting surface in the depth direction of the accommodating cavity to complete the installation. Compared with the relative position of the spherical part and the cylindrical fixture that must be guaranteed in the prior art, the installation is relatively simple and the clamping efficiency is also high.
附图说明Description of drawings
图1为本申请实施例提供的球体零件镀膜夹具的结构示意图;FIG. 1 is a schematic structural view of a coating fixture for spherical parts provided in an embodiment of the present application;
图2为本申请实施例提供的球体零件镀膜夹具的分解结构示意图;FIG. 2 is a schematic diagram of an exploded structure of a coating jig for a spherical part provided in an embodiment of the present application;
图3为本申请实施例提供的球体零件镀膜夹具的剖视图;Fig. 3 is a cross-sectional view of the spherical part coating jig provided by the embodiment of the present application;
图4为本申请实施例提供的球体零件镀膜夹具的使用状态下的结构示意图;FIG. 4 is a schematic structural view of the spherical part coating jig provided in the embodiment of the present application under the use state;
图5为本申请实施例提供的球体零件镀膜夹具的另一应用场景的示意图;Fig. 5 is a schematic diagram of another application scene of the spherical part coating jig provided by the embodiment of the present application;
图6为本申请实施例提供的球体零件镀膜装夹机构的主视图;Fig. 6 is a front view of the coating and clamping mechanism for spherical parts provided by the embodiment of the present application;
图7为本申请实施例提供的球体零件镀膜装夹机构的整体结构示意图。FIG. 7 is a schematic diagram of the overall structure of the coating and clamping mechanism for spherical parts provided by the embodiment of the present application.
附图标号说明:Explanation of reference numbers:
100、球体零件镀膜夹具;10、容置盘;11、基座;111、基座的底端面;12、挡边;13、支撑面;131、导向区域;14、容置腔;15、导向套;20、调整件;21、调整杆;22、压接件;221、凸缘部;222、弹性件;30、定位套;31、定位面;32、主体部;33、凸出部;50、球体零件;100. Coating fixture for sphere parts; 10. Accommodating plate; 11. Base; 111. Bottom surface of base; 12. Rib; 13. Supporting surface; 131. Guide area; 14. Accommodating cavity; 20. Adjusting part; 21. Adjusting rod; 22. Crimping part; 221. Flange part; 222. Elastic part; 30. Positioning sleeve; 31. Positioning surface; 32. Main part; 50. Spherical parts;
200、球体零件镀膜机构;201、安装座;202、安装表面;203、转动轴。200, coating mechanism of spherical parts; 201, mounting seat; 202, mounting surface; 203, rotating shaft.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature indirectly through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiment.
现有的球体零件镀膜夹具中,将球体零件夹持在两个相对设置的柱状夹具之间,两个柱状夹具仅在两个柱状夹具的相对方向上对球体零件进行定位,而球体零件在装夹过程中,极易沿除上述相对方向之外的其它方向窜动,导致球体零件的装夹难度较大、效率较低。In the existing coating fixture for spherical parts, the spherical part is clamped between two opposite columnar fixtures, and the two columnar fixtures only position the spherical part in the relative direction of the two columnar fixtures, while the spherical part is installed During the clamping process, it is very easy to move in other directions than the above-mentioned relative directions, which makes the clamping of the spherical parts more difficult and less efficient.
而本申请的球体零件镀膜夹具中,将球体零件支撑在基座上,并利用挡边和安装面在侧面对球体零件进行夹持,只需将球体零件放置在容置腔中,并调整定位套和支撑面在容置腔深度方向的间距即可完成球体零件的精确定位和装配,易于安装且装配效率高。However, in the spherical part coating fixture of the present application, the spherical part is supported on the base, and the spherical part is clamped on the side by using the rib and the mounting surface. It is only necessary to place the spherical part in the accommodating cavity and adjust the positioning. The distance between the sleeve and the supporting surface in the depth direction of the accommodating cavity can be used to complete the precise positioning and assembly of the spherical parts, which is easy to install and has high assembly efficiency.
下面结合附图说明本申请实施例的球体零件镀膜夹具和球体零件镀膜装夹机构。需要说明的是,本申请中的球体零件包括但不限于为外轮廓为正球形的零件,例如轴承滚珠等,本申请中的球体零件也可以是外轮廓大致为球形的零件,例如椭圆球形球体、多边形球体等。本申请中以球体零件为正球形为例进行说明,对于球体零件是其他类型的情况与此类似,此处不再赘述。The sphere part coating jig and the sphere part coating clamping mechanism of the embodiment of the present application will be described below with reference to the accompanying drawings. It should be noted that the spherical parts in this application include but are not limited to parts with a perfect spherical outer contour, such as bearing balls, etc. The spherical parts in this application can also be parts with roughly spherical outer contours, such as ellipsoidal spheres , polygonal sphere, etc. In this application, the spherical part is taken as an example for illustration, and the case of other types of spherical parts is similar, and will not be repeated here.
图1为本申请实施例提供的球体零件镀膜夹具的结构示意图,图2为本申请实施例提供的球体零件镀膜夹具的分解结构示意图,图3为本申请实施例提供的球体零件镀膜夹具的剖视图。Figure 1 is a schematic structural view of the spherical part coating jig provided by the embodiment of the present application, Figure 2 is a schematic diagram of the exploded structure of the spherical part coating jig provided by the embodiment of the present application, and Figure 3 is a cross-sectional view of the spherical part coating jig provided by the embodiment of the present application .
参照图1、图2、图3,本实施例的球体零件镀膜夹具100包括容置盘10、设于容置盘10上的调整件20、以及设于调整件20上的定位套30。Referring to FIG. 1 , FIG. 2 , and FIG. 3 , the spherical
其中,容置盘10包括具有支撑面13的基座11以及设于基座11上的环状的挡边12,支撑面13和环状的挡边12限定出用于容置球体零件50的容置腔14。定位套30具有与环状的挡边12的内侧面相对设置的定位面31,定位面31被构造为圆锥面,且定位面31的小径端靠近支撑面13设置。调整件20用于带动定位套30朝向支撑面13移动,以借助定位面31将球体零件50压紧在容置腔14内,即压紧在支撑面13和环状的挡边12上。Wherein, the
在上述方案中,容置盘10包括基座11和环状的挡边12,二者可以共同围合出容置腔14,球体零件50可以被较为容易地放置在容置腔14中,并被环状的挡边12遮挡而不易滚出容置腔14,这在安装初期可以实现球体零件50的预定位。另外,定位套30上的锥状的定位面31与环状的挡边12相对设置,在对调整件20操作而带动定位套30朝向支撑面13移动时,定位面31上与环状的挡边12内侧面正对的区域,与环状的挡边12之间的间距不断减小,直至将球体零件50夹紧在定位面31与环状的挡边12之间。安装时,只需将球体零件50放置在容置腔14中,并调整定位套30和支撑面13的在容置腔14深度方向S的间距即可完成安装。这与现有技术必须保证球体零件50和柱状夹具的相对位置相比,安装较为简单,装夹效率也较高。而由于定位面31设置为锥面,这还降低了夹具整体的公差需求,降低了夹具的制造成本。In the above solution, the
另外,基座11的支撑面13、环状的挡边12和定位套30分别在球体零件50底部和两个相对侧部对球体零件50进行定位,不仅与球体零件50的接触面积较小,同时三个方向的装夹也较为可靠。In addition, the supporting
如图3,环状的挡边12可以围绕在基座11的外缘处,其中,基座11的顶端面可以形成为支撑面13,这样支撑面13与挡边12径向靠内侧的内侧面共同限定出容置腔14。这里的容置腔例如可以是罩状的空间。当基座11也可以是其它形状,环状的挡边12也可以形成在基座11的其它位置上,只要能够与支撑面13共同限定出容置腔14即可。As shown in Fig. 3, the
需要说明的是,挡边12呈环状具体是指挡边12的首尾相闭合,以与支撑面13共同围合成容置腔14。示例性的,环状的挡边12可以指挡边12呈圆环状,与之对应的,基座11可以形成为圆台状,这样圆环状的挡边12可以围绕在基座11的外边缘整周。当然,挡边12的形状不限于圆环状,也可以是呈多边形或者其他形状围合成环状。It should be noted that the annular shape of the
本申请实施例中,为了使挡边12与定位套30的定位面31之间形成对球体零件50的有效夹持,挡边12相对于支撑面13的设置高度可以高于球体零件50的半径。In the embodiment of the present application, in order to effectively clamp the
另外,如前所述,球体零件50支撑在支撑面13上,并被夹紧在定位面31和挡边12的内侧面之间。为了便于球体零件50易于移动至挡边12位置处,可以考虑将支撑面13设置为倾斜。In addition, as previously mentioned, the
具体的,支撑面13可以包括环状的导向区域131,导向区域131位于挡边12的径向内侧并与挡边12相邻,导向区域131相对于基座的底端面111的设置高度由导向区域131的内侧朝向外侧逐渐降低。这里所述的导向区域131与挡边12相邻具体是指,导向区域131的外边缘与挡边12的内侧面相接续,或者也可以指导向区域131的外边缘靠近挡边12的内侧面,并与挡边12的内侧面相隔较近的距离,该距离小于球体零件50的直径。Specifically, the
示例性的,导向区域131可以被构造成为圆锥面,且导向区域131的小径端朝向基座11中心,导向区域131的大径端朝向挡边12设置。这样球体零件50放置在容置腔14之内时,可以在重力作用下滚动至与挡边12接触,即可完成球体零件50的自动预定位,定位过程简单易行。Exemplarily, the guiding
需要注意的是,导向区域131沿基座径向的延伸范围可以根据实际球体零件50的大小尺寸设置,可以如图3所示那样只占据支撑面13的局部范围,也可以延伸至整个支撑面13上,只要能达到使进入容置腔14内的球体零件50自动滚动到挡边12上即可。It should be noted that the extension range of the
另外,为了进一步提高装夹效率,在安装时,可以一次性在容置腔14内放置多个球体零件50,一般情况下,同时放置的球体零件50的半径相同,因此,还需要使定位面31的中心轴线与挡边12的中心轴线重合。这样保证定位套30的定位面31和挡边12内侧面之间的间距在挡边12的整周范围内都相同。In addition, in order to further improve the clamping efficiency, a plurality of
参照图2、图3,本申请实施例中,如前所述,为了与挡边12配合夹持球体零件50,定位套30具有与挡边12的内侧面相对设置的定位面31,定位面31被构造为圆锥面,且圆锥面的小径端靠近支撑面13设置。换言之,定位面31为小径端朝支撑面13的圆锥面,这样在调整件20带动定位套30向支撑面13移动时,定位面31上与挡边12内侧面相对的区域与挡边12内侧面之间的距离才会越来越小,以形成夹持球体零件50的空间。Referring to Fig. 2 and Fig. 3, in the embodiment of the present application, as mentioned above, in order to cooperate with the
可以理解的是,定位面31在容置腔14深度方向S上的尺寸可以根据实际需要设置,以不影响到球体零件50的镀膜为准。It can be understood that the size of the
本申请实施例中,参照图2、图3,在一种可能的实施方式中,调整件20可以包括调整杆21和压接件22,调整杆21设于基座11上,并可以相对基座11沿容置腔14的深度方向S移动,这种移动可以包括调整杆21可以沿深度方向的两个方向移动。In the embodiment of the present application, referring to Fig. 2 and Fig. 3, in a possible implementation manner, the
示例性的,调整杆21可以与基座11螺纹连接,这样只要顺时针或逆时针拧动调整杆21就可以调整杆21与基座11的相对位置。当然,为了便于球体零件镀膜夹具100与其他零部件连接,调整杆21可以贯穿基座11设置,这样调整杆21贯穿基座11的部分可以用来与外部零部件连接。Exemplarily, the adjusting
压接件22可以设于调整杆21上并与支撑面13相对布置,定位套30套设在调整杆21上,并位于压接件22和支撑面13之间。在调整杆21带动压接件22朝向支撑面13移动时,压接件22将定位套30向靠近支撑面13的方向推压,在此过程中,定位面31也随着定位套30朝向支撑面13的方向移动。The crimping
具体实现时,调整杆21上可以设有凸缘部221,凸缘部221从调整杆21向径向外侧凸出,压接件22可以套设在调整杆21上,并位于凸缘部221和定位套30之间。其中,凸缘部221可以形成在调整杆21的端部。具体装夹时,当调整杆21朝向支撑面13移动时,凸缘部221可以带动着压接件22一起朝向支撑面13移动。During specific implementation, a
本申请实施例中,调整件20还可以包括弹性件222,弹性件222设置在调整杆21上,且弹性件222位于凸缘部221和压接件22之间,弹性件222用于向压接件22施加朝向支撑面13的弹性力,以使压接件22抵压在定位套30上。In the embodiment of the present application, the
安装时,调整杆21带动凸缘部221朝向支撑面13移动,凸缘部221通过挤压弹性件222而将弹性力作用到压接件22上,压接件22就会抵压在定位套30上。During installation, the adjusting
这样设置,一方面避免了高温变形引起的夹紧力松弛或膨胀挤压的情况,避免了球体零件50脱落或变形损伤。另一方面,可通过弹性件222的压缩实现球体零件50的快速拆装,提升了装配效率。This setting, on the one hand, avoids the loosening of the clamping force or expansion and extrusion caused by high-temperature deformation, and avoids the fall-off or deformation damage of the
示例性的,弹性件222可以选择弹簧或弹性垫圈,并且弹性件222可以选择耐高温的材质制成。Exemplarily, the
另外,调整杆21还可以带动凸缘部221朝向背离支撑面13的方向移动,此时压接件22通过弹性件222向定位套30施加的弹性力消失或者减小,操作者可以将定位套30抬起并使球体零件50自容置盘10内脱离。In addition, the
需要注意的是,弹性件222的两个端部可以分别与凸缘部221、压接件22连接,也可以是弹性件222的两个端部与凸缘部221和压接件22均不连接。这里调整杆21和凸缘部221可以一体形成,例如可以是螺栓。It should be noted that the two ends of the
继续参照图2,定位套30可以包括主体部32和凸出部33,主体部32套设在调整杆21上,凸出部33设于主体部32上,并从主体部32向挡边12凸出,凸出部33朝向环状的挡边12的表面形成定位面31。可以理解的是,将定位面31设置在凸出部33上,可以尽量减小定位套30的重量。另外,主体部32和凸出部33可以一体或分体形成。Continuing to refer to FIG. 2 , the
继续参照图3,进一步的,为了便于对定位套30的移动进行导向,基座11还包括凸出设置在支撑面13上的导向套15,导向套15可以插设在定位套30内,且导向套15的内表面供调整杆21插入,导向套15位于定位套30与调整杆21之间,以对导向套15朝向支撑面13的移动进行导向。其中,导向套15与定位套30、以及导向套15与调整杆21之间均可以是间隙配合,以便于导向套15相对于调整杆21的移动。另外,基座11可以与调整杆21螺纹连接,这样便于调整杆21相对于基座11移动。导向套15内表面可以设有与调整杆21配合的内螺纹,以便于调整杆21旋入。Continuing to refer to FIG. 3 , further, in order to guide the movement of the
本申请实施例中,如前所述,定位套30通过调整件20而设置在容置盘10上。并且,调整件20用于带动定位套30朝向支撑面13移动,以使定位面31将球体零件50压紧在支撑面13和挡边12上。进一步的,调整件20还可以用于向背离支撑面13的方向移动,以使定位面31解除对球体零件50的压紧,以便于球体零件的拆卸。图4为本申请实施例提供的球体零件镀膜夹具的使用状态下的结构示意图。下面结合图1、图3和图4说明本实施例的球体零件镀膜夹具100的装夹步骤。In the embodiment of the present application, as mentioned above, the
将容置盘10大致水平放置,并将多个、例如9个球体零件50放置到容置盘10的容置腔14中。这样,球体零件50在导向区域131的导向作用下,滚动至抵靠到挡边12的内侧面上。Place the containing
将定位套30套设在导向套15外部,并向下(朝向支撑面13的方向)按压导向套15,完成球体零件50的初步安装。Set the
将调整件20中的调整杆21旋入导向套15内并贯穿基座11,在此过程中,随着调整杆21的不断旋入,凸缘部221通过弹性件222抵压压接件22和定位套30,直至定位套30上的定位面31将球体零件50压紧在挡边12的内侧面和支撑面13上,如图4的状态所示。Screw the
此时,支撑面13、挡边12的内侧面、以及定位套30的定位面31与球体零件50的接触都为点接触,这可以使球体零件50具有较大的暴露面积,从而提高球体零件50的有效沉积面积。At this time, the contact between the supporting
拆卸球体零件50的过程与此相反。具体的,将调整件20中的调整杆21向背离支撑面13的方向移动,即将调整杆21从导向套15中旋出。在此过程中,随着调整杆21的不断旋出,凸缘部221逐渐远离压接件22,弹性件222对压接件22的弹性力减小或消失,此时手动抬起定位套30,或者将零件镀膜夹具100上下颠倒,即可将容置盘10中的全部、例如9个球体零件50批量快速卸除,这也提高了装卸效率。The process of disassembling the
可以理解的是,由于本实施例将定位套30上的定位面31设置为圆锥面,对于不同尺寸的球体零件50,只需调整定位套30距离支撑面13的间距、以及挡边12的高度尺寸就可以适用。It can be understood that, since the
图5为本申请实施例提供的球体零件镀膜夹具的另一应用场景的示意图。参照图5,在有些情况下,例如对于直径较小的球体零件50的装夹,可以在图3所示的零件镀膜夹具的基础上,通过适当减小挡边12的高度,并适当增加凸出部33的凸出长度、即凸出部33的径向尺寸来实现,这样定位面31和挡边12的内侧面的间距减小,适用于小尺寸的球体零件50。FIG. 5 is a schematic diagram of another application scenario of the spherical part coating jig provided by the embodiment of the present application. Referring to Fig. 5, in some cases, for example, for the clamping of a
同样的,例如对于直径较大的球体零件50的装夹,可以在图3所示的零件镀膜夹具的基础上,通过适当增加挡边12的高度,并适当减小凸出部33的凸出长度来实现,这样定位面31和挡边12的内侧面的间距较大,适用于大尺寸的球体零件50。Similarly, for example, for the clamping of a
可以理解的是,在支撑面13、挡边12内侧面以及定位面31形成的环状区域中可以装夹的球体零件50的数量可以根据需要设置,相邻的球体零件50之间可以相互接触,也可以具有一定间隔。It can be understood that the number of
图6为本申请实施例提供的球体零件镀膜装夹机构的主视图,图7为本申请实施例提供的球体零件镀膜装夹机构的整体结构示意图。Fig. 6 is a front view of the coating and clamping mechanism for spherical parts provided in the embodiment of the present application, and Fig. 7 is a schematic diagram of the overall structure of the coating and clamping mechanism for spherical parts provided in the embodiment of the present application.
参照图6、图7,本申请实施例还提供一种球体零件镀膜装夹机构200,包括安装座201以及多个上述的球体零件镀膜夹具100,需要注意的是,球体零件镀膜夹具100的结构、原理、功能等在上述已经进行详细说明,此处不再赘述。Referring to Fig. 6 and Fig. 7, the embodiment of the present application also provides a spherical part
具体的,安装座201具有安装表面202,多个球体零件镀膜夹具100间隔设置在安装表面202上,并且球体零件镀膜夹具100中的调整件20贯穿基座11并连接到所述安装表面202上。其中,支撑面13位于背离安装表面202的一侧。Specifically, the mounting
示例性的,安装座201可以整体为长方体,具有四平面的安装表面202,各安装表面202上均可以设有多个球体零件镀膜夹具100。当然,各球体零件镀膜夹具100均以调整杆21垂直于安装表面202的方式布置。另外,安装座201的外轮廓形状也可以为正多面体等,安装表面202上的球体零件镀膜夹具100的数量和设置方式可以根据需要设置,以各安装表面202上的球体零件镀膜夹具100不相互干涉为准。由于一个球体零件镀膜夹具100上可以装夹多个球体零件50,并且在一个安装座201上可以安装多组球体零件镀膜夹具100,由此本发明的球体零件镀膜装夹机构可装夹的球体零件50的数量较多,安装密度较高,单次镀膜产量较高,有利于降低单个零件的工艺成本。Exemplarily, the mounting
需要注意的是,各球体零件镀膜夹具100应当在其上的球体零件50安装完毕后,再安装至安装表面202上。It should be noted that each spherical
另外,为了便于镀膜过程更为均匀,安装座201上还可以还设有转动轴203,转动轴203的轴线平行于安装表面202,转动轴203用于在外部转动源的驱动下带动安装座201转动。In addition, in order to make the coating process more uniform, the mounting
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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CN105671512A (en) * | 2016-03-04 | 2016-06-15 | 中国科学院宁波材料技术与工程研究所 | Sphere vacuum coating clamping device |
CN213739658U (en) * | 2020-11-05 | 2021-07-20 | 桐庐华亚钛金技术有限公司 | Substrate rotating device of vacuum coating machine |
CN113215543A (en) * | 2021-02-26 | 2021-08-06 | 深圳大学 | Method and device for depositing film on whole surface of ball |
CN215440670U (en) * | 2021-05-31 | 2022-01-07 | 江南大学 | Vacuum ion plating objective table |
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WO2013158067A1 (en) * | 2012-04-16 | 2013-10-24 | The Timken Company | Method and table assembly for applying coatings to spherical components |
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US5098483A (en) * | 1989-09-05 | 1992-03-24 | Spire Corporation | Methods of treating spherical surfaces |
CN105671512A (en) * | 2016-03-04 | 2016-06-15 | 中国科学院宁波材料技术与工程研究所 | Sphere vacuum coating clamping device |
CN213739658U (en) * | 2020-11-05 | 2021-07-20 | 桐庐华亚钛金技术有限公司 | Substrate rotating device of vacuum coating machine |
CN113215543A (en) * | 2021-02-26 | 2021-08-06 | 深圳大学 | Method and device for depositing film on whole surface of ball |
CN215440670U (en) * | 2021-05-31 | 2022-01-07 | 江南大学 | Vacuum ion plating objective table |
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