CN114703392A - Wear-resistant hardware product and preparation method thereof - Google Patents

Wear-resistant hardware product and preparation method thereof Download PDF

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Publication number
CN114703392A
CN114703392A CN202210408866.0A CN202210408866A CN114703392A CN 114703392 A CN114703392 A CN 114703392A CN 202210408866 A CN202210408866 A CN 202210408866A CN 114703392 A CN114703392 A CN 114703392A
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China
Prior art keywords
layer
aluminum alloy
wear
resistant
hardware
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CN202210408866.0A
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Chinese (zh)
Inventor
赵得奥
赵立东
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Lu'an Fuyuan Plastic And Hardware Products Co ltd
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Lu'an Fuyuan Plastic And Hardware Products Co ltd
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Priority to CN202210408866.0A priority Critical patent/CN114703392A/en
Publication of CN114703392A publication Critical patent/CN114703392A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/34Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/05Alloys based on copper with manganese as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/129Flame spraying
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134Plasma spraying

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

The invention discloses an anti-wear hardware product and a preparation method thereof, wherein the anti-wear hardware product comprises a hardware body, wherein the hardware body consists of an aluminum alloy matrix, an oxidation resistant layer, a corrosion resistant layer and an anti-wear layer, the oxidation resistant layer is sprayed on the surface of the aluminum alloy matrix, the corrosion resistant layer is sprayed on the surface of the oxidation resistant layer, and the anti-wear layer is sprayed on the surface of the corrosion resistant layer. According to the invention, the 7-series aluminum alloy matrix is adopted to treat the surface oxidation layer, and then the oxidation resistant layer is sprayed on the surface of the oxidation resistant layer, so that the prepared hardware product has better wear resistance and corrosion resistance, and the service life of the hardware product is prolonged.

Description

Wear-resistant hardware product and preparation method thereof
Technical Field
The invention relates to a hardware product, in particular to an anti-abrasion hardware product and a preparation method thereof, and belongs to the technical field of hardware products.
Background
The hardware product is an auxiliary and accessory finished product used in daily life and industrial production. Early days, the alloy was made of metal materials such as gold, silver, copper, iron and tin, so it was named. At present, besides various metal materials, the material is also widely made of non-metal materials such as plastics, glass fiber and the like.
The existing hardware products are poor in wear resistance, and are easy to cause surface wear and damage in the long-term use process, so that the service life of the product is influenced, and therefore, the wear-resistant hardware products and the preparation method thereof need to be designed.
Disclosure of Invention
The invention aims to provide an anti-wear hardware product and a preparation method thereof, and aims to solve the problems that the existing hardware product in the background art is poor in anti-wear performance, and the surface of the existing hardware product is easy to wear and damage in the long-term use process, so that the service life of the object product is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: the anti-corrosion and anti-abrasion hardware comprises a hardware body, wherein the hardware body consists of an aluminum alloy base body, an oxidation resistant layer, an anti-corrosion layer and an anti-abrasion layer, the oxidation resistant layer is coated on the surface of the aluminum alloy base body, the anti-corrosion layer is coated on the surface of the oxidation resistant layer, and the anti-abrasion layer is coated on the surface of the anti-corrosion layer.
In a preferred embodiment of the present invention, the aluminum alloy substrate is a 7-series aluminum alloy.
As a preferable technical scheme of the invention, the anti-oxidation layer is composed of 30% of Ni and 70% of Al in percentage by mass203
As a preferable technical scheme of the invention, the corrosion-resistant layer comprises 0.31-0.36 mass percent of C, 1.8 mass percent of Mn, 1.1 mass percent of Si and the balance of Cu.
As a preferable technical scheme of the invention, the anti-wear layer comprises 16.0-20.0% of Cr, 8.0-11.0% of Ni, 2.7-3.5% of B, 2.8-3.6% of Si, 0.7-0.9% of C and the balance of Fe by mass fraction.
As a preferred technical scheme of the invention, the method comprises the following steps:
step S1: selecting a 7-series aluminum alloy matrix to carry out pretreatment on the surface of the 7-series aluminum alloy matrix, carrying out oil coating treatment on the 7-series aluminum alloy matrix, then selecting a dry sand blasting machine to carry out sand blasting treatment on a matrix material, and observing that the surface of the base material has no metallic luster;
step S2: mixing 30 percent of Ni and 70 percent of Al in percentage by mass203Mixing, preparing an antioxidant coating, drying by a dryer at 100 ℃, and spraying an antioxidant layer on the surface of the 7-series aluminum in the step S1 by adopting ZB-80K plasma control equipment;
step S3: mixing 0.3:1-0.36C%, 1.8% Mn, 1.1% Si and the balance Cu to prepare an anti-corrosion coating, heating by a heat treatment process, and spraying the mixture on the surface of the aluminum alloy substrate in the step S2 by using plasma control equipment;
step S4: mixing 16.0-20.0% of Cr, 8.0-11.0% of Ni, 2.7-3.5% of B, 2.8-3.6% of Si, 0.7-0.9% of C and the balance of Fe by mass to prepare the wear-resistant coating, and spraying the aluminum alloy matrix in the HVOF spraying process step S3 to finish the preparation of the hardware body.
As a preferred embodiment of the present invention, the blasting time in step S1 is 1min to 2 min.
As a preferable technical scheme of the invention, the surface temperature of the 7-series aluminum sprayed in the steps S2, S3 and S4 is 200-26 ℃, and micro-areas of the aluminum alloy can reach a micro-melting state of metallurgical bonding, so that the bonding of the coating and the substrate is realized.
Compared with the prior art, the invention has the beneficial effects that:
according to the wear-resistant hardware product and the preparation method thereof, the 7-series aluminum alloy matrix is adopted to treat the surface oxidation layer, and then the oxidation-resistant layer is sprayed on the surface of the oxidation-resistant layer, so that the prepared hardware product has good wear resistance and corrosion resistance, and the service life of the hardware product is prolonged.
Drawings
Fig. 1 is a schematic structural diagram of a hardware product of the present invention.
In the figure: 1. a hardware body; 2. an aluminum alloy substrate; 3. an anti-oxidation layer; 4. a corrosion-resistant layer; 5. and an anti-wear layer.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a wear-resistant hardware product and a method for manufacturing the same, wherein the method comprises the following steps:
wear-resistant hardware product
According to the figure 1, the anti-corrosion and anti-abrasion hardware comprises a hardware body 1, wherein the hardware body 1 is composed of an aluminum alloy matrix 2, an oxidation resistant layer 3, an anti-corrosion layer 4 and an anti-abrasion layer 5, the oxidation resistant layer 3 is sprayed on the surface of the aluminum alloy matrix 2, the anti-corrosion layer 4 is sprayed on the surface of the oxidation resistant layer 3, the anti-abrasion layer 5 is sprayed on the surface of the anti-corrosion layer 4, the aluminum alloy matrix 2 is 7-series aluminum alloy, and the oxidation resistant layer 3 is 30% Ni and 70% Al in mass fraction203,The corrosion-resistant layer 4 comprises, by mass, 0.31-0.36% of C, 1.8% of Mn, 1.1% of Si, and the balance of Cu, and the abrasion-resistant layer 5 comprises, by mass, 16.0-20.0% of Cr, 8.0-11.0% of Ni, 2.7-3.5% of B, 2.8-3.6% of Si, 0.7-0.9% of C, and the balance of Fe.
Preparation method of wear-resistant hardware product
Step S1: selecting a 7-series aluminum alloy matrix to carry out pretreatment on the surface of the 7-series aluminum alloy matrix, carrying out oil coating treatment on the 7-series aluminum alloy matrix, then selecting a dry sand blasting machine to carry out sand blasting treatment on a matrix material until the surface of the matrix material is observed to have no metallic luster, wherein the sand blasting time in the step S1 is 1-2 min;
step S2: mixing 30 percent of Ni and 70 percent of Al in percentage by mass203Mixing, preparing an antioxidant coating, drying by a dryer at 100 ℃, and spraying an antioxidant layer on the surface of the 7-series aluminum in the step S1 by adopting ZB-80K plasma control equipment;
step S3: mixing 0.3:1-0.36C%, 1.8% Mn, 1.1% Si and the balance Cu to prepare an anti-corrosion coating, heating by a heat treatment process, and spraying the mixture on the surface of the aluminum alloy substrate in the step S2 by using plasma control equipment;
step S4: mixing 16.0-20.0% of Cr, 8.0-11.0% of Ni, 2.7-3.5% of B, 2.8-3.6% of Si, 0.7-0.9% of C and the balance of Fe by mass to prepare the wear-resistant coating, and spraying the aluminum alloy matrix in the HVOF spraying process step S3 to finish the preparation of the hardware body.
And S2, S3 and S4, the surface temperature of the sprayed 7-series aluminum is 200-26 ℃, and micro-areas of the aluminum alloy can reach a micro-melting state of metallurgical bonding, so that the bonding of the coating and the substrate is realized. In the description of the present invention, it is to be understood that the indicated orientations or positional relationships are only for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the indicated devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the present invention.
Abrasion resistance test of abrasion-resistant hardware
The friction and wear test of the friction of the prepared hardware is carried out on a QG-700 type high-temperature atmosphere friction and wear testing machine under the conditions of normal temperature of 24 ℃, relative humidity of 32%, constant load of 720g, constant rotating speed of 400r/min, friction radius of 2mm, time of 15min and total rotating speed of 6000r, a ball-disc contact mode is selected, a GCr15 steel ball with the diameter of 6.3 mm is selected for a grinding ball, the friction coefficient is automatically acquired by a main control computer program and is visually displayed on a computer. The wear rate is calculated according to formula (1), where w is the wear rate, is the wear volume per unit load per unit sliding distance, mm 3/(N · m); AV is the wear volume, mm3, AV =2xrA, wherein A is characterized by a Nanofocus AG type three-dimensional surface profiler
Cross-sectional wear scar area (mm 2) of the coating of (a); r is the friction radius, mm; n is the total number of revolutions, r; f is the load, and N gives a result with a significant performance improvement over existing hardware.
In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly attached, detachably attached, or integrated; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides an anti-abrasion hardware, includes hardware body (1), its characterized in that, hardware body (1) comprises aluminum alloy base member (2), oxidation resisting layer (3), corrosion-resistant layer (4) and anti-abrasion layer (5), the surface coating of aluminum alloy base member (2) has oxidation resisting layer (3), the surface coating of oxidation resisting layer (3) has corrosion-resistant layer (4), the surface coating of corrosion-resistant layer (4) has anti-abrasion layer (5).
2. An abrasion-resistant hardware product according to claim 1, characterized in that: the aluminum alloy substrate (2) is a 7-series aluminum alloy.
3. The wear-resistant hardware product according to claim 1, characterized in that: the anti-oxidation layer (3) is composed of 30% of Ni and 70% of Al in percentage by mass203
4. The wear-resistant hardware product according to claim 1, characterized in that: the corrosion-resistant layer (4) comprises 0.31-0.36C% of mass fraction, 1.8% of Mn, 1.1% of Si and the balance of Cu.
5. An abrasion-resistant hardware product according to claim 1, characterized in that: the anti-wear layer (5) comprises 16.0-20.0% of Cr, 8.0-11.0% of Ni, 2.7-3.5% of B, 2.8-3.6% of Si, 0.7-0.9% of C and the balance of Fe by mass percentage.
6. The preparation method of the wear-resistant hardware product is characterized by comprising the following steps of: the method comprises the following steps:
step S1: selecting a 7-series aluminum alloy matrix to carry out pretreatment on the surface of the 7-series aluminum alloy matrix, carrying out oil coating treatment on the 7-series aluminum alloy matrix, then selecting a dry sand blasting machine to carry out sand blasting treatment on a matrix material, and observing that the surface of the base material has no metallic luster;
step S2: mixing 30 percent of Ni and 70 percent of Al in percentage by mass203Mixing, preparing an antioxidant coating, drying by a dryer at 100 ℃, and spraying an antioxidant layer on the surface of the 7-series aluminum in the step S1 by adopting ZB-80K plasma control equipment;
step S3: mixing 0.3:1-0.36C%, 1.8% Mn, 1.1% Si and the balance Cu to prepare an anti-corrosion coating, heating by a heat treatment process, and spraying the mixture on the surface of the aluminum alloy substrate in the step S2 by using plasma control equipment;
step S4: mixing 16.0-20.0% of Cr, 8.0-11.0% of Ni, 2.7-3.5% of B, 2.8-3.6% of Si, 0.7-0.9% of C and the balance of Fe by mass to prepare the wear-resistant coating, and spraying the aluminum alloy matrix in the HVOF spraying process step S3 to finish the preparation of the hardware body.
7. The method for preparing the wear-resistant hardware product according to claim 6, characterized by comprising the following steps: the sand blasting time in the step S1 is 1min-2 min.
8. The method for preparing wear-resistant hardware according to claim 6, characterized in that: the temperature of the surface of the 7-series aluminum sprayed in the steps S2, S3 and S4 is 200-26 ℃, and the micro-area of the aluminum alloy can reach a micro-melting state of metallurgical bonding, so that the bonding of the coating and the substrate is realized.
CN202210408866.0A 2022-04-19 2022-04-19 Wear-resistant hardware product and preparation method thereof Pending CN114703392A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106756715A (en) * 2016-12-08 2017-05-31 钦州太平电子科技有限公司 A kind of preparation method of aluminum alloy corrosion resistant coating
CN211222342U (en) * 2019-08-07 2020-08-11 杭州萧山钱鸿交通器材有限公司 Strip steel for small hardware products
CN212656714U (en) * 2020-06-02 2021-03-05 北京市开泰钢木制品有限公司 Anti-deformation aluminum alloy window
CN212889267U (en) * 2020-07-16 2021-04-06 江西融兴铝业有限公司 Wear-resistant building aluminum alloy
CN215620531U (en) * 2021-08-02 2022-01-25 阳谷天马建筑材料有限公司 Municipal works are with high security road construction protection network

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106756715A (en) * 2016-12-08 2017-05-31 钦州太平电子科技有限公司 A kind of preparation method of aluminum alloy corrosion resistant coating
CN211222342U (en) * 2019-08-07 2020-08-11 杭州萧山钱鸿交通器材有限公司 Strip steel for small hardware products
CN212656714U (en) * 2020-06-02 2021-03-05 北京市开泰钢木制品有限公司 Anti-deformation aluminum alloy window
CN212889267U (en) * 2020-07-16 2021-04-06 江西融兴铝业有限公司 Wear-resistant building aluminum alloy
CN215620531U (en) * 2021-08-02 2022-01-25 阳谷天马建筑材料有限公司 Municipal works are with high security road construction protection network

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Title
覃思思等: "铝合金表面耐磨涂层的制备研究", 兵器材料科学与工程, vol. 39, no. 02, pages 91 - 94 *

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