CN114702274A - Design method for self-compacting concrete mix proportion - Google Patents

Design method for self-compacting concrete mix proportion Download PDF

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CN114702274A
CN114702274A CN202210424563.8A CN202210424563A CN114702274A CN 114702274 A CN114702274 A CN 114702274A CN 202210424563 A CN202210424563 A CN 202210424563A CN 114702274 A CN114702274 A CN 114702274A
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coarse aggregate
aggregate
ratio
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CN114702274B (en
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刘凌晖
雷明锋
段炼
龚琛杰
甘淑清
伍江航
康磊
施成华
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Central South University
China Railway Guangzhou Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
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    • G16C60/00Computational materials science, i.e. ICT specially adapted for investigating the physical or chemical properties of materials or phenomena associated with their design, synthesis, processing, characterisation or utilisation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
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    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The invention provides a design method of self-compacting concrete mix proportion, comprising the steps of S1, measuring and/or calculating performance parameters of raw materials; step S2, constructing an excess sand layer model and an excess slurry model, and determining a parameter t by using the excess sand layer modelsSaid t issThe thickness of the excessive filling sand layer on the surface of the coarse aggregate is expressed, and the excessive filling sand layer is used for reflecting the rolling effect of the solid phase material under different fine aggregate ratios and realizing the correlation between the volume ratios of the coarse aggregate and the fine aggregate; determining a parameter t using a surplus slurry modelpSaid t ispThe thickness of the excessive slurry filling layer on the surfaces of the coarse aggregate and the fine aggregate is expressed, and the excessive slurry filling layer is used for reflecting the lubricating effect of the self-compacting concrete under different slurry material ratios and realizing the correlation among the coarse aggregate, the fine aggregate and the slurry volume ratio; and step S3, determining the mixing proportion of the self-compacting concrete. The invention can realize dynamic adjustment of the mix proportion of the self-compacting concrete, thereby being suitable for the raw materials in different regionsMaterial and construction environment change requirements.

Description

Design method for self-compacting concrete mix proportion
Technical Field
The invention relates to the technical field of building materials, in particular to a self-compacting concrete mix proportion design method based on customization of an aggregate surface filling layer.
Background
The self-compacting concrete can be formed by only depending on the self-gravity action without additionally carrying out mechanical vibration and filling the space of the template to form compact and uniform concrete. Self-compacting concrete has excellent filling properties (fluidity), gap-passing properties, and segregation resistance (stability). For the construction parts with dense reinforcing bars, narrow construction space or difficult vibration compaction, the self-compacting concrete is adopted, so that the production efficiency can be effectively improved, and the on-site pouring construction quality can be ensured.
The concept of self-compacting concrete was first proposed by the japanese scholars Okamura in 1986, which established a progressive empirical preparation: firstly, fixing the volume content of sand and stone, then gradually determining a preparation method which meets the rheological property of slurry, mortar and concrete mixture by adjusting the water-cement ratio and the additive content and combining with a test means. With the subsequent popularization of the application scene of the self-compacting concrete, domestic scholars also successively put forward some general self-compacting concrete mix proportion design methods. For example, the Yushiwu and the like provide a modified full-scale calculation method, and a mixing proportion design method of the fixed sand proportion is improved; wuhongjuan proposes a parameter design method, and combines four proportioning parameters of aggregate coefficient, sand pull-out coefficient, admixture coefficient and water-cement ratio to calculate the mixture ratio for the total calculation of sand, stone, slurry and slurry composition; longguang provides an aggregate spacing model based on a visual distance method, and a proper spacing range is given for designing the contents of coarse and fine aggregates and slurry of the self-compacting concrete; the soup and the like provide a preparation method of self-compacting concrete based on most compact stacking trial preparation and stacking compaction degree so as to meet the requirements of fluidity, economic performance and strength of the self-compacting concrete.
However, the domestic area is vast, and the properties of raw materials in all areas have large fluctuation. For the field, the general design method for the mix proportion of the self-compacting concrete has the limitations of huge test amount, large performance fluctuation, and the need of pertinently changing the mix proportion after the construction condition is changed. Therefore, in order to overcome the limitations of the prior art, it is necessary to provide a design method capable of dynamically adjusting the mix proportion of the self-compacting concrete according to the changes of raw materials and construction conditions.
Disclosure of Invention
The invention aims to provide a design method of the mix proportion of self-compacting concrete, which has the following specific technical scheme:
a design method for the mix proportion of self-compacting concrete comprises the following steps:
step S1, measuring and/or calculating the performance parameters of the raw material
The raw materials comprise a solid-phase material and a slurry material, wherein the solid-phase material comprises coarse aggregate and fine aggregate; the slurry material comprises a cementing material, an additive and water; the cementing material comprises cement, fly ash, slag and silica fume; the additive comprises a water reducing agent and a viscosity modifier; the performance parameters comprise the density of the coarse aggregate, the density of the fine aggregate, the grading parameter of the coarse aggregate, the grading parameter of the fine aggregate and the specific surface area s of the coarse aggregatecaSpecific surface area s of fine aggregatefaDensity of cementitious material, density of water ρwDensity of admixture rhoadAnd coarseFilling factor PD of aggregatecaThe filling ratio PD of the fine aggregatefaAnd the water reducing rate and the solid content of the water reducing agent;
step S2, constructing an aggregate surface excess filling layer model, and determining the correlation between the excess filling layer parameters and the components of the raw material
The concrete steps of constructing the excess filling layer model of the aggregate surface are constructing an excess sand layer model and an excess slurry model, and determining a parameter t by utilizing the excess sand layer modelsSaid t issThe thickness of the excessive filling sand layer on the surface of the coarse aggregate is expressed, and the excessive filling sand layer is used for reflecting the rolling effect of the solid phase material under different fine aggregate ratios and realizing the correlation between the volume ratios of the coarse aggregate and the fine aggregate; determining a parameter t using a surplus slurry modelpSaid t ispThe thickness of the excessive slurry filling layer on the surfaces of the coarse aggregate and the fine aggregate is expressed, and the excessive slurry filling layer is used for reflecting the lubricating effect of the self-compacting concrete under different slurry material ratios and realizing the correlation among the coarse aggregate, the fine aggregate and the slurry volume ratio;
step S3, determining the mixing proportion of the self-compacting concrete
Firstly, according to the expected performance requirement of the self-compacting concrete, determining the W/B ratio and the P/B ratio in the slurry by using the components and the performance parameters of the slurry material in the step S1, wherein the W/B ratio is the ratio of water to the gelled material, and the P/B ratio is the ratio of the additive to the gelled material;
secondly, selecting t which simultaneously meets the filling performance and the clearance passing performance of the self-compacting concretesAnd tpAnd from ts、tpCalculating the W/B ratio and the P/B ratio to obtain the initial mix proportion of the self-compacting concrete;
then, preparing fresh concrete according to the initial mixing proportion, and testing whether the fresh concrete meets the expected performance requirement of the self-compacting concrete; if the requirement of the expected performance is met, the initial mixing proportion is the mixing proportion of the self-compacting concrete; otherwise, adjust ts、tpCalculating the W/B ratio or the P/B ratio to obtain the corrected mix proportion of the self-compacting concrete until the fresh concrete prepared according to the corrected mix proportion meets the expected performance requirement, wherein the corrected mix proportion is the self-compacting concreteAnd (4) mixing proportion of soil.
Further, in step S3, the reinforcement clearance of the self-compacting concrete is 32.9-52.9mm, wherein t issThe value range of (a) is 0-4.0mm, tpThe value range of (A) is 0-0.16 mm.
Further, in step S1, the density of the coarse aggregate includes an apparent density ρ of the coarse aggregatecaAnd bulk density of coarse aggregate ρ'ca
The density of the fine aggregate includes an apparent density ρ of the fine aggregatefaAnd bulk density of fine aggregate ρ'fa
The grading parameter of the coarse aggregate is 5mm-16 mm; the grading parameter of the fine aggregate is 0.075mm-5 mm;
the density of the cementing material is the apparent density of the cementing material, which comprises the apparent density rho of cementceApparent density of fly ash rhoflaApparent density of slag ρslagAnd apparent density ρ of silica fumesi
Density rho of the admixtureadThe density of the mixed liquid of the water reducing agent and the viscosity modifier.
Further, the step S2 includes the following processes:
s2.1, constructing an excess sand layer model
The excess sand layer model is specifically constructed by a solid-phase material stack body composed of coarse aggregate and fine aggregate;
in the excess sand model:
the fine aggregate comprises an excess filling sand layer and a filling sand body, the excess filling sand layer is an excess sand layer formed on the surface of the coarse aggregate by the fine aggregate, and the thickness of the excess filling sand layer is a parameter ts(ii) a The filling sand body is filling sand filled in gaps of the coarse aggregate framework by fine aggregates;
calculating the ratio d of the absolute volume of the fine aggregate to the absolute volume of the solid phase material by the expressions (S2.1-1) to (S2.1-6)fa
Figure BDA0003607956210000031
In the expression (S2.1-1), Vca-solidThe absolute stacking volume of the coarse aggregate in the solid-phase material mixed stacking body is used; vfa-solidAbsolute stacking volume of fine aggregate in the solid-phase material mixed stacking body;
calculating V by expression (S2.1-2)ca-solid
Vca-solid=Uca·PDca (S2.1-2)
In the expression (S2.1-2), UcaIs the coarse aggregate bulk;
Uca=Ua·λca (S2.1-3)
in the expression (S2.1-3), UaIs the volume of the solid phase material stack; lambda [ alpha ]caThe proportion of the stacking volume of the coarse aggregate in the total volume of the solid-phase material stacking body is;
Figure BDA0003607956210000041
calculating V by expression (S2.1-5)fa-solid
Vfa-solid=PDfa·Ufa(S2.1-5)
In the expression (S2.1-5), UfaIs the bulk of the fine aggregate;
Ufa=UFI-fa+UEF-fa=Ua·λca·Pvoid-ca+ts·Vca-soild·sca (S2.1-6)
in the expression (S2.1-6), UFI-faFilling the sand accumulation volume; u shapeEF-faFilling the accumulation volume of the sand layer for surplus; pvoid-caIs the void fraction of coarse aggregate, and Pvoid-ca=1-PDca
D is established by expressions (S2.1-1) - (S2.1-6)faAnd tsFurther calculating the filling ratio PD of the mixed stacked body of coarse aggregate and fine aggregatetol
Step S2.2, constructing excess slurry model
The surplus slurry model is a concrete mixture, and is specifically constructed by a stacking body composed of coarse aggregate, fine aggregate and slurry materials;
in the excess slurry model, the absolute volume V of coarse aggregate in the concrete mixture is calculated by the expressions (S2.2-1) to (S2.2-2)caAnd the absolute volume V of the fine aggregatefa
Vfa=λtol·Vt·PDtol·dfa (S2.2-1)
Vca=λtol·Vt·PDtol·(1-dfa) (S2.2-2)
In the expressions (S2.2-1) and (S2.2-2), λtolIs the proportion of the volume of the solid phase material stacking body in the total volume of the concrete mixture; vtIs the total volume of the concrete mixture;
calculating lambda by the expression (S2.2-3)tol
Figure BDA0003607956210000042
Further, in step S3, t satisfying both the self-compacting concrete filling performance and the clearance passing performance is selectedsAnd tpSet V totIs 1m3Calculating the powder coefficient ρ per unit volume by the expressions (S3-1) to (S3-9)lpAnd the mass of each component in the concrete mixture object to determine the mixing proportion of the self-compacting concrete:
Figure BDA0003607956210000051
mb=(Vlp-Vair)·ρlp (S3-2)
mce=mb·βce (S3-3)
mfla=mb·βfla (S3-4)
mslag=mb·βslag (S3-5)
msi=mb·βsi (S3-6)
mw=mb·W/B (S3-7)
mfa=Vfa·ρfa (S3-8)
mca=Vca·ρca (S3-9)
in expressions (S3-1) - (S3-9), mbIs the mass of the gelled material; m isceThe mass of the cement; m isflaIs the mass of the fly ash; m isslagThe quality of the slag; m is a unit ofsiThe mass of the silica fume; m iswIs the mass of water; m isfaThe mass of the fine aggregate; m iscaThe mass of the coarse aggregate; vairThe air content of the concrete mixing object is measured; vlpThe volume of slurry in the concrete mixture is measured;
v in expression (S3-2)lpCalculated by expressions (S3-10) - (S3-12):
Vlp=VEF-lp+VFI-lp (S3-10)
VFI-lp=λtol·Vt·(1-PDtol) (S3-11)
VEF-lp=λtol·Vt·[PDtol·dfa·sfa·tp+PDtol·(1-dfa)·sca·tp] (S3-12)
in the expressions (S3-10) - (S3-12), VEF-lpThe volume of the surplus slurry on the surface of the solid-phase material in the concrete mixture is determined; vFI-lpThe solid phase material voids are filled with the slurry volume.
Further, in step S3, the value range of the W/B ratio is calculated by expressions (S3-13) - (S3-16):
Figure BDA0003607956210000061
Figure BDA0003607956210000062
fcu,0≥1.15fcu,k (S3-15)
fcu,0≤fcu-low<fcu-up (S3-16)
in the expressions (S3-13) - (S3-16), fcu,kThe standard value of the compressive strength of the self-compacting concrete is obtained; f. ofcu,0The average control value of the laboratory standard cube compressive strength test is that the self-compacting concrete meets the 95% strength guarantee rate; f. ofcu-lowIs fcu,0A lower limit strength estimate of; f. ofcu-upIs fcu,0An upper limit strength estimated value of (1); f. ofce,gThe grade strength of the cement; k is a radical of formula1And k2Are all empirical constants; alpha is alphaaAnd alphabAre all regression coefficients; alpha is alphaflaIs the coefficient of the cementing material of the fly ash; alpha is alphaslagIs the cementitious material coefficient of the slag; gamma rayflaIs the influence coefficient of the fly ash; gamma rayslagThe influence coefficient of the slag; gamma raysiThe influence experience coefficient of the silica fume is used; gamma rayceThe cement strength surplus coefficient; beta is aceThe mass ratio of the cement in the cementing material is shown; beta is aflaThe mass ratio of the fly ash in the cementing material is shown; beta is a betaslagThe mass ratio of the slag in the cementing material is; beta is asiThe mass ratio of the silica fume in the gelled material is shown as follows;
and after the W/B ratio is determined, determining the P/B ratio by a visual method according to the viscosity test result of the slurry.
Further, in step S2.1, the grading parameter of the coarse aggregate includes a first particle size interval and a second particle size interval, wherein the first particle size interval is 10-16mm, and the second particle size interval is 5-10 mm; grading parameters of the fine aggregate comprise a third particle size interval, wherein the third particle size interval is 0.075mm-5 mm; the PDtolCalculated by expressions (S2.2-7) - (S2.2-14):
PDtol=Φagg (S2.2-7)
Figure BDA0003607956210000071
Figure BDA0003607956210000072
Figure BDA0003607956210000073
Figure BDA0003607956210000074
y1=0.6(1-dfa) (S2.2-12)
y2=0.4(1-dfa) (S2.2-13)
y3=dfa (S2.2-14)
in the expressions (S2.2-7) to (S2.2-14), ΦaggActual filling rate of the solid phase material mixed accumulation body; k is a framework compaction coefficient; y is1The volume ratio of the coarse aggregate in the first particle size interval in the solid-phase material mixed accumulation body is shown; y is2The volume ratio of the coarse aggregate in the second particle size interval in the solid-phase material mixed accumulation body is shown; y is3The volume ratio of the fine aggregate in the third particle size interval in the solid-phase material mixed accumulation body is; beta is a1The virtual filling rate of the coarse aggregate in the first particle size interval is shown; beta is a2The virtual filling rate of the coarse aggregate in the second particle size interval is obtained; beta is a3The virtual filling rate of the fine aggregate in the third particle size interval is obtained; gamma ray1The virtual filling rate is the virtual filling rate when the coarse aggregate in the first particle size interval occupies the space dominance; gamma ray2The virtual filling rate is the virtual filling rate when the coarse aggregate in the second particle size interval occupies the space dominance; gamma ray3The virtual filling rate is the virtual filling rate when the fine aggregate in the third particle size interval occupies the space domination; alpha12The loosening effect coefficient between the first particle size interval and the second particle size interval; alpha13The loosening effect coefficient between the first particle size interval and the third particle size interval is obtained; alpha23Is the second particle size interval and the third particleThe loosening effect coefficient between the radial intervals; b21Is the wall effect coefficient between the second particle size interval and the first particle size interval; b is a mixture of31Is the wall effect coefficient between the third particle size interval and the first particle size interval; b32Is the wall effect coefficient between the third particle size interval and the second particle size interval.
The technical scheme of the invention at least has the following beneficial effects:
the design method of the self-compacting concrete mixing proportion provided by the invention determines the performance parameters of the raw materials, and solid phase components and slurry components in the raw materials through the step S1; the excess sand layer model and the excess slurry model are constructed through step S2, and the parameter t is determined using the excess sand layer modelsThrough tsRealizing the correlation between the volume proportion of the coarse aggregate and the fine aggregate; determining a parameter t using a surplus slurry modelpThrough tpRealizing the correlation among the volume proportions of coarse aggregate, fine aggregate and slurry; when the self-compacting concrete mix ratio is determined in step S3, t is usedsQuantifying the rolling effect of fine aggregate on coarse aggregate, using tpThe filling effect of the slurry on the solid-phase material is quantified, and the W/B ratio and the P/B ratio in the slurry are combined to realize dynamic adjustment of the mix proportion of the self-compacting concrete, so that the requirements on raw materials in different regions and the change of construction environment are met. In addition, the invention adopts the W/B ratio determined by the expressions (S3-13) - (S3-16) and the P/B ratio determined by a visual method to properly control the slurry viscosity, can obtain better proportioning stability of the newly mixed concrete and effectively reduce the segregation phenomenon.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic flow chart of a design method of a self-compacting concrete mix proportion in example 1 of the present invention;
FIG. 2 is a schematic view of a model of an excess sand layer in example 1 of the present invention;
FIG. 3 is a schematic illustration of the compaction of the excess sand layer on the surface of the coarse aggregate of FIG. 2;
FIG. 4 is a schematic view of a surplus slurry model in example 1 of the present invention;
FIG. 5 is a schematic illustration of excess slurry layer compaction of the surface of coarse and fine aggregates in FIG. 4;
FIG. 6 is a combination graph of a filling performance attainment curve and a clearance passage capability curve in example 1 of the present invention;
the mortar comprises A1, coarse aggregate, A2, fine aggregate, A3, an excess filling sand layer, A4, a filling sand body, A5, a slurry material, A6, an excess slurry filling layer and A7 filling slurry.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
Example 1:
a production line is newly introduced into a certain prefabricating yard, local broken stones, river sand, powder and the like are planned to be adopted to prepare self-compacting C60 concrete prefabricated parts, and because local raw materials have great difference and the reinforcement arrangement conditions of different prefabricated parts are inconsistent, the original self-compacting concrete mix proportion in a factory cannot be directly used, so that the self-compacting concrete mix proportion is required to be adapted to the requirements of the local raw materials and the parts and is adjusted.
Example 1 provides a method of designing a mix ratio of self-compacting concrete for the above case.
Referring to fig. 1, the design method of the self-compacting concrete mix proportion comprises the following steps:
step S1, determining and/or calculating the property parameters of the raw material
The raw material bagThe method comprises the following steps of (1) preparing a solid-phase material and a slurry material, wherein the solid-phase material comprises coarse aggregate and fine aggregate; the slurry material comprises a cementing material, an additive and water; the cementing material comprises cement, fly ash, slag and silica fume; the additive comprises a water reducing agent and a viscosity modifier; the performance parameters comprise the density of the coarse aggregate, the density of the fine aggregate, the grading parameter of the coarse aggregate, the grading parameter of the fine aggregate and the specific surface area s of the coarse aggregatecaSpecific surface area s of fine aggregatefaDensity of cementitious material, density of water ρwDensity of admixture rhoadThe filling ratio PD of the coarse aggregatecaThe filling ratio PD of the fine aggregatefaAnd the water reducing rate and the solid content of the water reducing agent;
step S2, constructing an aggregate surface excess filling layer model, and determining the correlation between the excess filling layer parameters and the components of the raw material
The concrete steps of constructing the excess filling layer model of the aggregate surface are constructing an excess sand layer model and an excess slurry model, and determining a parameter t by utilizing the excess sand layer modelsSaid t issThe thickness of the excessive filling sand layer on the surface of the coarse aggregate is expressed, and the excessive filling sand layer is used for reflecting the rolling effect of the solid phase material under different fine aggregate ratios and realizing the correlation between the volume ratios of the coarse aggregate and the fine aggregate; determining a parameter t using a surplus slurry modelpSaid t ispThe thickness of the excessive slurry filling layer on the surfaces of the coarse aggregate and the fine aggregate is expressed, and the excessive slurry filling layer is used for reflecting the lubricating effect of the self-compacting concrete under different slurry material ratios and realizing the correlation among the coarse aggregate, the fine aggregate and the slurry volume ratio;
step S3, determining the mixing proportion of the self-compacting concrete
Firstly, according to the expected performance requirements (specifically including an expected strength value and a target viscosity value) of the self-compacting concrete, determining the W/B ratio and the P/B ratio in the slurry by using the components and the performance parameters of the slurry material in the step S1 to determine the viscosity of the slurry, wherein the W/B ratio is the ratio of water to the gelled material, and the P/B ratio is the ratio of the additive to the gelled material;
secondly, selecting t which simultaneously meets the filling performance and the clearance passing performance of the self-compacting concretesAnd tpAnd from ts、tpCalculating the W/B ratio and the P/B ratio to obtain the initial mix proportion of the self-compacting concrete;
then, preparing fresh concrete according to the initial mixing proportion, and testing whether the working performance test of the fresh concrete meets the expected performance requirement of the self-compacting concrete; if the requirement of the expected performance is met, the initial mixing proportion is the mixing proportion of the self-compacting concrete; otherwise, adjust ts、tpAnd calculating the W/B ratio or the P/B ratio to obtain the corrected mix proportion of the self-compacting concrete until the fresh concrete prepared according to the corrected mix proportion meets the expected performance requirement, wherein the corrected mix proportion is the mix proportion of the self-compacting concrete.
In step S3, the reinforcement clearance of the self-compacting concrete is 37.9-52.9mm, wherein t issHas a value range of 0-4.0mm, tpThe value range of (A) is 0-0.16 mm.
In step S1, the density of the coarse aggregate includes an apparent density ρ of the coarse aggregatecaAnd bulk density of coarse aggregate ρ'ca
The density of the fine aggregate includes an apparent density ρ of the fine aggregatefaAnd bulk density of fine aggregate ρ'fa
The grading parameter of the coarse aggregate is 5mm-16 mm; the grading parameter of the fine aggregate is 0.075mm-5 mm;
the density of the cementing material is the apparent density of the cementing material, which comprises the apparent density rho of cementceApparent density of fly ash rhoflaApparent density of slag ρslagAnd apparent density ρ of silica fumesi
Density rho of the admixtureadThe density of the mixed liquid of the water reducing agent and the viscosity modifier.
The step S1 includes the following processes:
and S1.1, testing the apparent density of the raw material by adopting a liquid discharge method and a pycnometer method. The raw materials were labeled and apparent densities were as follows (mineral admixtures only used fly ash and silica fume):
of coarse aggregates (of basalt macadam in situ)Apparent density ρca=2680kg/m3(ii) a Apparent density ρ of fine aggregate (local river sand)fa=2600kg/m3(ii) a Apparent density ρ of cement (specifically 52.5R cement)ce=3100kg/m3(ii) a Apparent density rho of fly ash (particularly I-class fly ash)fla=2400kg/m3(ii) a Apparent density ρ of silica fume (specifically, S95 silica fume)si=2330kg/m3Density of admixture is rhoad=1080kg/m3(ii) a Apparent density of slag ρslag=2800kg/m3
Step S1.2, calculating the filling rate PD of the coarse aggregateca
The self-compacting concrete is prepared by adopting coarse aggregate with grading parameters of 5-16 mm, and comprises a first particle size interval and a second particle size interval, wherein the first particle size interval is 10-16mm, and the second particle size interval is 5-10 mm. Adopting a bulk density testing barrel to fill and test the weight of the coarse aggregate in a first particle size interval in loose packing after filling the container: wca_10-1615.571kg, the weight of the loose-packed coarse aggregate in the second particle size interval after filling the container was tested using a bulk density testing bucket: wca_5-1015.490 kg. Bulk volume Vol of bulk density test bucket usedC10L, then the corresponding bulk density can be calculated respectively:
Figure BDA0003607956210000111
Figure BDA0003607956210000112
initial filling rate alpha of first particle size interval1And an initial filling factor alpha of the second particle size region2Respectively adopting the following expressions to calculate:
Figure BDA0003607956210000113
Figure BDA0003607956210000114
step S1.2.1, adopting double-parameter CPM model pair of interactive correction1And alpha2Carrying out analysis calculation to determine the coarse aggregate collocation of the first particle size interval and the second particle size interval:
firstly, adopting a dual-parameter CPM model to perform mixing filling rate trial calculation and coarse aggregate grading optimization, and respectively solving the virtual filling rate of a coarse aggregate accumulation body in a first particle size interval and a second particle size interval by adopting the following formula:
Figure BDA0003607956210000115
in the formula, i' is the mark number of the particle size interval, and 1 and 2 are taken; when i' is 1, a first particle size interval is represented; when i' is 2, the second particle size interval is represented; k is the framework compaction coefficient, and K is 4.1 under the condition of loose packing.
From this, it is found that in a loosely packed state, β1Is 0.723, beta2Is 0.719.
Step S1.2.2, define s ═ D2/D1Wherein D is1The average grain size of the first grain size interval is 13 mm; d2The average grain diameter of the second grain diameter interval is 7.5 mm;
calculating a loosening effect coefficient alpha between the first particle size interval and the second particle size interval by the following formula12
a12=1-(1-s)5.0-1.9·s·(1-s)3.1=0.9103
The wall effect coefficient b between the second particle size interval and the first particle size interval was calculated by the following formula21
b21=1-(1-s)1.9-2.1·s·(1-s)10.5-0.2·(1-s)7.6=0.8045
S1.2.3, if only the coarse aggregate is considered, the ratio of the absolute volume of the coarse aggregate in the first particle size interval and the second particle size interval in the total volume of the coarse aggregate is h1And h2. The volume ratio y of the coarse aggregate in the second particle size interval in the solid phase material mixed accumulation body2=h2The volume ratio y of the coarse aggregate in the first particle size range in the solid-phase material mixed accumulation body1=h1Then, the virtual filling rate γ after the coarse aggregates in the first particle size interval and the second particle size interval are mixed and stacked can be calculated:
Figure BDA0003607956210000121
Figure BDA0003607956210000122
γ=Minimum(γ12)
the final dummy fill ratio γ is taken as γ1And gamma2Minimum value of (1).
Actual filling factor phi of coarse aggregate mixtureCACalculated by the following formula:
Figure BDA0003607956210000123
the calculation results obtained by the steps S1.2.1-S1.2.3 are shown in Table 1:
TABLE 1 CPM model with different coarse aggregate ratios of gamma and phiCAPredicted value of (2)
y2 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
γ 0.723 0.729 0.735 0.742 0.745 0.741 0.736 0.732
ΦCA 0.581 0.586 0.591 0.595 0.596 0.596 0.595 0.592
As can be seen from Table 1, h2When the filling rate is 0.4, the virtual filling rate γ is the maximum, and the coarse aggregate is matched according to the maximum virtual filling rate γ, and the corresponding filling rate PD of the coarse aggregateca(i.e., the filling ratio of the coarse aggregate mixture in the first particle size interval and the second particle size interval) and phiCAThe same applies to all the cases, 0.596, the void ratio P of the coarse aggregate deposit at this timevoid-caIs 0.404.
Step S1.3, calculating the filling rate PD of the fine aggregatefaAnd grading index q
A third particle size range (corresponding to an average particle size D) in which the fine aggregate has a grading parameter of 0.075mm to 5mm31.8mm), the bulk density ρ 'of the fine aggregate under loose-packing was measured by filling with a bulk density measuring barrel'faAnd a filling ratio PDfa
Figure BDA0003607956210000131
Figure BDA0003607956210000132
Further, obtaining the grading of fine aggregate, referring to the Specification "Sand for construction" (GB/T14684-2011), dividing the fine aggregate with the nominal diameter of 0.075mm-5mm into 6 sections by using a circular sieve mesh sieve, specifically, a third grain diameter section is 0.075mm-0.16mm, a third grain diameter section is 0.16mm-0.315mm, a third grain diameter section is 0.315mm-0.63mm, a third grain diameter section is 0.63mm-1.25mm, a fifth grain diameter section is 1.25mm-2.5mm and a sixth grain diameter section is 2.5mm-5mm, weighing and calculating the accumulated screen residue rate p of each sectioni7.33%, 16.84%, 29.76%, 46.74%, 69.58% and 100% respectively, and the cumulative screen residue p of each particle size interval of the fine aggregate is characterized by a Funk-Dinger formulai
Figure BDA0003607956210000133
In the formula: i is the mark number of the particle size interval for screening the fine aggregate, and 1, 2, 3, 4, 5 and 6 are taken; when i is 1, a third particle size interval is represented; when i is 2, the third particle size interval is represented; when i is 3, a third particle size interval is represented; when i is 4, a third four-particle size interval is represented; when i is 5, a third particle size interval is represented; when i is 6, a third six-particle size interval is represented; di'is a mesh diameter in each particle size interval of the sieved fine aggregate, D'1-D′6Respectively 0.16mm, 0.315mm, 0.63mm, 1.25mm, 2.5mm, 5mm, DminThe lower limit of the particle size interval of the fine aggregate is 0.075 mm; dmaxThe upper limit of the particle size interval of the fine aggregate is 5 mm; q is a grading index.
D'iAnd corresponding piAnd forming a data set by the data, and carrying out nonlinear fitting on the data set by using a least square method and a Funk-Dinger formula to obtain a grading index q.
Step S1.4, calculating the specific surface area S of the coarse aggregatecaAnd specific surface area s of fine aggregatefa
For coarse aggregate, 100 pieces of characteristic form crushed stones are screened, the coarse aggregate is placed on white paper according to the modes of front projection, top projection and side projection to carry out outline tracing, the projection length L, the projection width B and the projection thickness T of each outline are measured by a ruler, and 100 groups of experimental data are tested. Calculating the average value of the corresponding projection size proportionality coefficients by using the following formula:
Figure BDA0003607956210000141
Figure BDA0003607956210000142
wherein m is an average proportionality coefficient of the projection width B and the projection thickness T; n is the average proportionality coefficient of the projection length L and the projection width B.
Further, the projection magnification coefficient d of the coarse aggregate is calculated by m and np
Figure BDA0003607956210000143
Therefore, the specific surface area of the coarse aggregate can be obtained by solving by a discrete method:
Figure BDA0003607956210000144
in the above formula, f is a shape area coefficient; h isThe proportion of the absolute volume of the coarse aggregate in the particle size interval i' in the total volume of the coarse aggregate is shown; k is the shape volume coefficient; dIs the average particle size of the coarse aggregate particle size interval i'.
For the fine aggregate, the roundness of the local river sand is good, the local river sand is approximately regarded as spherical, the projection size proportionality coefficients are all set to be 1, projection amplification is not needed, meanwhile, the ratio f/k of the shape area coefficient and the shape volume coefficient of the fine aggregate is 6.0, and the specific surface area of the fine aggregate can be calculated by adopting a continuous method.
Figure BDA0003607956210000145
In the above formula, dpiCumulative percent screen function p for fine aggregateiDifferentiation of (2).
The step S2 includes the following processes:
s2.1, constructing an excess sand layer model
Referring to fig. 2-3, the excess sand layer model is specifically constructed by a solid phase material stack composed of coarse aggregate and fine aggregate;
in the excess sand model:
the fine aggregate comprises an excess filling sand layer A3 and a filling sand body A4, the excess filling sand layer is an excess sand layer formed on the surface of the coarse aggregate A1 by the fine aggregate A2, and the thickness of the excess filling sand layer is a parameter ts(ii) a The filling sand body is filling sand with fine aggregate filled in gaps of a coarse aggregate framework;
calculating the ratio d of the absolute volume of the fine aggregate to the absolute volume of the solid phase material by the expressions (S2.1-1) to (S2.1-6)fa
Figure BDA0003607956210000151
In the expression (S2.1-1), Vca-solidThe absolute stacking volume of the coarse aggregate in the solid-phase material mixed stacking body is used; vfa-solidAbsolute stacking volume of fine aggregate in the solid-phase material mixed stacking body;
calculating V by expression (S2.1-2)ca-solid
Vca-solid=Uca·PDca (S2.1-2)
In the expression (S2.1-2), UcaIs the coarse aggregate bulk;
Uca=Ua·λca (S2.1-3)
in the expression (S2.1-3), UaIs the volume of the solid phase material stack; lambda [ alpha ]caThe proportion of the stacking volume of the coarse aggregate in the total volume of the solid-phase material stacking body is;
Figure BDA0003607956210000152
calculating V by expression (S2.1-5)fa-solid
Vfa-solid=PDfa·Ufa (S2.1-5)
In the expression (S2.1-5), UfaIs the bulk of the fine aggregate;
Ufa=UFI-fa+UEF-fa=Ua·λca·Pvoid-ca+ts·Vca-soild·sca (S2.1-6)
in the expression (S2.1-6), UFI-faFilling the sand accumulation volume; u shapeEF-faFor excess packed sand layer bulk, see fig. 3; pvoid-caIs the void fraction of coarse aggregate, and Pvoid-ca=1-PDca
D is established by expressions (S2.1-1) - (S2.1-6)faAnd tsFurther calculating the filling ratio PD of the mixed stacked body of coarse aggregate and fine aggregatetol
Step S2.2, constructing excess slurry model
Referring to fig. 4-5, the excess slurry model is a concrete mixture, and is specifically constructed by a pile body composed of coarse aggregate a1, fine aggregate a2 and slurry material a 5; the slurry material A5 comprises a surplus slurry filling layer A6 and a filling slurry A7, wherein the surplus slurry filling layer A6 is formed on the surfaces of coarse aggregate and fine aggregate; the filler slurry a7 is formed at the voids of the solid phase material, i.e., at the voids between the coarse aggregate and the fine aggregate.
In the excess slurry model, the absolute volume V of the coarse aggregate in the concrete mixture is calculated by expressions (S2.2-1) - (S2.2-2)caAnd the absolute volume V of the fine aggregatefa
Vfa=λtol·Vt·PDtol·dfa (S2.2-1)
Vca=λtol·Vt·PDtol·(1-dfa) (S2.2-2)
In the expressions (S2.2-1) and (S2.2-2), λtolIs the proportion of the volume of the solid phase material stacking body in the total volume of the concrete mixture; vtIs the total volume of the concrete mixture;
calculating lambda by expression (S2.2-3)tol
Figure BDA0003607956210000161
In step S3, t satisfying both the self-compacting concrete filling performance and the clearance passing performance is selectedsAnd tpSetting VtIs 1m3Calculating the powder coefficient ρ per unit volume by the expressions (S3-1) to (S3-9)lpAnd the mass of each component in the concrete mixture object to determine the mixing proportion of the self-compacting concrete:
Figure BDA0003607956210000162
mb=(Vlp-Vair)·ρlp (S3-2)
mce=mb·βce (S3-3)
mfla=mb·βfla (S3-4)
mslag=mb·βslag (S3-5)
msi=mb·βsi (S3-6)
mw=mb·W/B (S3-7)
mfa=Vfa·ρfa (S3-8)
mca=Vca·ρca (S3-9)
in expressions (S3-1) to (S3-9), mbIs the mass of the gelled material; m isceThe mass of the cement; m isflaIs the mass of the fly ash; m isslagThe quality of the slag; m issiThe mass of the silica fume; m iswIs the mass of water; m is a unit offaThe mass of the fine aggregate; m iscaThe mass of the coarse aggregate; vairThe gas content of the concrete mixing object is 2%; vlpThe volume of slurry in the concrete mixture is measured;
v in expression (S3-2)lpCalculated by expressions (S3-10) - (S3-12):
Vlp=VEF-lp+VFI-lp (S3-10)
VFI-lp=λtol·Vt·(1-PDtol) (S3-11)
VEF-lp=λtol·Vt·[PDtol·dfa·sfa·tp+PDtol·(1-dfa)·sca·tp] (S3-12)
in the expressions (S3-10) - (S3-12), VEF-lpThe volume of the surplus slurry on the surface of the solid-phase material in the concrete mixture is determined; vFI-lpThe solid phase material voids are filled with the slurry volume, see fig. 5.
In step S3, the value range of the W/B ratio is calculated by expressions (S3-13) - (S3-16):
Figure BDA0003607956210000171
Figure BDA0003607956210000181
fcu,0≥1.15fcu,k (S3-15)
fcu,0≤fcu-low<fcu-up (S3-16)
in the expressions (S3-13) - (S3-16), fcu,kFor the standard value of compressive strength of self-compacting concrete, in example 1 fcu,kThe self-compacting concrete is self-compacting C60 concrete, and the value of the self-compacting concrete is 60 MPa; f. ofcu,0The average control value of the laboratory standard cube compressive strength test which meets the 95% strength guarantee rate for the self-compacting concrete; f. ofcu-lowIs fcu,0A lower limit strength estimate of; f. ofcu-upIs fcu,0An upper limit strength estimated value of (1); f. ofce,gThe grade strength of the cement is 52.5MPa, and the concrete adopted is 52.5 cement; k is a radical of1And k2Are empirical constants, in the order of 0.42 and-1.2; alpha is alphaaAnd alphabAll are regression coefficients, 0.53 and 0.20 are taken respectively; alpha is alphaflaIs the cementing material coefficient of the fly ash, and alpha is alpha for I or II grade fly ash (the mixing amount is not more than 30 percent)flaTaking 0.4; alpha is alphaslagAlpha is the binding material coefficient of the slag (particularly the granulated blast furnace slag), and alpha is the content of S95 and above grade slag (the content is not more than 40 percent)slagTaking 0.9; gamma rayflaThe influence coefficient of the fly ash is selected by referring to table 5.1.3 in JGJ55-2011 common concrete mix proportion design rule, wherein gamma isflaThe value is 0.75; gamma rayslagFor the influence coefficient of slag, the slag is selected by referring to table 5.1.3 in JGJ55-2011 common concrete mix proportion design rule, wherein gamma isslagThe value is 1; gamma raysiThe influence experience coefficient of the silica fume is used; gamma rayceFor the cement strength surplus coefficient, the concrete is selected by referring to table 5.1.4 in JGJ55-2011 design rule of common concrete mix proportion, and when 52.5 cement is adopted, gamma is selectedceIs 1.10; beta is a betaceThe mass ratio of the cement in the cementing material is shown;βflathe mass ratio of the fly ash in the cementing material is shown; beta is aslagThe mass ratio of the slag in the cementing material is shown; beta is asiIs the mass ratio of silica fume in the cementing material, wherein, when beta issiAt 10%, γsiIs 1.2; when beta issiWhen 0, γsiIs 1.0; when beta issiWhen the content is in the range of 0 to 10%, gammasiDetermining a value by interpolation;
and after the W/B ratio is determined, determining the P/B ratio by a visual method according to the viscosity test result of the slurry.
In summary, the W/B ratio ranges and corresponding f are determined by the expressions (S3-13) - (S3-16)cu-lowAnd fcu-upSee table 2 for specific results.
TABLE 2
W/B ratio 0.33 0.34 0.35 0.36 0.37
fcu-low(MPa) 73.83 71.62 69.53 67.56 65.69
fcu-up(MPa) 81.21 78.66 76.24 73.97 71.81
Determining f according to expressions (S3-15) - (S3-16)cu-low69.53MPa, and the W/B ratio is 0.35.
The admixture is prepared by adopting a mixed solution of 98 wt% of a medium cross-linked CP-J polycarboxylic acid water reducing agent (the water reducing rate is 40%, the solid content is 50% and 2 wt% of a viscosity modifier (in particular, Basff REHOPLUS 420), and the density rho of the admixturead=1080kg/m3. In order to control the viscosity of the slurry, firstly adding an additive accounting for 0.5 percent of the weight of the powder, then adding a cementing material and water according to the empirical proportion, adjusting the adding amount of the additive by a dropper, and determining the optimal value of the P/B ratio to be 0.60 percent by slurry viscosity test and a visual method. If the P/B ratio exceeds 0.60%, the viscosity of the slurry is too low, obvious water and powder layering phenomena occur, and configuration cannot be carried out.
In step S2.1, the grading parameters of the coarse aggregate include a first particle size interval and a second particle size interval, wherein the first particle size interval is 10-16mm, and the second particle size interval is 5-10 mm; grading parameters of the fine aggregate comprise a third particle size interval, wherein the third particle size interval is 0.075mm-5 mm; the PDtolCalculated by expressions (S2.2-7) - (S2.2-14):
PDtol=Φagg (S2.2-7)
Figure BDA0003607956210000191
Figure BDA0003607956210000192
Figure BDA0003607956210000193
Figure BDA0003607956210000194
y1=0.6(1-dfa) (S2.2-12)
y2=0.4(1-dfa) (S2.2-13)
y3=dfa (S2.2-14)
in the expressions (S2.2-7) to (S2.2-14), ΦaggActual filling rate of the solid phase material mixed accumulation body; k is a framework compaction coefficient; y is1The volume ratio of the coarse aggregate in the first particle size interval in the solid-phase material mixed accumulation body is shown; y is2The volume ratio of the coarse aggregate in the second particle size interval in the solid-phase material mixed accumulation body is determined; y is3The volume ratio of the fine aggregate in the third particle size interval in the solid-phase material mixed accumulation body is; beta is a1The virtual filling rate of the coarse aggregate in the first particle size interval is obtained; beta is a2The virtual filling rate of the coarse aggregate in the second particle size interval is shown; beta is a3The virtual filling rate of the fine aggregate in the third particle size interval is shown; gamma ray1The virtual filling rate is the virtual filling rate when the coarse aggregate in the first particle size interval occupies the space dominance; gamma ray2The virtual filling rate is the virtual filling rate when the coarse aggregate in the second particle size interval occupies the space dominance; gamma ray3The virtual filling rate is the virtual filling rate when the fine aggregate in the third particle size interval occupies the space dominance; alpha12The loosening effect coefficient between the first particle size interval and the second particle size interval is 0.9103; alpha13The loosening effect coefficient between the first particle size interval and the third particle size interval is 0.3596; alpha23The loosening effect coefficient between the second particle size interval and the third particle size interval is 0.5517; b is a mixture of21The wall effect coefficient between the second particle size interval and the first particle size interval is 0.8045; b31The wall effect coefficient between the third particle size interval and the first particle size interval is 0.1214; b32Is the third particle size regionThe wall effect coefficient between the interval of the second and third particle sizes is 0.3532.
In this embodiment 1, a step S3 is adopted to determine a mix ratio of self-compacting concrete for different steel bar clear distances, where the different steel bar clear distances are specifically (1) the steel bar clear distance is 37.9 mm; (2) the clear distance of the steel bars is 42.9 mm; (3) the clear distance between the steel bars is 52.9 mm.
In step S3, the procedure for determining the mix ratio of the self-compacting concrete at each steel bar clearance is as follows:
first, the initial mix ratio of the self-compacting C60 concrete was calculated
According to the determined W/B ratio and P/B ratio, t which simultaneously meets the self-compacting C60 concrete filling performance and the clearance passing performance is selectedsAnd tpFrom ts、tpThe initial mix proportion of the self-compacting C60 concrete is calculated by the expressions (S3-1) to (S3-12), and the specific results are shown in Table 3.
TABLE 3 self-compacting C60 concrete Unit volume (V)tIs 1m3) Initial mix ratio of
Figure BDA0003607956210000201
According to the initial mix proportion obtained in the table 3, self-compacting C60 concrete under different construction requirements is prepared, and working performance tests (slump flow expansion and J-ring slump flow expansion tests) are carried out by referring to the technical specification of self-compacting concrete application (JGJ/T283-2012), and the stability of fresh concrete is insufficient due to the fact that the fluidity expansion of the steel bar clear distance of 42.9mm is too large. Therefore to parameter tsAnd tpAdaptive fine tuning was performed to obtain the corresponding modified mix ratio, the specific results are shown in table 4.
TABLE 4 self-compacting C60 concrete Unit volume (V)tIs 1m3) Corrected mixing ratio of
Figure BDA0003607956210000211
The modified mix ratios obtained according to table 4 meet the desired performance requirements, and the modified mix ratio at this time is the mix ratio of self-compacting C60 concrete.
In the design method of mix proportion of self-compacting concrete provided in this embodiment 1, the performance parameters of the raw materials, and the solid phase components and slurry components in the raw materials are determined through step S1; the excess sand layer model and the excess slurry model are constructed through step S2, and the parameter t is determined using the excess sand layer modelsThrough tsRealizing the correlation between the volume proportion of the coarse aggregate and the fine aggregate; determining a parameter t using a surplus slurry modelpThrough tpRealizing the correlation among the volume proportions of coarse aggregate, fine aggregate and slurry; when the self-compacting concrete mix ratio is determined in step S3, t is usedsQuantifying the rolling effect of fine aggregate on coarse aggregate, using tpThe filling effect of the slurry on the solid-phase material is quantified, and the W/B ratio and the P/B ratio in the slurry are combined to realize dynamic adjustment of the mix proportion of the self-compacting concrete, so that the requirements on raw materials in different regions and the change of construction environment are met. In addition, in the embodiment 1, the W/B ratio determined by the expressions (S3-13) - (S3-16) and the P/B ratio determined by a visual method are adopted, so that the slurry viscosity can be properly controlled, the proportioning stability of the newly mixed concrete can be better, and the segregation phenomenon can be effectively reduced.
By adopting the design method for the mix proportion of the self-compacting concrete in the embodiment 1, the standard filling performance curve of the self-compacting concrete with different mix proportions and the clearance passing capacity curve of the self-compacting concrete with different mix proportions under the condition of determining the clear distance of the reinforcing steel bar can be obtained.
The filling performance standard curve is obtained as follows:
first, at tsThe value range of (a) is within 0-4.0mm, and different t is set at equal intervalssValue and for determined tsT with different value settingspAnd calculating to obtain the corresponding self-compacting concrete mixing ratio. Secondly, carrying out a working performance test, taking slump expansion fluidity 600mm as a filling performance standard index, and taking each t ass、tpClassifying the points to draw a corresponding boundary line as a filling performance standard curve, seeCurve a in fig. 6:
the acquisition procedure for the gap throughput capacity curve is as follows:
first, at tsThe value range of (a) is within 0-4.0mm, and different t is set at equal intervalssValue and for determined tsT with different value settingspAnd calculating to obtain the corresponding self-compacting concrete mixing ratio. And secondly, judging the clearance passing capacity of the self-compacting concrete under the corresponding mix proportion according to a CBI (reference book: De Schutter G, Bartos P, Domone P, Gibbs J. self-compacting concrete: Whittles Publishing Caithhness, 2008). When the ROB is less than 1, the clearance passing capacity of the self-compacting concrete under the corresponding mix proportion reaches the standard, and then corresponding clearance passing capacity curves of the self-compacting concrete under different mix proportions can be obtained for the steel bar clear distances of 37.9mm, 42.9mm and 52.9mm, specifically referring to curves b, c and d in fig. 6.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. A design method for the mix proportion of self-compacting concrete is characterized by comprising the following steps:
step S1, measuring and/or calculating the performance parameters of the raw material
The raw materials comprise a solid-phase material and a slurry material, wherein the solid-phase material comprises coarse aggregate and fine aggregate; the slurry material comprises a cementing material, an additive and water; the cementing material comprises cement, fly ash, slag and silica fume; the additive comprises a water reducing agent and a viscosity modifier; the performance parameters comprise the density of the coarse aggregate, the density of the fine aggregate, the grading parameter of the coarse aggregate, the grading parameter of the fine aggregate and the specific surface area s of the coarse aggregatecaSpecific surface area s of fine aggregatefaDensity of cementitious material, density of water ρwDensity of admixture rhoadThe filling ratio PD of the coarse aggregatecaThe filling ratio PD of the fine aggregatefaAnd the water reducing rate and the solid content of the water reducing agent;
step S2, constructing an aggregate surface excess filling layer model, and determining the correlation between the excess filling layer parameters and the components of the raw material
The concrete steps of constructing the excess filling layer model of the aggregate surface are constructing an excess sand layer model and an excess slurry model, and determining a parameter t by utilizing the excess sand layer modelsSaid t issThe thickness of the excessive filling sand layer on the surface of the coarse aggregate is expressed, and the excessive filling sand layer is used for reflecting the rolling effect of the solid phase material under different fine aggregate ratios and realizing the correlation between the volume ratios of the coarse aggregate and the fine aggregate; determining a parameter t using a surplus slurry modelpSaid t ispThe thickness of the excessive slurry filling layer on the surfaces of the coarse aggregate and the fine aggregate is expressed, and the excessive slurry filling layer is used for reflecting the lubricating effect of the self-compacting concrete under different slurry material ratios and realizing the correlation among the coarse aggregate, the fine aggregate and the slurry volume ratio;
step S3, determining the mixing proportion of the self-compacting concrete
Firstly, according to the expected performance requirement of the self-compacting concrete, determining the W/B ratio and the P/B ratio in the slurry by using the components and the performance parameters of the slurry material in the step S1, wherein the W/B ratio is the ratio of water to the gelled material, and the P/B ratio is the ratio of the additive to the gelled material;
secondly, selecting t which simultaneously meets the filling performance and the clearance passing performance of the self-compacting concretesAnd tpAnd from ts、tpCalculating the W/B ratio and the P/B ratio to obtain the initial mix proportion of the self-compacting concrete;
then, preparing fresh concrete according to the initial mixing proportion, and testing whether the fresh concrete meets the expected performance requirement of the self-compacting concrete; if the requirement of the expected performance is met, the initial mixing proportion is the mixing proportion of the self-compacting concrete; otherwise, adjust ts、tpCalculating the W/B ratio or the P/B ratio to obtain the corrected mix proportion of the self-compacting concrete until the fresh concrete prepared according to the corrected mix proportion meets the expected performance requirement, wherein the corrected mix proportion is the self-compacting concreteAnd (4) mixing proportion of soil.
2. The self-compacting concrete mix proportion designing method of claim 1, wherein in step S3, the reinforcement clearance of the self-compacting concrete is 32.9-52.9mm, wherein t issThe value range of (a) is 0-4.0mm, tpThe value range of (A) is 0-0.16 mm.
3. The self-compacting concrete mix proportion design method of claim 2, wherein in step S1, the density of the coarse aggregate comprises an apparent density ρ of the coarse aggregatecaAnd bulk density of coarse aggregate ρ'ca
The density of the fine aggregate includes an apparent density ρ of the fine aggregatefaAnd bulk density of fine aggregate ρ'fa
The grading parameter of the coarse aggregate is 5mm-16 mm; the grading parameter of the fine aggregate is 0.075mm-5 mm;
the density of the cementing material is the apparent density of the cementing material, including the apparent density rho of cementceApparent density of fly ash rhoflaApparent density of slag ρslagAnd apparent density ρ of silica fumesi
Density rho of the admixtureadThe density of the mixed liquid of the water reducing agent and the viscosity modifier.
4. The self-compacting concrete mix proportion design method as claimed in claim 3, wherein said step S2 includes the following processes:
s2.1, constructing an excess sand layer model
The excess sand layer model is specifically constructed by a solid-phase material stack body composed of coarse aggregate and fine aggregate;
in the excess sand model:
the fine aggregate comprises an excessive filling sand layer and a filling sand body, the excessive filling sand layer is an excessive sand layer formed on the surface of the coarse aggregate by the fine aggregate, and the thickness of the excessive filling sand layer is a parameter ts(ii) a The filling sand body is fine aggregateFilling sand filled in gaps of the coarse aggregate framework;
calculating the ratio d of the absolute volume of the fine aggregate to the absolute volume of the solid phase material by the expressions (S2.1-1) to (S2.1-6)fa
Figure FDA0003607956200000021
In the expression (S2.1-1), Vca-solidThe absolute stacking volume of the coarse aggregate in the solid-phase material mixed stacking body is used; vfa-solidAbsolute stacking volume of fine aggregate in the solid-phase material mixed stacking body;
calculating V by expression (S2.1-2)ca-solid
Vca-solid=Uca·PDca (S2.1-2)
In the expression (S2.1-2), UcaIs the coarse aggregate bulk;
Uca=Ua·λca (S2.1-3)
in the expression (S2.1-3), UaIs the volume of the solid phase material stack; lambda [ alpha ]caThe proportion of the stacking volume of the coarse aggregate in the total volume of the solid-phase material stacking body is;
Figure FDA0003607956200000031
calculating V by expression (S2.1-5)fa-solid
Vfa-solid=PDfa·Ufa (S2.1-5)
In the expression (S2.1-5), UfaIs the bulk of the fine aggregate;
Ufa=UFI-fa+UEF-fa=Ua·λca·Pvoid-ca+ts·Vca-soild·sca (S2.1-6)
in the expression (S2.1-6), UFI-faFilling the sand accumulation volume; u shapeEF-faFor filling in excessThe accumulation volume of the sand filling layer; pvoid-caIs the void fraction of coarse aggregate, and Pvoid-ca=1-PDca
D is established by expressions (S2.1-1) - (S2.1-6)faAnd tsFurther calculating the filling ratio PD of the mixed stacked body of coarse aggregate and fine aggregatetol
Step S2.2, constructing excess slurry model
The surplus slurry model is a concrete mixture, and is specifically constructed by a stacking body composed of coarse aggregate, fine aggregate and slurry materials;
in the excess slurry model, the absolute volume V of coarse aggregate in the concrete mixture is calculated by the expressions (S2.2-1) to (S2.2-2)caAnd the absolute volume V of the fine aggregatefa
Vfa=λtol·Vt·PDtol·dfa (S2.2-1)
Vca=λtol·Vt·PDtol·(1-dfa) (S2.2-2)
In the expressions (S2.2-1) and (S2.2-2), λtolIs the proportion of the volume of the solid phase material stacking body in the total volume of the concrete mixture; vtIs the total volume of the concrete mixture;
calculating lambda by expression (S2.2-3)tol
Figure FDA0003607956200000041
5. The self-compacting concrete mix proportion designing method as claimed in claim 4, wherein in step S3, t satisfying both the self-compacting concrete filling performance and the clearance passing performance is selectedsAnd tpSetting VtIs 1m3Calculating the powder coefficient ρ per unit volume by the expressions (S3-1) to (S3-9)lpAnd the mass of each component in the concrete mixture object to determine the mixing proportion of the self-compacting concrete:
Figure FDA0003607956200000042
mb=(Vlp-Vair)·ρlp (S3-2)
mce=mb·βce (S3-3)
mfla=mb·βfla (S3-4)
mslag=mb·βslag (S3-5)
msi=mb·βsi (S3-6)
mw=mb·W/B (S3-7)
mfa=Vfa·ρfa (S3-8)
mca=Vca·ρca (S3-9)
in expressions (S3-1) - (S3-9), mbIs the mass of the gelled material; m is a unit ofceThe mass of the cement; m isflaThe mass of the fly ash; m isslagThe quality of the slag; m issiThe mass of the silica fume; m iswIs the mass of water; m is a unit offaThe mass of the fine aggregate; m iscaThe mass of the coarse aggregate; vairThe air content of the concrete mixing object is measured; vlpThe volume of slurry in the concrete mixture is measured;
v in expression (S3-2)lpCalculated by expressions (S3-10) - (S3-12):
Vlp=VEF-lp+VFI-lp (S3-10)
VFI-lp=λtol·Vt·(1-PDtol) (S3-11)
VEF-lp=λtol·Vt·[PDtol·dfa·sfa·tp+PDtol·(1-dfa)·sca·tp] (S3-12)
in the expressions (S3-10) - (S3-12), VEF-lpIs solid phase material in concrete mixing objectExcess slurry volume on the surface of the material; vFI-lpThe solid phase material voids are filled with the slurry volume.
6. The self-compacting concrete mix proportion design method as claimed in claim 5, wherein in step S3, the value range of the W/B ratio is calculated by expressions (S3-13) - (S3-16):
Figure FDA0003607956200000051
Figure FDA0003607956200000052
fcu,0≥1.15fcu,k (S3-15)
fcu,0≤fcu-low<fcu-up (S3-16)
in the expressions (S3-13) - (S3-16), fcu,kThe standard value of the compressive strength of the self-compacting concrete is obtained; f. ofcu,0The average control value of the laboratory standard cube compressive strength test is that the self-compacting concrete meets the 95% strength guarantee rate; f. ofcu-lowIs fcu,0A lower limit strength estimate of; f. ofcu-upIs fcu,0An upper limit strength estimated value of (2); f. ofce,gThe grade strength of the cement; k is a radical of1And k2Are all empirical constants; alpha is alphaaAnd alphabAre all regression coefficients; alpha is alphaflaIs the coefficient of the cementing material of the fly ash; alpha is alphaslagIs the cementitious material coefficient of the slag; gamma rayflaIs the influence coefficient of the fly ash; gamma rayslagThe influence coefficient of the slag; gamma raysiThe influence experience coefficient of the silica fume is used; gamma rayceThe cement strength surplus coefficient; beta is aceThe mass ratio of the cement in the cementing material is shown; beta is aflaThe mass ratio of the fly ash in the cementing material is shown; beta is aslagThe mass ratio of the slag in the cementing material is shown; beta is asiThe mass ratio of the silica fume in the cementing material is shown;
and after the W/B ratio is determined, determining the P/B ratio by a visual method according to the viscosity test result of the slurry.
7. The self-compacting concrete mix proportion design method according to any one of claims 4-6, wherein in step S2.1, the grading parameters of the coarse aggregate comprise a first particle size interval and a second particle size interval, wherein the first particle size interval is 10-16mm, and the second particle size interval is 5-10 mm; grading parameters of the fine aggregate comprise a third particle size interval, wherein the third particle size interval is 0.075mm-5 mm; the PD istolCalculated by expressions (S2.2-7) - (S2.2-14):
PDtol=Φagg (S2.2-7)
Figure FDA0003607956200000061
Figure FDA0003607956200000062
Figure FDA0003607956200000063
Figure FDA0003607956200000064
y1=0.6(1-dfa) (S2.2-12)
y2=0.4(1-dfa) (S2.2-13)
y3=dfa (S2.2-14)
in the expressions (S2.2-7) to (S2.2-14), ΦaggActual filling rate of the solid phase material mixed accumulation body; k is a framework compaction coefficient; y is1The volume ratio of the coarse aggregate in the first particle size interval in the solid-phase material mixed accumulation body is shown; y is2Is of the second particle sizeThe volume ratio of the coarse aggregate in the interval in the solid-phase material mixed accumulation body; y is3The volume ratio of the fine aggregate in the third particle size interval in the solid-phase material mixed accumulation body is; beta is a1The virtual filling rate of the coarse aggregate in the first particle size interval is shown; beta is a2The virtual filling rate of the coarse aggregate in the second particle size interval is obtained; beta is a3The virtual filling rate of the fine aggregate in the third particle size interval is shown; gamma ray1The virtual filling rate is the virtual filling rate when the coarse aggregate in the first particle size interval occupies the space dominance; gamma ray2The virtual filling rate is the virtual filling rate when the coarse aggregate in the second particle size interval occupies the space dominance; gamma ray3The virtual filling rate is the virtual filling rate when the fine aggregate in the third particle size interval occupies the space domination; alpha12The loosening effect coefficient between the first particle size interval and the second particle size interval; alpha13The loosening effect coefficient between the first particle size interval and the third particle size interval is obtained; alpha23The loosening effect coefficient between the second particle size interval and the third particle size interval is obtained; b21Is the wall effect coefficient between the second particle size interval and the first particle size interval; b31Is the wall effect coefficient between the third particle size interval and the first particle size interval; b32Is the wall effect coefficient between the third particle size interval and the second particle size interval.
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