CN114700249A - Integrated roasting and frying furnace for coffee processing - Google Patents
Integrated roasting and frying furnace for coffee processing Download PDFInfo
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- CN114700249A CN114700249A CN202210637617.9A CN202210637617A CN114700249A CN 114700249 A CN114700249 A CN 114700249A CN 202210637617 A CN202210637617 A CN 202210637617A CN 114700249 A CN114700249 A CN 114700249A
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- box
- sieve
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- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/08—Screens rotating within their own plane
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/12—Auxiliary devices for roasting machines
- A23N12/125—Accessories or details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/52—Cleaning with brushes or scrapers
- B07B1/522—Cleaning with brushes or scrapers with brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/52—Cleaning with brushes or scrapers
- B07B1/526—Cleaning with brushes or scrapers with scrapers
- B07B1/528—Cleaning with brushes or scrapers with scrapers the scrapers being rotating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/55—Cleaning with fluid jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to the field of coffee roasting equipment, in particular to an integrated roasting furnace for coffee processing, which comprises a box body, wherein a driving shaft is arranged in the box body, a first concave plate is fixedly arranged on the inner wall of the box body, a first toothed ring is arranged below the first concave plate, the first toothed ring is sleeved outside the driving shaft, an intermediate gear is arranged between the driving shaft and the first toothed ring, a driving gear is sleeved outside the driving shaft, and two sides of the intermediate gear are respectively meshed with the driving gear and the first toothed ring; first ring gear bottom is rotated and is installed first sieve, first sieve center and drive shaft fixed connection, and first flange is installed to first sieve below, first flange center and drive shaft fixed connection, the first box of collecting of the position fixedly connected with that corresponds first sieve on the box outer wall, first collection box and the inside collecting vat intercommunication that passes through of box, fixedly connected with and the first scraper blade of first sieve complex on the first ring gear outer wall.
Description
Technical Field
The invention relates to the field of coffee roasting equipment, in particular to an integrated roasting furnace for coffee processing.
Background
Coffee beans undergo a series of physical and chemical changes during high-temperature treatment, so that the taste and flavor of the coffee beans are changed, and roasting of coffee is a popular and common coffee bean treatment process.
However, in the roasting process of coffee, the temperature and the time are required to be controlled very accurately, a little deviation occurs, the quality of a finished product is affected, the specifications of coffee beans are different, the coffee beans with different particle sizes are roasted at the same time, the maturity of the coffee beans with different particle sizes is different, the maturity of the coffee beans with large particles is not enough, the coffee beans with small particles are too hot, the quality of the finished product coffee is affected, at present, the coffee beans with small particles are firstly screened manually before roasting, but the operation is time-consuming and labor-consuming, and the production efficiency is low; and the coffee beans may contain some impurities, such as small stones or dust, before entering the oven, which may affect the quality of the finished product if not removed. The conventional coffee bean impurity removal method usually adopts a screen to perform multiple-pass treatment, coffee beans with multiple sizes are mixed together, impurities can be easily removed due to size limitation, and fine dust impurities can be easily attached to the outer part of the subsequent coffee beans. If high-performance dust removal equipment is adopted, the cost is higher.
Disclosure of Invention
In order to solve the problems in the background art, the invention aims to provide an intelligent roasting furnace for roasting coffee, which can be used for classifying coffee beans and then roasting the coffee beans in the roasting process of coffee, so that the temperature and the time can be controlled very accurately to avoid the occurrence of a little deviation and influence on the quality of a finished product, and meanwhile, small impurities such as dust in the coffee beans can be removed, the quality of the finished product and the production efficiency are improved, and the production cost is reduced. In order to achieve the purpose, the invention provides the following technical scheme:
an integrated roasting furnace for coffee processing comprises a box body, wherein a driving shaft is arranged in the box body, a first concave plate is fixedly arranged on the inner wall of the box body, a first toothed ring is arranged below the first concave plate, the first toothed ring is sleeved outside the driving shaft, an intermediate gear is arranged between the driving shaft and the first toothed ring, a driving gear is sleeved outside the driving shaft, and two sides of the intermediate gear are respectively meshed with the driving gear and the first toothed ring; first ring gear bottom is rotated and is installed first sieve, first sieve center and drive shaft fixed connection, and first flange is installed to first sieve below, first flange center and drive shaft fixed connection, the first box of collecting of the position fixedly connected with that corresponds first sieve on the box outer wall, first collection box and the inside collecting vat intercommunication that passes through of box, fixedly connected with and the first scraper blade of first sieve complex on the first ring gear outer wall.
Preferably, a plurality of through grooves are formed in the first sieve plate, the side wall of each through groove is connected with a buffer plate through a reset spring, and the upper surface of the first sieve plate is provided with an ash storage groove.
Preferably, the bottom of the first scraper is provided with a mounting groove, a rotating shaft is rotatably mounted in the mounting groove, one end of the rotating shaft, which is close to the driving shaft, is fixedly connected with a stop block, the bottom of the rotating shaft is provided with a cleaning brush, and the cleaning brush is matched with the ash storage groove; the top of the first sieve plate is rotatably connected with a baffle plate, the baffle plate is matched with a stop block, and the cleaning brushes and the stop block are installed around the rotating shaft in a staggered mode.
Preferably, the first convex plate is arranged in a hollow mode, and a plurality of impurity holes are formed in the position, close to the driving shaft, of the upper surface of the first convex plate.
Preferably, the second concave plate is installed to first convex plate below, second concave plate edge and box inner wall fixed connection, the second sieve is installed to second concave plate below, the second convex plate is installed to second sieve below, second sieve top is rotated and is connected with the second ring gear, also be equipped with intermediate gear between second ring gear and the drive shaft, the drive shaft corresponds the outside fixedly connected with drive gear of second ring gear, the intermediate gear both sides respectively with drive gear and second ring gear meshing.
Preferably, a second scraper is fixedly connected to the outer side of the second gear ring, the second scraper has the same structure as the first scraper, a through groove with the aperture smaller than that of the first sieve plate is formed in the second sieve plate, and the rest of the second sieve plate has the same structure as that of the first sieve plate; the box outer wall is provided with a second collecting box corresponding to the second sieve plate, the second collecting box is communicated with the interior of the box through a collecting groove, and the second convex plate structure is identical to the first convex plate structure.
Preferably, a first blast port is installed at the center of the top of the box body, a second blast port is installed on one side of the bottom of the box body, a blast groove is formed in one side, away from the second blast port, of the box body and corresponds to the second blast port, and a filter screen is installed on one side, away from the second blast port, of the blast groove.
Preferably, the outer wall of one side of the bottom of the box is fixedly connected with a third collecting box, the third collecting box is communicated with the inside of the box through a collecting groove, the third collecting box and the second blast port are located on the same side, and the height of the bottom of the box is gradually reduced from one side far away from the third collecting box to one side close to the third collecting box.
Preferably, a feed hopper is installed on one side of the top of the box body and is located on the upper portion of the first concave plate.
Preferably, the bottom of the driving shaft penetrates through the inner wall of the box body, and the bottom of the driving shaft is fixedly connected with the output end of the driving motor.
The invention has the beneficial effects that:
1. according to the integrated roasting furnace for coffee processing, the sizes of coffee beans in the independent one of the first collecting box, the second collecting box and the third collecting box are basically the same, and the coffee beans with different sizes are separated and stored separately through the arrangement of the first collecting box, the second collecting box and the third collecting box, so that the condition that the coffee beans with different sizes are roasted together to cause different maturity so as to influence the quality of finished coffee beans is avoided.
2. According to the integrated roasting oven for coffee processing, when coffee beans enter the oven body, the first blast port and the second blast port blow out hot air to preheat the coffee beans, so that the roasting time of the coffee beans after entering the roasting oven is reduced, and the roasting efficiency is improved.
3. According to the integrated roasting furnace for coffee processing, when coffee beans pass through the first convex plate and the second convex plate, part of impurities contained in the coffee beans enter the first convex plate and the second convex plate from the impurity holes on the first convex plate and the second convex plate; more impurities enter the impurity holes through the gathering of the first concave plate and the second concave plate; when the partial impurities pass through the first sieve plate and the second sieve plate, the partial impurities are retained in the ash storage groove, so that the impurities in the coffee beans are further reduced; when the coffee beans pass through the second air blowing port, dust and small particle impurities in the coffee beans can be blown to the filter screen by the air blowing groove by the air blown out by the second air blowing port, so that the impurity content in the coffee beans is ensured to be small, and the quality of a finished coffee bean product is prevented from being influenced.
4. According to the integrated roasting furnace for processing coffee, after the roasting process of coffee beans is finished, the driving motor is reversed to drive the first scraping plate and the second scraping plate to be reversed, the stop blocks at the bottoms of the first scraping plate and the second scraping plate are respectively abutted against the corresponding baffle plates, the stop blocks drive the rotating shaft to rotate, the cleaning brush is moved to be matched with the ash storage groove, dust and impurities in the ash storage groove are cleaned out, at the moment, the first blast port and the second blast port work to blow dust onto the filter screen, and the first sieve plate and the second sieve plate can be cleaned after the roasting process is finished.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a sectional view of the overall structure of the present invention.
FIG. 2 is an enlarged view of part A of FIG. 1 according to the present invention.
FIG. 3 is an enlarged view of the portion B of FIG. 1 according to the present invention.
Fig. 4 is a cross-sectional view of a first screen deck of the present invention.
FIG. 5 is an enlarged view of the portion C of FIG. 4 according to the present invention.
Fig. 6 is a cross-sectional view of the first ring gear of the present invention.
Fig. 7 is a cross-sectional view of a first flight of the present invention.
Fig. 8 is a schematic structural view of the rotating shaft according to the present invention.
Fig. 9 is a cross-sectional view of a first flange of the present invention.
Fig. 10 is a schematic structural view of the baffle of the present invention.
In the figure: 1. a box body; 2. a drive shaft; 3. a first screen deck; 4. a first ring gear; 5. a first concave plate; 7. a first squeegee; 8. a first collection box; 9. collecting tank; 11. a first convex plate; 12. a second screen deck; 13. a second ring gear; 14. a second concave plate; 15. a second squeegee; 16. a second convex plate; 17. a second collection box; 18. a third collection box; 19. a first tuyere; 20. a second tuyere; 21. a blast groove; 22. filtering with a screen; 23. a feed hopper; 24. an ash storage tank; 25. a through groove; 26. a stopper; 27. a buffer plate; 28. an intermediate gear; 29. a drive gear; 30. a return spring; 31. a rotating shaft; 32. cleaning a brush; 33. impurity holes; 34. and a baffle plate.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-10, the integrated roasting furnace for coffee processing according to the present invention comprises a box body 1, a driving shaft 2 is installed inside the box body 1, a first concave plate 5 is fixedly installed on the inner wall of the box body 1, a first toothed ring 4 is installed below the first concave plate 5, the first toothed ring 4 is sleeved outside the driving shaft 2, an intermediate gear 28 is installed between the driving shaft 2 and the first toothed ring 4, a driving gear 29 is sleeved outside the driving shaft 2, and two sides of the intermediate gear 28 are respectively engaged with the driving gear 29 and the first toothed ring 4; first sieve 3 is installed in 4 bottoms rotations of first ring gear, first sieve 3 center and drive shaft 2 fixed connection, first flange 11 is installed to 3 below of first sieve, first flange 11 center and drive shaft 2 fixed connection, correspond the first collection box 8 of the position fixedly connected with of first sieve 3 on the 1 outer wall of box, first collection box 8 communicates through collecting vat 9 with 1 inside through the box, fixedly connected with and the first scraper blade 7 of first sieve 3 complex on the 4 outer walls of first ring gear.
As a technical optimization scheme of the invention, the first sieve plate 3 is provided with a plurality of through grooves 25, the side walls of the through grooves 25 are connected with a buffer plate 27 through return springs 30, and the upper surface of the first sieve plate 3 is provided with a dust storage groove 24. When the impurities in part of the coffee beans pass through the first sieve plate 3 and the second sieve plate 12, the impurities are retained in the ash storage groove 24, so that the impurities in the coffee beans are reduced, and the influence on the quality of a roasted finished product is avoided.
As a technical optimization scheme of the invention, the bottom of the first scraper 7 is provided with a mounting groove, a rotating shaft 31 is rotatably mounted in the mounting groove, one end of the rotating shaft 31 close to the driving shaft 2 is fixedly connected with a stop block 26, the bottom of the rotating shaft 31 is provided with a cleaning brush 32, and the cleaning brush 32 is matched with the ash storage groove 24; the top of the first screen plate 3 is rotatably connected with a baffle 34, the baffle 34 is matched with the stop 26, and the cleaning brushes 32 and the stop 26 are arranged around the rotating shaft 31 in a staggered manner. After the roasting process of the coffee beans is finished, the driving motor is reversed to drive the first scraping plate 7 and the second scraping plate 15 to be reversed, the stop blocks 26 at the bottoms of the first scraping plate 7 and the second scraping plate 15 are respectively abutted to the corresponding baffle plates 34, the baffle plates 34 are abutted to the stop blocks 26, the stop blocks 26 drive the rotating shaft 31 to rotate, the cleaning brush 32 is moved to be matched with the ash storage groove 24, dust and impurities in the ash storage groove 24 are cleaned out, at the moment, the first air blowing port 19 and the second air blowing port 20 work to blow dust onto the filter screen 22, and the first sieve plate 3 and the second sieve plate 12 can be cleaned after the roasting process is finished.
As a technical optimization scheme of the invention, the first convex plate 11 is arranged in a hollow way, and a plurality of impurity holes 33 are arranged on the upper surface of the first convex plate 11 close to the driving shaft 2. When coffee beans pass through the first convex plate 11 and the second convex plate 16, part of impurities contained in the coffee beans enter the first convex plate 11 and the second convex plate 16 from the impurity holes 33 on the first convex plate 11 and the second convex plate 16; and more impurities enter the impurity holes 33 through the convergence of the first concave plate 5 and the second concave plate 14.
As a technical optimization scheme of the invention, a second concave plate 14 is arranged below a first convex plate 11, the edge of the second concave plate 14 is fixedly connected with the inner wall of a box body 1, a second sieve plate 12 is arranged below the second concave plate 14, a second convex plate 16 is arranged below the second sieve plate 12, the top of the second sieve plate 12 is rotatably connected with a second toothed ring 13, an intermediate gear 28 is also arranged between the second toothed ring 13 and a driving shaft 2, a driving gear 29 is fixedly connected to the outer side of the driving shaft 2 corresponding to the second toothed ring 13, and two sides of the intermediate gear 28 are respectively meshed with the driving gear 29 and the second toothed ring 13. The driving shaft 2 drives the second sieve plate 12 and the first sieve plate 3 to rotate, so that the coffee beans can more easily fall from the through grooves 25 on the second sieve plate 12 and the first sieve plate 3; the second gear ring 13 and the first gear ring 4 are both opposite to the rotation direction of the drive shaft 2, so that the first scrapers 7 and the second scrapers 15 are opposite to the rotation direction of the drive shaft 2, and the coffee beans are easier to scrape into their corresponding through grooves 25.
As a technical optimization scheme of the invention, a second scraper 15 is fixedly connected to the outer side of the second gear ring 13, the second scraper 15 has the same structure as the first scraper 7, a through groove 25 with the aperture smaller than that of the first sieve plate 3 is formed in the second sieve plate 12, and the rest of the second sieve plate 12 has the same structure as that of the first sieve plate 3; the position fixedly connected with second collection box 17 that corresponds second sieve 12 on the box 1 outer wall, the second is collected box 17 and is passed through collecting vat 9 intercommunication with box 1 is inside, and the structure of second flange 16 is the same with first flange 11 structure completely. The sizes of the coffee beans in the independent one of the first collecting box 8, the second collecting box 17 and the third collecting box 18 are basically the same, and the sizes of the coffee beans in the first collecting box 8, the second collecting box 17 and the third collecting box 18 are from large to small, so that the coffee beans with different sizes are separated and stored separately, the coffee beans with different sizes are prevented from being roasted together, the different maturity is avoided, the quality of finished coffee beans is influenced, and the roasting efficiency is improved.
As a technical optimization scheme of the invention, a first blast port 19 is arranged at the center of the top of the box body 1, a second blast port 20 is arranged at one side of the bottom of the box body 1, a blast groove 21 is arranged at one side of the box body 1 far away from the second blast port 20 corresponding to the second blast port 20, and a filter screen 22 is arranged at one side of the blast groove 21 far away from the second blast port 20. When coffee beans enter the box body 1, the first air blowing port 19 and the second air blowing port 20 both blow out hot air to preheat the coffee beans, so that the roasting time of the coffee beans after entering the roasting box is reduced, and the roasting efficiency is increased; when the coffee beans pass through the second air blowing openings 20, the air blown out by the second air blowing openings 20 can blow dust and small particle impurities in the coffee beans to the filter screen 22 through the air blowing grooves 21, so that the impurity content in the coffee beans is ensured to be low, and the quality of finished coffee bean products is prevented from being influenced.
As a technical optimization scheme of the invention, a third collecting box 18 is fixedly connected to the outer wall of one side of the bottom of the box body 1, the third collecting box 18 is communicated with the interior of the box body 1 through a collecting groove 9, the third collecting box 18 and a second blast port 20 are positioned on the same side, and the height of the bottom of the box body 1 is gradually reduced from one side far away from the third collecting box 18 to one side close to the third collecting box 18. When the coffee beans fall to the bottom of the tank 1, they can roll by themselves into the third collecting box 18.
As a technical optimization scheme of the invention, a feed hopper 23 is arranged on one side of the top of the box body 1, and the feed hopper 23 is positioned on the upper part of the first concave plate 5. Coffee beans enter the box body 1 through the feed hopper 23, and then the standing horse gathers together to the center by the first concave plate 5, then falls on the first sieve plate 3, is scraped to the periphery by the first scraper blade 7, increases the efficiency of the screening of the first sieve plate 3.
As a technical optimization scheme of the invention, the bottom of the driving shaft 2 penetrates through the inner wall of the box body 1, and the bottom of the driving shaft 2 is fixedly connected with the output end of the driving motor.
The working principle is as follows: in use, coffee beans are first placed into the housing 1 from the hopper 23, the beans roll from the first cavity 5 towards the center, then fall onto the first sieve plate 3, then the driving motor drives the driving shaft 2 to rotate, the driving shaft 2 drives the first toothed ring 4 to rotate through the driving gear 29 and the intermediate gear 28, the first toothed ring 4 drives the first scraping plate 7 to rotate, the first scraping plate 7 rotates on the first sieve plate 3, coffee beans with the size smaller than that of the through groove 25 fall below the first sieve plate 3 through the through groove 25, part of coffee beans clamped in the through groove 25 on the first sieve plate 3 extrude the buffer plate 27 under the scraping action of the first scraping plate 7, the buffer plate 27 extrudes the return spring 30, so as to increase the space in the through groove 25, and make the clamped coffee beans fall below the first sieve plate 3, and part of the coffee beans with the volume larger than the inner diameter of the through groove 25 can be scraped into the first collecting box 8 by the first scraper 7 through the collecting groove 9;
coffee beans falling below the first sieve plate 3 pass through the first convex plate 11 and the second concave plate 14 and then fall onto the second sieve plate 12, because the aperture of the through groove 25 on the second sieve plate 12 is smaller than that of the through groove 25 on the first sieve plate 3, and the rest structure of the second sieve plate 12 is the same as that of the first sieve plate 3, after coffee beans pass through the same operation on the second sieve plate 12 as that on the first sieve plate 3, part of coffee beans larger than that of the through groove 25 on the second sieve plate 12 enter the second collection box 17, and coffee beans smaller than that of the through groove 25 on the second sieve plate 12 enter the third collection box 18 after passing through the second convex plate 16; first collection box 8, the case is collected to the second 17 and the third 18 all communicates the case of toasting, control by the staff, first collection box 8, the second is collected box 17 and the third and is collected the size of the coffee beans in the box 18 is collected to solitary one and all the same basically, and first collection box 8, the second is collected the coffee beans size of box 17 and the third in collecting the box 18 and is for by big-end-down, separate not unidimensional coffee beans and save, avoid not unidimensional coffee beans to toast together, it is different to cause the maturity, thereby influence the off-the-shelf quality of coffee beans.
When coffee beans enter the box body 1, the first air blowing port 19 and the second air blowing port 20 both blow out hot air to preheat the coffee beans, so that the roasting time of the coffee beans after entering the roasting box is reduced, and the roasting efficiency is increased;
when coffee beans pass through the first convex plate 11 and the second convex plate 16, part of impurities contained in the coffee beans enter the first convex plate 11 and the second convex plate 16 from the impurity holes 33 on the first convex plate 11 and the second convex plate 16; and more impurities enter the impurity holes 33 through the gathering of the first concave plate 5 and the second concave plate 14; when the partial impurities pass through the first sieve plate 3 and the second sieve plate 12, the partial impurities are retained in the ash storage groove 24, so that the impurities in the coffee beans are further reduced; when the coffee beans pass through the second air blowing port 20, the air blown out by the second air blowing port 20 can blow dust and small particle impurities in the coffee beans to the filter screen 22 through the air blowing groove 21, so that the impurity content in the coffee beans is ensured to be low, and the quality of finished coffee beans is prevented from being influenced;
after the roasting process of the coffee beans is finished, the driving motor is reversed to drive the first scraping plate 7 and the second scraping plate 15 to be reversed, the stop blocks 26 at the bottoms of the first scraping plate 7 and the second scraping plate 15 are respectively abutted to the corresponding baffle plates 34, the baffle plates 34 are abutted to the stop blocks 26, the stop blocks 26 drive the rotating shaft 31 to rotate, the cleaning brush 32 is moved to be matched with the ash storage groove 24, dust and impurities in the ash storage groove 24 are cleaned out, at the moment, the first air blowing port 19 and the second air blowing port 20 work to blow dust onto the filter screen 22, and the first sieve plate 3 and the second sieve plate 12 can be cleaned after the roasting process is finished.
For the process of impurity collection, the conventional coffee bean impurity removal usually adopts a screen to perform multiple-pass, coffee beans with various sizes are mixed together, due to the limitation of the sizes, some impurities can not be sufficiently removed easily, and fine dust impurities can be easily attached to the outer part of the subsequent coffee beans. If high-performance dust removal equipment is adopted, the cost is higher. In the invention, the collection of the impurities is only carried out in the process of classifying and screening the coffee beans, and some impurities in the coffee beans are removed in an auxiliary way. Because the setting of first concave plate 5 and second concave plate 14 can be concentrated the coffee beans and drop downwards, the subsequent screening of being convenient for with the help of the dispersion of the first protruding board 11 of below and second protruding board 16, utilize the hole on first protruding board 11 and the second protruding board 16 to carry out impurity collection simultaneously, the coffee beans after concentrating together the friction fall below for tiny impurity after concentrating can be convenient for collect. And impurities are removed in a sequential manner in classification, so that the subsequent impurity removal process can be omitted, the processing steps can be saved, and the production cost can be reduced. Utilize the first blast orifice 19 of top to blow the air current downwards, can accelerate impurity downstream and drop, can make coffee beans pass through second blast orifice 20 simultaneously, the wind that second blast orifice 20 blew out can blow dust and the tiny particle impurity in the coffee beans to filter screen 22 by air-blowing groove 21 on, has guaranteed that the impurity content in the coffee beans is less, avoids influencing the off-the-shelf quality of coffee beans. The first tuyere 19 and the second tuyere 20 work cooperatively, so that the impurity removal of coffee is more efficient and the cost is lower.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides an integral type roast stove of coffee processing usefulness which characterized in that: the gear box comprises a box body (1), wherein a driving shaft (2) is arranged inside the box body (1), a first concave plate (5) is fixedly arranged on the inner wall of the box body (1), a first gear ring (4) is arranged below the first concave plate (5), the first gear ring (4) is sleeved outside the driving shaft (2), an intermediate gear (28) is arranged between the driving shaft (2) and the first gear ring (4), a driving gear (29) is sleeved outside the driving shaft (2), and two sides of the intermediate gear (28) are respectively meshed with the driving gear (29) and the first gear ring (4); first sieve (3) are installed in rotation of first ring gear (4) bottom, first sieve (3) center and drive shaft (2) fixed connection, first flange (11) are installed to first sieve (3) below, first flange (11) center and drive shaft (2) fixed connection, the box (8) are collected to the first collection of position fixedly connected with that corresponds first sieve (3) on box (1) outer wall, first collection box (8) communicate through collecting vat (9) with box (1) inside, fixedly connected with and first sieve (3) complex first scraper blade (7) on first ring gear (4) outer wall.
2. The integrated roasting oven for coffee processing according to claim 1, wherein: a plurality of through grooves (25) are formed in the first sieve plate (3), the side wall of each through groove (25) is connected with a buffer plate (27) through a reset spring (30), and a dust storage groove (24) is formed in the upper surface of the first sieve plate (3).
3. The integrated roasting oven for coffee processing according to claim 2, wherein: the bottom of the first scraper (7) is provided with a mounting groove, a rotating shaft (31) is rotatably mounted in the mounting groove, one end, close to the driving shaft (2), of the rotating shaft (31) is fixedly connected with a stop block (26), a cleaning brush (32) is mounted at the bottom of the rotating shaft (31), and the cleaning brush (32) is matched with the ash storage groove (24); the top of the first sieve plate (3) is rotatably connected with a baffle (34), the baffle (34) is matched with the stop block (26), and the cleaning brushes (32) and the stop block (26) are installed around the rotating shaft (31) in a staggered mode.
4. An integrated roasting oven for coffee processing according to claim 3, characterized in that: first protruding board (11) are cavity setting, and a plurality of impurity holes (33) have been seted up to first protruding board (11) upper surface near the position of drive shaft (2).
5. The integrated roasting oven for coffee processing according to claim 1, wherein: second concave plate (14) are installed to first convex plate (11) below, second concave plate (14) edge and box (1) inner wall fixed connection, second sieve (12) are installed to second concave plate (14) below, second convex plate (16) are installed to second sieve (12) below, second sieve (12) top is rotated and is connected with second ring gear (13), also be equipped with intermediate gear (28) between second ring gear (13) and drive shaft (2), drive shaft (2) correspond outside fixedly connected with drive gear (29) of second ring gear (13), intermediate gear (28) both sides mesh with drive gear (29) and second ring gear (13) respectively.
6. An integrated roasting oven for coffee processing according to claim 5, characterized in that: a second scraper (15) is fixedly connected to the outer side of the second toothed ring (13), the second scraper (15) is identical to the first scraper (7) in structure, a through groove (25) with the aperture smaller than that of the first sieve (3) is formed in the second sieve (12), and the rest of the second sieve (12) is identical to the first sieve (3) in structure; the position fixedly connected with second that corresponds second sieve (12) on box (1) outer wall collects box (17), and box (17) are collected to the second communicates through collecting vat (9) with box (1) is inside, and second flange (16) structure is the same with first flange (11) structure completely.
7. The integrated roasting oven for coffee processing according to claim 1, wherein: first tuyere (19) are installed at box (1) top center, and second tuyere (20) are installed to box (1) bottom one side, and blast groove (21) have been seted up to one side that second tuyere (20) were kept away from in box (1) corresponding second tuyere (20), and filter screen (22) are installed to one side that second tuyere (20) were kept away from in blast groove (21).
8. The integrated roasting oven for coffee processing according to claim 7, wherein: the outer wall of one side of the bottom of the box body (1) is fixedly connected with a third collecting box (18), the third collecting box (18) is communicated with the inside of the box body (1) through a collecting groove (9), the third collecting box (18) and a second blast port (20) are located on the same side, and the height of the bottom of the box body (1) is gradually reduced from one side far away from the third collecting box (18) to one side close to the third collecting box (18).
9. The integrated roasting oven for coffee processing according to claim 1, wherein: feed hopper (23) are installed to box (1) top one side, and feed hopper (23) are located first concave plate (5) upper portion.
10. The integrated roasting oven for coffee processing according to claim 1, wherein: the bottom of the driving shaft (2) penetrates through the inner wall of the box body (1), and the bottom of the driving shaft (2) is fixedly connected with the output end of the driving motor.
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Application publication date: 20220705 |