CN114687025B - Spinning production equipment and tracing method of elements thereof - Google Patents
Spinning production equipment and tracing method of elements thereof Download PDFInfo
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- CN114687025B CN114687025B CN202011619103.8A CN202011619103A CN114687025B CN 114687025 B CN114687025 B CN 114687025B CN 202011619103 A CN202011619103 A CN 202011619103A CN 114687025 B CN114687025 B CN 114687025B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
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Abstract
The invention discloses a spinning production device and a tracing method of elements thereof, wherein the spinning production device comprises a spinning box body and a plurality of elements; the spinning box body is provided with a plurality of spindle positions, the elements are in one-to-one correspondence with the spindle positions, and the elements are arranged on the corresponding spindle positions; a silk cylinder is also arranged on each spindle position; the fiber is wound on the silk cylinder; also included is a computer having a production management system; identification codes are respectively arranged on the outer surfaces of each element, spindle position and wire cylinder. The spinning production equipment is provided with the identification codes on the outer surfaces of each element, each spindle position and each wire barrel, and the accurate tracing of each element, each spindle position and each wire barrel can be realized by utilizing different identification codes; the computer is provided with a production management system, and the production management system is matched with the identification codes, so that corresponding information can be conveniently found according to different identification codes, the computer is suitable for the production environment of the chemical fiber filament industry, and the related information of components of each batch of chemical fiber filaments in production can be found and obtained.
Description
Technical Field
The invention belongs to the field of spinning production, and particularly relates to spinning production equipment and a tracing method of elements thereof.
Background
The requirements of the chemical fiber industry on the product quality and the production efficiency are higher and higher, the traceability of quality problems is increasingly important, the whole-period flow of the specified materials can be traced through the tracing of the product quality, and the production data of any flow point can be obtained. The spinning component is a key component of spinning processing, which not only directly influences the spinning process, but also determines various properties of chemical fibers, so that the traceability of the spinning component is particularly important. The spinning component in the melt spinning fiber forming process mainly comprises a diffusion plate, a sealing ring, a filter layer, a distribution plate, a pressure resistant plate and a spinneret plate. Taking a spinneret plate as an example, the spinneret plate directly determines the quality of spinning. At present, a spinneret plate in a spinning assembly is mainly inspected manually through visual inspection and microscopic photographing, and some defects limited by detection means cannot be detected or are difficult to detect and find at present, such as tiny scratch damage and the like, but the defects can cause quality problems of products. The spinneret orifices are checked manually, and when the situation occurs, chemical fiber filaments of a plurality of batches are produced by problematic components, so that the method is unfavorable for tracing and is difficult to be associated with the quality of products, and the products in production are mostly associated with batches, and are not exactly associated with the position of equipment, time and individual components, thus preventing the precise tracing of single-grade product problems.
The present invention has been made in view of this.
Disclosure of Invention
The invention aims to solve the technical problems of overcoming the defects of the prior art, providing spinning production equipment and a tracing method of elements thereof, and solving the problem that the existing spinning production equipment cannot precisely trace the elements.
In order to solve the technical problems, the invention adopts the basic conception of the technical scheme that:
a spinning production device comprising a spinning manifold and a plurality of elements; the spinning box body is provided with a plurality of spindle positions, the elements are in one-to-one correspondence with the spindle positions, and the elements are arranged on the corresponding spindle positions; a silk cylinder is also arranged on each spindle position; the silk tube is wound with silk threads; also included is a computer having a production management system; identification codes are respectively arranged on the outer surfaces of each element, spindle position and wire cylinder.
Further, the tray comprises a plurality of trays, and a plurality of placement parts are arranged on each tray; the spinning box body is provided with a plurality of parts, and each part is provided with a plurality of spindle positions; the trays are in one-to-one correspondence with the positions; the plurality of placement parts are in one-to-one correspondence with the plurality of spindle positions; the components are in one-to-one correspondence with the placement parts of the tray; the outer surface of each part is provided with an identification code; an identification code is arranged on the outer surface of the placement part of each tray; the identification codes of the placement parts are in one-to-one correspondence with the identification codes of the spindle positions, the elements are placed on the corresponding placement parts of the corresponding trays, and after the elements on the trays are preprocessed by the carrying trays, the elements are mounted on the corresponding spindle positions.
Further, the plurality of spindle positions are arranged in sequence on the part, and the plurality of placement parts are arranged in the same sequence as the spindle positions on the tray; the plurality of elements are placed on the placing part of the tray in sequence, and after the carrying tray pretreats the elements, the plurality of elements are sequentially installed on the corresponding spindle positions in sequence.
Further, the spinning production equipment further comprises a standby tray and a plurality of standby elements, wherein the standby tray is provided with a plurality of placement parts, the outer surface of each standby element is provided with an identification code, and the standby elements are placed on the corresponding placement parts; when the element mounted on the spindle position is damaged, the element mounted on the spindle position is disassembled, and a spare element is mounted on the spindle position.
Further, the plurality of placement portions on the standby tray are arranged in order, and the plurality of standby elements are placed in order on the corresponding placement portions.
The element tracing method of the spinning production equipment comprises the steps of obtaining the identification code of a yarn barrel and the position information of the spindle position, receiving an input instruction of a user by a production management system, and inputting the identification code of the yarn barrel and the position information of the spindle position corresponding to the yarn barrel into the production management system for correlation;
acquiring an identification code of an element, receiving an input instruction of a user by a production management system, and inputting the position information of the spindle position and the identification code of the element into the production management system to be associated one by one;
the quality problem of the silk thread occurs, the identification code of the silk thread corresponding to the silk thread is obtained, the production management system receives the searching instruction of the user, the corresponding spindle position information is searched according to the identification code of the silk thread, the identification code of the corresponding element is searched according to the spindle position information, and the corresponding element is searched according to the identification code of the element.
Further, acquiring the identification code of the wire barrel, the identification code of the corresponding position and the position sequence of the corresponding spindle position on the position, receiving an input instruction of a user by the production management system, and inputting the identification code of the wire barrel, the identification code of the corresponding position and the position sequence of the corresponding spindle position on the position into the production management system for correlation;
acquiring the identification code of the element, the identification code of the corresponding part and the position sequence of the corresponding spindle on the part, receiving an input instruction of a user by the production management system, and inputting the identification code of the element, the identification code of the corresponding part and the position sequence of the corresponding spindle on the part into the production management system for association;
the quality problem of the silk thread occurs, the identification code of the silk thread corresponding to the silk thread is obtained, the production management system receives the search instruction of the user, the position identification code corresponding to the silk thread and the position sequence of the corresponding spindle on the position are searched according to the silk thread identification code, the corresponding element identification code is searched according to the position identification code and the position sequence on the position, and the corresponding element is searched according to the element identification code.
Further, the identification code of the standby element and the position sequence of the corresponding placement part on the standby tray are obtained, the production management system receives an input instruction of a user, and the identification code of the standby element and the position sequence of the corresponding placement part on the standby tray are input into the production management system in a one-to-one correspondence manner for association;
when the element arranged on the spindle is damaged, the element identification code arranged on the spindle is obtained, the production management system receives a replacement instruction of a user, and the identification code of the spare element is covered with the identification code of the original element.
Further, acquiring an element identification code and the acquisition time of the element identification code, and receiving an input instruction of a user by the production management system, and simultaneously inputting the element identification code and the acquisition time into the production management system for association;
and/or acquiring the standby element identification code and the acquisition time of the standby element identification code, receiving an input instruction of a user by the production management system, and simultaneously inputting the identification code of the standby element and the acquisition time into the production management system for correlation.
Further, after the assembly of the components and/or the spare components is completed, assembly completion time information is obtained, a production management system receives a time update instruction of a user, and the production management system records the assembly completion time information.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects.
The spinning production equipment is provided with the identification codes on the outer surfaces of each element, each spindle position and each wire barrel, and the accurate tracing of each element, each spindle position and each wire barrel can be realized by utilizing different identification codes; the computer is provided with a production management system, and the production management system is matched with the identification codes, so that corresponding information can be conveniently found according to different identification codes, the computer is suitable for the production environment of the chemical fiber filament industry, and the related information of components of each batch of chemical fiber filaments in production can be found and obtained.
The element tracing method of the production equipment is characterized in that the element used for production and the silk tube wound with the product are provided with identification codes, and the inspection data information of the product is related to the production condition. When phenomena such as broken wires, floating wires and winding rollers occur in production or the problems such as broken wires and reduced full-coil rate occur in products, the production elements corresponding to the production elements can be found through accurate tracing of the identification codes on the wire drums in the production management system, the elements at that time are checked, whether the elements have problems or not is judged, and defect investigation of the elements used in production can be timely carried out.
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. It is evident that the drawings in the following description are only examples, from which other drawings can be obtained by a person skilled in the art without the inventive effort. In the drawings:
fig. 1 is a schematic view of the spinning production apparatus of the present invention.
Fig. 2 is a schematic view of the pallet of the present invention.
FIG. 3 is a display interface of a production management system entry location and an element identification code.
FIG. 4 is a display interface of the production management system entering the backup element identification code.
FIG. 5 is a display interface of the component identification code, acquisition time, and backup component identification code after entry by the production management system.
FIG. 6 is a display interface of a production management system entry location and a wire barrel identification code.
Fig. 7 is a flow chart of an element tracing method of the spinning production apparatus of the present invention.
In the figure: 1. a spinning manifold; 2. a location; 3. spindle position; 4, a silk tube; 5. a tray; 6. and a placement part.
It should be noted that these drawings and the written description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept to those skilled in the art by referring to the specific embodiments.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1, a spinning production apparatus includes a spinning beam and a plurality of elements; the spinning box body is provided with a plurality of spindle positions, the elements are in one-to-one correspondence with the spindle positions, and the elements are arranged on the corresponding spindle positions; a silk cylinder is also arranged on each spindle position; the silk tube is wound with silk threads; also included is a computer having a production management system; identification codes are respectively arranged on the outer surfaces of each element, spindle position and wire cylinder.
The spinning production equipment is provided with the identification codes on the outer surfaces of each element, each spindle position and each wire barrel, and the accurate tracing of each element, each spindle position and each wire barrel can be realized by utilizing different identification codes; the computer is provided with a production management system, and the production management system is matched with the identification codes, so that corresponding information can be conveniently found according to different identification codes, the computer is suitable for the production environment of the chemical fiber filament industry, and the related information of components of each batch of chemical fiber filaments in production can be found and obtained.
The identification code may take a variety of forms, such as numerals, symbols, graphics, etc. And aiming at the position setting of the identification code, shielding of the identification code in the installation process is avoided. Aiming at the mode of printing the identification code, the damage of the identification code caused by the subsequent process is avoided, and the identification function of the identification code is influenced. Taking the element as a spinneret plate as an example, the side surface of the spinneret plate is provided with two-dimensional codes or two-dimensional code type identification codes such as firing pin codes and the like by adopting an engraving process, so that the requirements of scannable, friction-resistant, corrosion-resistant and high-temperature-resistant treatment of the identification codes are met. The code is carried out according to the specification of the spinneret plate (36F, 48F,72F … … or 1, 2, 3, 4 … …).
As shown in fig. 2, a spinning production apparatus further includes a plurality of trays, each tray being provided with a plurality of placement portions; the spinning box body is provided with a plurality of parts, and each part is provided with a plurality of spindle positions; the trays are in one-to-one correspondence with the positions; the plurality of placement parts are in one-to-one correspondence with the plurality of spindle positions; the components are in one-to-one correspondence with the placement parts of the tray; the outer surface of each part is provided with an identification code; an identification code is arranged on the outer surface of the placement part of each tray; the identification codes of the placement parts are in one-to-one correspondence with the identification codes of the spindle positions, the elements are placed on the corresponding placement parts of the corresponding trays, and after the elements on the trays are preprocessed by the carrying trays, the elements are mounted on the corresponding spindle positions.
Be equipped with the identification code on the portion of placing of every tray, the identification code of portion of placing corresponds with the identification code one-to-one of spindle position, and the convenience workman corresponds the spindle position of the portion of placing of tray and part, and the component is taken off from the portion of placing of tray more easily accurate, installs on the spindle position that corresponds. The identification codes of the placement part may be serial numbers arranged in sequence, for example, 101 represents a first spindle position of a first part, 102 represents a second spindle position of the first part, the rest serial numbers and meanings are analogized, and the rest trays may be set by adopting the same method. The identification code of the placement section may also be represented in a graphical and more intuitive form.
The tray is made of metal materials and can adapt to the temperature of the preheating furnace.
The plurality of spindle positions are arranged in sequence on the part, and the plurality of placing parts are arranged on the tray in the same sequence as the spindle positions; the plurality of elements are placed on the placing part of the tray in sequence, and after the carrying tray pretreats the elements, the plurality of elements are sequentially installed on the corresponding spindle positions in sequence.
The spindle positions and the placement parts are arranged in sequence correspondingly, so that workers can conveniently find the corresponding positions on the tray and the parts in the operation process. When the components are placed and installed, the components can be taken and placed one by one according to the sequence, disorder is not easy to occur, the accuracy of component assembly is improved, the operation time of workers is shortened, and the assembly efficiency of production equipment is improved.
The spinning production equipment also comprises a standby tray and a plurality of standby elements, wherein the standby tray is provided with a plurality of placement parts, the outer surface of the standby elements is provided with identification codes, and the standby elements are placed on the corresponding placement parts; when the element mounted on the spindle position is damaged, the element mounted on the spindle position is disassembled, and a spare element is mounted on the spindle position.
The spare tray and spare elements are arranged on the spinning production equipment, and damaged elements are replaced with intact spare elements in time, so that the damage of the elements arranged on the equipment is prevented from affecting the spinning production progress.
The plurality of placement portions on the standby tray are arranged in order, and the plurality of standby components are placed on the corresponding placement portions in order.
The placement parts on the standby trays are also arranged in sequence, so that the placement and the taking of the standby elements are convenient, and disorder can not occur.
As shown in fig. 3 and 6, an element tracing method of spinning production equipment comprises the steps of obtaining an identification code of a yarn barrel and position information of a spindle position, receiving an input instruction of a user by a production management system, and inputting the identification code of the yarn barrel and the position information of the spindle position corresponding to the yarn barrel into the production management system for correlation;
acquiring an identification code of an element, receiving an input instruction of a user by a production management system, and inputting the position information of the spindle position and the identification code of the element into the production management system to be associated one by one;
the quality problem of the silk thread occurs, the identification code of the silk thread corresponding to the silk thread is obtained, the production management system receives the searching instruction of the user, the corresponding spindle position information is searched according to the identification code of the silk thread, the identification code of the corresponding element is searched according to the spindle position information, and the corresponding element is searched according to the identification code of the element.
The element tracing method of the production equipment is characterized in that the element used for production and the silk tube wound with the product are provided with identification codes, and the inspection data information of the product is related to the production condition. When phenomena such as broken wires, floating wires and winding rollers occur in production or the problems such as broken wires and reduced full-coil rate occur in products, the production elements corresponding to the production elements can be found through accurate tracing of the identification codes on the wire drums in the production management system, the elements at that time are checked, whether the elements have problems or not is judged, and defect investigation of the elements used in production can be timely carried out.
The computer is provided with a code scanning device, an input device and a display device, the identification codes can be scanned and input into the production management system through the code scanning device, and the user can manually input the identification codes through the input device to input, and the input related information is displayed through the display device. Therefore, the task work of workers can be lightened through code scanning, and the identification codes of the elements can be manually recorded and ensured or various emergency situations can occur in the code scanning device of the computer to influence the product quality traceability. The code scanning device, the input device and the display device are connected with the computer body through wires, and can be connected through Bluetooth or a network by utilizing the communication device, and the specific mode can be optimally configured according to the actual use condition and the field environment.
Further, acquiring the identification code of the wire barrel, the identification code of the corresponding position and the position sequence of the corresponding spindle position on the position, receiving an input instruction of a user by the production management system, and inputting the identification code of the wire barrel, the identification code of the corresponding position and the position sequence of the corresponding spindle position on the position into the production management system for correlation;
acquiring the identification code of the element, the identification code of the corresponding part and the position sequence of the corresponding spindle on the part, receiving an input instruction of a user by the production management system, and inputting the identification code of the element, the identification code of the corresponding part and the position sequence of the corresponding spindle on the part into the production management system for association;
the quality problem of the silk thread occurs, the identification code of the silk thread corresponding to the silk thread is obtained, the production management system receives the search instruction of the user, the position identification code corresponding to the silk thread and the position sequence of the corresponding spindle on the position are searched according to the silk thread identification code, the corresponding element identification code is searched according to the position identification code and the position sequence on the position, and the corresponding element is searched according to the element identification code.
The position information of the spindle position comprises an identification code of the corresponding position and the position sequence of the corresponding spindle position on the position. When the identification codes of the wire cylinders/elements are recorded into the production management system, the identification codes of the positions where the wire cylinders/elements are positioned are recorded first, and then the identification codes of the wire cylinders/elements mounted on the spindle are recorded in sequence according to the arrangement sequence of the spindle. The device position, spinning effect, product detection result and spinning condition used by the element can be traced, and the association requirement of the management system is met.
For example, when the part contains ten spindle positions, the identification codes of the part are firstly recorded, then the identification codes of ten elements are scanned in sequence, and the production management system can acquire the position information of the spindle positions, so that the identification codes of the elements/wire drums are respectively associated with the spindle positions.
Further, as shown in fig. 4, the identification code of the standby element and the position sequence of the corresponding placement part on the standby tray are acquired, the production management system receives the input instruction of the user, and the identification code of the standby element and the position sequence of the corresponding placement part on the standby tray are input into the production management system in a one-to-one correspondence manner to be associated;
when the element arranged on the spindle is damaged, the element identification code arranged on the spindle is obtained, the production management system receives a replacement instruction of a user, and the identification code of the spare element is covered with the identification code of the original element.
Because the spare elements are not attached to each site, no entry of site identification codes is required. When the standby elements are recorded, the identification codes of the elements are only required to be recorded one by one according to the sequence of the placement part, and the number, the model and the specification of the recorded standby elements are set according to actual needs.
Further, as shown in fig. 5, the component identification code and the acquisition time of the component identification code are acquired, the production management system receives the input instruction of the user, and the component identification code and the acquisition time are input into the production management system for correlation;
and/or acquiring the standby element identification code and the acquisition time of the standby element identification code, receiving an input instruction of a user by the production management system, and simultaneously inputting the identification code of the standby element and the acquisition time into the production management system for correlation.
When the identification codes of the components/standby components are input, the system simultaneously inputs the time for acquiring the identification codes at the moment, the components are associated with the assembly installation position and time when the components are assembled, the assembly use time is determined according to the assembly installation sequence through the production management system, the components are associated with the production batch at the moment, the products generated by the production batch and the assembly use time period are associated, and the products are associated with the inspection data information and the production conditions of the products. The components can be used in the production process of each batch of products by matching the identification codes with the assembly, terminal input and installation methods, and can be repeatedly used for a plurality of times, so that the production management system meets the association requirement, a simple association mode is realized as much as possible, and the workload of workers for tracing is reduced.
Further, after the assembly of the components and/or the spare components is completed, assembly completion time information is obtained, a production management system receives a time update instruction of a user, and the production management system records the assembly completion time information.
A spinneret plate is used as an element and a winder is used as a part. After a manager responsible for production issues a production plan, a worker calcines and cleans the spinneret plates which need to be used, an assembly assembler scans the cleaned spinneret plates according to the equipment position sequence of marks on the tray, scans one spinneret plate to assemble the spinneret plates into a set of spinning assemblies, and then places the assemblies on the corresponding tray positions according to the display on the screen (for example, after the scanning, the spinneret plate identification codes appear on the first spindle position of the first production line on the screen, and then the set of assemblies are correspondingly placed on the specified positions of the specified trays). All the standby spinneret plates are independently placed on a tray (the unused spinneret plates cannot be disassembled again due to incomplete production tasks, and therefore the standby tray is independently placed on one place if not used after being preheated). After the other components are scanned and assembled according to the sequence, the spinneret plate scanned finally appears in the spare part column on the right side of the page.
And (3) associating the spinneret plate identification code with the unique identification code of the winding machine, storing the spare assembly into the system, and carrying out replacement operation in a system picture after assembly installation is completed to generate installation service time. The production management system can receive the scanning information of the silk tube before the upper position of the winding machine, sweep the code of the silk tube before the silk tube is on the machine, bind the silk tube with the winding machine, correlate the identification code of the silk tube with the unique identification code of the winding machine, and correlate the silk tube with the spinning component phase indirectly through the winding machine, so that the product quality and the spinneret plate can be traced back in a related manner. The production management system is shown in fig. 5. In fig. 5, the winder can be specific to a certain spindle position, C1-C10 can precisely represent any spindle position identification code of the winder, 0001-0010 represent the entered spinneret plate identification code (which can be replaced by other forms, not necessarily four digits, represented here by way of example only), and T1-T10 represent the scanning of the spinneret plate by the production management system and the entered system time. When the corresponding part of spinneret plates of the spindle position of the winding machine are damaged, the assembly equipment workers replace the spinneret plates, meanwhile, the scanned standby spinneret plates are covered with the current spinneret plates in the system by confirming that the standby element buttons are dragged in the production management system, the spinneret plates corresponding to the spindle position are updated in time, and the corresponding time T is updated in time, so that the replacement of the part of spinneret plates is completed.
The foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited to the above-mentioned embodiment, but is not limited to the above-mentioned embodiment, and any simple modification, equivalent change and modification made by the technical matter of the present invention can be further combined or replaced by the equivalent embodiment without departing from the scope of the technical solution of the present invention.
Claims (6)
1. A spinning production device comprising a spinning manifold and a plurality of elements; the spinning box body is provided with a plurality of spindle positions, the elements are in one-to-one correspondence with the spindle positions, and the elements are arranged on the corresponding spindle positions; a silk cylinder is also arranged on each spindle position; the silk tube is wound with silk threads; the method is characterized in that: also included is a computer having a production management system; respectively setting identification codes on the outer surfaces of each element, spindle position and wire cylinder;
the tray is provided with a plurality of placement parts; the spinning box body is provided with a plurality of parts, and each part is provided with a plurality of spindle positions; the trays are in one-to-one correspondence with the positions; the plurality of placement parts are in one-to-one correspondence with the plurality of spindle positions; the components are in one-to-one correspondence with the placement parts of the tray; the outer surface of each part is provided with an identification code; an identification code is arranged on the outer surface of the placement part of each tray; the identification codes of the placement parts are in one-to-one correspondence with the identification codes of the spindle positions, the elements are placed on the corresponding placement parts of the corresponding trays, and after the elements on the trays are preprocessed by the carrying trays, the elements are mounted on the corresponding spindle positions;
the plurality of spindle positions are arranged in sequence on the part, and the plurality of placing parts are arranged on the tray in the same sequence as the spindle positions; the plurality of elements are sequentially placed on the placement part of the tray, and after the elements are preprocessed by the carrying tray, the plurality of elements are sequentially installed on the corresponding spindle positions;
the spinning production equipment also comprises a standby tray and a plurality of standby elements, wherein the standby tray is provided with a plurality of placement parts, the outer surface of the standby elements is provided with identification codes, and the standby elements are placed on the corresponding placement parts; the plurality of placement parts on the standby tray are arranged in sequence, and the plurality of standby elements are placed on the corresponding placement parts in sequence;
when the element mounted on the spindle position is damaged, the element mounted on the spindle position is disassembled, and a spare element is mounted on the spindle position.
2. A component traceability method of a spinning production facility according to claim 1, characterized by: the method comprises the steps that the identification code of a wire barrel and the position information of the spindle position are obtained, a production management system receives an input instruction of a user, and the identification code of the wire barrel and the position information of the spindle position corresponding to the wire barrel are input into the production management system for correlation;
acquiring an identification code of an element, receiving an input instruction of a user by a production management system, and inputting the position information of the spindle position and the identification code of the element into the production management system to be associated one by one;
the quality problem of the silk thread occurs, the identification code of the silk thread corresponding to the silk thread is obtained, the production management system receives the searching instruction of the user, the corresponding spindle position information is searched according to the identification code of the silk thread, the identification code of the corresponding element is searched according to the spindle position information, and the corresponding element is searched according to the identification code of the element.
3. The element tracing method of a spinning production apparatus of claim 2, wherein: acquiring the identification code of the wire barrel, the identification code of the corresponding part and the position sequence of the corresponding spindle position on the part, receiving an input instruction of a user by the production management system, and inputting the identification code of the wire barrel, the identification code of the corresponding part and the position sequence of the corresponding spindle position on the part into the production management system for association;
acquiring the identification code of the element, the identification code of the corresponding part and the position sequence of the corresponding spindle on the part, receiving an input instruction of a user by the production management system, and inputting the identification code of the element, the identification code of the corresponding part and the position sequence of the corresponding spindle on the part into the production management system for association;
the quality problem of the silk thread occurs, the identification code of the silk thread corresponding to the silk thread is obtained, the production management system receives the search instruction of the user, the position identification code corresponding to the silk thread and the position sequence of the corresponding spindle on the position are searched according to the silk thread identification code, the corresponding element identification code is searched according to the position identification code and the position sequence on the position, and the corresponding element is searched according to the element identification code.
4. A component traceability method of a spinning production facility according to claim 3, characterized by: acquiring the identification code of the standby element and the position sequence of the corresponding placement part on the standby tray, receiving an input instruction of a user by the production management system, and inputting the identification code of the standby element and the position sequence of the corresponding placement part on the standby tray into the production management system in a one-to-one correspondence manner for association;
when the element arranged on the spindle is damaged, the element identification code arranged on the spindle is obtained, the production management system receives a replacement instruction of a user, and the identification code of the spare element is covered with the identification code of the original element.
5. The element tracing method of spinning production apparatus of claim 4, wherein: acquiring an element identification code and the acquisition time of the element identification code, receiving an input instruction of a user by a production management system, and simultaneously inputting the element identification code and the acquisition time into the production management system for correlation;
and/or acquiring the standby element identification code and the acquisition time of the standby element identification code, receiving an input instruction of a user by the production management system, and simultaneously inputting the identification code of the standby element and the acquisition time into the production management system for correlation.
6. The element tracing method of spinning production equipment of claim 5, wherein: after the assembly of the components and/or the spare components is completed, assembly completion time information is acquired, a production management system receives a time update instruction of a user, and the production management system records the assembly completion time information.
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| CN114687025A (en) | 2022-07-01 |
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