CN114687017B - Intelligent feeding device and feeding method for functional components of wrapped yarn - Google Patents

Intelligent feeding device and feeding method for functional components of wrapped yarn Download PDF

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Publication number
CN114687017B
CN114687017B CN202011631712.5A CN202011631712A CN114687017B CN 114687017 B CN114687017 B CN 114687017B CN 202011631712 A CN202011631712 A CN 202011631712A CN 114687017 B CN114687017 B CN 114687017B
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China
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component
traction
yarn
functional components
conveying pipeline
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CN114687017A (en
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胡洪波
张志�
李健伟
杨瑞华
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Suzhou Duodao Automation Technology Co ltd
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Suzhou Duodao Automation Technology Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H4/00Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
    • D01H4/04Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by contact of fibres with a running surface
    • D01H4/08Rotor spinning, i.e. the running surface being provided by a rotor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/32Counting, measuring, recording or registering devices
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H4/00Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
    • D01H4/38Channels for feeding fibres to the yarn forming region

Abstract

The invention provides an intelligent feeding device and a feeding method for a wrapping yarn functional component of a rotor spinning wrapping yarn, and relates to the technical field of composite yarn spinning. The intelligent feeding device comprises a controller and a component adding unit which are in communication connection, wherein the component adding unit is arranged corresponding to the rotating cup, the component adding unit comprises a component supply cavity, a conveying pipeline and a driving mechanism, and the controller comprises an adding information acquisition unit, a processor unit and a memory unit for storing executable instructions and parameters of the processor; the controller obtains the component adding requirement information input by a user and then generates a component adding instruction matched with the component adding requirement information, and then the controller controls the driving mechanism to be opened and closed according to the component adding instruction so that corresponding functional components enter the inside of the rotary cup through the conveying pipeline, and the functional components which are simultaneously and compositely fed are generated in the wrapping yarn, so that the multifunctional yarn is manufactured. The invention has the characteristics of intelligent operation, flexible adjustment, automation and high efficiency.

Description

Intelligent feeding device and feeding method for functional components of wrapped yarn
Technical Field
The invention relates to the technical field of composite yarn spinning, in particular to an intelligent feeding device and a feeding method for functional components of wrapped yarns.
Background
The wrapping yarn is also called core-spun yarn (which is a composite yarn, the wrapping yarn is generally composed of two kinds of fibers, and can be formed by wrapping filaments on a short fiber (wool type or cotton type) yarn core, and also can be formed by wrapping the short fiber on a filament yarn core, and the wrapping yarn is characterized by wrapping the core yarn in a spiral mode.
At present (a plurality of methods for spinning the wrapping yarn (mainly including a hollow spindle method, an air vortex method, a self-twisting wrapping yarn and a rotor spinning wrapping yarn; wherein, for the rotor spinning wrapping yarn, a rotor spinning composite yarn system combines excellent taking performance of short fibers and functionality of filaments, and is one of important development directions of rotor spinning; a rotor spinning machine mainly comprises a rotor, a false twist tray, a yarn drawing tube, a yarn drawing roller, a fiber conveying channel, a cotton feeding roller, a carding roller, a trash discharging device and other parts, wherein, the centrifugal force during high-speed rotation of the rotor is utilized to enable fibers transferred into the rotor at the carding cavity to be condensed to form fiber strands (fiber rings), and the fiber strands are twisted to form yarn strands; in the production process of the rotor spinning wrapping yarn, generally, the short fibers are fed into the rotor, filaments are fed from the axis of the bottom of the cup, the filaments lean against the wall of the cup and enter a cotton coagulation tank, and the fed short fibers are coated outside the filaments when being drawn, so that the wrapping yarn is formed, and the wrapping yarn is seriously coated, and the wrapping yarn is formed, and the wrapping yarn has a serious wrapping effect, and a difference is formed.
The prior art also provides the technical solution that the core yarn is spun by a rotor spinning machine with a sliver fed and the outer layer is wound around the filaments. Specifically, the feeding quantity of filaments is controlled by a filament guide, a tension control device and a feeding roller, and during spinning, the filaments are sucked into a mesoporous rotating cup and wrapped on the surface of a short fiber to form wrapped yarns by generating internal and external pressure differences through high-speed rotation of the mesoporous rotating cup. However, the above production process has the following drawbacks: the spun wrap yarn is a yarn core composed of short fibers, filaments are positioned on the surface layer, and the yarn structure and the properties are relatively single.
With the increasing level of living of people, the development of functional textiles is increasingly emphasized, and the development of functional yarns is one of the important means for processing functional textiles. How to provide a functional component feeding scheme which is intelligent in operation, flexible in adjustment and automatic and efficient based on rotor spinning wrap yarns is a technical problem which needs to be solved currently.
Disclosure of Invention
The invention aims at: overcomes the defects of the prior art and provides an intelligent feeding device and a feeding method for functional components of the wrapping yarn. The intelligent feeding device comprises a controller and a component adding unit which are in communication connection, wherein component adding requirement information input by a user is acquired through the controller, then a component adding instruction matched with the component adding requirement information is generated, and then the controller controls the driving mechanism to be opened and closed according to the component adding instruction so that corresponding functional components enter the rotary cup through a conveying pipeline, and the functional components which are simultaneously fed in a compound mode are generated in the wrapping yarn, so that the multifunctional yarn is manufactured. The invention has the characteristics of intelligent operation, flexible adjustment, automation and high efficiency.
In order to achieve the above object, the present invention provides the following technical solutions:
an intelligent feeding device for functional components of wrapping yarn, wherein the wrapping yarn is rotor spinning wrapping yarn, and an outer layer of wrapping yarn is wrapped with core yarn in a rotor to form wrapping yarn, and the intelligent feeding device comprises a controller and a component adding unit which are in communication connection, wherein the component adding unit is arranged corresponding to the rotor;
the component adding unit comprises a component supply cavity, a conveying pipeline and a driving mechanism, wherein functional components are arranged in the component supply cavity, the input end of the conveying pipeline is connected with the component supply cavity, the output end of the conveying pipeline is connected with the rotating cup, and the driving mechanism generates air flow or jet force to enable the functional components to be conveyed into the rotating cup; the driving mechanism is connected with the controller and receives the control of the controller;
the controller comprises an added information acquisition unit, a processor unit and a memory unit for storing processor executable instructions and parameters; the adding information acquisition unit is used for acquiring component adding requirement information input by a user, wherein the component adding requirement information comprises component type information, component adding amount information and component adding time information selected by the user; the processor is used for generating a component adding instruction matched with the component adding requirement information based on the executable instruction and the parameters in the memory unit, wherein the component adding instruction comprises a component type to be added and the corresponding adding amount and adding time;
According to the component adding instruction, the controller controls the driving mechanism to be opened and closed so that corresponding functional components enter the rotary cup through the conveying pipeline; when the outer layer is wound with the core yarn, the functional components in the rotor cup act on the wrapped yarn of the rotor cup to be compounded to obtain the wrapped yarn with corresponding functions.
Further, the component supply cavity comprises a plurality of subchambers, and different functional components are arranged in different subchambers; an independent driving mechanism is arranged corresponding to each subchamber, the subchambers are arranged in one-to-one correspondence with the driving mechanisms, and different subchambers are connected with the rotating cup through the same conveying pipeline;
the controller controls one or more driving mechanisms to be started, so that corresponding one or more functional components are conveyed into the rotary cup through the same conveying pipeline.
Further, the component supply cavity comprises a plurality of subchambers, and different functional components are arranged in different subchambers; the different subchambers are connected with the rotating cup through different conveying pipelines, the subchambers are arranged in one-to-one correspondence with the conveying pipelines, and an independent driving mechanism is arranged corresponding to each conveying pipeline;
the controller controls actuation of the drive mechanism in one or more of the delivery lines to deliver the corresponding one or more functional components through the respective delivery lines into the interior of the bowl.
Further, the functional component is one or more of aromatic powder particles or fibers, colored powder particles or fibers, noctilucent powder particles or fibers, antibacterial powder particles or fibers, pearl powder and flock fibers.
Further, a charge discharging part is arranged corresponding to the component supply cavity or the conveying pipeline, and the functional component is charged to form a charged component by discharging a net charge substance through an electrostatic generator of the charge discharging part; the output end of the corresponding conveying pipeline is provided with a traction part, the output end and the traction part are arranged on two sides of the core yarn, the traction part is provided with a traction electrode or a traction electret to adsorb charged components to move towards the traction part, and the charged components moving are twisted and/or wound by the outer layer winding yarn to be compounded on the wrapping yarn when passing through the core yarn.
Further, the traction part is provided with at least two groups of traction electrodes or traction electrets, each group of traction electrodes or traction electrets comprises one or more traction electrodes or traction electrets, at least one group of traction electrodes or traction electrets is positioned at an effective adsorption position at any moment to play a role in adsorption, and the positions of the plurality of groups of traction electrodes or traction electrets are regulated by a shifting mechanism;
When the traction electrode or the traction electret group with the adsorption function at present needs to be cleaned, the traction electrode or the traction electret is driven to leave from the effective adsorption position through the shifting mechanism, and meanwhile, a new traction electrode or the traction electret group is driven to enter into the effective adsorption position.
Further, a cleaner is arranged corresponding to the traction electrode or the traction electret group, and the cleaner is used for cleaning charged components adsorbed on the traction electrode or the traction electret in the displacement process of the traction electrode or the traction electret group.
Further, the cleaner is connected with the component supply cavity of the component adding unit through a recovery pipeline, and the cleaned charged component is recovered to the component supply cavity through the recovery pipeline after being subjected to charge removal.
Further, the electrostatic generator comprises a discharge electrode, the discharge electrode is arranged on the conveying pipeline, the tail end of the electrode corresponds to the inner cavity of the conveying pipeline, the discharge electrode generates substances with net charges of positive charges or negative charges through high voltage excitation, a charge release area is formed in the inner cavity of the rotary cup, and the functional components adsorb the substances with the net charges to form charged components through the charge release area;
the traction electret is an electret with a counter electrode, and the electret forms a charge attribute opposite to the excited net charge substance, so that the adsorbed charged component moves towards the traction part.
The invention also provides an intelligent feeding method of the functional components of the wrapping yarn, which is suitable for spinning the wrapping yarn by a rotor, and the outer wrapping yarn is wound on the core yarn in the rotor to form the wrapping yarn, and comprises the following steps:
acquiring component adding requirement information input by a user, wherein the component adding requirement information comprises component type information, component adding amount information and component adding time information selected by the user; the method comprises the steps of carrying out a first treatment on the surface of the
Generating a component adding instruction matched with the component adding requirement information based on a preset executable instruction and a parameter, wherein the component adding instruction comprises a component type to be added and a corresponding adding amount and adding time;
according to the component adding instruction, the component adding unit adds corresponding functional components to the wrapping yarn in the rotating cup;
the component adding unit comprises a component supply cavity, a conveying pipeline and a driving mechanism, wherein functional components are arranged in the component supply cavity, the input end of the conveying pipeline is connected with the component supply cavity, the output end of the conveying pipeline is connected with the rotating cup, and the driving mechanism generates air flow or jet force to enable the functional components to be conveyed into the rotating cup;
when the corresponding functional components are added, the driving mechanism is controlled to be opened and closed so that the corresponding functional components enter the rotary cup through the conveying pipeline; when the outer layer is wound with the core yarn, the functional components in the rotor cup act on the wrapped yarn of the rotor cup to be compounded to obtain the wrapped yarn with corresponding functions.
Compared with the prior art, the invention has the following advantages and positive effects by taking the technical scheme as an example: the multifunctional yarn is characterized by comprising a controller and a component adding unit which are in communication connection, wherein component adding requirement information input by a user is acquired through the controller, then a component adding instruction matched with the component adding requirement information is generated, and then the controller controls a driving mechanism to open and close according to the component adding instruction so that corresponding functional components enter the rotary cup through a conveying pipeline, and functional components which are simultaneously fed in a compound mode are generated in the wrapping yarn, so that the multifunctional yarn is prepared. The invention has the characteristics of intelligent operation, flexible adjustment, automation and high efficiency.
Drawings
Fig. 1 is a block diagram of an intelligent feeding device according to an embodiment of the present invention.
Fig. 2 is a schematic connection diagram of a spinning unit and an external feeding mechanism of a rotor spinning machine according to an embodiment of the present invention.
Fig. 3 is a schematic diagram of the operation of inputting functional components into a rotor through a component adding unit according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a component adding unit according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a component adding unit having a plurality of sub-cavities according to an embodiment of the present invention.
Fig. 6 is a schematic diagram showing a distribution of net charges released by the charge releasing portion according to an embodiment of the present invention.
Fig. 7 is a schematic circuit diagram of an electrostatic generator according to an embodiment of the present invention.
Fig. 8 is a schematic diagram of the operation of the traction portion for adsorbing the charged component according to the embodiment of the present invention.
Fig. 9 is a schematic structural diagram of two sets of traction electrodes or traction electrets according to an embodiment of the present invention.
Fig. 10 is a schematic diagram of the structure of the trailing electrode or trailing electret after left shift in fig. 9.
Reference numerals illustrate:
a spinning unit 100, a first yarn cylinder 1, a yarn supporting rod 2, a winding roller 3, a yarn guiding nozzle 4, a tension bow 5, a first yarn detector 6, a first yarn guiding motor 8, a wrapping yarn 7, a yarn guiding tube 9, a rotor yarn 10, a rotor 11, a fiber conveying channel 12, a carding roller 13 and a feeding motor 14;
a peripheral feeding mechanism 200, a second bobbin 15, a guide ring 16, a monofilament or yarn 17, a second yarn guiding motor 18, a cutting mechanism 19, a second yarn detector 20, a monofilament or yarn feeding channel 21;
the component adding unit 300, the component supplying chamber 31, the first component supplying chamber 31a, the second component supplying chamber 31b, the third component supplying chamber 31c, the fourth component supplying chamber 31d, the functional component 311, the first functional component 311a, the second functional component 311b, the third functional component 311c, the fourth functional component 311d, the charged component 311', the driving mechanism 312, the first driving mechanism 312a, the second driving mechanism 312b, the third driving mechanism 312c, the fourth driving mechanism 312d, the vent 313, the first vent 313a, the conveying line 32, the first conveying line 32a, the second conveying line 32b, the third conveying line 32c, the fourth conveying line 32d;
A controller 400;
a charge discharging part 500, a power supply 51, an electrostatic generator 52, an electrode wire 52a, a discharge electrode 52b;
traction section 600, first set of traction structures 600a, second set of traction structures 600b, displacement mechanism 610;
an effective adsorption position 700;
a cleaner 800.
Detailed Description
The intelligent feeding device and the feeding method of the wrapping yarn functional component disclosed by the invention are further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the technical features or combinations of technical features described in the following embodiments should not be regarded as being isolated, and they may be combined with each other to achieve a better technical effect. In the drawings of the embodiments described below, like reference numerals appearing in the various drawings represent like features or components and are applicable to the various embodiments. Thus, once an item is defined in one drawing, no further discussion thereof is required in subsequent drawings.
It should be noted that the structures, proportions, sizes, etc. shown in the drawings are merely used in conjunction with the disclosure of the present specification, and are not intended to limit the applicable scope of the present invention, but rather to limit the scope of the present invention. The scope of the preferred embodiments of the present invention includes additional implementations in which functions may be performed out of the order described or discussed, including in a substantially simultaneous manner or in an order that is reverse, depending on the function involved, as would be understood by those of skill in the art to which embodiments of the present invention pertain.
Examples
Referring to fig. 1 (which is an intelligent feeding device for functional components of wrapping yarn provided by the invention, the wrapping yarn is a rotor spinning wrapping yarn, an outer layer wrapping yarn is wrapped in a rotor to form the wrapping yarn, and the outer layer wrapping yarn is fed by an outer feeding mechanism.
The intelligent feeding device can comprise a controller and a component adding unit which are in communication connection, wherein the component adding unit is arranged corresponding to the rotating cup.
The component adding unit may include a component supply chamber, a transfer line, and a driving mechanism.
The component supply cavity is internally provided with functional components, the input end of the conveying pipeline is connected with the component supply cavity, the output end of the conveying pipeline is connected with the rotating cup, and the functional components in the component supply cavity are conveyed into the rotating cup by generating air flow or jet force through the driving mechanism. The driving mechanism is connected with the controller and receives the control of the controller.
The controller may include an add-on information acquisition unit, a processor unit, and a memory unit for storing processor-executable instructions and parameters. The user may set or adjust the processor-executable instructions and parameters stored in the memory unit according to the actual needs.
The addition information acquisition unit is used for acquiring component addition requirement information input by a user, and the component addition requirement information can comprise component type information, component addition amount information and component addition time information selected by the user.
The processor is used for generating a component adding instruction matched with the component adding requirement information based on the executable instruction and the parameters in the memory unit, wherein the component adding instruction comprises a component type required to be added and the corresponding adding amount and adding time.
According to the component adding instruction, the controller controls the driving mechanism to be opened and closed so that the corresponding functional components enter the rotary cup through the conveying pipeline. When the outer layer is wound with the core yarn, the functional components in the rotor cup act on the wrapped yarn of the rotor cup to be compounded to obtain the wrapped yarn with corresponding functions.
The specific flow of adding the functional components is described in detail below in conjunction with fig. 2 to 4.
Referring to fig. 2, a process of preparing a wrap yarn by a combined mechanism formed by connecting the rotor spinning machine spinning unit 100 to the external feeding mechanism 200 is illustrated.
The spinning unit 100 of the rotor spinning machine comprises a first yarn cylinder 1, a yarn supporting rod 2, a winding roller 3, a yarn guiding nozzle 4, a tension bow 5, a first yarn detector 6, a first yarn guiding motor 8, a yarn guiding tube 9, a rotor 11, a fiber conveying channel 12, a carding roller 13, a feeding motor 14 and other structures, and each structure can be connected with a controller and controlled by the controller. After the controller receives a spinning instruction, a feeding motor 14 of the spinning unit starts to work, cotton slivers are fed, the cotton slivers are combed through a carding roller 13, combed fibers enter a rotor 11 through a fiber conveying channel 12, the fibers in the rotor 11 are condensed to form strands, and then twisted into sliver to form rotor yarns 10, and the rotor yarns 10 serve as core yarns of the wrapping yarns 7.
At the same time of feeding cotton sliver, the first yarn guiding motor 8 is controlled to reversely rotate to sink the seed yarn into the rotary cup 11 to be spliced with the core yarn, and the first yarn cylinder 1 is controlled to fall down to finish the splicing action of the spinning unit.
The peripheral feeding mechanism 200 comprises a second yarn drum 15, a guide ring 16, a second yarn guiding motor 18, a cutting mechanism 19, a second yarn detector 20, a monofilament or yarn feeding channel 21 and other structures, and each structure can be connected with and controlled by a controller. The second bobbin 15 is wound with the monofilament or yarn 17 and when the spinning unit 100 completes the piecing, the second yarn guiding motor 18 of the external feeding mechanism 200 is started to operate, and the monofilament or yarn 17 on the second bobbin 15 is fed into the rotor 11 of the spinning unit through the monofilament or yarn feeding channel 21.
During the process of the yarn (wrapping yarn) in the spinning cup 11 being led out of the package through the yarn guiding tube 9, the monofilament or yarn 17 fed by the external feeding mechanism is automatically wound on the surface of the core yarn (i.e. the rotor yarn 10) to form the wrapping yarn 7. The package yarn is drawn out through the yarn drawing tube and wound by the first yarn drum while forming the package yarn.
The first yarn detector 6 and the second yarn detector 20 may also be in communication with a controller, and the yarn breakage signal of the rotor spinning machine spinning unit 100 is collected by the first yarn detector 6 and sent to the controller, and the monofilament or yarn breakage information of the external feeding mechanism 200 is collected by the second yarn detector 20 and sent to the controller. The controller can control the broken ends according to the broken yarn signals, namely, control the first yarn guiding motor and the feeding motor of the spinning unit to stop working, and control the second yarn guiding motor of the peripheral mechanism to stop working while the yarn supporting rod lifts the first yarn cylinder. The controller can also control the various structures of the spinning unit 100 and the peripheral feeding mechanism 200 to re-enter the operational state after the splice command is obtained.
In the wrapping yarn compounding step, one or more functional components are inputted into the rotor through the component adding unit 300 so that the functional components are distributed on the wrapping yarn 7, as shown in fig. 3, it is possible to compound a wrapping yarn having a corresponding function, such as a wrapping yarn having an aroma, a wrapping yarn having a plurality of colors, a wrapping yarn having an antibacterial effect, or the like.
In particular, the functional component may be one or more of aromatic powder particles or fibers, colored powder particles or fibers, noctilucent powder particles or fibers, antibacterial powder particles or fibers, pearl powder and flock fibers.
By way of example and not limitation, such as the use of aromatic plant powder particles as the functional component. Specifically, the plant can be ground into powder, the powder is filled into the component adding unit, when cotton sliver is fed into a horn mouth of a rotor spinning machine for spinning through a feeding motor, the external feeding mechanism is used for feeding the external winding yarn, the powder is also input into the rotor through the component adding unit, the powder is gathered in a condensation groove of the rotor after entering the rotor, the powder can be attached to core yarn fibers and external winding yarn fibers of the winding yarn and is fixed on the winding yarn through twisting action and/or winding action of the external winding yarn, and the functional winding yarn containing the powder is obtained.
The plant may be, by way of example and not limitation, sandalwood, geranium, lavender, iris, and the like. The antimicrobial powder particles or fibers preferably employ an inorganic antimicrobial agent such as zinc oxide powder.
When fibers are used as the functional component, nanoscale fibers are preferred. The method of preparing the nano-sized fibers is referred to the prior art and will not be described in detail herein.
A typical structure of the component adding unit 300, as shown in fig. 4, may include a component supply chamber 31 and a transfer line 32 connected, and a driving mechanism may be provided corresponding to the component supply chamber 31 and/or the transfer line 32, and a controller 400 is in control connection with the driving mechanism.
In fig. 4, the functional components 311 and the driving mechanism 312 are illustrated as being disposed in the component supply chamber 31, and the driving mechanism 312 is connected to the controller 400 and controlled by the controller 400.
After the controller 400 obtains the functional component addition command, the driving mechanism 312 can be controlled to start generating air flow or jet force to enable the functional component to enter the inside of the rotary cup 11 through the conveying pipeline 32. The functional component acts on and is immobilized by the core yarn and/or the outer wrap yarn of the wrapped yarn as the monofilament or yarn 17 is wrapped around the core yarn.
Preferably, the driving mechanism 312 may include a drainage fan and a pumping fan, the drainage fan may be disposed at a connection portion of the component supply chamber and the delivery pipe, and the pumping fan may be disposed on an inner wall of the component supply chamber. The air flow which is conveyed to the rotating cup is generated through the drainage fan, and the functional components are driven to be lifted through the lifting fan so that the functional components enter the rotating cup along with the air flow, and a distribution area with the functional components is formed in the rotating cup. At this time, the component supply chamber 31 is provided with a vent 313, the vent 313 serves as an air inlet, and also serves as an inlet for the supplementary functional component 311, and the size of the vent 313 is adjustable.
The principle of the drainage fan is not limited, for example, the drainage fan can be a fan formed by driving fan blades to rotate through a motor; the adsorption and rejection effects of the working parts can be constructed through the change of a magnetic field, so that a wind power structure is formed; or other structure capable of creating a wind force. For example, an electric wind generating structure is used to load electric charges into air, and the flow of gas is accelerated by the principle of repulsion of like charges, including the flow of particles in the gas, and the like.
It should be noted that the drainage fan may be replaced by a blower or an air pump, and the setting position is preferable but not limited. An aerodynamic structure that accelerates the air flow through the chamber and directs the air flow to the output end of the delivery line may be used in the component supply chamber 31 as a drive mechanism to provide the air flow to the delivery line 32. Further, any structure capable of forming a gas flow is expected to be applied to the driving mechanism of the present invention, and the specific principle and structure are not limited. The aerodynamic structure can accelerate the circulation process of the gas in the working space and/or the functional components carried by the gas in the working space.
The component supply chamber of the intelligent feeding apparatus may include a plurality of subchambers to provide feeding of a plurality of types of functional components in consideration of the variety of functional component feeds.
In one embodiment, the component supply chamber 31 may include a plurality of subchambers, different functional components are disposed in different subchambers, an independent driving mechanism is disposed corresponding to each subchamber, the subchambers are disposed in one-to-one correspondence with the driving mechanisms, and the different subchambers may be connected to the rotating cup through the same conveying pipeline. When the functional components are added, the controller controls one or more driving mechanisms to be started, so that the corresponding one or more functional components are conveyed into the rotary cup through the same conveying pipeline. The above-described manner is particularly suitable for the simultaneous addition of multiple functional components to the wrap yarn.
In another embodiment, the component supply chamber 31 may include a plurality of subchambers, with different functional components disposed in different subchambers; different subchambers are connected with the rotating cup through different conveying pipelines, the subchambers are arranged in one-to-one correspondence with the conveying pipelines, and an independent driving mechanism is arranged corresponding to each conveying pipeline. When the functional components are added, the driving mechanism in one or more conveying pipelines is controlled by the controller to be started, so that the corresponding one or more functional components are conveyed into the inside of the rotary cup through the respective conveying pipelines. The above-described manner is particularly suitable for sequentially adding a plurality of functional components to the wrap yarn in sequence.
As an example of a typical manner, referring to fig. 5, the component supply chamber 31 includes 4 sub-chambers, and the first, second, third and fourth functional components 311a, 311b, 311c and 311d are sequentially filled in the chambers of the first, second, third and fourth component supply chambers 31a, 31b, 31c and 31d, respectively; a first drive mechanism 312a, a second drive mechanism 312b, a third drive mechanism 312c, and a fourth drive mechanism 312d are provided in this order for the 4 subchambers, and are connected to the inside of the rotor through the first conveying line 32a, the second conveying line 32b, the third conveying line 32c, and the fourth conveying line 32d in this order.
Each subchamber is provided with a component supply chamber 31 with a vent as an air inlet and a component replenishment inlet. Such as the side of the first component supply chamber 31a, is provided with a first vent 313a.
In order to enable more functional components to act on the wrapping yarn, the corresponding component supply chamber or delivery line may preferably also be provided with a charge release portion and a traction portion, by means of which the functional components are caused to act on the wrapping yarn.
Specifically, a charge discharging part is arranged corresponding to the component supply cavity or the conveying pipeline, and the functional component is charged to form a charged component through discharging a net charge substance by an electrostatic generator of the charge discharging part. And the output end of the corresponding conveying pipeline is provided with a traction part, the output end and the traction part are arranged on two sides of the core yarn, the traction part is provided with a traction electrode or a traction electret to adsorb charged components to move towards the traction part, and the moving charged components are twisted and/or wound by the outer layer winding yarn to be compounded on the wrapping yarn when passing through the core yarn.
In this embodiment, the electrostatic generator is capable of generating and discharging a net charge substance. In air, the electrostatic generator is capable of generating a substance with a net charge of positive or negative charge by excitation with a high voltage. The specific structure of the electrostatic generator is not limited, and for example, the negative ion generator is disposed at the outlet of the conveying pipeline, and when electrons excited by the negative ion generator encounter functional components in the conveying pipeline 32, i.e. powder particles or fibers, the functional components 311 have a net charge property to form a charged component 311', as shown in fig. 6. To facilitate the discharge of the net charge material, the electrostatic generator may also be provided with electrostatic arrangements, such as a frame structure defining the distribution of the net charge material, or with conduits for conducting the net charge material, or with other similar structures.
In one embodiment, the electrostatic generator may include a discharge electrode mounted on the delivery tube with an electrode tip corresponding to the delivery tube lumen, the discharge electrode being energized by a high voltage to generate a substance having a net charge of positive or negative charge and forming a charge release zone in the rotor lumen through which the functional component adsorbs the substance having the net charge to form a charged component.
As an exemplary embodiment, referring to fig. 7, the charge discharging part 500 includes an electrostatic generator 52 electrically connected to a power source 51. The electrostatic generator 52 is communicatively coupled to and receives control of the controller.
The power supply 51 may be a battery structure, an external power supply, or a wireless power supply structure as a power supply structure of the electrostatic generator 52. In the present embodiment, a storage battery is preferably used.
The electrostatic generator 52 may specifically include an electrode lead 52a and a discharge electrode 52b, and a plurality of discharge electrodes 52b vertically arranged are connected through the electrode lead 52 a. After triggering the charge adsorption command, the controller may activate the electrostatic generator, and the high voltage is energized through the discharge electrode 52b to produce a net charge substance. The discharge electrode 52b is preferably a discharge needle having a tip, and a high-voltage discharge effect is enhanced by forming a strong electric field with the tip of the discharge needle having a tip size of the order of micrometers.
Referring to fig. 8, a traction portion is disposed corresponding to the output end of the conveying pipe 32, and in fig. 8, the output end of the conveying pipe 32 is located in the lower region of the core yarn (the rotor yarn 10), and the output end is communicated with the inside of the rotor 11, and the traction portion 600 is located in the upper region of the core yarn (the rotor yarn 10). The traction part 600 is provided with a traction electrode or traction electret to adsorb negatively charged components 311 'to move in the direction of the traction part 600, and the moving charged components 311' are twisted and/or wound by outer layer winding yarns when passing through the core yarns (the rotor yarns 10), thereby being compounded on the wrapping yarns 7 to form multifunctional wrapping yarns.
In one implementation manner of this embodiment, the traction electrode of the traction portion includes a metal pole piece and an energizing circuit, the energizing circuit may be connected to a controller, and energizing and de-energizing of the energizing circuit may be controlled by the controller. After the energizing circuit is energized, the metal pole piece forms an electrode opposite to the net charge substance, so that the charged component is subjected to downward electric field force, and moves towards the traction part under the action of the electric field force.
The metal pole piece can be made of metal aluminum foil, for example. By way of example and not limitation, a discharge electrode of an electrostatic generator emits electrons by high voltage excitation, the excited electrons being expelled corresponding to an output of a delivery line, upon encountering a functional component in the delivery line to form a negatively charged component; and the aluminum foil sheet of the traction electrode is electrified to form an anode, and negatively charged components in the attraction output end move to the aluminum foil sheet, and the negatively charged components are twisted and/or wound by the outer layer winding yarn to be compounded on the wrapping yarn when passing through the core yarn.
In another embodiment, the traction portion employs a traction electret as the charge adsorption structure. Specifically, the traction electret is an electret having a counter electrode, and a charge property opposite to the aforementioned excited net charge substance is formed by the electret, so that the adsorbed charged component moves toward the traction portion. In this way, by utilizing the long-term stored charge characteristic of the electret, a charge property opposite to that of the above-described net charge substance is formed in the traction portion, and the net charge substance is moved to the traction portion, so that it is unnecessary to provide an energizing line.
Preferably, the traction part is provided with at least two groups of traction electrodes or traction electrets, each group of traction electrodes or traction electrets comprises one or more traction electrodes or traction electrets, at least one group of traction electrodes or traction electrets is positioned at an effective adsorption position at any moment to play a role in adsorption, and the positions of the plurality of groups of traction electrodes or traction electrets are adjusted by a shifting mechanism. Referring to fig. 9, taking two sets of traction electrets as an example, a first set of traction structures 600a and a second set of traction structures 600b which are isomorphic (have the same structure) may be included, the first set of traction structures 600a and the second set of traction structures 600b may be connected through a displacement mechanism 610, and the positions of the first set of traction structures 600a and the second set of traction structures 600b may be adjusted through the displacement mechanism 610, so that at any moment, one set of traction structures is located at an effective adsorption position 700 to play an adsorption role, and the other set of traction structures is located at an idle standby state.
When the traction electrode or the traction electret group with the adsorption function at present needs to be cleaned, the traction electrode or the traction electret is driven to leave from the effective adsorption position through the shifting mechanism, and meanwhile, a new traction electrode or the traction electret group is driven to enter into the effective adsorption position.
As shown in fig. 9, the manner in which the first set of traction structures 600a are positioned at the effective suction location 700 for suction and the second set of traction structures 600b are in an idle standby state is illustrated. In this manner, when one set of traction structures is contaminated with charged components and cannot effectively adsorb the charged components, another set of traction structures that are not contaminated and are in an idle standby state may be adjusted to the effective adsorption position 700 to continue the adsorption. Then cleaning the polluted group of traction structures, removing the charged components, and putting the traction structures into an idle standby state.
The displacement mechanism 610 may be a mechanism that adjusts the position of the traction structure based on horizontal movement, or may be a mechanism that adjusts the position of the traction structure based on rotational movement. The displacement mechanism 610 of the rotation adjustment mechanism employed in fig. 7, the displacement mechanism 610 brings the first set of traction structures 600a and the second set of traction structures 600b into rotational motion, thereby adjusting the traction structures located in the effective suction position 700.
Referring to fig. 10, an adjustment of the displacement mechanism 610 of fig. 9 to move the first set of traction structures out of the effective suction position 700 and to position the second set of traction structures in the effective suction position 700 by rotating counterclockwise is illustrated.
Preferably, referring to fig. 9 and 10, a cleaner 800 is provided corresponding to the traction electrode or the traction electret group, and during the displacement process of the traction electrode or the traction electret group, which is rotational displacement in fig. 9, the cleaner 800 on the left side is in contact with the contaminated first group of traction structures 600a, and the cleaning of the first group of traction structures 600a is completed by cleaning the charged components adsorbed on the first group of traction structures 600a by the cleaner 800. Similarly, when the second set of traction structures need cleaning, the displacement mechanism 610 rotates clockwise (see the rotating arrow in fig. 10) such that the cleaner 800 on the right side contacts the contaminated second set of traction structures, cleaning the second set of traction structures by the cleaner 800 cleaning the charged components adsorbed on the second set of traction structures.
The cleaner 800 may be used in combination with one or more of brush, adhesive, wind-powered suction, and other cleaning methods.
On the other hand, the cleaner 800 may be connected to the component supply chamber of the component adding unit through a recovery line, and the cleaned charged component is discharged and then recovered to the component supply chamber through the recovery line. The charged component is charged (or static removed) in a neutralizing way, for example, an ion blower generates an air flow with ions, and the air flow blows on the negatively charged component to neutralize the static so as to make the component neutral; it is also possible to bring the components to neutrality by contacting the charged components with a metal mesh to conduct away the net charge.
The invention also provides an intelligent feeding method of the functional component of the wrapping yarn, which is suitable for spinning the wrapping yarn by a rotor, and the outer wrapping yarn winds the core yarn in the rotor to form the wrapping yarn, and comprises the following steps:
s100, acquiring component addition requirement information input by a user, wherein the component addition requirement information comprises component type information, component addition amount information and component addition time information selected by the user.
S200, generating a component adding instruction matched with the component adding requirement information based on a preset executable instruction and parameters, wherein the component adding instruction comprises a component type to be added and the corresponding adding amount and adding time.
And S300, adding corresponding functional components to the wrapping yarn in the rotating cup by the component adding unit according to the component adding instruction.
The component adding unit comprises a component supply cavity, a conveying pipeline and a driving mechanism, wherein functional components are arranged in the component supply cavity, the input end of the conveying pipeline is connected with the component supply cavity, the output end of the conveying pipeline is connected with the rotating cup, and the driving mechanism generates air flow or jet force to enable the functional components to be conveyed into the rotating cup.
When the corresponding functional components are added, the driving mechanism is controlled to be opened and closed so that the corresponding functional components enter the rotary cup through the conveying pipeline; when the outer layer is wound with the core yarn, the functional components in the rotor cup act on the wrapped yarn of the rotor cup to be compounded to obtain the wrapped yarn with corresponding functions.
Other technical features are referred to the previous embodiments and will not be described here again.
In the above description, the components may be selectively and operatively combined in any number within the scope of the present disclosure. In addition, terms like "comprising," "including," and "having" should be construed by default as inclusive or open-ended, rather than exclusive or closed-ended, unless expressly defined to the contrary. All technical, scientific, or other terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Common terms found in dictionaries should not be too idealized or too unrealistically interpreted in the context of the relevant technical document unless the present disclosure explicitly defines them as such.
Although the exemplary aspects of the present disclosure have been described for illustrative purposes, those skilled in the art will appreciate that the foregoing description is merely illustrative of preferred embodiments of the invention and is not intended to limit the scope of the invention in any way, including additional implementations in which functions may be performed out of the order of presentation or discussion. Any alterations and modifications of the present invention, which are made by those of ordinary skill in the art based on the above disclosure, are intended to be within the scope of the appended claims.

Claims (9)

1. The utility model provides an intelligence feeding device of fasciated yarn functional composition, fasciated yarn is rotor spinning fasciated yarn, and outer layer fasciated yarn twines core yarn in the rotor and forms fasciated yarn, its characterized in that: the device comprises a controller and a component adding unit which are in communication connection, wherein the component adding unit is arranged corresponding to the rotating cup;
the component adding unit comprises a component supply cavity, a conveying pipeline and a driving mechanism, wherein functional components are arranged in the component supply cavity, the input end of the conveying pipeline is connected with the component supply cavity, the output end of the conveying pipeline is connected with the rotating cup, and the driving mechanism generates air flow or jet force to enable the functional components to be conveyed into the rotating cup; the driving mechanism is connected with the controller and receives the control of the controller;
the controller comprises an added information acquisition unit, a processor unit and a memory unit for storing processor executable instructions and parameters; the adding information acquisition unit is used for acquiring component adding requirement information input by a user, wherein the component adding requirement information comprises component type information, component adding amount information and component adding time information selected by the user; the processor is used for generating a component adding instruction matched with the component adding requirement information based on the executable instruction and the parameters in the memory unit, wherein the component adding instruction comprises a component type to be added and the corresponding adding amount and adding time;
According to the component adding instruction, the controller controls the driving mechanism to be opened and closed so that corresponding functional components enter the rotary cup through the conveying pipeline; when the outer layer is wound with the core yarn, functional components in the rotor cup act on the wrapped yarn of the rotor cup to be compounded to obtain the wrapped yarn with corresponding functions;
wherein, a charge release part is arranged corresponding to the component supply cavity or the conveying pipeline, and the static generator of the charge release part releases a net charge substance to charge the functional component to form a charged component; the output end of the corresponding conveying pipeline is provided with a traction part, the output end and the traction part are arranged on two sides of the core yarn, the traction part is provided with a traction electrode or a traction electret to adsorb charged components to move towards the traction part, and the charged components moving are twisted and/or wound by the outer layer winding yarn to be compounded on the wrapping yarn when passing through the core yarn.
2. The intelligent feeding apparatus of claim 1, wherein: the component supply cavity comprises a plurality of subchambers, and different functional components are arranged in different subchambers; an independent driving mechanism is arranged corresponding to each subchamber, the subchambers are arranged in one-to-one correspondence with the driving mechanisms, and different subchambers are connected with the rotating cup through the same conveying pipeline;
The controller controls one or more driving mechanisms to be started, so that corresponding one or more functional components are conveyed into the rotary cup through the same conveying pipeline.
3. The intelligent feeding apparatus of claim 1, wherein: the component supply cavity comprises a plurality of subchambers, and different functional components are arranged in different subchambers; the different subchambers are connected with the rotating cup through different conveying pipelines, the subchambers are arranged in one-to-one correspondence with the conveying pipelines, and an independent driving mechanism is arranged corresponding to each conveying pipeline;
the controller controls actuation of the drive mechanism in one or more of the delivery lines to deliver the corresponding one or more functional components through the respective delivery lines into the interior of the bowl.
4. A smart feeding apparatus according to any one of claims 1-3, wherein: the functional component is one or more of aromatic powder particles or fibers, colored powder particles or fibers, noctilucent powder particles or fibers, antibacterial powder particles or fibers, pearl powder and flock fibers.
5. The intelligent feeding apparatus of claim 1, wherein: the traction part is provided with at least two groups of traction electrodes or traction electrets, each group of traction electrodes or traction electrets comprises one or more traction electrodes or traction electrets, at least one group of traction electrodes or traction electrets is positioned at an effective adsorption position at any moment to play an adsorption role, and the positions of the plurality of groups of traction electrodes or traction electrets are regulated by the shifting mechanism;
When the traction electrode group or the traction electret group which plays a role in adsorption at present needs to be cleaned, the traction electrode group or the traction electret group is driven to leave from the effective adsorption position by the shifting mechanism, and meanwhile, a new traction electrode group or the traction electret group is driven to enter the effective adsorption position.
6. The intelligent feeding apparatus of claim 5, wherein: and a cleaner is arranged corresponding to the traction electrode group or the traction electret group, and the cleaner is used for cleaning charged components adsorbed on the traction electrode or the traction electret in the shifting process of the traction electrode group or the traction electret group.
7. The intelligent feeding apparatus of claim 6, wherein: the cleaner is connected with the component supply cavity of the component adding unit through a recovery pipeline, and the cleaned charged component is recovered to the component supply cavity through the recovery pipeline after being subjected to charge removal.
8. The intelligent feeding apparatus of claim 1, wherein: the electrostatic generator comprises a discharge electrode, wherein the discharge electrode is arranged on a conveying pipeline, the tail end of the electrode corresponds to the inner cavity of the conveying pipeline, the discharge electrode generates substances with net charges of positive charges or negative charges through high voltage excitation, a charge release area is formed in the inner cavity of the rotary cup, and functional components adsorb the net charges of the substances to form charged components through the charge release area;
The traction electret is an electret with a counter electrode, and the electret forms a charge attribute opposite to the excited net charge substance, so that the adsorbed charged component moves towards the traction part.
9. An intelligent feeding method of a wrap yarn functional component of an intelligent feeding device according to claim 1, suitable for rotor spinning of wrap yarn, the outer wrap yarn being wrapped around the core yarn in the rotor to form the wrap yarn, characterized by the steps of:
acquiring component adding requirement information input by a user, wherein the component adding requirement information comprises component type information, component adding amount information and component adding time information selected by the user;
generating a component adding instruction matched with the component adding requirement information based on a preset executable instruction and a parameter, wherein the component adding instruction comprises a component type to be added and a corresponding adding amount and adding time;
according to the component adding instruction, the component adding unit adds corresponding functional components to the wrapping yarn in the rotating cup;
the component adding unit comprises a component supply cavity, a conveying pipeline and a driving mechanism, wherein functional components are arranged in the component supply cavity, the input end of the conveying pipeline is connected with the component supply cavity, the output end of the conveying pipeline is connected with the rotating cup, and the driving mechanism generates air flow or jet force to enable the functional components to be conveyed into the rotating cup;
When the corresponding functional components are added, the driving mechanism is controlled to be opened and closed so that the corresponding functional components enter the rotary cup through the conveying pipeline; when the outer layer is wound with the core yarn, the functional components in the rotor cup act on the wrapped yarn of the rotor cup to be compounded to obtain the wrapped yarn with corresponding functions.
CN202011631712.5A 2020-12-30 2020-12-30 Intelligent feeding device and feeding method for functional components of wrapped yarn Active CN114687017B (en)

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CH661750A5 (en) * 1983-09-01 1987-08-14 Vyzk Ustav Bavlnarsky METHOD FOR SPINNING IN AN OPEN-END SPINNING ROTOR AND DEVICE FOR CARRYING OUT THIS METHOD.
JPH01298229A (en) * 1988-05-24 1989-12-01 Nippon Mengiyou Gijutsu Keizai Kenkyusho Open end spinning process and spinning frame
CN103789891B (en) * 2013-12-30 2015-11-04 中原工学院 The powder of functional Rotor yarn applies servicing unit and processing method
CN204738069U (en) * 2015-03-31 2015-11-04 上海云同纳米科技中心(普通合伙) Change type static spins nanofiber yarn preparation facilities
CN106480567A (en) * 2016-09-30 2017-03-08 无锡市长安曙光手套厂 A kind of NEW TYPE OF COMPOSITE textile material and preparation method
CN111806944B (en) * 2020-07-20 2022-01-07 济南诚博信息科技有限公司 Material transportation system that intellectual detection system and intelligence are hierarchical to be stored

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