CN114686622B - Stepped layered switching boiling device for brown sugar processing - Google Patents
Stepped layered switching boiling device for brown sugar processing Download PDFInfo
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- CN114686622B CN114686622B CN202210372623.6A CN202210372623A CN114686622B CN 114686622 B CN114686622 B CN 114686622B CN 202210372623 A CN202210372623 A CN 202210372623A CN 114686622 B CN114686622 B CN 114686622B
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- 238000009835 boiling Methods 0.000 title claims abstract description 54
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 45
- 238000007790 scraping Methods 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims description 35
- 230000002457 bidirectional effect Effects 0.000 claims description 21
- 240000000111 Saccharum officinarum Species 0.000 abstract description 6
- 235000007201 Saccharum officinarum Nutrition 0.000 abstract description 6
- 206010053615 Thermal burn Diseases 0.000 abstract description 4
- 238000003756 stirring Methods 0.000 abstract description 4
- 238000010411 cooking Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B25/00—Evaporators or boiling pans specially adapted for sugar juices; Evaporating or boiling sugar juices
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- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B25/00—Evaporators or boiling pans specially adapted for sugar juices; Evaporating or boiling sugar juices
- C13B25/02—Details, e.g. for preventing foaming or for catching juice
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Organic Chemistry (AREA)
- Commercial Cooking Devices (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
The invention relates to the field of sugarcane processing, in particular to a stepped layered switching boiling device for brown sugar processing. The technical problems are as follows: the sugar adhering to the wall of the pot is easy to scald when the sugar is scraped during cooking, and meanwhile, the sugar is easy to splash and can be stained with fingers of operators to scald the staff when the pot is replaced. The technical proposal is as follows: a stepped layered switching boiling device for processing brown sugar comprises a bottom frame, a movable switching mechanism and the like; the upper part of the underframe is connected with a movable switching mechanism. The invention realizes the boiling of the sugar juice, scrapes off the sugar adhered to the inner wall of the boiler by stirring during boiling and redissolves the sugar juice in the boiler without manual scraping, and the sugar juice is boiled and replaced by using the arrangement of the step layers, so that the sugar juice is prevented from being sputtered and scalded by hands during manual replacement.
Description
Technical Field
The invention relates to the field of sugarcane processing, in particular to a stepped layered switching boiling device for brown sugar processing.
Background
The existing brown sugar processing, the sugar cane is pressed into sugar cane juice, then the sugar cane juice is boiled with big fire, then the pot is changed to be boiled with small fire, the sugar cane juice is boiled into brown sugar, finally the brown sugar juice is dried, solidified and cut into black sugar blocks, when the sugar juice is boiled with big fire, some sugar is separated out and adhered to the inner wall of the pot and is difficult to remove, manual scraping is needed, manual scalding is needed when scraping is very easy to be carried out, inconvenience is avoided, meanwhile, when the pot is changed, the sugar juice in the pot is needed to be poured into a new pot manually, the sugar juice is easy to splash and is high Wen Tangzhi to be adhered to fingers of operators, staff can be scalded, and potential safety hazards exist;
in view of the foregoing, there is a need for a stepped layered switching decocting device for brown sugar processing to solve the above problems.
Disclosure of Invention
The invention provides a stepped layered switching boiling device for processing brown sugar, which aims to overcome the defects that sugar adhering to the wall of a pot is easy to scald when the sugar is scraped during boiling, and meanwhile, the sugar is easy to splash and can be adhered to fingers of operators to scald staff when the pot is replaced.
The technical proposal is as follows: a stepped layered switching boiling device for brown sugar processing comprises a bottom frame, a supporting frame, a top plate, a sugar scraping mechanism, a loading mechanism and a movable switching mechanism; the upper part of the underframe is connected with four supporting frames which are distributed in a rectangular shape; the four supporting frames are connected with top plates; a sugar scraping mechanism is connected between the bottom frame and the top plate and is used for scraping excessive sugar; the lower part of the top plate is connected with a loading mechanism which is used for loading boiled sugar juice; the upper part of the underframe is connected with a movable switching mechanism, the movable switching mechanism is connected with a loading mechanism, and the movable switching mechanism is used for switching the sugar boiling mode.
Optionally, a circular groove is formed in the front of the top plate for conveying sugar juice.
Optionally, the sugar scraping mechanism comprises a first motor, a bidirectional screw rod, a moving plate, a first transmission shaft, a first flat gear, a filter screen, a scraping rod, a moving seat, an electric oven, a second motor, a second transmission shaft, a second flat gear and a clamping block; two first motors are symmetrically and fixedly connected to the upper surface of the top plate; the output shaft of each first motor is fixedly connected with a bidirectional screw rod respectively; the two bidirectional screw rods are rotationally connected with the underframe; the two bidirectional screw rods are both in rotary connection with the top plate; the upper parts of the two bidirectional screw rods are screwed with a movable plate; the middle part of the movable plate is rotationally connected with a first transmission shaft; two clamping blocks are fixedly connected to the middle part of the first transmission shaft; the moving plate is positioned between the two clamping blocks; the upper part of the first transmission shaft is fixedly connected with a first flat gear; four scraping rods are fixedly connected to the lower end of the first transmission shaft; the lower part of the first transmission shaft is fixedly connected with a filter screen; the filter screen is fixedly connected with the four scraping rods; the lower parts of the two bidirectional screw rods are screwed with a movable seat; an electric oven is arranged in the middle of the movable seat; the upper surface of the top plate is fixedly connected with a second motor, and the second motor is positioned behind the first flat gear; the output shaft of the second motor is fixedly connected with a second transmission shaft; the lower part of the second transmission shaft is fixedly connected with a second flat gear.
Optionally, the thread directions of the two bidirectional screw rods are the same.
Alternatively, the four scraping bars are arc-shaped.
Optionally, the loading mechanism comprises an electric sliding rail, an electric sliding block, a mounting plate, a connecting plate, a sliding chute, a sliding block, a first bearing seat, a first boiling pot, a rotating rod, a third flat gear, a second bearing seat and a second boiling pot; two electric sliding rails are symmetrically and fixedly connected to the lower surface of the top plate; the lower surface of each electric sliding rail is respectively connected with an electric sliding block in a sliding way; the lower surface of each electric sliding block is fixedly connected with a mounting plate respectively; the opposite sides of the lower parts of the two mounting plates are fixedly connected with a connecting plate respectively; the front parts of the two connecting plates are respectively connected with a rotating rod in a rotating way; the rear parts of the two connecting plates are fixedly connected with a chute respectively; a second bearing seat is fixedly connected between the two rotating rods; a second boiling pot is arranged on the second bearing seat; the movable switching mechanism is connected with a first bearing seat; two sliding blocks are symmetrically and fixedly connected to the front part of the first bearing seat; the two sliding blocks are respectively connected with one sliding chute in a sliding way; the first bearing seat is provided with a first boiling pot.
Optionally, the mobile switching mechanism comprises an electric push rod, a connecting frame, a guide rail, a connecting rod, a rack, a support plate, a spring telescopic rod, a mobile frame and a guide frame; four electric push rods are arranged on the underframe and are distributed in a rectangular shape; the telescopic parts of the two electric push rods positioned at the front and the telescopic parts of the two electric push rods positioned at the rear are fixedly connected with a connecting frame respectively; two guide rails are symmetrically and fixedly connected to the upper parts of the two connecting frames; the two guide rails are in sliding connection with the first bearing seat; the front part of each guide rail is fixedly connected with a connecting rod; the front parts of the two connecting rods are fixedly connected with a rack respectively; a support plate is fixedly connected between the lower parts of the two support frames positioned in front; two spring telescopic rods are symmetrically and fixedly connected to the rear side surface of the support plate; the rear ends of the spring telescopic rods are fixedly connected with a movable frame respectively; the rear ends of the two movable frames are fixedly connected with a guide frame; both moving frames are contacted with the connecting frame positioned in front.
Alternatively, both spring telescoping rods are initially in a contracted state.
Optionally, the guide frame is in a forty-five degree inclined trapezoid shape when seen from left to right, and the front end opening is large and the rear end opening is small.
The beneficial effects of the invention are as follows: the invention realizes the boiling of the sugar juice, scrapes off the sugar adhered to the inner wall of the boiler by stirring during boiling and redissolves the sugar juice in the boiler without manual scraping, and the sugar juice is boiled and replaced by using the arrangement of the step layers, so that the sugar juice is prevented from being sputtered and scalded by hands during manual replacement.
Drawings
FIG. 1 is a schematic view of a first perspective structure of a stepped layered switching boiling device for processing brown sugar;
FIG. 2 is a schematic diagram showing a second perspective structure of a stepped layered switching boiling device for processing brown sugar;
FIG. 3 is a schematic view showing a first perspective structure of a mechanism for scraping sugar of the step-by-step switching boiling device for processing brown sugar;
FIG. 4 is a schematic diagram showing a second perspective structure of a mechanism for scraping sugar of the step-layered switching boiling device for processing brown sugar;
FIG. 5 is a schematic view showing a third perspective structure of a mechanism for scraping sugar of a stepped layered switching boiling device for processing brown sugar;
FIG. 6 is a schematic view showing a first perspective structure of a loading mechanism of the stepped layered switching boiling device for processing brown sugar according to the present invention;
FIG. 7 is a schematic view showing a second perspective structure of a loading mechanism of the stepped layered switching boiling device for processing brown sugar;
FIG. 8 is a schematic view showing a third perspective structure of a loading mechanism of the stepped layered switching boiling device for processing brown sugar;
FIG. 9 is a schematic view showing a first perspective structure of a moving switching mechanism of a stepped layered switching boiling device for processing brown sugar according to the present invention;
FIG. 10 is a schematic view of a second perspective view of a mobile switching mechanism of a stepped layered switching decoction apparatus for processing brown sugar according to the present invention;
Fig. 11 is a schematic view of a partial perspective structure of a moving switching mechanism of a stepped layered switching boiling device for processing brown sugar.
The reference symbols in the drawings: 1-chassis, 2-supporting frame, 3-top plate, 201-first motor, 202-bi-directional screw rod, 203-moving plate, 204-first transmission shaft, 205-first flat gear, 206-filter screen, 207-scraping rod, 208-moving seat, 209-electric oven, 2010-second motor, 2011-second transmission shaft, 2012-second flat gear, 2013-fixture block, 301-electric slide rail, 302-electric slide block, 303-mounting plate, 304-connecting plate, 305-slide groove, 306-slide block, 307-first bearing seat, 308-first boiling pot, 309-rotating rod, 3010-third flat gear, 3011-second bearing seat, 3012-second boiling pot, 401-electric push rod, 402-connecting frame, 403-guide rail, 404-connecting rod, 405-rack, 406-supporting plate, 407-spring expansion rod, 408-moving frame, 409-guide frame.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings.
Example 1
The step layered switching boiling device for processing brown sugar comprises a bottom frame 1, a supporting frame 2, a top plate 3, a sugar scraping mechanism, a loading mechanism and a movable switching mechanism according to the illustrations of figures 1-11; the upper part of the underframe 1 is connected with four supporting frames 2, and the four supporting frames 2 are distributed in a rectangular shape; the four support frames 2 are connected with a top plate 3; a sugar scraping mechanism is connected between the bottom frame 1 and the top plate 3 and is used for scraping excessive sugar; the lower part of the top plate 3 is connected with a loading mechanism which is used for loading boiled sugar juice; the upper part of the underframe 1 is connected with a movable switching mechanism, the movable switching mechanism is connected with a loading mechanism, and the movable switching mechanism is used for switching the sugar boiling mode.
The front part of the top plate 3 is provided with a circular groove for conveying sugar juice.
Example 2
On the basis of the embodiment 1, according to the embodiment shown in fig. 1 and 3-11, the device is horizontally placed on the ground in the working process, then an external power supply is connected, an operator controls the loading mechanism to move to the position below the circular groove of the top plate 3, then the pressed cane juice is poured into the circular groove, then the loading mechanism is controlled to reset, then the sugar scraping mechanism is controlled to operate, the cane juice in the loading mechanism is boiled, the cane juice is stirred when boiled, the cane juice is fully heated, excessive sugar adhered to the inner wall of the boiling pot is scraped, the cane juice is continuously stirred in the cane juice, the boiling pot needs to be replaced by small fire for fine boiling after the boiling pot is boiled by big fire, then the sugar scraping mechanism is controlled to reset, then the loading mechanism is controlled to move forward to the position below the circular groove of the top plate 3, then the moving switching mechanism is controlled to be started for replacing the boiling pot, the cane juice is poured into a new boiling pot, then the moving switching mechanism is controlled to reset, the new cane juice is poured into the original boiling pot, after the boiling pot is boiled for a period, the loading mechanism is controlled to reset, and finally the boiled cane juice is manually and taken away; the invention realizes the boiling of the sugar juice, scrapes off the sugar adhered to the inner wall of the boiler by stirring during boiling and redissolves the sugar juice in the boiler without manual scraping, and the sugar juice is boiled and replaced by using the arrangement of the step layers, so that the sugar juice is prevented from being sputtered and scalded by hands during manual replacement.
The sugar scraping mechanism comprises a first motor 201, a bidirectional screw rod 202, a moving plate 203, a first transmission shaft 204, a first flat gear 205, a filter screen 206, a scraping rod 207, a moving seat 208, an electric oven 209, a second motor 2010, a second transmission shaft 2011, a second flat gear 2012 and a clamping block 2013; two first motors 201 are symmetrically and fixedly connected to the upper surface of the top plate 3; the output shaft of each first motor 201 is fixedly connected with a bidirectional screw rod 202; the two bidirectional screw rods 202 are rotationally connected with the underframe 1; two bidirectional screw rods 202 are both in rotary connection with the top plate 3; the upper parts of the two bidirectional screw rods 202 are screwed with a movable plate 203; the middle part of the movable plate 203 is rotatably connected with a first transmission shaft 204; two clamping blocks 2013 are welded at the middle part of the first transmission shaft 204; the moving plate 203 is positioned between the two clamping blocks 2013; a first flat gear 205 is fixedly connected to the upper part of the first transmission shaft 204; four scraping rods 207 are welded at the lower end of the first transmission shaft 204; a filter screen 206 is welded to the lower part of the first transmission shaft 204; the filter screen 206 is fixedly connected with four scraping rods 207; the lower parts of the two bidirectional screw rods 202 are screwed with a movable seat 208; an electric oven 209 is arranged in the middle of the movable seat 208; a second motor 2010 is fixedly connected to the upper surface of the top plate 3, and the second motor 2010 is positioned behind the first flat gear 205; the output shaft of the second motor 2010 is fixedly connected with a second transmission shaft 2011; a second flat gear 2012 is fixedly connected to the lower portion of the second transmission shaft 2011.
The thread direction of the two bidirectional screw rods 202 is the same.
The four scraping bars 207 are arc-shaped.
The loading mechanism comprises an electric slide rail 301, an electric slide block 302, a mounting plate 303, a connecting plate 304, a slide groove 305, a slide block 306, a first bearing seat 307, a first boiling pot 308, a rotating rod 309, a third flat gear 3010, a second bearing seat 3011 and a second boiling pot 3012; two electric sliding rails 301 are symmetrically welded on the lower surface of the top plate 3; the lower surface of each electric sliding rail 301 is respectively connected with an electric sliding block 302 in a sliding way; the lower surface of each electric sliding block 302 is connected with a mounting plate 303 through bolts; one connecting plate 304 is welded to each of the opposite sides of the lower portions of the two mounting plates 303; the front parts of the two connecting plates 304 are respectively connected with a rotating rod 309 in a rotating way; the rear parts of the two connecting plates 304 are welded with a sliding chute 305 respectively; a second bearing seat 3011 is welded between the two rotating rods 309; a second pot 3012 is arranged on the second bearing seat 3011; the mobile switching mechanism is connected with a first bearing seat 307; two sliding blocks 306 are symmetrically welded at the front part of the first bearing seat 307; the two sliding blocks 306 are respectively connected with one sliding chute 305 in a sliding way; a first pan 308 is mounted on the first carrier 307.
The movement switching mechanism comprises an electric push rod 401, a connecting frame 402, a guide rail 403, a connecting rod 404, a rack 405, a support plate 406, a spring telescopic rod 407, a movement frame 408 and a guide frame 409; four electric pushers 401 are arranged on the underframe 1, and the four electric pushers 401 are distributed in a rectangular shape; the telescopic parts of the two electric pushers 401 positioned at the front and the telescopic parts of the two electric pushers 401 positioned at the rear are fixedly connected with a connecting frame 402 respectively; two guide rails 403 are symmetrically welded on the upper parts of the two connecting frames 402; both guide rails 403 are slidably connected to the first carrier 307; a connecting rod 404 is welded to the front of each guide rail 403; a rack 405 is welded at the front part of each of the two connecting rods 404; a support plate 406 is welded between the lower parts of the two support frames 2 positioned in front; two spring telescopic rods 407 are symmetrically and fixedly connected to the rear side surface of the support plate 406; the rear ends of the spring telescopic rods 407 are fixedly connected with a movable frame 408 respectively; the rear ends of the two movable frames 408 are welded with a guide frame 409; both moving frames 408 are in contact with the front-located link frame 402.
The two spring telescoping rods 407 are initially in a contracted state.
The guide frame 409 has a forty-five degree inclined trapezoidal shape when viewed from the left to the right, and has a large front end opening and a small rear end opening.
Working principle: at the beginning, the two electric sliding rails 301 are controlled to drive the electric sliding blocks 302 corresponding to the positions of the electric sliding rails to move forwards respectively, then the two electric sliding blocks 302 drive the mounting plate 303, the connecting plate 304, the sliding grooves 305, the rotating rod 309 and the third flat gear 3010 corresponding to the positions of the electric sliding blocks to move forwards respectively, then the two rotating rods 309 drive the second bearing seat 3011 and the second boiling pot 3012 to move forwards, meanwhile, the two sliding grooves 305 drive the sliding blocks 306 corresponding to the positions of the sliding blocks to move forwards respectively, then the two sliding blocks 306 drive the first bearing seat 307 to move forwards on the guide rail 403, the first bearing seat 307 drives the first decoction pot 308 to move forwards until the second decoction pot 3012 moves to the position right below the circular groove on the top plate 3, then an operator pours the pressed cane juice into the second decoction pot 3012 through peripheral equipment, then the two electric sliding rails 301 are controlled to drive the electric sliding blocks 302 corresponding to the positions of the electric sliding rails to move backwards for resetting, then the two electric sliding blocks 302 drive the mounting plate 303, the connecting plate 304, the sliding groove 305, the rotating rod 309 and the third flat gear 3010 corresponding to the positions of the electric sliding blocks to reset, then the two sliding blocks 306 drive the first bearing seat 307 and the first decoction pot 308 to reset, and the two rotating rods 309 drive the second bearing seat 3011 and the second decoction pot 3012 to reset, so that the second decoction pot 3012 filled with sugar juice is positioned in the middle of the device, then the two first motors 201 are controlled to be started to drive the two-way screw rods 202 corresponding to the two first motors to rotate respectively, then the two-way screw rods 202 drive the movable seat 208 to move upwards below the second decoction pot 3012 to cook sugar with big fire, and simultaneously the two-way screw rods 202 drive the movable plate 203 to move downwards, the movable plate 203 drives the first transmission shaft 204, the first flat gear 205, the filter screen 206 and the four scraping rods 207 to move downwards through the limitation of the two clamping blocks 2013, when four scraping rods 207 enter the second decoction pot 3012, the first flat gears 205 are meshed with the second flat gears 2012, then the two first motors 201 are controlled to stop rotating, then the second motor 2010 is started to drive the second transmission shaft 2011 to rotate, then the second transmission shaft 2011 drives the second flat gears 2012 to rotate, then the second flat gears 2012 drive the first flat gears 205 to rotate, the first flat gears 205 drive the first transmission shaft 204 to rotate, the first transmission shaft 204 drives the scraping rods 207 to rotate so as to stir sugar juice, meanwhile, sugar adhered to the inner wall of the second decoction pot 3012 is scraped by the bottoms of the scraping rods 207, and the two-way screw rods 202 drive the movable seat 208 to move downwards to reset, the movable seat 208 drives the electric oven 209 to move downwards to reset, meanwhile, the two-way screw rods 202 drive the movable plate 203 to move upwards to reset, and then the movable plate 203 drives the first transmission shaft 204, The first flat gear 205, the filter screen 206 and the four scraping rods 207 also move upwards to reset, then the two electric sliding rails 301 are controlled to respectively drive the electric sliding blocks 302 corresponding to the positions of the electric sliding rails to move forwards, then the two electric sliding blocks 302 respectively drive the mounting plate 303, the connecting plate 304, the sliding chute 305, the rotating rod 309 and the third flat gear 3010 corresponding to the positions of the electric sliding blocks, then the two rotating rods 309 drive the second bearing seat 3011 and the second boiling pot 3012 to move forwards, simultaneously the two sliding chute 305 respectively drive the sliding blocks 306 corresponding to the positions of the sliding blocks to move forwards, then the two sliding blocks 306 drive the first bearing seat 307 to move forward on the guide rail 403, the first bearing seat 307 drives the first decoction pot 308 to move forward until the second decoction pot 3012 is positioned right below the circular groove on the top plate 3, the first decoction pot 308 is positioned right above the electric oven 209, then the four electric pushing rods 401 are controlled to retract downwards to drive the two connecting frames 402 to move downwards, the two connecting frames 402 respectively drive the guide rail 403 corresponding to the positions of the two connecting frames to move downwards, then the two guide rails 403 respectively drive the connecting rods 404 corresponding to the positions of the two connecting frames to move downwards, then the two connecting rods 404 respectively drive the racks 405 corresponding to the positions of the two connecting rods to move downwards, in the moving process, the two racks 405 are respectively meshed with the third flat gears 3010 corresponding to the positions of the racks, and drive the two third flat gears 3010 to rotate anticlockwise when seen from left to right, then the two third flat gears 3010 respectively drive the rotating rods 309 corresponding to the positions of the racks to rotate anticlockwise when seen from left to right, the two rotating rods 309 drive the second bearing seat 3011 to rotate anticlockwise when seen from left to right, so that the second boiling pot 3012 deflects anticlockwise when seen from left to right, then the second boiling pot 3012 pours sugar juice into the first boiling pot 308, after the two connecting frames 402 move downwards, the connecting frames 402 positioned in front do not apply pressure to the two moving frames 408 any more, so that the two moving frames 408 move backwards through the elasticity of the two spring telescopic rods 407, then the two moving frames 408 drive the guide frames 409 to move backwards, so that the guide frames 409 are positioned between the second decoction pot 3012 and the first decoction pot 308 when the second decoction pot 3012 is used for pouring sugar juice, the sugar juice in the second decoction pot 3012 is smoothly conveyed to the first decoction pot 308, the sputtering of the sugar juice is prevented, then the electric sliding rail 301 is started to perform fine decoction with small fire, and when the fine decoction is finished, the four electric pushing rods 401 are controlled to extend upwards to drive the two connecting frames 402 to reset, and the two connecting frames 402 drive the two guide rails 403 to perform fine decoction, The connecting rod 404 and the rack 405 also move upwards to reset, then the two racks 405 respectively drive the third flat gear 3010 corresponding to the positions of the racks to rotate clockwise from left to right to reset the second decoction pot 3012, then an operator conveys new pressed cane juice into the second decoction pot 3012 from the circular groove of the top plate 3, then the two electric sliding blocks 302 are controlled to respectively drive the mounting plate 303, the connecting plate 304, the sliding groove 305, the rotating rod 309 and the third flat gear 3010 corresponding to the positions of the racks to reset, then the two rotating rods 309 drive the second bearing seat 3011 and the second decoction pot 3012 to also move backwards to reset, simultaneously, the two sliding grooves 305 respectively push the sliding blocks 306 corresponding to the positions of the sliding blocks to move backwards, then the two sliding blocks 306 drive the first bearing seat 307 to move backwards on the guide rail 403, the first bearing seat 307 drives the first decoction pot 308 to move backwards to reset, finally an operator collects the sugar juice decocted in the first decoction pot 308 through peripheral equipment to perform the next operation, the first decoction pot 308 is placed on the first bearing seat 307, and then new sugar juice in the second decoction pot 3012 is decocted, so that the above-mentioned decoction operation is repeated, and the switching decoction of the sugar juice is realized.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (1)
1. The stepped layered switching boiling device for processing brown sugar comprises a bottom frame (1), a supporting frame (2) and a top plate (3); the upper part of the underframe (1) is connected with four supporting frames (2), and the four supporting frames (2) are distributed in a rectangular shape; the four supporting frames (2) are connected with a top plate (3); the device is characterized by further comprising a sugar scraping mechanism, a loading mechanism and a mobile switching mechanism; a sugar scraping mechanism is connected between the bottom frame (1) and the top plate (3), and the sugar scraping mechanism is used for scraping excessive sugar; the lower part of the top plate (3) is connected with a loading mechanism which is used for loading boiled sugar juice; the upper part of the underframe (1) is connected with a movable switching mechanism, the movable switching mechanism is connected with a loading mechanism, and the movable switching mechanism is used for switching sugar boiling modes;
The front part of the top plate (3) is provided with a circular groove for conveying sugar juice;
The sugar scraping mechanism comprises a first motor (201), a bidirectional screw rod (202), a moving plate (203), a first transmission shaft (204), a first flat gear (205), a filter screen (206), a scraping rod (207), a moving seat (208), an electric oven (209), a second motor (2010), a second transmission shaft (2011), a second flat gear (2012) and a clamping block (2013); two first motors (201) are symmetrically and fixedly connected to the upper surface of the top plate (3); the output shaft of each first motor (201) is fixedly connected with a bidirectional screw rod (202); the two bidirectional screw rods (202) are rotationally connected with the underframe (1); the two bidirectional screw rods (202) are rotationally connected with the top plate (3); the upper parts of the two bidirectional screw rods (202) are screwed with a movable plate (203); the middle part of the movable plate (203) is rotatably connected with a first transmission shaft (204); two clamping blocks (2013) are fixedly connected to the middle of the first transmission shaft (204); the moving plate (203) is positioned between the two clamping blocks (2013); the upper part of the first transmission shaft (204) is fixedly connected with a first flat gear (205); four scraping rods (207) are fixedly connected to the lower end of the first transmission shaft (204); the lower part of the first transmission shaft (204) is fixedly connected with a filter screen (206); the filter screen (206) is fixedly connected with four scraping rods (207); the lower parts of the two bidirectional screw rods (202) are screwed with a movable seat (208); an electric oven (209) is arranged in the middle of the movable seat (208); the upper surface of the top plate (3) is fixedly connected with a second motor (2010), and the second motor (2010) is positioned behind the first flat gear (205); the output shaft of the second motor (2010) is fixedly connected with a second transmission shaft (2011); a second flat gear (2012) is fixedly connected to the lower part of the second transmission shaft (2011);
the thread directions of the two bidirectional screw rods (202) are the same;
The four scraping rods (207) are arc-shaped;
The loading mechanism comprises an electric sliding rail (301), an electric sliding block (302), a mounting plate (303), a connecting plate (304), a sliding chute (305), a sliding block (306), a first bearing seat (307), a first boiling pot (308), a rotating rod (309), a third flat gear (3010), a second bearing seat (3011) and a second boiling pot (3012); two electric sliding rails (301) are symmetrically and fixedly connected to the lower surface of the top plate (3); the lower surface of each electric sliding rail (301) is respectively connected with an electric sliding block (302) in a sliding way; the lower surface of each electric sliding block (302) is fixedly connected with a mounting plate (303); the lower opposite sides of the two mounting plates (303) are fixedly connected with a connecting plate (304) respectively; the front parts of the two connecting plates (304) are respectively connected with a rotating rod (309) in a rotating way; the rear parts of the two connecting plates (304) are fixedly connected with a chute (305) respectively; a second bearing seat (3011) is fixedly connected between the two rotating rods (309); a second boiling pot (3012) is arranged on the second bearing seat (3011); the mobile switching mechanism is connected with a first bearing seat (307); two sliding blocks (306) are symmetrically and fixedly connected to the front part of the first bearing seat (307); the two sliding blocks (306) are respectively connected with one sliding chute (305) in a sliding way; a first boiling pot (308) is arranged on the first bearing seat (307);
The mobile switching mechanism comprises an electric push rod (401), a connecting frame (402), a guide rail (403), a connecting rod (404), a rack (405), a support plate (406), a spring telescopic rod (407), a mobile frame (408) and a guide frame (409); four electric push rods (401) are arranged on the underframe (1), and the four electric push rods (401) are distributed in a rectangular shape; the telescopic parts of the two electric push rods (401) positioned at the front and the telescopic parts of the two electric push rods (401) positioned at the rear are fixedly connected with a connecting frame (402) respectively; two guide rails (403) are symmetrically and fixedly connected to the upper parts of the two connecting frames (402); both guide rails (403) are in sliding connection with the first carrier (307); the front part of each guide rail (403) is fixedly connected with a connecting rod (404); the front parts of the two connecting rods (404) are fixedly connected with a rack (405) respectively; a support plate (406) is fixedly connected between the lower parts of the two support frames (2) positioned in front; two spring telescopic rods (407) are symmetrically and fixedly connected to the rear side surface of the support plate (406); the rear ends of the spring telescopic rods (407) are fixedly connected with a movable frame (408) respectively; the rear ends of the two movable frames (408) are fixedly connected with a guide frame (409); both moving frames (408) are in contact with the connecting frame (402) located in front;
The two spring telescopic rods (407) are initially in a contracted state;
The guide frame (409) is inclined in a forty-five degree trapezoid shape when seen from left to right, and has a large front end opening and a small rear end opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210372623.6A CN114686622B (en) | 2022-04-11 | 2022-04-11 | Stepped layered switching boiling device for brown sugar processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210372623.6A CN114686622B (en) | 2022-04-11 | 2022-04-11 | Stepped layered switching boiling device for brown sugar processing |
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| Publication Number | Publication Date |
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| CN114686622A CN114686622A (en) | 2022-07-01 |
| CN114686622B true CN114686622B (en) | 2024-06-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210372623.6A Active CN114686622B (en) | 2022-04-11 | 2022-04-11 | Stepped layered switching boiling device for brown sugar processing |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112176113A (en) * | 2020-09-09 | 2021-01-05 | 罗泽皓 | Scum scraping equipment for sugar cane cooking |
| CN215887069U (en) * | 2021-05-18 | 2022-02-22 | 张亮 | Sugarcane is squeezed juice and is decocted equipment for sugar |
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2022
- 2022-04-11 CN CN202210372623.6A patent/CN114686622B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112176113A (en) * | 2020-09-09 | 2021-01-05 | 罗泽皓 | Scum scraping equipment for sugar cane cooking |
| CN215887069U (en) * | 2021-05-18 | 2022-02-22 | 张亮 | Sugarcane is squeezed juice and is decocted equipment for sugar |
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| Publication number | Publication date |
|---|---|
| CN114686622A (en) | 2022-07-01 |
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Effective date of registration: 20240514 Address after: 314000 Industrial Park, Innovation and Entrepreneurship Center, Industrial Park, No. 282 Changshan Road, Changqiaoshan Industrial Park, Ganpu Town, Haiyan County, Jiaxing City, Zhejiang Province (Factory Buildings 5 and 6) Applicant after: Zhejiang Senyi Food Technology Co.,Ltd. Country or region after: China Address before: 330000 room 2-6, hengxingyuan building, Lushan South Avenue, Honggutan new area, Nanchang City, Jiangxi Province (5th floor) Applicant before: Li Zhilin Country or region before: China |
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