CN114684831B - High silicon-aluminum ratio Y molecular sieve with high relative crystallinity and preparation method thereof - Google Patents

High silicon-aluminum ratio Y molecular sieve with high relative crystallinity and preparation method thereof Download PDF

Info

Publication number
CN114684831B
CN114684831B CN202011637894.7A CN202011637894A CN114684831B CN 114684831 B CN114684831 B CN 114684831B CN 202011637894 A CN202011637894 A CN 202011637894A CN 114684831 B CN114684831 B CN 114684831B
Authority
CN
China
Prior art keywords
molecular sieve
hours
boron
aluminum
relative crystallinity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202011637894.7A
Other languages
Chinese (zh)
Other versions
CN114684831A (en
Inventor
王凌涛
刘冠锋
于海斌
臧甲忠
洪美花
邱宇
王银斌
洪鲁伟
石芳
汪洋
姜雪丹
张雪梅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China National Offshore Oil Corp CNOOC
CNOOC Tianjin Chemical Research and Design Institute Co Ltd
Original Assignee
China National Offshore Oil Corp CNOOC
CNOOC Tianjin Chemical Research and Design Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China National Offshore Oil Corp CNOOC, CNOOC Tianjin Chemical Research and Design Institute Co Ltd filed Critical China National Offshore Oil Corp CNOOC
Priority to CN202011637894.7A priority Critical patent/CN114684831B/en
Publication of CN114684831A publication Critical patent/CN114684831A/en
Application granted granted Critical
Publication of CN114684831B publication Critical patent/CN114684831B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/20Faujasite type, e.g. type X or Y
    • C01B39/24Type Y
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses a high silicon-aluminum ratio Y molecular sieve with high relative crystallinity and a preparation method thereof. The method comprises the following steps: mixing silicon source, guiding agent, aluminum source and fluoborate into gel with the mole ratio of gel material being 0.5-10 Na 2 O:1Al 2 O 3 :5~40SiO 2 :80~800H 2 0.01 to 0.5 part of O fluoborate; carrying out static crystallization on the prepared mixed gel for 6-72 hours at the temperature of 90-150 ℃ to obtain a boron-containing heteroatom Y molecular sieve; and (3) introducing dry gas saturated by the gas phase isomorphous substituent into the dried boron-containing heteroatom Y molecular sieve, and reacting for 0.1-48 hours at 140-800 ℃ to obtain the Y molecular sieve with high relative crystallinity and high silicon-aluminum ratio. The high silicon-aluminum ratio Y molecular sieve provided by the invention has the advantages of relative crystallinity of more than 90%, silicon-aluminum ratio of more than 10, simple preparation process, low production cost and industrial application prospect.

Description

High silicon-aluminum ratio Y molecular sieve with high relative crystallinity and preparation method thereof
Technical Field
The invention belongs to the field of molecular sieve materials and preparation thereof, and particularly relates to a high silicon-aluminum ratio Y molecular sieve with high relative crystallinity and a preparation method thereof.
Background
The Y molecular sieve has excellent pore canal structure and proper surface acidity, and has wide application in the fields of adsorption, separation, catalysis and the like. The Y molecular sieve framework consists of silicon oxygen tetrahedra and aluminum oxygen tetrahedra, and has a silicon-aluminum ratio (SiO 2 /Al 2 O 3 ) Affecting the thermal stability, hydrothermal stability and acidity of the Y molecular sieve. The Y molecular sieve with higher silicon-aluminum ratio has better thermal stability and hydrothermal stability, and the framework structure of the molecular sieve is not easily damaged in the catalytic reaction process and the regeneration process, so that the Y molecular sieve has better catalytic stability and regeneration performance.
The high silica-alumina ratio Y molecular sieve can be obtained by a direct synthesis method and a post-treatment modification method.
In the direct synthesis method, the high silica-alumina ratio Y molecular sieve can be obtained by modulating the feed ratio, adding a template agent and modulating the process steps.
In the preparation of the high silica-alumina ratio Y molecular sieve by modulating the raw material proportion, a representative method is compared: patent CN104118885B discloses a method for synthesizing NaY zeolite with high silicon-aluminum ratio, which can synthesize NaY zeolite with high silicon-aluminum ratio in a shorter crystallization time by modulating raw material proportion and preparation process conditions under the condition of not using a template agent.
In the preparation of a high silica to alumina ratio Y molecular sieve by adding a template agent, a representative method is compared: patent CN104692413B discloses a method for preparing a NaY molecular sieve with high silicon-aluminum ratio and a product thereof, wherein the method uses a short-chain alkyl imidazole ionic liquid which is not easy to volatilize as a template agent, and the obtained high silicon Y molecular sieve has high crystallinity and the silicon-aluminum ratio is more than 6; patent CN100390059C discloses a synthesis method of faujasite with high silicon-aluminum ratio, which adopts a proper template agent, and adopts a hydrothermal crystallization method to directly synthesize the faujasite with high silicon-aluminum ratio under the condition of less sodium consumption, and has the characteristics of short crystallization time and less alkali consumption.
In the preparation of a high silica to alumina ratio Y molecular sieve by the modulation process steps, a representative method is compared: patent CN101254929B discloses a preparation method of a NaY molecular sieve with high silicon-aluminum ratio, which comprises the steps of firstly preparing high-alkalinity silica-alumina gel obtained by uniformly mixing a conventional guiding agent, a silicon source, an aluminum source and water, then heating and crystallizing the high-alkalinity silica-alumina gel for a period of time, adding low-alkalinity silica-alumina gel, uniformly stirring, and heating to crystallize to obtain the NaY molecular sieve with high silicon-aluminum ratio; the patent CN100404418C and the patent CN100443407C adopt a first step of dynamic crystallization and a second step of static crystallization to obtain the small-grain NaY molecular sieve with high silicon-aluminum ratio and the relative crystallinity of more than 80 percent; patent CN103896303B discloses a method for directly synthesizing an ultrafine NaY molecular sieve with high silicon-aluminum ratio, which adopts dynamic crystallization under the condition of no template agent and additive, and undergoes at least three sections of temperature programming control crystallization processes, wherein the average grain size of the obtained NaY molecular sieve is between 100 and 500nm, and the skeleton silicon-aluminum ratio is higher than 6.5.
In the post-treatment modification method, the high silica-alumina ratio Y molecular sieve can be obtained through acid treatment modification, hydrothermal roasting treatment and gas-solid phase modification.
The Y molecular sieve with high silicon-aluminum ratio can be obtained through acid treatment modification or hydrothermal roasting treatment, but the framework structure of the molecular sieve is easily damaged, the relative crystallinity is obviously reduced, and the stability and the acidity of the Y molecular sieve are greatly influenced. Shen Baojian et al in patent CN103539151B disclose a preparation method of a Y-type zeolite with a high silica-alumina ratio and rich secondary pores, which comprises the steps of synthesizing a Fe-Y molecular sieve, and then performing ammonium exchange and hydrothermal roasting twice respectively, wherein the obtained Y-type zeolite has a higher silica-alumina ratio and a richer secondary pore.
In the preparation of the high silica-alumina ratio Y molecular sieve by gas-solid phase modification, a representative method is compared: the patent CN102553630B adopts an in-situ crystallization method to prepare NaY/matrix, and adopts a gas phase method to perform ultra-stabilization treatment to prepare the small-grain Y-type zeolite catalytic cracking catalyst with high silicon-aluminum ratio, and the catalyst has high activity and hydrothermal stability and good selectivity of target products.
At present, the research results show that: the silicon-aluminum ratio of the Y molecular sieve obtained by direct synthesis through adjusting the feed ratio is smaller than 6.0, and the silicon-aluminum ratio of the molecular sieve still needs to be improved by subsequent modification treatment; the template agent is prepared into the Y molecular sieve, although the silicon-aluminum ratio can reach more than 6.0, the used template agent has high price and increased production cost, and in addition, the removal of the template agent can influence the relative crystallinity of the molecular sieve and cause pollution to the environment; the process condition for preparing the high-silicon Y molecular sieve by using a fractional crystallization method or a dynamic crystallization method is harsh, the production process is relatively complex, and the single kettle yield is low. The preparation of the high-silicon Y molecular sieve by acid treatment or hydrothermal roasting treatment is a method commonly applied in the industry at present, but the repeated exchange, the hydrothermal roasting and the acid treatment are needed, the process steps are complex, the production cost is high, the framework structure of the molecular sieve is easily damaged in the modification process, the relative crystallinity is obviously reduced, and the stability of the molecular sieve is influenced. Meanwhile, non-framework aluminum generated in the post-treatment process can influence the surface acidity of the Y molecular sieve, so that the catalytic activity of the molecular sieve is influenced.
From the analysis of the technical methods of industrial production and literature reporting, it can be seen that: the existing technical method for preparing the Y molecular sieve with high silicon-aluminum ratio has the defects of high production cost, complex process, low yield, low relative crystallinity of the obtained molecular sieve and insufficient silicon-aluminum ratio of the molecular sieve.
Disclosure of Invention
Based on the problems of high production cost, low relative crystallinity of the molecular sieve and insufficient silicon-aluminum ratio of the molecular sieve in the prior art, the invention provides the preparation method of the Y molecular sieve with high silicon-aluminum ratio, which has the advantages of simple preparation process, low production cost, industrial application prospect and high relative crystallinity.
The preparation method comprises the steps of firstly obtaining a boron-containing heteroatom Y molecular sieve by a hydrothermal synthesis method, then carrying out gas-phase boron-removing and silicon-supplementing and aluminum-removing and silicon-supplementing on the boron-containing heteroatom Y molecular sieve, namely replacing heteroatom boron and part of aluminum in the molecular sieve by silicon, and finally obtaining the Y molecular sieve with high silicon-aluminum ratio, wherein the Y molecular sieve has higher relative crystallinity, and the preparation method specifically adopts the following technical scheme:
a preparation method of a high silicon-aluminum ratio Y molecular sieve with high relative crystallinity comprises the following process steps:
(1) Preparing a guiding agent: mixing silicon source, aluminium source, alkali and water according to (3-45) Na 2 O:1Al 2 O 3 :(5~80)SiO 2 :(100~800)H 2 Mixing the O at the molar ratio of 5-60 ℃, standing and aging for 2-72 hours at the temperature of 5-60 ℃ after stirring completely to obtain the catalyst;
(2) Synthesizing a boron-containing heteroatom Y molecular sieve: mixing a silicon source with the guiding agent at 15-60 ℃, then adding an aluminum source and adding fluoborate to prepare gel, wherein the molar ratio of each component in the gel is as follows: (0.5-10) Na 2 O:1Al 2 O 3 :(5~40)SiO 2 :(80~800)H 2 O (0.01-0.5) fluoborate, and stirring vigorously for 0.5-3 hours; heating the gel to 90-120 ℃, crystallizing for 8-100 hours, filtering, washing and drying the product after crystallization to obtain a boron-containing heteroatom Y molecular sieve;
(3) Gas phase isomorphous substitution of boron-containing heteroatom Y molecular sieves: treating the boron-containing heteroatom Y molecular sieve at 100-700 ℃ for 0.1-48 hours, wherein the water content of the dried boron-containing heteroatom Y molecular sieve is lower than 2 wt%; the temperature of the dried boron-containing heteroatom Y molecular sieve is reduced to 80-600 ℃; under the drying condition, introducing a drying gas saturated by a gas phase isomorphous substituent into the dried boron-containing heteroatom Y molecular sieve, and reacting for 0.1-48 hours at the reaction temperature of 120-800 ℃; after the reaction is finished, stopping introducing dry gas saturated by the gas phase isomorphous substituent, purging for 0.5 to 12 hours by using the dry gas, and cooling to room temperature to obtain the Y molecular sieve with high silicon-aluminum ratio and high relative crystallinity.
According to the preparation method of the invention, preferably, the silicon source is one or more of silica gel, silica sol, sodium silicate, white carbon black and water glass; the aluminum source is one or more of aluminum oxide, aluminum hydroxide, aluminum sulfate, sodium metaaluminate and aluminum sol; the alkali is sodium hydroxide; the fluoroborate is one or more of ammonium fluoroborate, lithium fluoroborate, sodium fluoroborate and potassium fluoroborate.
The molar ratio of each component in the guiding agent is preferably (5-20) Na 2 O:1Al 2 O 3 :(10~50)SiO 2 :(200~500)H 2 O, the aging temperature is preferably 15-50 ℃, and the aging time is preferably 12-48 hours.
The said containsThe molar ratio of the components in the synthetic gel of the boron heteroatom Y molecular sieve is preferably: (0.5-7) Na 2 O:1Al 2 O 3 :(5~32)SiO 2 :(150~500)H 2 O (0.05-0.3) fluoborate, the gelatinization temperature is preferably 20-50 ℃, the stirring time is preferably 2-4 hours, the crystallization temperature is preferably 95-110 ℃, and the crystallization time is preferably 12-72 hours.
In the gas phase isomorphous substitution process of the boron-containing heteroatom Y molecular sieve, the drying temperature of the heteroatom Y molecular sieve is preferably 200-650 ℃, the drying time is preferably 0.5-24 hours, the water content of the heteroatom Y molecular sieve after drying is preferably lower than 1wt.%, and the temperature is preferably reduced to 120-400 ℃.
The gas phase isomorphous substituent is one or more of dichlorosilane, trichlorosilane and tetrachlorosilane.
The gas phase isomorphous substitution reaction temperature of the dried boron-containing heteroatom Y molecular sieve is preferably 150-650 ℃, the reaction time is preferably 0.5-12 hours, and the purging time by dry gas is preferably 1-6 hours after the reaction is finished; wherein the drying gas is preferably one or more of drying air, drying helium, drying nitrogen and drying argon.
The preparation method provided by the invention uses silane as the same crystal substituent for gas phase boron removal, dealumination and silicon supplementation of the boron-containing heteroatom Y molecular sieve. Compared with the existing gas-phase dealumination silicon supplementing method, the preparation method provided by the invention is used for gas-phase removal and silicon supplementing of heteroatom boron introduced in synthesis. The heteroatom molecular sieve skeleton prepared by the invention contains boron, aluminum and silicon, and the electronegativity of the boron and the aluminum is obviously different, and in addition, the bond length of a B-O (0.147 nm) covalent bond formed by the skeleton boron and oxygen is different from the bond length of an Al-O (0.175 nm) covalent bond formed by the skeleton aluminum and oxygen. Therefore, framework boron is weaker in the heteroatom molecular sieve than framework aluminum, and is easier to remove from the framework. In the gas phase isomorphous substitution process of the boron-containing heteroatom molecular sieve, silane is preferentially isomorphous substituted with framework boron with poor stability, and then isomorphous substituted with framework aluminum is carried out, namely boron and part of aluminum in the framework of the Y molecular sieve are removed from the framework in the gas phase isomorphous substitution process to form vacancies, and meanwhile silicon in the gas phase isomorphous substituent enters into the vacancies of the molecular sieve, so that the substitution of silicon for the framework boron and aluminum is realized on the basis of preserving the crystal phase structure of the Y molecular sieve. The positions of boron and part of aluminum in the Y molecular sieve after the same crystal substitution are substituted by silicon, so that the silicon-aluminum ratio of the molecular sieve is obviously improved. In the gas phase isomorphous substitution process, only the gas phase substituent is substituted with framework boron and framework aluminum, and the framework structure of the molecular sieve is kept complete, so that the molecular sieve has relatively high relative crystallinity.
The preparation method combines the synthesis of the heteroatom Y molecular sieve containing boron with the gas phase isomorphous substitution technology, utilizes the instability of heteroatom boron in a molecular sieve framework, preferentially substitutes the heteroatom by the gas phase isomorphous substitution, namely realizes the substitution of silicon on framework boron and aluminum on the basis of preserving the crystal phase structure of the Y molecular sieve, thereby greatly improving the framework silicon-aluminum ratio of the Y molecular sieve, preserving the complete molecular sieve framework structure and maintaining the high relative crystallinity of the molecular sieve.
Compared with the prior art, the invention has the innovation points and advantages that:
1. the technical method provided by the invention has small damage to the molecular sieve framework, and the prepared Y molecular sieve has high silicon-aluminum ratio and higher relative crystallinity.
2. The boron source used by the technical method provided by the invention is cheap and easy to obtain, and the production cost is reduced.
3. The technical method provided by the invention can improve the silicon-aluminum ratio of the Y molecular sieve on the basis of ensuring the relative crystallinity of the Y molecular sieve by changing the synthesis process and the same crystal substitution process of the heteroatom molecular sieve.
Detailed Description
The present invention is further illustrated by the following comparative examples and examples, which are not intended to limit the scope of the invention.
In each example, XRD characterization of the synthesis product was performed to calculate the ratio of skeletal silica to alumina and relative crystallinity of each sample, wherein the ratio of skeletal silica to alumina (SiO 2 /Al 2 O 3 ) The crystal package parameter a of the molecular sieve is measured according to the RIPP145-90 standard method 0 Then according to the formula SiO 2 /Al 2 O 3 Molar ratio= (2.5935-a) 0 )/(a 0 -2.4212) x 2; the relative crystallinity was calculated using NaY molecular sieves at university of south open as standard.
Example 1
The sources of the raw materials are the same as in example 1.
Preparing a guiding agent: 15g of sodium metaaluminate (Al 2 O 3 The content is 41wt%, na 2 O content is 28.7%) is dissolved in 83g deionized water, 47g sodium hydroxide (purity 96%) is added under mechanical stirring, and stirring is continued to dissolve completely, thus obtaining high alkalinity sodium metaaluminate solution. The above-mentioned high-basicity sodium metaaluminate solution was added to 211g of water glass (SiO) under stirring 2 The content is 26.2wt percent, na 2 O content is 8.3%), stirring for 2 hr, and standing at 60deg.C for aging for 12 hr to obtain the final product.
Synthesis of boron-containing heteroatom Y molecular sieves: 7.9g of sodium metaaluminate is dissolved in 78g of deionized water at 80 ℃, 51g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, so that a low-alkalinity sodium metaaluminate solution is obtained. Pouring the prepared guiding agent into 436g of water glass under stirring at a gelatinization temperature of 35 ℃, uniformly mixing, and then adding 205g of aluminum sulfate solution (Al 2 O 3 Content 90 g/L), the low alkalinity sodium metaaluminate solution obtained above and 65g sodium fluoroborate. And (3) continuously stirring for 2 hours, filling the obtained silica-alumina gel into a stainless steel crystallization kettle, heating to 95 ℃ for crystallization, sampling after 36 hours of crystallization, filtering, washing, and drying at 110 ℃ to obtain the boron-containing heteroatom Y molecular sieve.
Gas phase isomorphous substitution of boron-containing heteroatom Y molecular sieves: weighing 10g of boron-containing heteroatom Y molecular sieve, drying at 600 ℃ for 12 hours, cooling to 350 ℃, and then introducing SiCl 4 Saturated dry nitrogen is heated to 550 ℃ and reacts for 2 hours, after the reaction is finished, the dry nitrogen is used for blowing for 2 hours, and the temperature is reduced to room temperature, so that the high silicon-aluminum ratio Y molecular sieve S1 with high relative crystallinity is obtained.
Example 2:
the sources of the raw materials are the same as in example 1.
Preparing a guiding agent: at 80 ℃, 8.2g of sodium metaaluminate is dissolved in 77g of deionized water, 65g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve, thus obtaining high-alkalinity sodium metaaluminate solution. Under the stirring state, adding the high-alkalinity sodium metaaluminate solution into 240g of water glass, continuously stirring for 2 hours after uniformly mixing, and then standing and aging for 48 hours at 25 ℃ to prepare the guiding agent.
Synthesis of boron-containing heteroatom Y molecular sieves: 6.8g of sodium metaaluminate is dissolved in 55g of deionized water at 80 ℃, 38g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, so that a low-alkalinity sodium metaaluminate solution is obtained. Under the stirring state, the gelatinizing temperature is 25 ℃, the prepared guiding agent is poured into 425g of water glass, the mixture is uniformly mixed, and then 188g of aluminum sulfate solution, the low-alkalinity sodium metaaluminate solution and 72g of potassium fluoborate are added. And (3) continuously stirring for 1 hour, filling the obtained silica-alumina gel into a stainless steel crystallization kettle, heating to 90 ℃ for crystallization, sampling after 48 hours of crystallization, filtering, washing, and drying at 110 ℃ to obtain the boron-containing heteroatom Y molecular sieve.
Gas phase isomorphous substitution of boron-containing heteroatom Y molecular sieves: weighing 10g of boron-containing heteroatom Y molecular sieve, drying at 550 ℃ for 12 hours, cooling to 350 ℃, and then introducing SiCl 4 Saturated dry nitrogen is heated to 580 ℃ for 2 hours of reaction, after the reaction is finished, the dry nitrogen is used for purging for 2 hours, and the temperature is reduced to room temperature, so that the high silicon-aluminum ratio Y molecular sieve S2 with high relative crystallinity is obtained.
Example 3:
the sources of the raw materials are the same as in example 1.
Preparing a guiding agent: 7.5g of sodium metaaluminate is dissolved in 88g of deionized water at 80 ℃, 74g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, so as to obtain a high-alkalinity sodium metaaluminate solution. Under the stirring state, adding the high-alkalinity sodium metaaluminate solution into 268g of water glass, continuously stirring for 2 hours after uniformly mixing, and then standing and aging for 24 hours at 45 ℃ to prepare the guiding agent.
Synthesis of boron-containing heteroatom Y molecular sieves: 7.3g of sodium metaaluminate is dissolved in 78g of deionized water at 80 ℃, 48g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, so that a low-alkalinity sodium metaaluminate solution is obtained. Under the stirring state, the gelling temperature is 50 ℃, the prepared guiding agent is poured into 452g of water glass, the mixture is uniformly mixed, and then 235g of aluminum sulfate solution, the low-alkalinity sodium metaaluminate solution and 45g of lithium fluoborate are added. And (3) continuously stirring for 1 hour, filling the obtained silica-alumina gel into a stainless steel crystallization kettle, heating to 110 ℃ for crystallization, sampling after 30 hours of crystallization, filtering, washing, and drying at 110 ℃ to obtain the boron-containing heteroatom Y molecular sieve.
Gas phase isomorphous substitution of boron-containing heteroatom Y molecular sieves: weighing 10g of boron-containing heteroatom Y molecular sieve, drying at 500 ℃ for 12 hours, cooling to 400 ℃, and then introducing SiCl 4 Saturated dry nitrogen is heated to 500 ℃ for reaction for 4 hours, after the reaction is finished, the dry nitrogen is used for purging for 2 hours, and the temperature is reduced to room temperature, so that the high silicon-aluminum ratio Y molecular sieve S3 with high relative crystallinity is obtained.
Example 4:
the sources of the raw materials are the same as in example 1.
Preparing a guiding agent: 21g of sodium metaaluminate is dissolved in 25g of deionized water at 80 ℃, 26g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, so that a high-alkalinity sodium metaaluminate solution is obtained. Under the stirring state, the high-alkalinity sodium metaaluminate solution is added into 188g of water glass, and after uniform mixing, stirring is continued for 2 hours, and then standing and aging are carried out for 60 hours at the temperature of 5 ℃ to prepare the guiding agent.
Synthesis of boron-containing heteroatom Y molecular sieves: 5.8g of sodium metaaluminate is dissolved in 56g of deionized water at 80 ℃, 40g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, so that a low-alkalinity sodium metaaluminate solution is obtained. Under the stirring state, the gelling temperature is 40 ℃, the prepared guiding agent is poured into 404g of water glass, the mixture is uniformly mixed, and 195g of aluminum sulfate solution, the low-alkalinity sodium metaaluminate solution and 40g of ammonium fluoborate are added. And (3) stirring for 3 hours, loading the obtained silica-alumina gel into a stainless steel crystallization kettle, heating to 120 ℃ for crystallization, sampling after 24 hours of crystallization, filtering, washing, and drying at 110 ℃ to obtain the boron-containing heteroatom Y molecular sieve.
Gas phase isomorphous substitution of boron-containing heteroatom Y molecular sieves: weighing 10g of boron-containing heteroatom Y molecular sieve, drying at 600 ℃ for 24 hours, cooling to 400 ℃, and then introducing SiCl 4 Saturated dry nitrogen is heated to 450 ℃ for reaction for 6 hours, after the reaction is finished, the dry nitrogen is used for purging for 2 hours, and the temperature is reduced to room temperature, so that the high silicon-aluminum ratio Y molecular sieve S4 with high relative crystallinity is obtained.
Example 5:
the sources of the raw materials are the same as in example 1.
Preparing a guiding agent: at 80 ℃, 15g of sodium metaaluminate is dissolved in 35g of deionized water, 52g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, thus obtaining high-alkalinity sodium metaaluminate solution. Under the stirring state, adding the high-alkalinity sodium metaaluminate solution into 52g of water glass, continuously stirring for 2 hours after uniformly mixing, and then standing and aging for 36 hours at 20 ℃ to prepare the guiding agent.
Synthesis of boron-containing heteroatom Y molecular sieves: 9.3g of sodium metaaluminate is dissolved in 60g of deionized water at 80 ℃, 18g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, so that a low-alkalinity sodium metaaluminate solution is obtained. Under the stirring state, the gel forming temperature is 30 ℃, the prepared guiding agent is poured into 412g of water glass, the mixture is uniformly mixed, and then 216g of aluminum sulfate solution, the low-alkalinity sodium metaaluminate solution and 45g of sodium fluoborate are added. Stirring for 1.5 hr, loading the obtained silica-alumina gel into a stainless steel crystallizing kettle, heating to 95 deg.c for crystallization, sampling after 36 hr crystallization, filtering, washing and stoving at 110 deg.c to obtain boron-containing hetero atom Y molecular sieve.
Gas phase isomorphous substitution of boron-containing heteroatom Y molecular sieves: weighing 10g of boron-containing heteroatom Y molecular sieve, drying at 600 ℃ for 12 hours, cooling to 350 ℃, and then introducing SiCl 4 Saturated dry nitrogen is heated to 600 ℃ for reaction for 1 hour, after the reaction is finished, the dry nitrogen is used for purging for 2 hours, and the temperature is reduced to room temperature, so that the high silicon-aluminum ratio Y molecular sieve S5 with high relative crystallinity is obtained.
Example 6:
the sources of the raw materials are the same as in example 1.
Preparing a guiding agent: at 80 ℃, 8.8g of sodium metaaluminate is dissolved in 60g of deionized water, 42g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, thus obtaining high-alkalinity sodium metaaluminate solution. Under the stirring state, adding the high-alkalinity sodium metaaluminate solution into 204g of water glass, continuously stirring for 2 hours after uniformly mixing, and then standing and aging for 24 hours at 15 ℃ to prepare the guiding agent.
Synthesis of boron-containing heteroatom Y molecular sieves: 10.8g of sodium metaaluminate is dissolved in 72g of deionized water at 80 ℃, 36g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, so that a low-alkalinity sodium metaaluminate solution is obtained. Under the stirring state, the gelatinizing temperature is 20 ℃, the prepared guiding agent is poured into 486g of water glass, and then, 235g of aluminum sulfate solution, the low-alkalinity sodium metaaluminate solution and 45g of sodium fluoborate are added. And (3) continuously stirring for 2 hours, filling the obtained silica-alumina gel into a stainless steel crystallization kettle, heating to 105 ℃ for crystallization, sampling after 48 hours of crystallization, filtering, washing, and drying at 110 ℃ to obtain the boron-containing heteroatom Y molecular sieve.
Gas phase isomorphous substitution of boron-containing heteroatom Y molecular sieves: weighing 10g of boron-containing heteroatom Y molecular sieve, drying at 600 ℃ for 18 hours, cooling to 300 ℃, and then introducing SiCl 4 Saturated dry nitrogen is heated to 600 ℃ for reaction for 5 hours, after the reaction is finished, the dry nitrogen is used for purging for 2 hours, and the temperature is reduced to room temperature, so that the high silicon-aluminum ratio Y molecular sieve S6 with high relative crystallinity is obtained.
Comparative example:
the NaY molecular sieves were prepared by conventional methods and the sources of the various materials were the same as in example 1.
Preparing a guiding agent: at 80 ℃, 6.8g of sodium metaaluminate is dissolved in 55g of deionized water, 45g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, thus obtaining high-alkalinity sodium metaaluminate solution. Under the stirring state, adding the high-alkalinity sodium metaaluminate solution into 232g of water glass, continuously stirring for 2 hours after uniformly mixing, and then standing and aging for 20 hours at 25 ℃ to prepare the guiding agent.
Directly synthesizing the high silicon-aluminum ratio Y molecular sieve: at 80 ℃, 11.8g of sodium metaaluminate is dissolved in 80g of deionized water, 38g of sodium hydroxide is added under mechanical stirring, and stirring is continued to completely dissolve the sodium metaaluminate, thus obtaining low-alkalinity sodium metaaluminate solution. Pouring the prepared guiding agent into 419g of water glass at the gelatinizing temperature of 20 ℃ under the stirring state, uniformly mixing, adding 156g of aluminum sulfate solution and the low-alkalinity sodium metaaluminate solution, stirring for 1 hour, putting the obtained silica-alumina gel into a stainless steel crystallization kettle with a polytetrafluoroethylene lining, heating to 100 ℃ for crystallization, crystallizing for 24 hours, filtering, washing, and drying at 110 ℃ to obtain a solid sample D.
Table 1 shows the results of the skeleton silica-alumina ratio and the relative crystallinity of the samples obtained in examples 1 to 6 and comparative examples.
TABLE 1
Sample numbering Silicon-aluminum ratio of skeleton Relative crystallinity (%)
Sample S1 obtained in example 1 12.6 94.5
Example 2 sample S2 15.3 92.3
Sample S3 obtained in example 3 17.8 93.3
Sample S4 obtained in example 4 16.9 92.5
Sample S5 obtained in example 5 22.5 91.2
Sample S6 obtained in example 6 20.4 91.4
Comparative example 1 sample D1 5.57 91.3

Claims (8)

1. The preparation method of the Y molecular sieve with high silicon-aluminum ratio and high relative crystallinity is characterized by comprising the following steps:
a) Preparing a guiding agent: mixing silicon source, aluminium source, alkali and water according to (3-45) Na 2 O: 1Al 2 O 3 : (5~80)SiO 2 : (100~800)H 2 Mixing the O at the molar ratio of 5-60 ℃, standing and aging for 2-72 hours at the temperature of 5-60 ℃ after stirring completely to obtain the catalyst;
b) Synthesizing a boron-containing heteroatom Y molecular sieve: mixing a silicon source with the guiding agent at 15-60 ℃, then adding an aluminum source and adding fluoborate to prepare gel, wherein the molar ratio of each component in the gel is as follows: (0.5-10) Na 2 O: 1Al 2 O 3 : (5~40)SiO 2 :(80~800) H 2 O (0.01-0.5) fluoborate, and stirring vigorously for 0.5-3 hours; the saidHeating the gel to 90-120 ℃, crystallizing for 8-100 hours, filtering, washing and drying the product after crystallization is completed to obtain the boron-containing heteroatom Y molecular sieve;
c) Gas phase isomorphous substitution of boron-containing heteroatom Y molecular sieves: treating the boron-containing heteroatom Y molecular sieve at 100-700 ℃ for 0.1-48 hours to obtain a dry boron-containing heteroatom Y molecular sieve with water content lower than 2 wt%; cooling the dried boron-containing heteroatom Y molecular sieve to 80-600 ℃; under the drying condition, introducing a drying gas saturated by a gas phase isomorphous substituent into the dry boron-containing heteroatom Y molecular sieve, and reacting for 0.1-48 hours at the temperature of 120-800 ℃; after the reaction is finished, stopping introducing dry gas saturated by the gas phase isomorphous substituent, purging for 0.5-12 hours by using the dry gas, and cooling to room temperature to obtain the high silicon-aluminum ratio Y molecular sieve with high relative crystallinity;
wherein the gas phase isomorphous substituent is one or more of dichlorosilane, trichlorosilane and tetrachlorosilane.
2. The method for preparing a high silica-alumina ratio Y molecular sieve having a high relative crystallinity according to claim 1, wherein the silicon source is one or more of silica gel, silica sol, sodium silicate, white carbon black and water glass; the aluminum source is one or more of aluminum oxide, aluminum hydroxide, aluminum sulfate, sodium metaaluminate and aluminum sol; the alkali is sodium hydroxide; the fluoroborate is one or more of ammonium fluoroborate, lithium fluoroborate, sodium fluoroborate and potassium fluoroborate.
3. The method for producing a high silica-alumina ratio Y molecular sieve having a high relative crystallinity according to claim 1, wherein the molar ratio of each component in the directing agent is (5 to 20) Na 2 O: 1Al 2 O 3 : (10~50)SiO 2 : (200~500)H 2 O, the aging temperature is 15-50 ℃, and the aging time is 12-48 hours.
4. The method for preparing a high silica to alumina ratio Y molecular sieve having a high relative crystallinity according to claim 1, whereinThe molar ratio of each component in the synthetic gel of the boron-containing heteroatom Y molecular sieve is as follows: (0.5-7) Na 2 O: 1Al 2 O 3 : (5~32)SiO 2 : (150~500)H 2 O (0.05-0.3) fluoborate, the gelatinization temperature is 20-50 ℃, the stirring time is 2-4 hours, the crystallization temperature is 95-110 ℃, and the crystallization time is 12-72 hours.
5. The method for preparing a high silica alumina ratio Y molecular sieve having a high relative crystallinity according to claim 1, wherein in the gas phase isomorphous substitution process of the boron-containing hetero atom Y molecular sieve, the drying temperature of the hetero atom Y molecular sieve is 200 to 650 ℃, the drying time is 0.5 to 24 hours, the water content of the dried hetero atom Y molecular sieve is less than 1wt.%, and the temperature is reduced to 120 to 400 ℃.
6. The method for preparing a high silica alumina ratio Y molecular sieve with high relative crystallinity according to claim 1, wherein the gas phase isomorphous substitution reaction temperature of the dried boron-containing hetero atom Y molecular sieve is 150-650 ℃, the reaction time is 0.5-12 hours, and the purging time with dry gas is 1-6 hours after the reaction is finished.
7. The method for preparing a high silica-alumina ratio Y molecular sieve having a high relative crystallinity according to claim 6, wherein the dry gas is one or more of dry air, dry helium, dry nitrogen and dry argon.
8. A high silica to alumina ratio Y molecular sieve of high relative crystallinity prepared by the method of any one of claims 1 to 7.
CN202011637894.7A 2020-12-31 2020-12-31 High silicon-aluminum ratio Y molecular sieve with high relative crystallinity and preparation method thereof Active CN114684831B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011637894.7A CN114684831B (en) 2020-12-31 2020-12-31 High silicon-aluminum ratio Y molecular sieve with high relative crystallinity and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011637894.7A CN114684831B (en) 2020-12-31 2020-12-31 High silicon-aluminum ratio Y molecular sieve with high relative crystallinity and preparation method thereof

Publications (2)

Publication Number Publication Date
CN114684831A CN114684831A (en) 2022-07-01
CN114684831B true CN114684831B (en) 2024-02-09

Family

ID=82134958

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011637894.7A Active CN114684831B (en) 2020-12-31 2020-12-31 High silicon-aluminum ratio Y molecular sieve with high relative crystallinity and preparation method thereof

Country Status (1)

Country Link
CN (1) CN114684831B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115304078B (en) * 2022-08-18 2023-10-03 中国科学院福建物质结构研究所 Preparation method and application of molecular sieve

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104591212A (en) * 2013-11-03 2015-05-06 中国石油化工股份有限公司 Preparation method of small-grain Y-type molecular sieve
CN104843737A (en) * 2015-03-31 2015-08-19 中国石油天然气集团公司 Y molecular sieve and preparation method therefor
CN105314651A (en) * 2015-12-10 2016-02-10 中国海洋石油总公司 Preparation method of small-crystal-particle NaY molecular sieve
CN107777698A (en) * 2016-08-30 2018-03-09 中国石油化工股份有限公司 B NaY molecular sieves and its production and use
CN108569705A (en) * 2017-03-14 2018-09-25 中国石油天然气集团公司 A kind of high silica alumina ratio NaY type molecular sieve and preparation method thereof
CN108862309A (en) * 2017-05-11 2018-11-23 中国石油大学(北京) A kind of NaY molecular sieve aggregation and preparation method thereof with nano-micro structure
CN110862096A (en) * 2019-11-19 2020-03-06 上海绿强新材料有限公司 High-silicon NaY molecular sieve and preparation method and application thereof

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1230496C (en) * 2002-10-28 2005-12-07 中国石油化工股份有限公司 Petroleum hydrocarbon cracking catalyst containing rare earthy type zeolite and its preparation method
US11052381B2 (en) * 2017-02-21 2021-07-06 China Petroleum & Chemical Corporation Modified Y-type molecular sieve, preparation thereof and catalyst comprising the same

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104591212A (en) * 2013-11-03 2015-05-06 中国石油化工股份有限公司 Preparation method of small-grain Y-type molecular sieve
CN104843737A (en) * 2015-03-31 2015-08-19 中国石油天然气集团公司 Y molecular sieve and preparation method therefor
CN105314651A (en) * 2015-12-10 2016-02-10 中国海洋石油总公司 Preparation method of small-crystal-particle NaY molecular sieve
CN107777698A (en) * 2016-08-30 2018-03-09 中国石油化工股份有限公司 B NaY molecular sieves and its production and use
CN108569705A (en) * 2017-03-14 2018-09-25 中国石油天然气集团公司 A kind of high silica alumina ratio NaY type molecular sieve and preparation method thereof
CN108862309A (en) * 2017-05-11 2018-11-23 中国石油大学(北京) A kind of NaY molecular sieve aggregation and preparation method thereof with nano-micro structure
CN110862096A (en) * 2019-11-19 2020-03-06 上海绿强新材料有限公司 High-silicon NaY molecular sieve and preparation method and application thereof

Also Published As

Publication number Publication date
CN114684831A (en) 2022-07-01

Similar Documents

Publication Publication Date Title
CN110526260B (en) Method for synthesizing aluminosilicate molecular sieve by using seed crystal method
CN108264057B (en) Method for solid-phase synthesis of wettability-controllable ZSM-5 zeolite
US4021447A (en) Synthesis of zeolite ZSM-4
WO2018000660A1 (en) Environment-friendly method for synthesizing zsm-5 molecular sieve
CN101559955B (en) Method of preparing ZSM-5 molecular sieves
CN102838130B (en) MFI structure molecular sieve of a kind of phosphorous and transition metal and preparation method thereof
CN114684831B (en) High silicon-aluminum ratio Y molecular sieve with high relative crystallinity and preparation method thereof
CA1215349A (en) Process for preparation of high-silica faujasite type zeolite
CN111268692A (en) Synthesis method of LSX zeolite molecular sieve with high crystallinity
CN103880036A (en) Synthetic method of mesoporous mordenite
CN101205073B (en) Method for preparing aluminium-containing MCM-41 molecular sieve
CN113353954B (en) Green synthetic stepped pore SAPO-11 molecular sieve based on natural minerals and preparation method thereof
CN1557707A (en) Method for preparing Fe-ZSM-5 zeolite microsphere using kieselguhr as raw material
CN100390059C (en) High silica/ aluminum ratio octagonal zeolite synthesizing method
JP2000506485A (en) Crystalline metallophosphate
CN102198950A (en) Method for preparing NaY molecular sieve with high aluminum-silicon ratio
CN111099603A (en) SCM-18 molecular sieve and preparation method thereof
CN102180478A (en) Method for synthesizing Beta molecular sieve by using silica gel under the condition without organic template
CN109279623A (en) A method of it with micropore aluminium phosphite NKX-12 is silicon source synthesizing high-silicon aluminium than modenite
CN113479903B (en) Method for preparing molecular sieve by using natural clay mineral
CN112758952B (en) High-silica-alumina-ratio Y molecular sieve with hierarchical pore structure and preparation method thereof
CN113694960B (en) ZrCu-MOR zeolite for synthesizing 5-ethoxymethyl furfural and preparation method thereof
CN112624152B (en) Method for rapidly synthesizing mesoporous SAPO-11 molecular sieve
CN106044792B (en) A kind of crystalline microporous aluminium phosphite NKX 6 prepares the molecular sieve methods of SAPO 34 as phosphorus source and silicon source simultaneously
JP4123546B2 (en) Zeolite OU-1 and synthesis method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant