CN114683452A - Module filling type polyurethane sandwich board production equipment - Google Patents
Module filling type polyurethane sandwich board production equipment Download PDFInfo
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- CN114683452A CN114683452A CN202210205783.1A CN202210205783A CN114683452A CN 114683452 A CN114683452 A CN 114683452A CN 202210205783 A CN202210205783 A CN 202210205783A CN 114683452 A CN114683452 A CN 114683452A
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- 229920002635 polyurethane Polymers 0.000 title claims abstract description 138
- 239000004814 polyurethane Substances 0.000 title claims abstract description 138
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 239000002184 metal Substances 0.000 claims abstract description 72
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000006261 foam material Substances 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims description 59
- 238000001125 extrusion Methods 0.000 claims description 38
- 238000003860 storage Methods 0.000 claims description 21
- 239000003292 glue Substances 0.000 claims description 16
- 238000002347 injection Methods 0.000 claims description 16
- 239000007924 injection Substances 0.000 claims description 16
- 230000002146 bilateral effect Effects 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 9
- 230000007306 turnover Effects 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 241000252254 Catostomidae Species 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 12
- 230000009471 action Effects 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009500 colour coating Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/10—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/12—Making multilayered or multicoloured articles
- B29C39/123—Making multilayered articles
- B29C39/126—Making multilayered articles by casting between two preformed layers, e.g. deformable layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/24—Feeding the material into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/36—Removing moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Automatic Assembly (AREA)
Abstract
The invention relates to the related field of sandwich boards, in particular to production equipment of a module filling type polyurethane sandwich board. The technical problem is as follows: the longer inside of metal decking length lacks the support, and metal decking takes place to warp easily, influences the quality and the outward appearance of product, and cavity phenomenon appears in inside easily when pouring the polyurethane raw materials simultaneously, leads to polyurethane battenboard's intensity not enough, influences product performance. The technical scheme is as follows: a production device of a module filling type polyurethane sandwich board comprises a feeding system, a splicing system and the like; the feeding system is connected with a splicing system. According to the invention, the flexible fixing material and the elastic foam material are placed on the first metal panel through the splicing system, so that the strength of the polyurethane sandwich board is increased, the preliminarily assembled polyurethane sandwich board is fixed, the preliminarily assembled polyurethane sandwich board is prevented from being deformed during polyurethane pouring, and the subsequent polyurethane pouring work is facilitated.
Description
Technical Field
The invention relates to the related field of sandwich boards, in particular to production equipment of a module filling type polyurethane sandwich board.
Background
The polyurethane sandwich board is a composite board which is formed by using a high-quality color coating steel plate as a panel and using a polyurethane raw material as a core material and foaming and curing at a high temperature. Present polyurethane body battenboard generally comprises the sandwich body that metal decking and polyurethane raw materials high temperature foaming solidification formed, fill polyurethane raw materials promptly and pour into metal decking in, when polyurethane raw materials fill pours into metal decking, need overturn metal decking to the vertical state by the horizontality, at the in-process of upset, because the longer inside of metal decking length lacks the support, metal decking takes place to warp easily, influence the quality and the outward appearance of product, cavity phenomenon appears in inside when pouring polyurethane raw materials simultaneously easily, lead to polyurethane battenboard's intensity not enough, influence product performance.
Disclosure of Invention
The invention provides a production device of a module filling type polyurethane sandwich board, aiming at overcoming the defects that the metal panel is long in length, the inside is lack of support, the metal panel is easy to deform, the quality and the appearance of a product are influenced, and meanwhile, the inside is easy to generate a cavity phenomenon when a polyurethane raw material is poured, so that the strength of the polyurethane sandwich board is not enough, and the use performance of the product is influenced.
The technical scheme is as follows: a production device of a module filling type polyurethane sandwich board comprises a feeding system, a splicing system, a turning system and a filling system; the feeding system is connected with a splicing system; the feeding system is used for transporting and assembling the first metal panel, the second metal panel and the supporting layer; the splicing system is used for placing a flexible fixing material and placing an elastic foam material on the first metal panel; the turning system is arranged on the left of the feeding system; the overturning system is used for overturning the assembled first metal panel, the second metal panel and the supporting layer; the overturning system is connected with a filling system; the filling system is used to inject polyurethane inside the assembled first metal panel, second metal panel and support layer.
Furthermore, the feeding system comprises a first conveying table, a second connecting frame, a third conveying table, an auxiliary fixing assembly and a moving assembly; a second conveying table is arranged behind the first conveying table; a third conveying table is arranged in front of the first conveying table; the rear part and the front part of the first conveying platform are respectively connected with an auxiliary fixing component; the two auxiliary fixing components are symmetrically distributed in the front and back direction; the upper surfaces of the second conveying table and the third conveying table are fixedly connected with a second connecting frame; the lower surface of the second connecting frame is connected with a moving assembly.
Furthermore, the auxiliary fixing component positioned at the rear comprises a first connecting frame, a first elastic piece, a first connecting seat, a first roller, a second elastic piece, a second connecting seat and a second roller; a first connecting frame is fixedly connected to the rear part of the first conveying table; the middle part of the first connecting frame is fixedly connected with two first elastic pieces which are distributed in a bilateral symmetry manner; the front parts of the two first elastic parts are fixedly connected with a first connecting seat; two first rollers are rotatably connected inside the first connecting seat through a rotating shaft; two second elastic pieces are fixedly connected to the upper top surface in the first connecting frame and are distributed in bilateral symmetry; the lower surfaces of the two second elastic pieces are fixedly connected with a second connecting seat; the inside of the second connecting seat is rotatably connected with two second rollers through a rotating shaft.
Furthermore, the moving assembly comprises a first electric slide rail, a first electric slide block, a first connecting plate, a first electric push rod, a second connecting plate and a sucker; the lower surface of the second connecting frame is fixedly connected with a first electric slide rail; the outer surface of the first electric sliding rail is connected with four first electric sliding blocks in a sliding manner; the lower surfaces of the four first electric sliding blocks are fixedly connected with a first connecting plate respectively; the lower surfaces of the four first connecting plates are fixedly connected with two first electric push rods respectively, and the two first electric push rods on the same first connecting plate are distributed in a bilateral symmetry manner; the telescopic ends of the two first electric push rods on the same first connecting plate are fixedly connected with a second connecting plate; twelve suckers are fixedly connected to the lower surfaces of the four second connecting plates at equal intervals.
Furthermore, the splicing system comprises a third connecting frame, a first supporting frame, a second electric sliding rail, a second electric sliding block, a mounting plate, a storage bin, a supporting plate, a guide sliding table, a first guide wheel, a second electric push rod, a second supporting frame, a third elastic part, a fixing plate and a pressing assembly; the first conveying table is connected with a third connecting frame; the inner lower surface of the third connecting frame is fixedly connected with four second electric push rods, and the four second electric push rods are distributed in a two-by-two equidistant mode; the four second electric push rods are fixedly connected with a second support frame at the telescopic ends; the second support frame is connected with a plurality of pressing components; the middle part of the third connecting frame is fixedly connected with a first supporting frame; the front part of the lower surface and the rear part of the lower surface of the first support frame are respectively fixedly connected with a second electric slide rail; the outer surfaces of the two second electric sliding rails are respectively connected with a second electric sliding block in a sliding manner; the lower surfaces of the two second electric sliding blocks are fixedly connected with a mounting plate; four storage bins are fixedly connected to the lower surface of the mounting plate at equal intervals; the lower surface of each storage bin is fixedly connected with two supporting plates, and the two supporting plates on the same storage bin are distributed in a bilateral symmetry manner; two supporting plates on the same storage bin are fixedly connected with a guide sliding table through a rotating shaft respectively; the four guide sliding tables are respectively connected with a first guide wheel in a rotating way through a rotating shaft; a fixing plate is connected between every two adjacent pressing components; a third elastic piece is connected between two adjacent press-fit components and is positioned below the fixing plate.
Furthermore, the pressing component comprises a first extrusion block, a first supporting block, a placing bin, a second supporting block, a first cutter, a second cutter, a third cutter and a second extrusion block; the second support frame is connected with a placing bin; the placing bin is internally connected with a second cutter and a third cutter in a sliding manner, the second cutter is positioned above the third cutter, and the second cutter is in contact with the third cutter; the front part of the second cutter is fixedly connected with a first supporting block; the lower surface of the first supporting block is fixedly connected with a first extrusion block; a second supporting block is fixedly connected to the rear part of the third cutter; a second extrusion block is fixedly connected to the lower surface of the second supporting block; a fixing plate is fixedly connected between two adjacent placing bins; the second extrusion block on the first press-fit assembly positioned in front of the fixed plate is in sliding connection with the fixed plate; a first extrusion block on the first pressing component positioned at the rear part of the fixed plate is in sliding connection with the fixed plate; a second extrusion block on the first pressing component positioned in front of the fixed plate is fixedly connected with the front end of the third elastic element; the first extrusion block on the first pressing component positioned at the rear part of the fixed plate is fixedly connected with the third elastic part; the front part of the lower surface and the rear part of the lower surface of each placing bin are fixedly connected with a first cutter respectively.
Furthermore, the overturning system comprises a third supporting frame, a third connecting plate, a motor, a first straight gear, a second straight gear, a first rotating rod, a fourth supporting frame, a second rotating rod, a fourth connecting plate, a fifth connecting plate, a limiting pin, a slotted sliding plate, a profiling plug plate, a first sliding block, a first sliding rail and a third supporting block; a third connecting plate is fixedly connected to the upper side of the rear part of the third supporting frame; a motor is fixedly connected to the rear part of the third connecting plate; a first straight gear is fixedly connected to the outer surface of the output shaft of the motor; a first rotating rod is rotatably connected inside the third support frame; a second straight gear is fixedly connected to the rear part of the outer surface of the first rotating rod; the first straight gear is meshed with the second straight gear; the front part of the outer surface of the first rotating rod is fixedly connected with a fifth connecting plate; a fourth support frame is arranged in front of the third support frame, and the third support frame and the fourth support frame are symmetrically distributed in front and back; a second rotating rod is rotatably connected inside the fourth supporting frame; a fourth connecting plate is fixedly connected to the rear part of the outer surface of the second rotating rod; two third supporting blocks are fixedly connected to the opposite sides of the third supporting frame and the fourth supporting frame respectively; two third supporting blocks positioned at the rear part are contacted with the fifth connecting plate; the two third supporting blocks positioned in front are in contact with the fourth connecting plate; the left parts of the fourth connecting plate and the fifth connecting plate are connected with one clamping assembly, the right parts of the fourth connecting plate and the fifth connecting plate are connected with the other clamping assembly, and the two clamping assemblies are distributed in bilateral symmetry; the front part and the rear part of the clamping component positioned on the left side are respectively fixedly connected with two limiting pins; the opposite sides of the third support frame and the fourth support frame are respectively fixedly connected with a first slide rail, and the two first slide rails are symmetrically distributed from front to back; a first sliding block is connected inside each of the two first sliding rails in a sliding manner; a profiling plug plate is rotatably connected between the two first sliding blocks through a rotating shaft; the front part and the rear part of the upper surface of the profiling support plug plate are respectively fixedly connected with a slotted sliding plate.
Furthermore, the clamping assembly positioned on the left side comprises a sixth connecting plate, a profiling plate, a third electric push rod, a first pressing plate, a first wedge-shaped block, a second wedge-shaped block, a fourth elastic piece and a second pressing block; a sixth connecting plate is fixedly connected to the left parts of the fourth connecting plate and the fifth connecting plate respectively; the upper surfaces of the two sixth connecting plates are fixedly connected with a third electric push rod respectively; the two opposite sides of the sixth connecting plates are fixedly connected with contour plates; the telescopic ends of the two third electric push rods penetrate through the sixth connecting plate and are fixedly connected with a first pressing plate; the first pressure plate is in sliding connection with the two sixth connecting plates; the front part of the lower surface and the rear part of the lower surface of the first pressure plate are respectively fixedly connected with a first wedge-shaped block, and the two first wedge-shaped blocks are symmetrically distributed front and back; the front side and the rear side of the inside of the template are respectively connected with a second pressing block in a sliding manner; the two second pressing blocks are symmetrically distributed in the front and back direction; the back sides of the two second pressing blocks are fixedly connected with a second wedge-shaped block respectively; the two second wedge-shaped blocks are symmetrically distributed in the front and back direction; the first wedge block is contacted with the second wedge block; the back sides of the two second press blocks are fixedly connected with four fourth elastic pieces, and the four fourth elastic pieces are distributed in a two-by-two equidistant manner; the four fourth elastic pieces positioned in the front are fixedly connected with the sixth connecting plate positioned in the front; and the four fourth elastic pieces positioned at the rear part are fixedly connected with the sixth connecting plate positioned at the rear part.
Furthermore, the filling system comprises a fifth support frame, a sixth support frame, a fourth electric push rod, a glue injection pipe, a third electric slide rail, a third electric slide block, a first scraper blade, a second scraper blade, a transmission plate, a first rack, a third straight gear, a second rack, a seventh connecting plate, a second guide wheel, a second slide block, a fifth elastic piece and a fixed block; the upper surfaces of the third support frame and the fourth support frame are fixedly connected with a fifth support frame; a through groove is formed in the middle of the upper surface of the fifth supporting frame; a sixth supporting frame is fixedly connected to the upper surface of the fifth supporting frame; two fourth electric push rods are fixedly connected to the upper top surface in the sixth supporting frame and are symmetrically distributed in the front-back direction; the telescopic ends of the two fourth electric push rods are fixedly connected with glue injection pipes; the glue injection pipe is communicated with an externally connected polyurethane spraying machine through a hose; a third electric slide rail is fixedly connected to the upper top surface in the fifth support frame; the outer surface of the third electric sliding rail is connected with a third electric sliding block in a sliding manner; the lower surface of the third electric sliding block is fixedly connected with a fixed block; a first scraper is fixedly connected inside the fixed block; the rear part of the first scraper is connected with a second scraper in a sliding way; a transmission plate is fixedly connected to the upper side of the front part of the second scraper; the upper side of the front part of the first scraper is connected with a first rack in a sliding way; the front part of the first scraper is rotationally connected with a third straight gear through a rotating shaft; the lower side of the front part of the first scraper is connected with a second rack in a sliding way, and the first rack and the second rack are distributed in an up-and-down symmetrical way; the third straight gear is meshed with the first rack; the third straight gear is meshed with the second rack; the lower surface of the transmission plate is fixedly connected with the first rack; the lower surface of the first scraper is connected with two second sliding blocks in a sliding manner, and the two second sliding blocks are distributed in a bilateral symmetry manner; a second guide wheel is rotatably connected inside each of the two second sliding blocks; the opposite sides of the two second sliding blocks are fixedly connected with a fifth elastic piece respectively; the two fifth elastic pieces are fixedly connected with the first scraper; a seventh connecting plate is fixedly connected to the lower surface of the second rack; the seventh connecting plate is connected with a second guide wheel on the right in a rotating mode.
Further, the glue injection pipe is obliquely arranged, and the inclination angle is one degree to thirty degrees.
The invention has the following beneficial effects:
firstly, the flexible fixing material and the elastic foam material are placed on the first metal panel through the splicing system to increase the strength of the polyurethane sandwich board, the first metal panel, the second metal panel and the supporting layer are assembled through the feeding system, then the preliminarily assembled polyurethane sandwich board is turned over to be vertical from a horizontal state through the turning system, and the preliminarily assembled polyurethane sandwich board is fixed to prevent the preliminarily assembled polyurethane sandwich board from deforming during polyurethane pouring, so that the subsequent polyurethane pouring work is facilitated;
secondly, the storage bin is controlled to send out the flexible fixing material, the flexible fixing material is coated on the upper surface of the first metal panel under the guiding action of the guide sliding table and the first guide wheel, and the flexible fixing material is pressed into the groove of the first metal panel through the first extrusion block and the second extrusion block, so that the flexible fixing material is tightly attached to the groove of the panel;
thirdly, the second guide wheel moves according to the profile of the polyurethane sandwich board, so that the first scraper is driven to slide leftwards to push the redundant polyurethane on the protruding part of the first metal panel into the middle part, and the polyurethane is prevented from being scraped into the groove part of the first metal panel.
Drawings
FIG. 1 is a schematic structural view of a first viewing angle of a production apparatus for a module-filled polyurethane sandwich panel according to the present invention;
FIG. 2 is a schematic structural view of a second viewing angle of the production equipment of the module-filled polyurethane sandwich panel of the present invention;
FIG. 3 is a schematic structural view of the production equipment of the modular filling polyurethane sandwich panel of the present invention in operation;
FIG. 4 is a schematic structural view of the assembled first metal face sheet, second metal face sheet and support layer of the modular filled polyurethane sandwich panel production apparatus of the present invention;
FIG. 5 is a schematic structural diagram of a feeding system of the production equipment of the modular filling polyurethane sandwich panel of the present invention;
FIG. 6 is a schematic view of a first partial structure of a feeding system of the production equipment of the modular filling polyurethane sandwich panel of the present invention;
FIG. 7 is a schematic view of a second partial structure of a feeding system of the production equipment of the modular filling polyurethane sandwich panel of the present invention;
FIG. 8 is a schematic structural view of a splicing system of the modular filled polyurethane sandwich panel production apparatus of the present invention;
FIG. 9 is a schematic view of a first partial structure of the splicing system of the production facility of the modular filling polyurethane sandwich panel according to the present invention;
FIG. 10 is a schematic view of a second partial structure of the splicing system of the production facility of the modular filled polyurethane sandwich panel according to the present invention;
FIG. 11 is a schematic view of a third partial structure of the splicing system of the production apparatus for the module-filled polyurethane sandwich panel according to the present invention;
FIG. 12 is a schematic view of a fourth partial structure of the splicing system of the production apparatus for the module-filled polyurethane sandwich panel according to the present invention;
fig. 13 is an exploded view of a partial structure of a splicing system of the module filling type polyurethane body sandwich panel production apparatus of the present invention;
FIG. 14 is a schematic view of a first construction of the turning system of the module filling type polyurethane sandwich panel production apparatus of the present invention;
FIG. 15 is a second structural view of the turning system of the production apparatus for the module-filling polyurethane sandwich panel according to the present invention;
FIG. 16 is a schematic view showing a first partial structure of the turning system of the module filling type polyurethane sandwich panel production apparatus of the present invention;
FIG. 17 is a schematic view showing a third construction of the turning system of the module filling type polyurethane sandwich panel production apparatus of the present invention;
FIG. 18 is a schematic view of a second partial structure of the turning system of the module filling type polyurethane sandwich panel production apparatus of the present invention;
FIG. 19 is a schematic structural view of a filling system of the modular filled polyurethane sandwich panel production apparatus of the present invention;
FIG. 20 is a schematic view showing a first partial structure of a filling system of the production apparatus for a modular filled polyurethane sandwich panel according to the present invention;
FIG. 21 is a schematic view of a second partial structure of the filling system of the modular filled polyurethane sandwich panel manufacturing apparatus of the present invention;
fig. 22 is a schematic structural view of the filling system of the module filling type polyurethane sandwich panel production equipment of the invention in operation.
Reference numerals: 2-feeding system, 3-splicing system, 4-turning system, 5-filling system, 6-first metal panel, 7-second metal panel, 8-supporting layer, 201-first conveying table, 202-second conveying table, 203-first connecting frame, 204-first elastic member, 205-first connecting seat, 206-first roller, 207-second elastic member, 208-second connecting seat, 209-second roller, 210-second connecting frame, 211-first electric slide rail, 212-first electric slide block, 213-first connecting plate, 214-first electric push rod, 215-second connecting plate, 216-suction cup, 217-third conveying table, 301-third connecting frame, 302-first supporting frame, 303-second electric slide rail, 304-a second electric slide block, 305-a mounting plate, 306-a storage bin, 307-a supporting plate, 308-a guide sliding table, 309-a first guide wheel, 310-a first extrusion block, 311-a first supporting block, 312-a placing bin, 313-a second supporting block, 314-a first cutter, 315-a second cutter, 316-a third cutter, 317-a second electric push rod, 318-a second supporting frame, 319-a second extrusion block, 320-a third elastic member, 321-a fixing plate, 401-a third supporting frame, 402-a third connecting plate, 403-a motor, 404-a first straight gear, 405-a second straight gear, 406-a first rotating rod, 407-a fourth supporting frame, 408-a second rotating rod, 409-a fourth connecting plate, and 410-a fifth connecting plate, 411-a sixth connecting plate, 412-a contour plate, 413-a third electric push rod, 414-a first pressing plate, 415-a first wedge block, 416-a second wedge block, 417-a fourth elastic member, 418-a second pressing block, 419-a limiting pin, 420-a slotted sliding plate, 421-a contour plug plate, 422-a first sliding block, 423-a first sliding rail, 424-a third supporting block, 501-a fifth supporting frame, 502-a sixth supporting frame, 503-a fourth electric push rod, 504-a glue injection pipe, 505-a third electric sliding rail, 506-a third electric sliding block, 507-a first scraping plate, 508-a second scraping plate, 509-a transmission plate, 510-a first rack, 511-a third spur gear, 512-a second rack, 513-a seventh connecting plate, 514-a second guide wheel, 515-a second sliding block, 516-a fifth elastic element, 517-a fixed block and 501 a-a through groove.
Detailed Description
The invention is further described below with reference to the figures and examples.
Example 1
A production device of a module filling type polyurethane sandwich board, as shown in figures 1-3, comprising a feeding system 2, a splicing system 3, a turning system 4 and a filling system 5; the feeding system 2 is connected with a splicing system 3; the turning system 4 is arranged on the left of the feeding system 2; a filling system 5 is connected to the turning system 4.
When the polyurethane sandwich panel production equipment is used, an operator puts a first metal panel 6, a second metal panel 7 and a supporting layer 8 on a feeding system 2, then the feeding system 2 transports the first metal panel 6, the second metal panel 7 and the supporting layer 8 to an assembly position, in the process of transportation, when the feeding system 2 transports the first metal panel 6 to the lower part of a splicing system 3, the splicing system 3 coats a strip-shaped flexible fixing material on the first metal panel 6, and places an elastic foam material on the coated flexible fixing material for supporting, then the feeding system 2 assembles the first metal panel 6, the second metal panel 7 and the supporting layer 8, as shown in the fourth figure, then the feeding system 2 sends the preliminarily assembled polyurethane sandwich panel into a turnover system 4, and the turnover system 4 fixes the preliminarily assembled polyurethane sandwich panel, prevent that the polyurethane body battenboard that preliminary equipment is good from taking place deformation when filling polyurethane, then upset system 4 overturns the polyurethane body battenboard that preliminary equipment is good, make the opening of the polyurethane body battenboard one side of preliminary equipment up, and in the upset in-process, carry out the shutoff to the opening that is in the below, then control filling system 5 pours the polyurethane body into to the polyurethane body battenboard that preliminary equipment is good inside, treat to pour into the completion back, strike off remaining polyurethane of top opening part, then control upset system 4 drives the polyurethane body battenboard and overturn and reset, then control upset system 4 cancels the centre gripping to polyurethane body battenboard, then the mobile device of operating personnel control peripheral hardware takes out polyurethane body battenboard from upset system 4, so accomplished the production to polyurethane body battenboard.
Example 2
On the basis of embodiment 1, as shown in fig. 1 and fig. 5 to 22, the feeding system 2 includes a first conveying table 201, a second conveying table 202, a second connecting frame 210, a third conveying table 217, an auxiliary fixing component and a moving component; a second conveying table 202 is arranged behind the first conveying table 201; a third conveying table 217 is arranged in front of the first conveying table 201; the rear part and the front part of the first conveying platform 201 are respectively connected with an auxiliary fixing component; the two auxiliary fixing components are symmetrically distributed in the front and the back; a second connecting frame 210 is fixedly connected to the upper surfaces of the second conveying table 202 and the third conveying table 217; the lower surface of the second connecting frame 210 is connected with a moving assembly.
The auxiliary fixing component at the rear comprises a first connecting frame 203, a first elastic piece 204, a first connecting seat 205, a first roller 206, a second elastic piece 207, a second connecting seat 208 and a second roller 209; a first connecting frame 203 is fixedly connected to the rear part of the first conveying table 201; two first elastic pieces 204 are fixedly connected to the middle part of the first connecting frame 203, and the two first elastic pieces 204 are distributed in a left-right symmetrical manner; the front parts of the two first elastic pieces 204 are fixedly connected with a first connecting seat 205; two first rollers 206 are rotatably connected inside the first connecting seat 205 through a rotating shaft; two second elastic pieces 207 are fixedly connected to the upper top surface in the first connecting frame 203, and the two second elastic pieces 207 are distributed in bilateral symmetry; the lower surfaces of the two second elastic members 207 are fixedly connected with a second connecting seat 208; two second rollers 209 are rotatably connected to the inside of the second connecting seat 208 through a rotating shaft.
The moving component comprises a first electric slide rail 211, a first electric slide block 212, a first connecting plate 213, a first electric push rod 214, a second connecting plate 215 and a suction cup 216; a first electric slide rail 211 is fixedly connected to the lower surface of the second connecting frame 210; the outer surface of the first electric slide rail 211 is connected with four first electric slide blocks 212 in a sliding manner; the lower surfaces of the four first electric sliding blocks 212 are respectively fixedly connected with a first connecting plate 213; two first electric push rods 214 are fixedly connected to the lower surfaces of the four first connecting plates 213 respectively, and the two first electric push rods 214 on the same first connecting plate 213 are distributed in bilateral symmetry; two first electric push rods 214 on the same first connecting plate 213 are fixedly connected with a second connecting plate 215 at the telescopic ends; twelve suction cups 216 are fixedly connected to the lower surfaces of the four second connecting plates 215 at equal intervals.
The splicing system 3 comprises a third connecting frame 301, a first supporting frame 302, a second electric sliding rail 303, a second electric sliding block 304, a mounting plate 305, a storage bin 306, a supporting plate 307, a guide sliding table 308, a first guide wheel 309, a second electric push rod 317, a second supporting frame 318, a third elastic element 320, a fixing plate 321 and a pressing component; the first conveying table 201 is connected with a third connecting frame 301; the inner lower surface of the third connecting frame 301 is fixedly connected with four second electric push rods 317, and the four second electric push rods 317 are distributed in a two-by-two equidistant manner; the telescopic ends of the four second electric push rods 317 are fixedly connected with second support frames 318; the second support frame 318 is connected with a plurality of pressing components; the middle part of the third connecting frame 301 is fixedly connected with a first supporting frame 302; the front part of the lower surface and the rear part of the lower surface of the first support frame 302 are respectively fixedly connected with a second electric slide rail 303; the outer surfaces of the two second electric slide rails 303 are respectively connected with a second electric slide block 304 in a sliding manner; the lower surfaces of the two second electric sliding blocks 304 are fixedly connected with mounting plates 305; four storage bins 306 are fixedly connected to the lower surface of the mounting plate 305 at equal intervals; two supporting plates 307 are fixedly connected to the lower surface of each storage bin 306, and the two supporting plates 307 on the same storage bin 306 are distributed in bilateral symmetry; two supporting plates 307 on the same storage bin 306 are fixedly connected with a guide sliding table 308 through rotating shafts respectively; a first guide wheel 309 is rotatably connected to each of the four guide sliding tables 308 through a rotating shaft; a fixing plate 321 is connected between two adjacent pressing components; a third elastic member 320 is connected between two adjacent pressing assemblies, and the third elastic member 320 is located below the fixing plate 321.
The pressing component comprises a first extrusion block 310, a first supporting block 311, a placing bin 312, a second supporting block 313, a first cutter 314, a second cutter 315, a third cutter 316 and a second extrusion block 319; the second supporting frame 318 is connected with a placing bin 312; the inside of the placing bin 312 is slidably connected with a second cutter 315 and a third cutter 316, the second cutter 315 is positioned above the third cutter 316, and the second cutter 315 is in contact with the third cutter 316; the front part of the second cutter 315 is fixedly connected with a first supporting block 311; the lower surface of the first supporting block 311 is fixedly connected with a first extrusion block 310; a second supporting block 313 is fixedly connected to the rear part of the third cutter 316; a second extrusion block 319 is fixedly connected to the lower surface of the second supporting block 313; a fixing plate 321 is fixedly connected between two adjacent placing bins 312; the second pressing block 319 of the first pressing assembly located in front of the fixing plate 321 is slidably connected to the fixing plate 321; the first pressing block 310 on the first pressing assembly located behind the fixing plate 321 is slidably connected with the fixing plate 321; the second extrusion block 319 of the first pressing assembly located in front of the fixing plate 321 is fixedly connected to the front end of the third elastic member 320; the first pressing block 310 on the first pressing assembly behind the fixing plate 321 is fixedly connected with the third elastic member 320; the front part of the lower surface and the rear part of the lower surface of each placing bin 312 are fixedly connected with a first cutter 314.
Firstly, an operator places a first metal panel 6 on a first conveying platform 201, places a second metal panel 7 on a second conveying platform 202, places a supporting layer 8 on a third conveying platform 217, vertically places a strip-shaped elastic foam material in a placing bin 312, places a strip-shaped flexible fixing material wound into a storage bin 306, simultaneously draws out one end of the flexible fixing material and passes through a guide sliding table 308 and bypasses a first guide wheel 309, then controls the first conveying platform 201, the second conveying platform 202 and the third conveying platform 217 to operate, further conveys the first metal panel 6, the second metal panel 7 and the supporting layer 8 to a working position, controls a second electric slide block 304 on a second electric slide rail 303 to move backwards when the first metal panel 6 moves to be right below a first supporting frame 302, the second electric slide block 304 moves to drive a mounting plate 305 to move backwards, the mounting plate 305 moves to drive the storage bin 306 to move backwards, the storage bin 306 moves to drive the supporting plate 307, the guide sliding table 308 and the first guide wheel 309 to move backwards, the first guide wheel 309 is in contact with the upper surface of the first metal panel 6 in the moving process, meanwhile, the storage bin 306 is controlled to press the flexible fixing material downwards on the upper surface of the first metal panel 6 through the guide sliding table 308 and the first guide wheel 309, the second electric slider 304 is controlled to stop running after the flexible fixing material is covered on the first metal panel 6, the second electric slider 304 is located behind the mounting plate 305 at the moment, then, the telescopic end of the second electric push rod 317 is controlled to move downwards, the telescopic end of the second electric push rod 317 moves to drive the second supporting frame 318 to move downwards, and further, the press fit assembly is driven to move downwards, namely, the second supporting frame 318 moves to drive the fixing plate 321 to move downwards, the fixing plate 321 moves to drive the first pressing block 310, the first supporting block 311 and the placing bin 312, The second supporting block 313, the first cutting knife 314, the second cutting knife 315, the third cutting knife 316, the second extrusion block 319 and the third elastic member 320 move downwards, in the moving process, the first extrusion block 310 and the second extrusion block 319 connected with the third elastic member 320 are in contact with the flexible fixing material, then the first extrusion block 310 and the second extrusion block 319 press the flexible fixing material into the groove of the first metal panel 6, meanwhile, the first extrusion block 310 and the second extrusion block 319 are influenced by the shape of the groove of the first metal panel 6, the first extrusion block 310 and the second extrusion block 319 connected with the third elastic member 320 slide oppositely on the fixing plate 321, the first extrusion block 310 and the second extrusion block 319 slide and compress the third elastic member 320, so that the flexible fixing material is tightly attached to the groove of the panel, and the first cutting knife 314 is in contact with the flexible fixing material in the moving process, then the first cutter 314 cuts the flexible fixing material, at the same time, the moving directions of the first extrusion block 310 and the second extrusion block 319 in the same pressing component move back to back, further the first extrusion block 310 drives the first support block 311 to move forward, the second extrusion block 319 drives the second support block 313 to move backward, further the first support block 311 drives the second cutter 315 to move forward, the second support block 313 drives the third cutter 316 to move backward, further the second cutter 315 and the third cutter 316 move back to back inside the placing bin 312, the elastic foam material placed inside the placing bin 312 is cut off, further the elastic foam material is cut off, and the cut elastic foam material is moved on the flexible fixing material under the action of gravity, thus the strength of the polyurethane sandwich panel is improved by placing the flexible fixing material and the elastic foam material, then the second electric slide block 304 on the second electric slide rail 303 is controlled to move forward, the second electric sliding block 304 moves forward to drive the connected parts to reset, and then the telescopic end of the second electric push rod 317 moves upward to drive the connected parts to reset.
Then, the first transporting table 201 is controlled to transport the first metal panel 6 to an assembling position, which is the left portion of the first transporting table 201, then the first transporting table 201 is controlled to stop transporting the first metal panel 6, then the telescopic end of the first electric push rod 214 located in front is controlled to move downwards, the telescopic end of the first electric push rod 214 located in front moves to drive the second connecting plate 215 located in front to move downwards, the second connecting plate 215 located in front moves downwards to drive the suction cup 216 located in front to move downwards, the suction cup 216 located in front moves downwards to contact with the supporting layer 8, and then the suction cup 216 sucks the supporting layer 8, then the telescopic end of the first electric push rod 214 is controlled to move upwards, that is, the suction cup 216 drives the supporting layer 8 to move upwards, then the first electric slide block 212 on the first electric slide rail 211 is controlled to move backwards, that is, the first electric slide block 212 located in front is controlled to move towards the middle from the front of the first electric slide rail 211, the first electric sliding block 212 in front moves to drive the first connecting plate 213 in front to move towards the middle, the first connecting plate 213 in front moves to drive the first electric push rod 214, the second connecting plate 215 and the suction cup 216 in front to move towards the middle, then the telescopic end of the first electric push rod 214 in front is controlled to move downwards, the telescopic end of the first electric push rod 214 drives the suction cup 216 to move downwards, the supporting layer 8 is stacked on the first metal panel 6, the elastic foam material on the first metal panel 6 supports the supporting layer 8, the middle part of the supporting layer 8 is prevented from being bent under the action of gravity, when the supporting layer 8 is stacked, the first electric sliding block 212 in front is controlled to reset, and according to the working principle of the transferring supporting layer 8, the first electric sliding block 212 in rear, the first connecting plate 213, the first electric push rod 214, the second electric sliding block in front is controlled to reset, The second connecting plate 215 and the suction cup 216 cooperate to stack the second metal face plate 7 on the supporting layer 8, thus completing the preliminary assembly of the polyurethane sandwich panel;
then, the first conveying table 201 is controlled to convey the preliminarily assembled polyurethane sandwich panel to the turnover system 4, under the action of the second elastic member 207 and the first elastic member 204 in the conveying process, the first roller 206 and the second roller 209 are in contact with the preliminarily assembled polyurethane sandwich panel, and then the first roller 206 and the second roller 209 limit the moving preliminarily assembled polyurethane sandwich panel to prevent the preliminarily assembled polyurethane sandwich panel from deviating.
The turnover system 4 comprises a third support frame 401, a third connecting plate 402, a motor 403, a first spur gear 404, a second spur gear 405, a first rotating rod 406, a fourth support frame 407, a second rotating rod 408, a fourth connecting plate 409, a fifth connecting plate 410, a limit pin 419, a slotted sliding plate 420, a profiling plug plate 421, a first sliding block 422, a first sliding rail 423 and a third supporting block 424; a third connecting plate 402 is fixedly connected to the upper side of the rear part of the third support frame 401; a motor 403 is fixedly connected to the rear part of the third connecting plate 402; a first straight gear 404 is fixedly connected to the outer surface of an output shaft of the motor 403; a first rotating rod 406 is rotatably connected inside the third support frame 401; a second spur gear 405 is fixedly connected to the rear part of the outer surface of the first rotating rod 406; the first spur gear 404 is meshed with the second spur gear 405; a fifth connecting plate 410 is fixedly connected to the front part of the outer surface of the first rotating rod 406; a fourth support frame 407 is arranged in front of the third support frame 401, and the third support frame 401 and the fourth support frame 407 are symmetrically distributed in front and back; a second rotating rod 408 is rotatably connected inside the fourth supporting frame 407; a fourth connecting plate 409 is fixedly connected to the rear part of the outer surface of the second rotating rod 408; two third supporting blocks 424 are fixedly connected to opposite sides of the third supporting frame 401 and the fourth supporting frame 407; two third supporting blocks 424 at the rear are in contact with the fifth connecting plate 410; the two third supporting blocks 424 located at the front are in contact with the fourth connecting plate 409; the left parts of the fourth connecting plate 409 and the fifth connecting plate 410 are connected with one clamping assembly, the right parts of the fourth connecting plate 409 and the fifth connecting plate 410 are connected with the other clamping assembly, and the two clamping assemblies are distributed in bilateral symmetry; two limit pins 419 are fixedly connected to the front part and the rear part of the clamping component on the left side respectively; the opposite sides of the third support frame 401 and the fourth support frame 407 are respectively fixedly connected with a first slide rail 423, and the two first slide rails 423 are symmetrically distributed in front and back; a first sliding block 422 is connected inside each of the two first sliding rails 423 in a sliding manner; a profiling plug plate 421 is rotatably connected between the two first sliding blocks 422 through a rotating shaft; the front part and the rear part of the upper surface of the profiling supporting and plugging plate 421 are respectively fixedly connected with a slotted sliding plate 420.
The clamping assembly positioned on the left comprises a sixth connecting plate 411, a profiling plate 412, a third electric push rod 413, a first pressing plate 414, a first wedge-shaped block 415, a second wedge-shaped block 416, a fourth elastic piece 417 and a second pressing block 418; a sixth connecting plate 411 is fixedly connected to the left parts of the fourth connecting plate 409 and the fifth connecting plate 410 respectively; a third electric push rod 413 is fixedly connected to the upper surfaces of the two sixth connecting plates 411 respectively; the opposite sides of the two sixth connecting plates 411 are fixedly connected with contour plates 412; the telescopic ends of the two third electric push rods 413 penetrate through the sixth connecting plate 411 and are fixedly connected with a first pressing plate 414; the first pressing plate 414 is slidably connected to the two sixth connecting plates 411; the front part of the lower surface and the rear part of the lower surface of the first pressing plate 414 are respectively fixedly connected with a first wedge block 415, and the two first wedge blocks 415 are symmetrically distributed in the front-back direction; a second pressing block 418 is connected to the front side and the rear side of the inner part of the contour plate 412 in a sliding manner; the two second pressing blocks 418 are symmetrically distributed front and back; a second wedge block 416 is fixedly connected to the back side of each of the two second pressing blocks 418; the two second wedge-shaped blocks 416 are symmetrically distributed front and back; the first wedge 415 is in contact with the second wedge 416; four fourth elastic pieces 417 are fixedly connected to the opposite sides of the two second pressing blocks 418, and the four fourth elastic pieces 417 are distributed in a two-by-two equidistant manner; the four front fourth elastic members 417 are fixedly connected to the front sixth connecting plate 411; the four fourth elastic members 417 located at the rear are fixedly connected to the sixth connecting plate 411 located at the rear.
When the first conveying table 201 conveys the preliminarily assembled polyurethane sandwich panel to the inside of the turnover system 4, the turnover system 4 fixes the preliminarily assembled polyurethane sandwich panel and turns over the preliminarily assembled polyurethane sandwich panel, that is, the telescopic end of the third electric push rod 413 is controlled to move downwards, the telescopic end of the third electric push rod 413 moves to drive the first press plate 414 to move downwards, the first press plate 414 contacts with the second metal panel 7 on the assembled polyurethane sandwich panel in the downward moving process, so that the first press plate 414 extrudes and fixes the polyurethane sandwich panel, and simultaneously the first wedge 415 is driven to move downwards when the first press plate 414 moves downwards, the first wedge 415 moves downwards to drive the second wedge 416 to move from two sides to the middle, the second wedge 416 moves to drive the second press block 418 to move from two sides to the middle, meanwhile, the second pressing block 418 stretches the fourth elastic piece 417 when moving, the second pressing block 418 moves to be in contact with the support layer 8, the second pressing block 418 fixes the support layer 8, the shape of the profiling plate 412 is consistent with that of the first metal panel 6, the first metal panel 6 is limited, and the polyurethane sandwich board is fixed under the mutual matching of the profiling plate 412, the first pressing plate 414 and the second pressing block 418, so that the polyurethane sandwich board is prevented from being displaced when being turned over and deformed when being filled with polyurethane;
then, on the basis of the back-to-front view, the output shaft of the motor 403 is controlled to rotate counterclockwise, the output shaft of the motor 403 rotates to drive the first spur gear 404 to rotate counterclockwise, the first spur gear 404 rotates to drive the second spur gear 405 engaged with the first spur gear to rotate clockwise, the second spur gear 405 rotates to drive the first rotating rod 406 to rotate on the third support frame 401, the first rotating rod 406 rotates to drive the fifth connecting plate 410 to rotate clockwise, the fifth connecting plate 410 rotates to drive the two clamping components to rotate, the two clamping components rotate to drive the fourth connecting plate 409 to rotate, the fourth connecting plate 409 rotates to drive the second rotating rod 408 to rotate on the fourth support frame 407, the two clamping components rotate to drive the polyurethane sandwich plate to rotate ninety degrees clockwise, meanwhile, the clamping component on the left side drives the limit pin 419 to rotate, and further, in the rotating process, the limit pin 419 is in contact with the slotted sliding plate 420, and then the limit pin 419 slides in the slotted sliding plate 420, the limit pin 419 drives the slotted sliding plate 420 to move upwards in the sliding process, the slotted sliding plate 420 moves to drive the profiling plug plate 421 to move upwards, the profiling plug plate 421 moves to drive the first slider 422 to move upwards on the first slider 423 through the rotating shaft, meanwhile, in the rotating process of the limit pin 419, under the action of the rotating track of the limit pin 419, the slotted sliding plate 420 drives the profiling plug plate 421 to rotate on the first slider 422 through the rotating shaft, and further in the clockwise ninety-degree process that the two clamping components drive the polyurethane sandwich panel, the profiling plug plate 421 is plugged into the opening at the bottom of the polyurethane sandwich panel, so that when polyurethane is subsequently poured in the polyurethane sandwich panel, the polyurethane is prevented from flowing out from the opening at the bottom of the polyurethane sandwich panel, thus the polyurethane sandwich panel is turned over, and plugging the bottom of the polyurethane sandwich board.
The filling system 5 comprises a fifth support frame 501, a sixth support frame 502, a fourth electric push rod 503, a glue injection pipe 504, a third electric slide rail 505, a third electric slide block 506, a first scraping plate 507, a second scraping plate 508, a transmission plate 509, a first rack 510, a third straight gear 511, a second rack 512, a seventh connecting plate 513, a second guide wheel 514, a second slide block 515, a fifth elastic piece 516 and a fixed block 517; the upper surfaces of the third supporting frame 401 and the fourth supporting frame 407 are fixedly connected with a fifth supporting frame 501; a through groove 501a is formed in the middle of the upper surface of the fifth support frame 501; a sixth support frame 502 is fixedly connected to the upper surface of the fifth support frame 501; two fourth electric push rods 503 are fixedly connected to the upper top surface in the sixth supporting frame 502, and the two fourth electric push rods 503 are symmetrically distributed in the front-back direction; the telescopic ends of the two fourth electric push rods 503 are fixedly connected with glue injection pipes 504; the glue injection pipe 504 is communicated with an externally connected polyurethane spraying machine through a hose; a third electric slide rail 505 is fixedly connected to the upper top surface in the fifth support frame 501; a third electric sliding block 506 is connected to the outer surface of the third electric sliding rail 505 in a sliding manner; the lower surface of the third electric sliding block 506 is fixedly connected with a fixed block 517; a first scraper 507 is fixedly connected inside the fixed block 517; the rear part of the first scraper 507 is connected with a second scraper 508 in a sliding way; a transmission plate 509 is fixedly connected to the upper side of the front part of the second scraper 508; a first rack 510 is connected to the upper side of the front part of the first scraper 507 in a sliding way; the front part of the first scraper 507 is rotationally connected with a third straight gear 511 through a rotating shaft; a second rack 512 is connected to the lower side of the front part of the first scraper 507 in a sliding manner, and the first rack 510 and the second rack 512 are distributed up and down symmetrically; the third spur gear 511 is engaged with the first rack 510; the third spur gear 511 is meshed with the second rack 512; the lower surface of the transmission plate 509 is fixedly connected with the first rack 510; the lower surface of the first scraper 507 is connected with two second sliding blocks 515 in a sliding manner, and the two second sliding blocks 515 are distributed in a left-right symmetrical manner; a second guide wheel 514 is rotatably connected inside each of the two second sliding blocks 515; the opposite sides of the two second sliders 515 are respectively connected with a fifth elastic element 516; two fifth elastic pieces 516 are fixedly connected with the first scraping plate 507; a seventh connecting plate 513 is fixedly connected to the lower surface of the second rack 512; the seventh link plate 513 is rotatably connected to the second guide wheel 514 on the right side.
The glue injection pipe 504 is arranged obliquely, and the inclination angle is one degree to thirty degrees.
When the turnover system 4 turns over the polyurethane sandwich board and plugs the bottom of the polyurethane sandwich board, then the telescopic end of the fourth electric push rod 503 is controlled to move downwards, the fourth electric push rod 503 is a multi-section telescopic push rod, the telescopic end of the fourth electric push rod 503 moves to drive the glue injection pipe 504 to pass through the through groove 501a on the fifth support frame 501 and enter the interior of the polyurethane sandwich board, then the externally connected polyurethane spraying machine is controlled to inject polyurethane into the interior of the polyurethane sandwich board through the glue injection pipe 504, meanwhile, the glue injection pipe 504 is slightly inclined towards the groove part on the polyurethane sandwich board, so that the polyurethane is conveniently injected into the groove part of the polyurethane sandwich board, the phenomenon that a cavity is easily generated in the interior is prevented, then the telescopic end of the fourth electric push rod 503 is controlled to move upwards according to the volume of injected polyurethane, so that the polyurethane is fully filled into the interior of the polyurethane sandwich board, thus, the polyurethane is poured into the polyurethane sandwich board, the first metal panel 6, the second metal panel 7 and the supporting layer 8 are tightly attached together by the polyurethane, then the third electric slider 506 on the third electric slide rail 505 is controlled to move backwards, the third electric slider 506 moves to drive the fixed block 517 to move backwards, the fixed block 517 moves to drive the first scraper 507 to move backwards, and then the first scraper 507 scrapes off the excessive polyurethane at the upper opening of the polyurethane sandwich board, because the first metal panel 6 is wave-shaped, when horizontally scraping, the polyurethane at the outer side convex part on the first metal panel 6 is scraped into the outer side groove part 507 on the first metal panel 6, namely, the second guide wheel 514 contacts with the polyurethane sandwich board in the moving process of the first scraper and moves according to the outline of the polyurethane sandwich board, then the second guide wheel 514 on the right contacts with the first metal panel 6, when the second guide wheel 514 on the right contacts with the outer protrusion on the first metal panel 6, the second guide wheel 514 moves to the right, the second guide wheel 514 moves to drive the second slider 515 to move to the right, the second slider 515 moves to stretch the fifth elastic element 516, at the same time, the second guide wheel 514 moves to drive the seventh connecting plate 513 to move to the right, the seventh connecting plate 513 moves to drive the second rack 512 to move to the right, based on the front-back view, the second rack 512 moves to drive the second guide wheel 514 engaged with the second rack 512 to rotate counterclockwise, the second guide wheel 514 rotates to drive the first rack 510 engaged with the second guide wheel to move to the left, the first rack 510 moves to drive the driving plate to move to the left, the driving plate 509 moves to drive the second scraper 508 to slide on the first scraper 507 to the left, the first scraper 507 slides to the left to push the excess polyurethane on the protrusion on the first metal panel 6 to the middle, polyurethane is prevented from being scraped into the groove part on the first metal panel 6, and when the second guide wheel 514 is contacted with the groove part on the first metal panel 6, the parts connected with the second guide wheel are driven to reset under the action of the fifth elastic piece 516, so that the scraping of redundant polyurethane on the polyurethane sandwich board is completed.
After the filling system 5 finishes injecting polyurethane into the polyurethane sandwich board, the output shaft of the motor 403 in the turning system 4 is controlled to rotate, the output shaft of the motor 403 rotates to drive the parts connected with the output shaft to reset, namely, the polyurethane sandwich board rotates to reset, the third supporting block 424 is contacted with the fifth connecting plate 410 and the fourth connecting plate 409 in the resetting process, so that the supporting is carried out, then the telescopic end of the third electric push rod 413 is controlled to move upwards, the telescopic end of the third electric push rod 413 moves to drive the parts connected with the third electric push rod to reset, namely, the first pressing plate 414 and the second pressing block 418 cancel clamping of the polyurethane sandwich board, then an operator takes the polyurethane sandwich board out of the turning system 4, and thus, the production of the polyurethane sandwich board is finished.
Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications can be made herein without departing from the principles and spirit of the invention as defined by the appended claims. Therefore, the detailed description of the embodiments of the present disclosure is to be construed as merely illustrative, and not limitative of the remainder of the disclosure, but rather to limit the scope of the disclosure to the full extent set forth in the appended claims.
Claims (10)
1. A production device of a module filling type polyurethane sandwich board comprises a feeding system (2) and a splicing system (3); the feeding system (2) is connected with a splicing system (3); the feeding system (2) is used for transporting and assembling the first metal panel (6), the second metal panel (7) and the supporting layer (8); the splicing system (3) is used for placing a flexible fixing material and placing an elastic foam material on the first metal panel (6); characterized in that the device also comprises a turnover system (4) and a filling system (5); a turning system (4) is arranged on the left of the feeding system (2); the overturning system (4) is used for overturning the assembled first metal panel (6), the second metal panel (7) and the supporting layer (8); the overturning system (4) is connected with a filling system (5); the filling system (5) is used for injecting polyurethane inside the assembled first metal panel (6), second metal panel (7) and support layer (8).
2. The production equipment of the modular filling type polyurethane sandwich panel according to claim 1, wherein the feeding system (2) comprises a first conveying table (201), a second conveying table (202), a second connecting frame (210), a third conveying table (217), an auxiliary fixing component and a moving component; a second conveying table (202) is arranged behind the first conveying table (201); a third conveying table (217) is arranged in front of the first conveying table (201); the rear part and the front part of the first conveying platform (201) are respectively connected with an auxiliary fixing component; the two auxiliary fixing components are symmetrically distributed in the front and the back; a second connecting frame (210) is fixedly connected to the upper surfaces of the second conveying table (202) and the third conveying table (217); the lower surface of the second connecting frame (210) is connected with a moving component.
3. The production equipment of the module filling type polyurethane sandwich board according to claim 2, wherein the auxiliary fixing component at the rear comprises a first connecting frame (203), a first elastic member (204), a first connecting seat (205), a first roller (206), a second elastic member (207), a second connecting seat (208) and a second roller (209); a first connecting frame (203) is fixedly connected to the rear part of the first conveying table (201); two first elastic pieces (204) are fixedly connected to the middle part of the first connecting frame (203), and the two first elastic pieces (204) are distributed in a bilateral symmetry manner; the front parts of the two first elastic pieces (204) are fixedly connected with a first connecting seat (205); two first rollers (206) are rotatably connected inside the first connecting seat (205) through a rotating shaft; two second elastic pieces (207) are fixedly connected to the upper top surface in the first connecting frame (203), and the two second elastic pieces (207) are distributed in a left-right symmetrical mode; the lower surfaces of the two second elastic pieces (207) are fixedly connected with a second connecting seat (208); two second rollers (209) are rotatably connected inside the second connecting seat (208) through a rotating shaft.
4. The production equipment of the modular filling type polyurethane sandwich panel according to claim 2, wherein the moving assembly comprises a first electric slide rail (211), a first electric slide block (212), a first connecting plate (213), a first electric push rod (214), a second connecting plate (215) and a suction cup (216); a first electric slide rail (211) is fixedly connected to the lower surface of the second connecting frame (210); the outer surface of the first electric slide rail (211) is connected with four first electric slide blocks (212) in a sliding way; the lower surfaces of the four first electric sliding blocks (212) are respectively fixedly connected with a first connecting plate (213); the lower surfaces of the four first connecting plates (213) are respectively fixedly connected with two first electric push rods (214), and the two first electric push rods (214) on the same first connecting plate (213) are distributed in bilateral symmetry; the telescopic ends of two first electric push rods (214) on the same first connecting plate (213) are fixedly connected with a second connecting plate (215); twelve suckers (216) are fixedly connected to the lower surfaces of the four second connecting plates (215) at equal intervals.
5. The production equipment of the modular filling type polyurethane sandwich board according to claim 4, wherein the splicing system (3) comprises a third connecting frame (301), a first supporting frame (302), a second electric sliding rail (303), a second electric sliding block (304), a mounting plate (305), a storage bin (306), a supporting plate (307), a guide sliding table (308), a first guide wheel (309), a second electric push rod (317), a second supporting frame (318), a third elastic member (320), a fixing plate (321) and a press-fit assembly; a third connecting frame (301) is connected to the first conveying table (201); the inner lower surface of the third connecting frame (301) is fixedly connected with four second electric push rods (317), and the four second electric push rods (317) are distributed in a two-by-two equidistant manner; the telescopic ends of the four second electric push rods (317) are fixedly connected with second support frames (318); the second support frame (318) is connected with a plurality of pressing components; a first supporting frame (302) is fixedly connected to the middle part of the third connecting frame (301); the front part of the lower surface and the rear part of the lower surface of the first support frame (302) are respectively fixedly connected with a second electric slide rail (303); the outer surfaces of the two second electric slide rails (303) are respectively connected with a second electric slide block (304) in a sliding way; the lower surfaces of the two second electric sliding blocks (304) are fixedly connected with mounting plates (305); four storage bins (306) are fixedly connected to the lower surface of the mounting plate (305) at equal intervals; the lower surface of each storage bin (306) is fixedly connected with two supporting plates (307), and the two supporting plates (307) on the same storage bin (306) are distributed in bilateral symmetry; two supporting plates (307) on the same storage bin (306) are fixedly connected with a guide sliding table (308) through rotating shafts respectively; the four guide sliding tables (308) are respectively connected with a first guide wheel (309) through a rotating shaft in a rotating way; a fixing plate (321) is connected between two adjacent press-fit components; a third elastic member (320) is connected between two adjacent press-fit components, and the third elastic member (320) is positioned below the fixing plate (321).
6. The production equipment of the module filling type polyurethane sandwich panel according to claim 5, wherein the pressing component comprises a first extruding block (310), a first supporting block (311), a placing bin (312), a second supporting block (313), a first cutter (314), a second cutter (315), a third cutter (316) and a second extruding block (319); the second support frame (318) is connected with a placing bin (312); a second cutter (315) and a third cutter (316) are connected inside the placing bin (312) in a sliding manner, the second cutter (315) is positioned above the third cutter (316), and the second cutter (315) is in contact with the third cutter (316); the front part of the second cutter (315) is fixedly connected with a first supporting block (311); the lower surface of the first supporting block (311) is fixedly connected with a first extrusion block (310); a second supporting block (313) is fixedly connected to the rear part of the third cutter (316); a second extrusion block (319) is fixedly connected to the lower surface of the second supporting block (313); a fixing plate (321) is fixedly connected between two adjacent placing bins (312); the second extrusion block (319) on the first press-fit assembly positioned in front of the fixing plate (321) is in sliding connection with the fixing plate (321); the first extrusion block (310) on the first pressing component positioned at the rear part of the fixed plate (321) is in sliding connection with the fixed plate (321); a second extrusion block (319) on the first pressing component positioned in front of the fixing plate (321) is fixedly connected with the front end of the third elastic element (320); a first extrusion block (310) on the first pressing component positioned at the rear part of the fixed plate (321) is fixedly connected with a third elastic piece (320); the front part of the lower surface and the rear part of the lower surface of each placing bin (312) are fixedly connected with a first cutter (314).
7. The production equipment of the module filling type polyurethane body sandwich board according to claim 6, wherein the turnover system (4) comprises a third support frame (401), a third connecting plate (402), a motor (403), a first straight gear (404), a second straight gear (405), a first rotating rod (406), a fourth support frame (407), a second rotating rod (408), a fourth connecting plate (409), a fifth connecting plate (410), a limiting pin (419), a slotted sliding plate (420), a profiling plug plate (421), a first sliding block (422), a first sliding rail (423) and a third supporting block (424); a third connecting plate (402) is fixedly connected to the upper side of the rear part of the third support frame (401); a motor (403) is fixedly connected to the rear part of the third connecting plate (402); a first straight gear (404) is fixedly connected to the outer surface of an output shaft of the motor (403); a first rotating rod (406) is rotatably connected inside the third support frame (401); a second spur gear (405) is fixedly connected to the rear part of the outer surface of the first rotating rod (406); the first straight gear (404) is meshed with the second straight gear (405); a fifth connecting plate (410) is fixedly connected to the front part of the outer surface of the first rotating rod (406); a fourth support frame (407) is arranged in front of the third support frame (401), and the third support frame (401) and the fourth support frame (407) are symmetrically distributed in front and back; a second rotating rod (408) is rotatably connected inside the fourth supporting frame (407); a fourth connecting plate (409) is fixedly connected to the rear part of the outer surface of the second rotating rod (408); two third supporting blocks (424) are fixedly connected to the opposite sides of the third supporting frame (401) and the fourth supporting frame (407); two third supporting blocks (424) positioned at the rear are contacted with the fifth connecting plate (410); two third supporting blocks (424) positioned at the front are contacted with a fourth connecting plate (409); the left parts of the fourth connecting plate (409) and the fifth connecting plate (410) are connected with one clamping assembly, the right parts of the fourth connecting plate (409) and the fifth connecting plate (410) are connected with the other clamping assembly, and the two clamping assemblies are distributed in bilateral symmetry; the front part and the rear part of the clamping component positioned on the left side are respectively fixedly connected with two limit pins (419); a first sliding rail (423) is fixedly connected to each of the opposite sides of the third support frame (401) and the fourth support frame (407), and the two first sliding rails (423) are symmetrically distributed in the front-back direction; a first sliding block (422) is connected inside each of the two first sliding rails (423) in a sliding manner; a profiling plug plate (421) is rotatably connected between the two first sliding blocks (422) through a rotating shaft; the front part and the rear part of the upper surface of the profiling support plug plate (421) are respectively fixedly connected with a slotted sliding plate (420).
8. The production equipment of the modular filling type polyurethane sandwich panel according to claim 7, wherein the clamping assembly positioned at the left side comprises a sixth connecting plate (411), a profiling plate (412), a third electric push rod (413), a first pressing plate (414), a first wedge block (415), a second wedge block (416), a fourth elastic member (417) and a second pressing block (418); a sixth connecting plate (411) is fixedly connected to the left parts of the fourth connecting plate (409) and the fifth connecting plate (410); the upper surfaces of the two sixth connecting plates (411) are respectively fixedly connected with a third electric push rod (413); the opposite sides of the two sixth connecting plates (411) are fixedly connected with contour plates (412); the telescopic ends of the two third electric push rods (413) penetrate through the sixth connecting plate (411) and are fixedly connected with a first pressing plate (414); the first pressing plate (414) is in sliding connection with the two sixth connecting plates (411); the front part of the lower surface and the rear part of the lower surface of the first pressing plate (414) are respectively fixedly connected with a first wedge-shaped block (415), and the two first wedge-shaped blocks (415) are symmetrically distributed front and back; a second pressing block (418) is connected to the front side and the rear side of the inner part of the contour plate (412) in a sliding mode respectively; the two second pressing blocks (418) are symmetrically distributed front and back; a second wedge block (416) is fixedly connected to the back side of each of the two second pressing blocks (418); the two second wedge blocks (416) are symmetrically distributed front and back; the first wedge block (415) is in contact with the second wedge block (416); four fourth elastic pieces (417) are fixedly connected to the opposite sides of the two second pressing blocks (418), and the four fourth elastic pieces (417) are distributed in a two-by-two equidistant manner; four fourth elastic pieces (417) positioned at the front are fixedly connected with a sixth connecting plate (411) positioned at the front; the four fourth elastic pieces (417) positioned at the rear are fixedly connected with the sixth connecting plate (411) positioned at the rear.
9. The production equipment of the module filling type polyurethane sandwich board according to claim 8, wherein the filling system (5) comprises a fifth support frame (501), a sixth support frame (502), a fourth electric push rod (503), a glue injection pipe (504), a third electric slide rail (505), a third electric slide block (506), a first scraping plate (507), a second scraping plate (508), a transmission plate (509), a first rack (510), a third spur gear (511), a second rack (512), a seventh connecting plate (513), a second guide wheel (514), a second slide block (515), a fifth elastic element (516) and a fixed block (517); the upper surfaces of the third support frame (401) and the fourth support frame (407) are fixedly connected with a fifth support frame (501); the middle part of the upper surface of the fifth support frame (501) is provided with a through groove (501 a); a sixth support frame (502) is fixedly connected to the upper surface of the fifth support frame (501); two fourth electric push rods (503) are fixedly connected to the upper top surface in the sixth supporting frame (502), and the two fourth electric push rods (503) are symmetrically distributed in the front-back direction; the telescopic ends of the two fourth electric push rods (503) are fixedly connected with glue injection pipes (504); the glue injection pipe (504) is communicated with an externally connected polyurethane spraying machine through a hose; a third electric slide rail (505) is fixedly connected to the upper top surface in the fifth support frame (501); a third electric sliding block (506) is connected to the outer surface of the third electric sliding rail (505) in a sliding manner; the lower surface of the third electric sliding block (506) is fixedly connected with a fixed block (517); a first scraper (507) is fixedly connected inside the fixed block (517); the rear part of the first scraper (507) is connected with a second scraper (508) in a sliding way; a transmission plate (509) is fixedly connected to the upper side of the front part of the second scraper (508); a first rack (510) is connected to the upper side of the front part of the first scraper (507) in a sliding way; the front part of the first scraper (507) is rotationally connected with a third straight gear (511) through a rotating shaft; a second rack (512) is connected to the lower side of the front part of the first scraper (507) in a sliding manner, and the first rack (510) and the second rack (512) are symmetrically distributed up and down; the third straight gear (511) is meshed with the first rack (510); the third straight gear (511) is meshed with the second rack (512); the lower surface of the transmission plate (509) is fixedly connected with the first rack (510); the lower surface of the first scraper blade (507) is connected with two second sliding blocks (515) in a sliding manner, and the two second sliding blocks (515) are distributed in a bilateral symmetry manner; a second guide wheel (514) is respectively connected in the two second sliding blocks (515) in a rotating way; the back sides of the two second sliding blocks (515) are respectively and fixedly connected with a fifth elastic element (516); the two fifth elastic pieces (516) are fixedly connected with the first scraper (507); a seventh connecting plate (513) is fixedly connected to the lower surface of the second rack (512); the seventh connecting plate (513) is connected with a second guide wheel (514) at the right in a rotating way.
10. The apparatus for producing a module-filled polyurethane sandwich panel according to claim 9, wherein the glue injection pipe (504) is disposed at an angle of one degree to thirty degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210205783.1A CN114683452A (en) | 2022-03-04 | 2022-03-04 | Module filling type polyurethane sandwich board production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210205783.1A CN114683452A (en) | 2022-03-04 | 2022-03-04 | Module filling type polyurethane sandwich board production equipment |
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| CN114683452A true CN114683452A (en) | 2022-07-01 |
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|---|---|---|---|
| CN202210205783.1A Pending CN114683452A (en) | 2022-03-04 | 2022-03-04 | Module filling type polyurethane sandwich board production equipment |
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| CN (1) | CN114683452A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200384097Y1 (en) * | 2005-02-16 | 2005-05-11 | 윤석규 | Sandwich panel |
| CN109203341A (en) * | 2018-09-07 | 2019-01-15 | 曹银花 | Polyurethane foam sandwich board processing equipment and foam sandwich board processing technology |
| WO2022011819A1 (en) * | 2020-07-13 | 2022-01-20 | 缪静安 | High-performance plastic suctioning device |
| CN113977843A (en) * | 2021-11-11 | 2022-01-28 | 张家港力勤机械有限公司 | Forming processing equipment for polyurethane plate |
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2022
- 2022-03-04 CN CN202210205783.1A patent/CN114683452A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200384097Y1 (en) * | 2005-02-16 | 2005-05-11 | 윤석규 | Sandwich panel |
| CN109203341A (en) * | 2018-09-07 | 2019-01-15 | 曹银花 | Polyurethane foam sandwich board processing equipment and foam sandwich board processing technology |
| WO2022011819A1 (en) * | 2020-07-13 | 2022-01-20 | 缪静安 | High-performance plastic suctioning device |
| CN113977843A (en) * | 2021-11-11 | 2022-01-28 | 张家港力勤机械有限公司 | Forming processing equipment for polyurethane plate |
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