CN109203341A - Polyurethane foam sandwich board processing equipment and foam sandwich board processing technology - Google Patents
Polyurethane foam sandwich board processing equipment and foam sandwich board processing technology Download PDFInfo
- Publication number
- CN109203341A CN109203341A CN201811044392.6A CN201811044392A CN109203341A CN 109203341 A CN109203341 A CN 109203341A CN 201811044392 A CN201811044392 A CN 201811044392A CN 109203341 A CN109203341 A CN 109203341A
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- Prior art keywords
- plate
- stirring
- foam
- baffle
- connecting plate
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
- B29C44/28—Expanding the moulding material on continuous moving surfaces without restricting the upwards growth of the foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
- B29C44/32—Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
- B29C44/328—Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements the foamable components being mixed in the nip between the preformed parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3442—Mixing, kneading or conveying the foamable material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/46—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length
- B29C44/461—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length dispensing apparatus, e.g. dispensing foaming resin over the whole width of the moving surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/46—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length
- B29C44/467—Foam spreading or levelling devices
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to polyurethane foam sandwich panel processing equipment and a foam sandwich panel processing technology, which comprise a bottom plate, two supporting side plates, a blanking device, a leveling device and a synthesizing device, wherein the number of the supporting side plates is two, the supporting side plates are symmetrically arranged on the upper end surface of the bottom plate in a front-back mode, the blanking device is arranged between the inner side surfaces of the left ends of the supporting side plates, the leveling device is arranged between the inner side surfaces of the middle parts of the supporting side plates, and the synthesizing device is arranged between the inner side surfaces of the right ends of the supporting side. The invention can solve the problems that the prior processing equipment has uneven distribution when spraying foam to the movable panel, excessive foam pouring is carried out at the edge of the panel, the flatness of the foam placed on the movable panel cannot be ensured to be high, the surface of the conveying equipment is not clean enough, and the flatness is influenced; the function of automatically manufacturing the polyurethane foam composite sandwich board can be realized.
Description
Technical field
The present invention relates to building board field more particularly to a kind of polyurethane foam sandwich board processing devices and foam core
Board machining process.
Background technique
Rigid polyurethane foam, abbreviation hard polyurethane foam have the excellent performances such as light-weight, intensity is high, cohesive force
By force, all there is good adhesion strength to steel, aluminium, stainless steel, timber, concrete, asbestos, pitch etc., at present in building field
A kind of building thermal insulation material most widely used, thermal and insulating performance is best, can be by poly- ammonia according to the process condition of foaming
Ester foam board is divided into continous way polyurethane foam slabs and intermittent polyurethane foam slabs, in continous way polyurethane foam board
In material, raw material inject in foaming machine after mixing, send pushed away to foaming on the panel uniformly moved it is even after foam on
Upper panel is installed, until after foam curing, the polyurethane foam composite laminboard of final obtained upper and lower surface all panels
Material, in the production process, existing process equipment is unevenly distributed when foam being usually placed into movable panel, plate edge
Foam pour it is excessive, it cannot be guaranteed that the foam flatness for being placed on movable panel is high, influence is not enough cleaned on transmission equipment surface
Flatness, it is complicated for operation, stability is poor, working efficiency is low.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of polyurethane foam sandwich board processing device and foam battenboards
Processing technology, can solve when foam is placed into movable panel by existing process equipment be unevenly distributed, the bubble of plate edge
Foam pour it is excessive, it cannot be guaranteed that the foam flatness for being placed on movable panel is high, influence not enough clean on transmission equipment surface is smooth
The problems such as degree；The function of automated production polyurethane foam compound sandwich plate may be implemented, there is foam to be placed into mobile face
Be evenly distributed when plate, the foam of plate edge pour it is appropriate, can guarantee that the foam flatness for being placed on movable panel is high, transmission
Not the advantages that equipment surface cleaning does not influence flatness.
To achieve the goals above, the present invention use following technical scheme, a kind of polyurethane foam sandwich board processing device,
Including bottom plate, support side plate, blanking device, flattening device, synthesizer, the support side plate quantity is two, support side plate
Front and back is symmetrically mounted on the upper surface of bottom plate, and blanking device is mounted between the left end medial surface of support side plate, flattening device
It is mounted between the inside middle portion face of support side plate, synthesizer is mounted between the right end medial surface of support side plate.
The blanking device include conveyer belt, the electronic sliding block of pressing, pressing roller, pressing connecting plate, pressing support plate, under
Expect that electronic sliding block, blanking connecting plate, lower hopper, the conveyer belt are mounted on the upper surface of bottom plate, conveyer belt is located at support
Between side plate, the front and rear sides setting of conveyer belt is fluted, and pressing connecting plate is mounted between the left end medial surface of support side plate,
Pressing connecting plate front and rear sides are mounted on the electronic sliding block of pressing, and pressing support plate quantity is two, and pressing support plate upper end is symmetrical
It is mounted on the middle part lower end surface of pressing connecting plate, the both ends of pressing roller are connected with the lower end of pressing support plate respectively by bearing
It connects, blanking connecting plate quantity is two, and blanking connecting plate is left and right symmetrically arranged between the medial surface of support side plate left end, blanking connection
Plate is located on the right side of pressing connecting plate, and the electronic sliding block of blanking is connected with the upper surface of blanking connecting plate, and lower hopper is placed on blanking
On electronic sliding block medial surface, lower hopper is located at the middle part of the electronic sliding block of blanking, and when specific works, the downside panel of battenboard is placed
It is at the uniform velocity driven on a moving belt, pressing electronic sliding block can drive pressing roller to adjust pressing height, the panel on the downside of battenboard up and down
When out-of-flatness, by the pressing of pressing roller so that panel surface is smooth on the downside of battenboard, panel surface is prevented on the downside of battenboard not
Smooth to cause blanking uneven, the electronic sliding block of blanking drives lower hopper to move forward and backward, conveyer belt and the electronic sliding block of blanking it is mutual
Under cooperation, so that foam is being sprayed on the downside of battenboard S-shaped transmission on panel.
The flattening device include vibration motor, vibration disk, vibration connecting rod, smooth connecting plate, smooth electronic sliding block,
It stirs connecting rod, stirring sliding block, stirring motor, auxiliary body, stirring ring, four stirring stants, stirring placing box, shaft, put down
Whole placement plate, smooth connecting plate quantity are two, and smooth connecting plate is mounted between the inside middle portion face of support side plate, smooth connection
Plate rear and front end is mounted on smooth electronic sliding block, and vibration motor is mounted between smooth connecting plate by motor cabinet, vibration electricity
Machine is located at smooth connecting plate upper side, is equipped with vibration disk on the output shaft of vibration motor, the rear end face for shaking disk passes through
Pin shaft is connected with the upper end of vibration connecting rod, shakes the lower end of connecting rod by being connected in the middle part of pin shaft and stirring connecting rod, stirs
Connecting rod is connected by bearing with stirring placing box, and stirring placing box is hollow frame-type structure, is stirred passing through for placing box and is stirred
Sliding block to be mixed to be mounted between smooth connecting plate, stirring motor is mounted on the lower end upper side of stirring placing box by motor cabinet,
The output shaft of stirring motor is connected by shaft coupling with shaft upper end, and shaft lower end is connected with smooth placement plate upper end, is put down
The outer end of whole placement plate is symmetrically installed there are four stirring stant, is connected between smooth placement plate by stirring ring two-by-two, stirring
The lower end of bracket is incline structure, and auxiliary body is mounted between support side plate inside middle portion face, and auxiliary body is located at whole connection
The right side of plate, when specific works, smooth electronic sliding block can drive smooth connecting plate to move up and down, and smooth connecting plate is not for
The foam of stack pile carries out adjusting appropriate, and vibration motor drives vibration link rotatable, and the stirring being connected with stirring sliding block is placed
Case moves up and down under the drive of stirring connecting rod, stirs ring and stirring stant does rotation fortune under the drive of stirring motor
Dynamic, so that stirring stant stirs evenly foam while moving up and down, the stirring stant foam in order to prevent that moves up and down is attached to and stirs
Mix on bracket, there are gap between each stirring ring, reduce the contact area of stirring ring and foam so that foam be not easy it is attached
Stirring ring on.
The auxiliary body includes rotation rod, rotary electric machine, collection bucket, guide plate, auxiliary electric sliding block, auxiliary connection
Plate, fixed block, contact block, spring, auxiliary electric sliding block are mounted on the inside middle portion face of support side plate, and the two of auxiliary connection board
End is connected with the outer end of auxiliary electric sliding block, and collection bucket is mounted on the middle part upper surface of auxiliary connection board, and guide plate is symmetrical
The front and rear sides of collection bucket are mounted on, rotary electric machine is mounted on rear side guide plate outer end face by motor cabinet, rotary electric machine
Output shaft top is connected with the rear end of rotation rod, and the front end for rotating rod is connected by bearing with the left end of front end guide plate,
The left end of collection bucket is v-shaped structure, and the left side of collection bucket v-shaped structure is arcwall face, and the right end setting of collection bucket is fluted,
Fixed block is uniformly mounted on the lateral surface of rotation rod, and fixed block is hollow frame-type structure, and fixed block and contact block pass through spring
It is connected, contact block is hollow structure, and the top of contact block is arcuate structure, and when specific works, auxiliary electric sliding block can band
Dynamic auxiliary connecting plate adjusts different height, and the arcuate structure of collection bucket front end can be first by the distribution on the downside of battenboard on panel
Uneven foam is bulldozed, so that extra foam is padded to the place of vacancy foam, the excessive foam being bulldozed on collection bucket can
To push in the groove on the right side of collection bucket under the rotation of rotation rod, contact block is when contacting collection bucket, due to spring
Effect so that contact block to contract, turns to when leaving collection bucket position, contact block expands outwardly under the action of the spring,
Play the role of pushing any excess foam while expanding outwardly, v-shaped structure can push intermediate foam to both sides, so that bubble
Foam smoothes out uniformly, and guide plate prevents any excess foam from overflowing, and the arcuate structure on the outside of contact block makes contact block in contact collection bucket
When reduce frictional resistance, be not necessarily to manual adjustment, improve the accuracy of smooth foam.
The synthesizer includes synthesis connecting plate, electric pushrod, placement plate, sucker, mobile platform, synthesizes electronic push away
Bar, synthesis baffle, baffle electric pushrod, cleaning mechanism, baffle contact block, air pump, the synthesis connection board ends and support
The right side upper surface of side plate is connected, and synthesizes and is equipped with electric pushrod on the downside of connecting plate, the top of electric pushrod with put
The upper surface for setting plate is connected, and sucker is equipped on the downside of placement plate, and air pump is mounted on the upper surface of placement plate, air pump
On be provided with air intake duct, sucker is connected with the air intake duct that air pump is arranged, synthesis electric pushrod be symmetrically mounted on support side plate
The outside lower end of outer end, mobile platform is connected with the top of synthesis electric pushrod, and baffle electric pushrod is symmetrically mounted on support
On the medial surface of side plate, the top of baffle electric pushrod is equipped with baffle contact block, and the top of baffle contact block is evenly arranged with
Ball is provided with synthesis baffle on the groove of the front and rear sides of conveyer belt, and cleaning mechanism is mounted on the right side lower end of support side plate,
Cleaning mechanism is located at the lower section of right side conveyer belt, electronic when battenboard upper panel is placed on a mobile platform when specific works
Push rod will push sucker and the battenboard upper panel of placement be sucked, later mobile platform under the drive for synthesizing electronic sliding block to
Outside is mobile, and battenboard upper panel is placed on the foam after leveling by sucker, and sucker starts to put under the action of air pump
Gas, so that the battenboard upper panel side of sucker suction is fallen on foam, electric pushrod back shrinkage to initial position uniformly divides
The baffle electric pushrod of cloth pushes the position of panel sides on the downside of synthesis baffle to fitting battenboard, baffle by baffle contact block
Ball is provided on contact block will not influence the transmission of conveyer belt, and synthesis baffle can prevent the spilling of foam.
The cleaning mechanism includes that baffle roots out knife, cleaning placement plate, cleaning brush, cleaning knife, cleaning material collecting tank, cleaning
The both ends of placement plate are mounted between the right end medial surface of support side plate, and cleaning placement plate is infundibulate hollow structure, clear up knife
It is mounted on the upper surface of left side cleaning placement plate, cleaning placement plate is provided with hole on left side, clears up on the left of placement plate and is arranged
Hole be located at the left side of cleaning knife, cleaning brush is installed on upper surface on the left of cleaning placement plate, baffle is rooted out knife and is symmetrically mounted on
The rear and front end on the right side of placement plate is cleared up, hole, the hole location being arranged on cleaning placement plate right side are provided on cleaning placement plate right side
In the lower section of cleaning brush, baffle roots out the inside that knife is located at synthesis baffle, and cleaning material collecting tank is placed on the right side upper surface of bottom plate
On, cleaning material collecting tank is located at immediately below cleaning placement plate, and when specific works, synthesis baffle is directly contacted with foam, so that synthesizing
Foam is attached on baffle, baffle roots out knife and can root out the foam synthesized on baffle, and cleaning brush can be clean by belt conditioning,
Foam extra on conveyer belt can be rooted out the flatness that completely ensure that conveyer belt, the cleaning placement plate left and right sides by cleaning knife
It is inclined surface, the sundries under clearing up is not fallen out to be rooted out on knife in cleaning brush, cleaning knife, baffle, and cleaning material collecting tank can be received
Collect the sundries cleared up.
In addition, the present invention also provides a kind of foam core board machining process of polyurethane foam sandwich board processing device,
The following steps are included:
1, the downside panel of battenboard, which is placed on conveyer belt, is at the uniform velocity driven, and pressing roller or more can be driven by pressing electronic sliding block
Adjustment pressing height, on the downside of battenboard when panel out-of-flatness, by the pressing of pressing roller so that battenboard downside panel surface
It is smooth, prevent panel surface out-of-flatness on the downside of battenboard from causing blanking uneven, the electronic sliding block of blanking drives fortune before and after lower hopper
It is dynamic, under the mutual cooperation of conveyer belt and the electronic sliding block of blanking, so that foam is being sprayed on the downside of battenboard S-shaped biography on panel
It is dynamic；
2, equally distributed baffle electric pushrod pushes synthesis baffle to fitting battenboard downside by baffle contact block
The position of plate side, ball is provided on baffle contact block will not influence the transmission of conveyer belt, and synthesis baffle can prevent foam
It overflows；
3, smooth electronic sliding block can drive smooth connecting plate to move up and down, and smooth connecting plate is directed to the bubble of different-thickness
Foam carries out adjusting appropriate, and vibration motor drives vibration link rotatable, and the stirring placing box being connected with stirring sliding block connects in stirring
It moves up and down under the drive of extension bar, stirs ring and stirring stant makes rotating motion under the drive of stirring motor, so that stirring
Bracket stirs evenly foam while moving up and down, and foam is attached in stirring stant in order to prevent for stirring stant up and down motion, often
There are gaps between a stirring ring, the contact area of stirring ring and foam are reduced, so that foam is not easy to be attached to stirring ring
On, auxiliary electric sliding block can drive auxiliary connection board to adjust different height, the arcuate structure of collection bucket front end can first by
The foam that is unevenly distributed on the downside of battenboard on panel is bulldozed, so that extra foam is padded to the place of vacancy foam, is received
The excessive foam being bulldozed on collection bucket can push in the groove on the right side of collection bucket under the rotation of rotation rod, and contact block exists
When contacting collection bucket, since the effect of spring is so that contact block to contract, turns to when leaving collection bucket position, contact block exists
It is expanded outwardly under the action of spring, plays the role of pushing any excess foam while expanding outwardly, v-shaped structure can will be intermediate
Foam push both sides to so that foam smooth out uniformly, guide plate prevents any excess foam from overflowing, and the arcuate structure on the outside of contact block makes
It obtains contact block and reduces frictional resistance when contacting collection bucket, be not necessarily to manual adjustment, improve the accuracy of smooth foam；
4, when battenboard upper panel is placed on a mobile platform, electric pushrod will push sucker will be on the battenboard of placement
Side panel is sucked, and mobile platform moves outward under the drive for synthesizing electronic sliding block later, and sucker is by battenboard upper panel
It is placed on the foam after flattening, sucker starts to deflate under the action of air pump, so that the battenboard upper side of sucker suction
Plate side is fallen on foam, electric pushrod back shrinkage to initial position, and synthesis baffle is directly contacted with foam, so that synthesis baffle
On be attached with foam, baffle roots out knife and can root out the foam synthesized on baffle, and cleaning brush can be clean by belt conditioning, cleaning
Foam extra on conveyer belt can be rooted out the flatness that completely ensure that conveyer belt by knife, be at left and right sides of cleaning placement plate
Inclined surface, the sundries under clearing up is not fallen out to be rooted out on knife in cleaning brush, cleaning knife, baffle, and cleaning material collecting tank collects clear
The function of automated production polyurethane foam compound sandwich plate may be implemented in the sundries managed.
The beneficial effects of the present invention are:
One, the present invention can solve when foam is sprayed onto movable panel by existing process equipment be unevenly distributed, plate side
Foam at pours excessively, it cannot be guaranteed that being placed on the foam flatness height of movable panel, transmission equipment surface is not enough cleaned
Influence the problems such as flatness；The function of automated production polyurethane foam compound sandwich plate may be implemented, there is foam to place
Be evenly distributed when to movable panel, the foam of plate edge pour it is appropriate, can guarantee that the foam for being placed on movable panel is smooth
The advantages that degree is high, transmission equipment surface cleaning does not influence flatness；
Two, the present invention devises flattening device, and flattening device can polish the foam not being flattened, while auxiliary body can
Extra foam concentrations are collected；
Three, the present invention devises auxiliary body, and the v-shaped structure in auxiliary body can shovel intermediate foam to both sides,
So that foam can be more uniform；
Four, the present invention devises cleaning mechanism, and cleaning mechanism can effectively clear up the sundries on removal conveyer belt, guarantee
Flatness on conveyer belt, cleaning mechanism remove the foam for synthesizing adhesion on baffle clean, improve work efficiency；
Five, the present invention devises synthesizer, and synthesizer limits panel on the downside of sandwich sheet in side,
Foam overflow can be prevented simultaneously, synthesizer can accurately conform to sandwich sheet upper panel on foam, so that processing essence
Degree is improved, and improves work efficiency.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is bottom plate of the present invention, support side plate, the structural schematic diagram between blanking device；
Fig. 3 is bottom plate of the present invention, support side plate, the structural schematic diagram between flattening device；
Fig. 4 be stirring motor of the present invention, stirring ring, four stirring stants, stirring placing box, shaft, smooth placement plate it
Between cross-sectional view；
Fig. 5 is the structural schematic diagram between support side plate of the present invention and auxiliary body；
Fig. 6 be the present invention synthesis connecting plate, electric pushrod, placement plate, sucker, mobile platform, synthesis electric pushrod it is gentle
Structural schematic diagram between pump；
Fig. 7 is present invention synthesis baffle, baffle electric pushrod, the cross-sectional view between cleaning mechanism；
Fig. 8 is fixed block of the present invention, contact block, the cross-sectional view between spring；
Fig. 9 is the structural schematic diagram between baffle contact block and baffle electric pushrod of the present invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.It should be noted that in the absence of conflict, embodiment in the application and
Feature in embodiment can be combined with each other.
As shown in Figures 1 to 9, a kind of polyurethane foam sandwich board processing device, including bottom plate 1, support side plate 2, blanking
Device 3, flattening device 4, synthesizer 5,2 quantity of support side plate are two, are symmetrically mounted on bottom plate before and after support side plate 2
On 1 upper surface, blanking device 3 is mounted between the left end medial surface of support side plate 2, flattening device 4 is mounted on support side plate 2
Inside middle portion face between, synthesizer 5 is mounted between the right end medial surface of support side plate 2.
The blanking device 3 includes conveyer belt 31, the electronic sliding block 32 of pressing, pressing roller 33, pressing connecting plate 34, pressing
Support plate 35, the electronic sliding block 36 of blanking, blanking connecting plate 37, lower hopper 38, the conveyer belt 31 are mounted on the upper end of bottom plate 1
On face, conveyer belt 31 is between support side plate 2, and the front and rear sides setting of conveyer belt 31 is fluted, and pressing connecting plate 34 is installed
Between the left end medial surface of support side plate 2, pressing 34 front and rear sides of connecting plate are mounted on the electronic sliding block 32 of pressing, pressing branch
35 quantity of fagging is two, and pressing 35 upper end of support plate is symmetrically mounted on the middle part lower end surface of pressing connecting plate 34, pressing roller 33
Both ends by bearing respectively with pressing support plate 35 lower end be connected, 37 quantity of blanking connecting plate be two, blanking connecting plate
37 are left and right symmetrically arranged between 2 left end medial surface of support side plate, and blanking connecting plate 37 is located at 34 right side of pressing connecting plate, blanking
Electronic sliding block 36 is connected with the upper surface of blanking connecting plate 37, and lower hopper 38 is placed on electronic 36 medial surface of sliding block of blanking,
Lower hopper 38 is located at the middle part of the electronic sliding block 36 of blanking, and when specific works, the downside panel of battenboard is placed on conveyer belt 31
It is at the uniform velocity driven, about 33 pressing roller adjustment pressing height, the panel out-of-flatness on the downside of battenboard can be driven by pressing electronic sliding block 32
When, by the pressing of pressing roller 33 so that panel surface is smooth on the downside of battenboard, prevent panel surface out-of-flatness on the downside of battenboard
Cause blanking uneven, the electronic sliding block 36 of blanking drives lower hopper 38 to move forward and backward, conveyer belt 31 and the electronic sliding block 36 of blanking
Under mutual cooperation, so that foam is being sprayed on the downside of battenboard S-shaped transmission on panel.
The flattening device 4 includes vibration motor 41, vibration disk 42, vibration connecting rod 43, smooth connecting plate 44, smooth
410, four electronic sliding block 45, stirring connecting rod 46, stirring sliding block 47, stirring motor 48, auxiliary body 49, stirring ring stirring branch
Frame 411, stirring placing box 412, shaft 413, smooth placement plate 414, smooth 44 quantity of connecting plate are two, and smooth connecting plate 44 is pacified
Between the inside middle portion face of support side plate 2, smooth 44 rear and front end of connecting plate is mounted on smooth electronic sliding block 45, vibration
Motor 41 is mounted between smooth connecting plate 44 by motor cabinet, and vibration motor 41 is located at smooth 44 upper side of connecting plate, vibration
Vibration disk 42, the upper end that the rear end face of vibration disk 42 passes through pin shaft and vibration connecting rod 43 are installed on the output shaft of motor 41
It is connected, by being connected in the middle part of pin shaft and stirring connecting rod 46, stirring connecting rod 46 passes through bearing for the lower end of vibration connecting rod 43
It is connected with stirring placing box 412, stirring placing box 412 is hollow frame-type structure, and stirring placing box 412 passes through stirring sliding block
47 are mounted between smooth connecting plate 44, and stirring motor 48 is mounted on the lower end upper side of stirring placing box 412 by motor cabinet
On, the output shaft of stirring motor 48 is connected by shaft coupling with 413 upper end of shaft, 413 lower end of shaft and smooth placement plate 414
Upper end is connected, and the outer end of smooth placement plate 414 is symmetrically installed there are four stirring stant 411, two-by-two between smooth placement plate 414
It is connected by stirring ring 410, the lower end of stirring stant 411 is incline structure, and auxiliary body 49 is mounted on 2 middle part of support side plate
Between medial surface, auxiliary body 49 is located at the right side of whole connecting plate 44, and when specific works, smooth electronic sliding block 45 can drive smooth
Connecting plate 44 moves up and down, and smooth connecting plate 44 carries out adjusting appropriate, vibration motor 41 for the foam of different-thickness
Vibration connecting rod 43 is driven to rotate, the stirring placing box 412 being connected with stirring sliding block 47 is done under the drive of stirring connecting rod 46
Lower movement, stirring ring 410 makes rotating motion under the drive of stirring motor 48 with stirring stant 411, so that stirring stant 411 exists
Foam is stirred evenly while up and down motion, foam is attached in stirring stant 411 up and down motion of stirring stant 411 in order to prevent, often
There are gaps between a stirring ring 410, the contact area of stirring ring 410 and foam are reduced, so that foam is not easy to be attached to
It stirs on ring 410.
The auxiliary body 49 includes rotation rod 491, rotary electric machine 492, collection bucket 493, guide plate 494, auxiliary electricity
Movable slider 495, auxiliary connection board 496, fixed block 497, contact block 498, spring 499, auxiliary electric sliding block 495 are mounted on support
On the inside middle portion face of side plate 2, the both ends of auxiliary connection board 496 are connected with the outer end of auxiliary electric sliding block 495, collection bucket
493 are mounted on the middle part upper surface of auxiliary connection board 496, and guide plate 494 is symmetrically mounted on the front and rear sides of collection bucket 493,
Rotary electric machine 492 by motor cabinet be mounted on rear side 494 outer end face of guide plate on, the output shaft top of rotary electric machine 492 with turn
The rear end of dynamic rod 491 is connected, and the front end of rotation rod 491 is connected by bearing with the left end of front end guide plate 494, collection bucket
493 left end is v-shaped structure, and the left side of collection bucket 493V shape structure is arcwall face, and the right end of collection bucket 493 is provided with recessed
Slot, fixed block 497 uniformly is mounted on rotation rod 491 lateral surface on, fixed block 497 be hollow frame-type structure, fixed block 497 with
Contact block 498 is connected by spring 499, and contact block 498 is hollow structure, and the top of contact block 498 is arcuate structure, specifically
When work, auxiliary electric sliding block 495 can drive auxiliary connection board 496 to adjust different height, the arc of 493 front end of collection bucket
The foam that is unevenly distributed on the downside of battenboard on panel can be first bulldozed by structure, so that extra foam is padded to vacancy bubble
The place of foam, the excessive foam being bulldozed on collection bucket 493 can push under the rotation of rotation rod 491 down toward collection bucket 493
In the groove on right side, contact block 498 is when contacting collection bucket 493, since the effect of spring 498 is so that contact block 498 is inwardly received
Contracting turns to when leaving 493 position of collection bucket, and contact block 498 expands outwardly under the action of spring 498, and what is expanded outwardly is same
When play the role of pushing any excess foam, v-shaped structure can push intermediate foam to both sides so that foam smoothes out uniformly,
Guide plate 494 prevents any excess foam from overflowing, and the arcuate structure in 498 outside of contact block makes contact block 498 in contact collection bucket 493
When reduce frictional resistance, be not necessarily to manual adjustment, improve the accuracy of smooth foam.
The synthesizer 5 includes synthesis connecting plate 51, electric pushrod 52, placement plate 53, sucker 54, mobile platform
55, electric pushrod 56, synthesis baffle 57, baffle electric pushrod 58, cleaning mechanism 59, baffle contact block 510, air pump 511 are synthesized,
51 both ends of synthesis connecting plate are connected with the right side upper surface of support side plate 2, synthesize and pacify on the downside of connecting plate 51
Equipped with electric pushrod 52, the top of electric pushrod 52 is connected with the upper surface of placement plate 53, pacifies on the downside of placement plate 53
Equipped with sucker 54, air pump 511 is mounted on the upper surface of placement plate 53, and air intake duct, sucker 54 and air pump are provided on air pump 511
The air intake ducts of 511 settings are connected, and synthesis electric pushrod 56 is symmetrically mounted on the outer end of support side plate 2, mobile platform 55 it is outer
Side lower end is connected with the top of synthesis electric pushrod 56, and baffle electric pushrod 58 is symmetrically mounted on the medial surface of support side plate 2
On, the top of baffle electric pushrod 58 is equipped with baffle contact block 510, and the top of baffle contact block 510 is evenly arranged with ball,
Synthesis baffle 57 is provided on the groove of the front and rear sides of conveyer belt 31, cleaning mechanism 59 is mounted under the right side of support side plate 2
End, cleaning mechanism 59 are located at the lower section of right side conveyer belt 31, and when specific works, battenboard upper panel is placed on mobile platform 55
When upper, electric pushrod 52 will push sucker 54 and the battenboard upper panel of placement be sucked, and mobile platform 55 is in synthesis electricity later
It is moved outward under the drive of movable slider 56, battenboard upper panel is placed on the foam after leveling by sucker 54, in gas
Sucker 54 starts to deflate under the action of pump 511, so that the battenboard upper panel side that sucker 54 adsorbs is fallen on foam, it is electronic to push away
52 back shrinkage of bar to initial position, equally distributed baffle electric pushrod 58 pushes synthesis baffle by baffle contact block 510
57 to the position of panel sides on the downside of fitting battenboard, and being provided with ball on baffle contact block 510 will not influence conveyer belt 31
Transmission, synthesis baffle 57 can prevent the spilling of foam.
The cleaning mechanism 59 include baffle root out knife 591, cleaning placement plate 592, cleaning brush 593, cleaning knife 594,
Material collecting tank 595 is cleared up, the both ends of cleaning placement plate 592 are mounted between the right end medial surface of support side plate 2, clear up placement plate
592 be infundibulate hollow structure, and cleaning knife 594 is mounted on the upper surface of left side cleaning placement plate 592, clears up placement plate 592
It is provided with hole on left side, clears up the left side that the upper hole being arranged on the left of placement plate 592 is located at cleaning knife 594, cleaning placement plate 592 is left
Cleaning brush 593 is installed on the upper surface of side, baffle roots out the rear and front end that knife 591 is symmetrically mounted on 592 right side of cleaning placement plate,
Cleaning placement plate is provided with hole on 592 right side, clears up the lower section that the upper hole being arranged on the right side of placement plate 592 is located at cleaning brush 593, gear
Plate roots out the inside that knife 591 is located at synthesis baffle 57, and cleaning material collecting tank 595 is placed on the right side upper surface of bottom plate 1, cleaning collection
Hopper 595 is located at immediately below cleaning placement plate 592, and when specific works, synthesis baffle 57 is directly contacted with foam, so that synthesis is kept off
Foam is attached on plate 57, baffle roots out knife 591 and can root out the foam synthesized on baffle 57, and cleaning brush 593 can be by conveyer belt
31 clean out, and foam extra on conveyer belt 31 can be rooted out the flatness that completely ensure that conveyer belt 31 by cleaning knife 594,
Clear up placement plate 592 at left and right sides of be inclined surface, the sundries under clearing up do not fall out cleaning brush 593, clear up knife 594,
Baffle is rooted out on knife 591, and cleaning material collecting tank 595 collects the sundries cleared up.
In addition, the present invention also provides a kind of foam core board machining process of polyurethane foam sandwich board processing device,
The following steps are included:
1, the downside panel of battenboard is placed on conveyer belt 31 and is at the uniform velocity driven, and pressing roller can be driven by pressing electronic sliding block 32
About 33 adjustment pressing height, on the downside of battenboard when panel out-of-flatness, by the pressing of pressing roller 33 so that on the downside of battenboard
Panel surface is smooth, prevents panel surface out-of-flatness on the downside of battenboard from causing blanking uneven, under the electronic sliding block 36 of blanking drives
Hopper 38 moves forward and backward, under the mutual cooperation of conveyer belt 31 and the electronic sliding block 36 of blanking, so that foam is in the case where being sprayed to battenboard
S-shaped transmission on side panel；
2, equally distributed baffle electric pushrod 58 pushes synthesis baffle 57 to fitting battenboard by baffle contact block 510
The position of downside panel sides, ball is provided on baffle contact block 510 will not influence the transmission of conveyer belt, and synthesis baffle 57 can
Prevent the spilling of foam；
3, smooth electronic sliding block 45 can drive smooth connecting plate 44 to move up and down, and smooth connecting plate 44 is directed to different thickness
The foam of degree carries out adjusting appropriate, and vibration motor 41 drives vibration connecting rod 43 to rotate, and the stirring being connected with stirring sliding block 47 is put
It sets case 412 to move up and down under the drive of stirring connecting rod 46, stirring ring 410 and stirring stant 411 are in stirring motor 48
It makes rotating motion under drive, so that stirring stant 411 stirs evenly foam while moving up and down, stirring stant 411 moves up and down
Foam is attached in stirring stant 411 in order to prevent, and there are gaps between each stirring ring 410, reduces stirring ring 410 and bubble
The contact area of foam, so that foam is not easy to be attached on stirring ring 410, auxiliary electric sliding block 495 can be connected with dynamic auxiliary
Plate 496 adjusts different height, and the arcuate structure of 493 front end of collection bucket can be first by being unevenly distributed on panel on the downside of battenboard
Foam is bulldozed, so that extra foam is padded to the place of vacancy foam, the excessive foam being bulldozed on collection bucket 493 can be with
It is pushed under the rotation of rotation rod 491 in the groove on 493 right side of collection bucket, contact block 498 is in contact collection bucket 493
When, since the effect of spring 498 is so that contact block 498 to contract, turns to when leaving 493 position of collection bucket, contact block 498
It is expanded outwardly under the action of spring 498, plays the role of pushing any excess foam while expanding outwardly, v-shaped structure can be with
Push intermediate foam to both sides, so that foam smoothes out uniformly, guide plate 494 prevents any excess foam from overflowing, 498 outside of contact block
Arcuate structure make contact block 498 reduce frictional resistance when contacting collection bucket 493, be not necessarily to manual adjustment, improve flat
The accuracy of whole foam；
4, when battenboard upper panel is placed on mobile platform 55, electric pushrod 52 will push sucker 54 for the folder of placement
Core plate upper panel is sucked, and mobile platform 55 moves outward under the drive for synthesizing electronic sliding block 56 later, and sucker 54 will press from both sides
Core plate upper panel is placed on the foam after leveling, and sucker 54 starts to deflate under the action of air pump 511, so that sucker 54
The battenboard upper panel side of absorption is fallen on foam, 52 back shrinkage of electric pushrod to initial position, synthesis baffle 57 and bubble
Foam directly contacts, so that being attached with foam on synthesis baffle 57, baffle, which roots out knife 591, can will synthesize the shovel of the foam on baffle 57
It removes, cleaning brush 593 can clean out conveyer belt 31, and cleaning knife 594 can root out foam extra on conveyer belt 31 completely, protect
The flatness of conveyer belt 31 is demonstrate,proved, clearing up at left and right sides of placement plate 592 is inclined surface, and the sundries under clearing up is not fallen out
Cleaning brush 593, cleaning knife 594, baffle are rooted out on knife 591, and cleaning material collecting tank 595 collects the sundries cleared up, and are realized
The function of automated production polyurethane foam compound sandwich plate, solves existing process equipment for foam and is sprayed onto movable panel
When be unevenly distributed, the foam of plate edge pour it is excessive, it cannot be guaranteed that the foam flatness for being placed on movable panel is high, passes
Sending equipment surface not enough to clean influences the problems such as flatness, has reached purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (6)
1. a kind of polyurethane foam sandwich board processing device, including bottom plate (1), support side plate (2), blanking device (3), smooth dress
Set (4), synthesizer (5), it is characterised in that: support side plate (2) quantity is two, symmetrical peace before and after support side plate (2)
On the upper surface of bottom plate (1), blanking device (3) is mounted between the left end medial surface of support side plate (2), flattening device
(4) it is mounted between the inside middle portion face of support side plate (2), synthesizer (5) is mounted on the right end medial surface of support side plate (2)
Between；Wherein:
The flattening device (4) includes vibration motor (41), vibration disk (42), vibration connecting rod (43), smooth connecting plate
(44), smooth electronic sliding block (45), stirring connecting rod (46), stirring sliding block (47), stirring motor (48), auxiliary body (49),
Ring (410), four stirring stants (411), stirring placing box (412), shaft (413), smooth placement plate (414) are stirred, it is smooth
Connecting plate (44) quantity is two, and smooth connecting plate (44) is mounted between the inside middle portion face of support side plate (2), smooth connecting plate
(44) rear and front end is mounted on smooth electronic sliding block (45), and vibration motor (41) is mounted on smooth connecting plate by motor cabinet
(44) between, vibration motor (41) is located at smooth connecting plate (44) upper side, is equipped with shake on the output shaft of vibration motor (41)
Dynamic disk (42), the rear end face for shaking disk (42) are connected by pin shaft with the upper end of vibration connecting rod (43), and connecting rod is shaken
(43) by being connected in the middle part of pin shaft and stirring connecting rod (46), stirring connecting rod (46) is placed by bearing and stirring for lower end
Case (412) is connected, and stirring placing box (412) is hollow frame-type structure, and stirring placing box (412) passes through stirring sliding block (47)
It is mounted between smooth connecting plate (44), stirring motor (48) is mounted on the lower end of stirring placing box (412) by motor cabinet
On side, the output shaft of stirring motor (48) is connected by shaft coupling with shaft (413) upper end, shaft (413) lower end and flat
Whole placement plate (414) upper end is connected, and the outer end of smooth placement plate (414) is symmetrically installed there are four stirring stant (411), two-by-two
It is connected between smooth placement plate (414) by stirring ring (410), auxiliary body (49) is mounted in support side plate (2) middle part
Between side, auxiliary body (49) is located at the right side of whole connecting plate (44)；
The blanking device (3) includes conveyer belt (31), the electronic sliding block (32) of pressing, pressing roller (33), pressing connecting plate
(34), support plate (35), the electronic sliding block of blanking (36), blanking connecting plate (37), lower hopper (38), the conveyer belt are pressed
(31) it is mounted on the upper surface of bottom plate (1), conveyer belt (31) is located between support side plate (2), the front and back two of conveyer belt (31)
Side setting is fluted, and pressing connecting plate (34) is mounted between the left end medial surface of support side plate (2), before pressing connecting plate (34)
Two sides are mounted on the electronic sliding block (32) of pressing afterwards, and pressing support plate (35) quantity is two, and pressing support plate (35) upper end is symmetrical
Be mounted on the middle part lower end surface of pressing connecting plate (34), the both ends of pressing roller (33) by bearing respectively with pressing support plate
(35) lower end is connected, and blanking connecting plate (37) quantity is two, and blanking connecting plate (37) is left and right symmetrically arranged in support side plate
(2) between the medial surface of left end, blanking connecting plate (37) is located on the right side of pressing connecting plate (34), the electronic sliding block of blanking (36) and blanking
The upper surface of connecting plate (37) is connected, and lower hopper (38) is placed on the electronic sliding block of blanking (36) medial surface, lower hopper (38)
Positioned at the middle part of the electronic sliding block of blanking (36)；
The synthesizer (5) includes synthesis connecting plate (51), electric pushrod (52), placement plate (53), sucker (54), movement
Platform (55), synthesis electric pushrod (56), synthesis baffle (57), baffle electric pushrod (58), cleaning mechanism (59), baffle contact
Block (510), air pump (511), synthesis connecting plate (51) both ends are connected with the right side upper surface of support side plate (2), close
It is equipped on downside at connecting plate (51) electric pushrod (52), the top of electric pushrod (52) and the upper end of placement plate (53)
Face is connected, and is equipped on the downside of placement plate (53) sucker (54), and air pump (511) is mounted on the upper surface of placement plate (53)
On, air intake duct is provided on air pump (511), sucker (54) is connected with the air intake duct that air pump (511) is arranged, and synthesizes electric pushrod
(56) outer end of support side plate (2), the outside lower end of mobile platform (55) and the top of synthesis electric pushrod (56) are symmetrically mounted on
End is connected, and baffle electric pushrod (58) is symmetrically mounted on the medial surface of support side plate (2), the top of baffle electric pushrod (58)
End is equipped with baffle contact block (510), and the top of baffle contact block (510) is evenly arranged with ball, the front and back of conveyer belt (31)
Synthesis baffle (57) is provided on the groove of two sides, cleaning mechanism (59) is mounted on the right side lower end of support side plate (2), descaling machine
Structure (59) is located at the lower section of right side conveyer belt (31).
2. a kind of polyurethane foam sandwich board processing device according to claim 1, it is characterised in that: the auxiliary machine
Structure (49) includes rotation rod (491), rotary electric machine (492), collection bucket (493), guide plate (494), auxiliary electric sliding block
(495), auxiliary connection board (496), fixed block (497), contact block (498), spring (499), auxiliary electric sliding block (495) installation
On the inside middle portion face of support side plate (2), the both ends of auxiliary connection board (496) and the outer end phase of auxiliary electric sliding block (495)
Connection, collection bucket (493) are mounted on the middle part upper surface of auxiliary connection board (496), and guide plate (494) is symmetrically mounted on collection
The front and rear sides of bucket (493), rotary electric machine (492) are mounted on rear side guide plate (494) outer end face by motor cabinet, rotation electricity
The output shaft top of machine (492) is connected with the rear end of rotation rod (491), and the front end of rotation rod (491) passes through bearing and front end
The left end of guide plate (494) is connected, and the right end setting of collection bucket (493) is fluted, and fixed block (497) is uniformly mounted on rotation
On the lateral surface of rod (491), fixed block (497) is hollow frame-type structure, and fixed block (497) and contact block (498) pass through spring
(499) it is connected, contact block (498) is hollow structure, and the top of contact block (498) is arcuate structure.
3. a kind of polyurethane foam sandwich board processing device according to claim 1, it is characterised in that: the descaling machine
Structure (59) includes that baffle roots out knife (591), cleaning placement plate (592), cleaning brush (593), cleaning knife (594), cleaning material collecting tank
(595), the both ends for clearing up placement plate (592) are mounted between the right end medial surface of support side plate (2), are cleared up placement plate (592)
For infundibulate hollow structure, clears up knife (594) and be mounted on the upper surface of left side cleaning placement plate (592), clear up placement plate
(592) it is provided with hole on left side, clears up the left side that the hole being arranged on placement plate (592) left side is located at cleaning knife (594), cleaning is put
It sets and is equipped with cleaning brush (593) on upper surface on the left of plate (592), baffle roots out knife (591) and is symmetrically mounted on cleaning placement plate
(592) rear and front end on the right side of is cleared up on the right side of placement plate (592) and is provided with hole, is arranged on cleaning placement plate (592) right side
Hole is located at the lower section of cleaning brush (593), and baffle roots out the inside that knife (591) are located at synthesis baffle (57).
4. a kind of polyurethane foam sandwich board processing device according to claim 2, it is characterised in that: collection bucket (493)
Left end be v-shaped structure, and the left side of collection bucket (493) v-shaped structure be arcwall face.
5. a kind of polyurethane foam sandwich board processing device according to claim 1, it is characterised in that: stirring stant
(411) lower end is incline structure.
6. a kind of polyurethane foam sandwich board processing device according to claim 3, it is characterised in that: cleaning material collecting tank
(595) it is placed on the right side upper surface of bottom plate (1), cleaning material collecting tank (595) is located at immediately below cleaning placement plate (592).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811044392.6A CN109203341B (en) | 2018-09-07 | 2018-09-07 | Polyurethane foam sandwich board processing equipment and foam sandwich board processing technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811044392.6A CN109203341B (en) | 2018-09-07 | 2018-09-07 | Polyurethane foam sandwich board processing equipment and foam sandwich board processing technology |
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| CN109203341B CN109203341B (en) | 2020-08-14 |
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| CN112848021A (en) * | 2021-01-08 | 2021-05-28 | 马金焕 | Preparation equipment and preparation process of polyurethane composite board |
| CN112874113A (en) * | 2021-01-08 | 2021-06-01 | 马金焕 | Polyurethane composite board processing system and processing technology |
| CN113927813A (en) * | 2021-10-20 | 2022-01-14 | 德和科技集团股份有限公司 | Continuous foaming production method of polyurethane plate |
| CN114683452A (en) * | 2022-03-04 | 2022-07-01 | 刘勇 | Module filling type polyurethane sandwich board production equipment |
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|---|---|
| CN109203341B (en) | 2020-08-14 |
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