CN114683058B - Production process and system for fuse - Google Patents

Production process and system for fuse Download PDF

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Publication number
CN114683058B
CN114683058B CN202210613938.5A CN202210613938A CN114683058B CN 114683058 B CN114683058 B CN 114683058B CN 202210613938 A CN202210613938 A CN 202210613938A CN 114683058 B CN114683058 B CN 114683058B
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fuse
drilling
piece
riveting
rivet
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CN114683058A (en
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卢志强
陈明
陈浩
吴文吉
陈超
钱月梅
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Merson Electric System Zhejiang Co ltd
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Merson Electric System Zhejiang Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Fuses (AREA)

Abstract

The present application relates to the field of fuses, and more particularly, to a process and system for manufacturing fuses. The riveting machine comprises a workbench, rivet part stations, multi-shaft drilling stations and feeding and receiving stations, wherein the multi-shaft drilling stations comprise a clamping mechanism, a base station and drilling mechanisms, the drilling mechanisms are circumferentially arranged along the clamping mechanism and are arranged on the base station, and each drilling mechanism comprises a connecting station, drilling parts arranged on the connecting station, impurity absorbing parts and a third driving cylinder arranged on the base station; the drilling part comprises a drill bit and a driving motor which are arranged along the radial direction of the fuse; the gettering piece is sleeved outside the drill bit and forms an accommodating cavity with one end of the driving motor. When drilling, multiple holes are drilled at the same time, so that the number of times of clamping required by the fuse is reduced. And the drill bits of each point drill the fuse simultaneously, thereby enabling the stress of the fuse to be more uniform and reducing the probability of fuse deformation during drilling. The production efficiency is improved, and meanwhile, the yield of the fuse is improved.

Description

Production process and system for fuse
Technical Field
The present application relates to the field of fuses, and in particular, to a process and system for manufacturing fuses.
Background
In the prior art, as shown in fig. 1, a fuse 1 includes a fusion tube 2, a fuse element, two conductive plates 3, and a contact knife 4 disposed on the two conductive plates 3, the fuse element is located in the fusion tube 2, the two conductive plates 3 respectively plug two ends of the fuse element and are respectively electrically connected to the fuse element, and each conductive plate 3 is specifically fixed to the fusion tube 2 through at least three connection points. Therefore, at least three riveting holes 14 penetrating the conductive plate 3 are required to be formed at both ends of the fusion tube 2. The production process of the fuse 1 needs to clamp and drill for multiple times, the production efficiency is low, the fusion tube 2 is easy to deform, and the yield is low.
Disclosure of Invention
In order to improve the production efficiency and the yield,
on one hand, the production system for the fuse that this application provided adopts following technical scheme:
a production system for fuse, includes the workstation, installs rivet spare station on the workstation, installs multiaxis drilling station on the workstation, installs the material station of receiving of feed on the workstation, multiaxis drilling station includes
The clamping mechanism is used for clamping the fuse to be drilled which is placed in the vertical direction;
the clamping mechanism comprises a base station, a clamping mechanism and a clamping mechanism, wherein the base station is provided with a through groove for the clamping mechanism to pass through;
the drilling mechanisms are arranged along the circumferential direction of the clamping mechanism and are arranged on the base station; all the drilling mechanisms are used for synchronously drilling the fuse, and each drilling mechanism comprises a connecting table, a drilling piece, an impurity absorbing piece and a third driving cylinder, wherein the drilling piece is arranged on the connecting table, and the third driving cylinder is arranged on the base station and is used for driving the connecting table to move along the radial direction of the base station; the drilling part comprises a drill bit arranged in the radial direction of the fuse and a driving motor for driving the drill bit to rotate, and the driving motor is fixedly arranged on the connecting table; the impurity absorbing piece is sleeved outside the drill bit and forms an accommodating cavity with one end of the driving motor.
Through adopting above-mentioned technical scheme, receive the material station through the feed and transport the fuse that treats the drilling to the multiaxis drilling station, take off and change new fuse that treats the drilling after the drilling is accomplished. The rivet workpiece station is used for producing rivets to be embedded into the fuse drill holes. The workman is downthehole with the riveting that drilling was accomplished of rivet embedding for the current conducting plate and the fusion tube of fuse link together steadily.
When drilling, driving motor drives the drill bit and rotates, and the third actuating cylinder drives the connection platform and moves towards the fuse, accomplishes drilling to the fuse until the drill bit, has accomplished porous while and has bored, has reduced the number of times that needs the fuse to clamp. In the drilling process, the accommodating cavity is subjected to impurity suction through the impurity suction pipe, so that waste materials generated in the drilling process are sucked away. In the process, the airflow can play a role in cooling and also can play a role in removing waste materials, so that the processing precision is improved. Simultaneously, the drill bit of each point drills the fuse simultaneously to make the atress of fuse more even, the probability of fuse deformation when having reduced the drilling. The production efficiency is improved, and meanwhile, the yield of the fuse is improved.
Optionally, the gettering member includes a sleeve and a buffer tube, the sleeve is sleeved outside the drill bit, and one end of the sleeve is fixedly connected to one end of the driving motor, one end of the sleeve, which is far away from the driving motor, is in a necking arrangement, the buffer tube is fixedly connected to a necking section of the sleeve, and the buffer tube is in an elastic arrangement; when not drilling, the drill bit is completely located within the getter.
Through adopting above-mentioned technical scheme, at the during operation, driving motor drives the drill bit and rotates, and the third actuating cylinder drives and connects the platform and move towards the fuse, until the buffer tube butt in the fuse outer wall. Then the third driving cylinder continues to drive the connecting table to move towards the fuse, and the buffer tube is compressed until the drill bit finishes drilling the fuse. Because the buffer tube just is compressed before the drilling, the buffer tube of compression has a thrust to the fuse, thereby a plurality of buffer tube cooperations further stabilize the fuse to make the drill bit can be more stable accurate punch on the fuse. Simultaneously before drilling, because the buffer tube butt in the fuse outer wall, so hold the chamber and also closed, be more convenient for arrange the sediment, the possibility that the waste material splashes when reducing the drilling.
Optionally, the third driving cylinder is installed on the base station through the mounting panel, and the circular arc bank of cells has been seted up along its circumference on the base station, the circular arc bank of cells includes two at least circular arc grooves along the radial setting of base station, and a drilling mechanism corresponds a circular arc bank of cells, the mounting panel is along circular arc groove length direction location sliding connection in base station.
Through adopting above-mentioned technical scheme, can adjust the position of drilling mechanism according to actual demand to make this production system be applicable to more kinds of different drilling demands.
Optionally, the base platform is installed on the workbench through a lifting assembly, and the lifting assembly is used for driving the base platform to move along the vertical direction relative to the clamping mechanism.
Through adopting above-mentioned technical scheme, after once drilling is accomplished, the third actuating cylinder drives the connection platform and resets to the position of keeping away from the fuse. Then the lifting assembly drives the base station to move upwards, so that the drilling assembly is aligned with the upper end of the fuse. And repeating the punching working process to punch the upper end and the lower end of the fuse. The number of times that the fuse needs to be clamped is reduced, the production efficiency is improved, and the possibility that the fuse deforms due to repeated clamping is reduced.
Optionally, the material feeding and receiving station comprises a loading mechanism, a finished product frame arranged on the workbench and a mechanical arm arranged on the workbench, the loading mechanism comprises a bearing seat, a left support piece fixedly arranged on the bearing seat, a right support piece connected on the bearing seat in a sliding manner, and a second driving cylinder used for driving the right support piece to slide on the bearing seat, the sliding direction of the right support piece is parallel to the line between the right support piece and the left support piece, the piston rod of the second driving cylinder and the right support piece are arranged at intervals, the finished product frame is positioned on one side of the left support piece away from the right support piece, and the mechanical arm is used for transporting the fuse to be drilled to the clamping mechanism and transporting the fuse after being drilled to the finished product frame from the clamping mechanism.
Through adopting above-mentioned technical scheme, at the during operation, put into the fuse of treating the drilling between left branch piece and right branch piece. The second driving cylinder pushes the right support piece to move towards the left support piece, so that the fuse is slightly abutted by the left support piece and the right support piece, and the position of the fuse after each feeding is determined. Then the mechanical arm clamps and transports the fuse to a multi-shaft drilling station for the next procedure. After the drilling processing is finished, the mechanical arm clamps and transports the drilled fuse into the finished product frame, and the operation is finished.
Optionally, left side support piece and right support piece all set up the caulking groove that supplies the fusion tube both ends and touch the sword embedding, and right support piece is equipped with the stopper towards left support piece one side, the stopper is used for restricting the range that right support piece moved towards left support piece.
Through adopting above-mentioned technical scheme, when the fuse was by left support piece and right support piece when butt gently, the stopper supported tightly in left support piece for right support piece can't move towards left support piece again, thereby reduces the fuse by the extruded probability of right support piece.
Optionally, the limiting block and the fusion tube of the fuse are arranged at intervals, and the side surface of the limiting block facing the fuse is in a V shape to form two tangential surfaces; the limiting block is provided with a sensor mounting groove, each tangential surface corresponds to one sensor mounting groove, and a photoelectric sensor for detecting the roundness of the fuse is mounted in each sensor mounting groove.
Through adopting above-mentioned technical scheme, when the fusion tube outer wall circularity compliance of fuse, the signal line that two photoelectric sensor jetted out is all not blockked. If the outer wall of the fuse tube of the fuse is deformed into other shapes such as an oval shape, and the signal wire emitted by the photoelectric sensor is blocked, the mechanical arm does not take the fuse for drilling. The probability of processing inferior raw materials is reduced, and the production efficiency is further improved.
Optionally, the rivet piece station includes reciprocating sieve, passage, places the receipts material drawer on the workstation, installs the mouth mechanism of riveting on placing the platform, and the discharge end of riveting the mouth mechanism aims at receiving the material drawer, and the reciprocating sieve is installed in placing platform one side, and passage one end butt joint reciprocating sieve discharge end, and the other end butt joint rivets the feed end of mouthful mechanism.
Through adopting above-mentioned technical scheme, during operation, the reciprocating sieve transports the rivet to riveting mouthful mechanism department through the passage, then rivets the mouth through riveting mouthful mechanism to the rivet. And the rivet after the riveting opening is finished falls into the material receiving drawer to wait for the next procedure.
Optionally, the riveting mechanism includes a main body support provided with a blanking channel along a vertical direction, a feeding member for receiving the fuse in the material guide pipe to enter the blanking channel or blocking the fuse in the material guide pipe from entering the blanking channel, a discharging member for supporting the fuse falling in the blanking channel, a left riveting member for riveting the fuse on the discharging member, and a right riveting member for riveting the fuse on the discharging member; after the left riveting part is riveted with one fuse, the right riveting part drives the discharging part to move relative to the main body support so that the fuse enters the blanking channel; after the right riveting part rivets a fuse, the right riveting part drives the feeding part to switch from a state of blocking the fuse in the material guide pipe from entering the blanking channel to a state of receiving the fuse in the material guide pipe from entering the blanking channel.
Through adopting above-mentioned technical scheme, at the during operation, the rivet in the guide pipe falls on the feeding piece, and right riveting piece drives the motion of feeding piece, makes the rivet on the feeding piece take the blanking passageway in, the rivet falls on the ejection of compact piece along the blanking passageway. And the right riveting part and the left riveting part are used for riveting and necking the rivet on the discharge plate. After riveting, the left riveting part drives the discharging part to move, so that the rivet on the discharging part falls into the blanking channel and enters the material collecting drawer. The whole process is smooth, manual participation is not needed, the riveting opening of the rivet can be efficiently completed, and preparation is made for the next process.
At the moment, the left driving shaft and the right driving shaft just rotate to the state that the left riveting head and the right riveting head are pushed to the rivet, and the riveting opening of the rivet is completed. The left driving shaft and the right driving shaft continue to rotate, the second driving cam transmits force through the dowel bar to the feeding plate, and the feeding plate moves to the position where the discharging hole is aligned with the feeding channel, so that the processed rivet falls into the feeding drawer along the feeding channel, and the working procedure is completed.
On the other hand, the production process for the fuse adopts the following technical scheme:
a production process for a fuse uses a production system for the fuse, and comprises the following process steps:
s1, placing the fuse on an object carrying mechanism, placing the fuse at a preset position through the object carrying mechanism, and transferring the fuse to a clamping mechanism through a mechanical arm;
s2, clamping the fuse by the clamping mechanism, drilling holes in batches at one end of the fuse by the drilling mechanism to form riveting holes, moving the base station after drilling, and drilling holes in batches at the other end of the fuse to form riveting holes;
s3, after the drilling processing is completed completely, the fuse is transferred into a finished product frame by the mechanical arm;
s4, riveting the rivet by the rivet piece station while performing the steps S1-S3;
and S5, taking the fuse in the finished product frame and the rivet in the material receiving drawer, and riveting the rivet in the riveting hole of the fuse to finish the processing.
Through adopting above-mentioned technical scheme, improve the yields when improving fuse production efficiency.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the production efficiency of the fuse is improved;
2. the probability of generating inferior-quality products caused by the deformation of the fuse in the drilling process is reduced;
3. the time gap and the manual participation degree are reduced as much as possible;
4. the fuse is suitable for various fuses and various drilling requirements.
Drawings
Fig. 1 is a schematic diagram of a fuse in the prior art.
FIG. 2 is a schematic structural view of embodiment 1.
FIG. 3 is a schematic view of the structure of example 1 with the protective cover removed.
FIG. 4 is a schematic view of the structure of the material supply and collection station in example 1.
Fig. 5 is a schematic structural view of the loading mechanism and the finished frame in embodiment 1.
FIG. 6 is a schematic view showing a structure in which no fuse is disposed in the loading mechanism in embodiment 1.
Fig. 7 is a sectional view of the loading mechanism in embodiment 1.
Fig. 8 is a schematic structural view of the multi-axis drilling station in embodiment 1.
Fig. 9 is a schematic structural view of a base and a chuck in embodiment 1.
Fig. 10 is a schematic structural view of the abutment, the lower clamping unit, and the drilling mechanism in embodiment 1.
Fig. 11 is a schematic structural view of the abutment and a drilling mechanism in embodiment 1.
Fig. 12 is a sectional view of the drilling mechanism at the drill bit in embodiment 1.
Fig. 13 is a sectional view of the drilling mechanism at a coupling nut in embodiment 1.
Fig. 14 is a schematic structural view of a rivet station in example 1.
Fig. 15 is a schematic structural view of the clinch mechanism in embodiment 1.
Fig. 16 is a sectional view of the clinch mechanism at the feed member in embodiment 1.
Fig. 17 is a cross-sectional view of the clinch mechanism at the outfeed member in example 1.
Description of reference numerals: 1. a fuse; 2. a fusion tube; 3. a conductive plate; 4. contacting a cutter; 5. a work table; 6. riveting a workpiece station; 7. a multi-axis drilling station; 8. a feeding and receiving station; 9. a protective cover; 10. a universal wheel; 11. an equipment table; 12. an installation table; 13. riveting; 14. riveting holes; 15. a carrying mechanism; 16. a finished product frame; 17. a mechanical arm; 18. a bearing seat; 19. a left support member; 20. a right support; 21. a first guide slide rail; 22. a first drive cylinder; 23. a second drive cylinder; 24. caulking grooves; 25. a limiting block; 26. a sensor mounting groove; 27. a tangential plane; 28. a base station; 29. a clamping mechanism; 30. a drilling mechanism; 31. a lower clamping assembly; 32. an upper clamping assembly; 33. a bracket assembly; 34. fixing the column; 35. a guide post; 36. a mounting base; 37. a through groove; 38. a lifting assembly; 39. a connecting table; 40. drilling a piece; 41. an impurity absorbing member; 42. a third drive cylinder; 43. a drill bit; 44. a drive motor; 45. a sleeve; 46. a buffer tube; 47. a gettering pipe; 48. an accommodating chamber; 49. a lifting rod; 50. a lifting platform; 51. an elevator; 52. a semicircular sheet; 53. an arc groove; 54. a connecting nut; 55. a connecting bolt; 56. mounting a plate; 57. connecting columns; 58. a tank chain; 59. vibrating screen; 60. a placing table; 61. a material guide pipe; 62. a material receiving drawer; 63. riveting a mouth mechanism; 64. a dust cover; 65. a main body support; 66. a feeding member; 67. a left riveting and pressing piece; 68. riveting and pressing the right part; 69. discharging parts; 70. an upper blanking channel; 71. a drop feed channel; 72. a left riveting head; 73. a left drive shaft; 74. a left cam; 75. a right riveting head; 76. a right drive shaft; 77. a right cam; 78. a second drive assembly; 79. a feeding plate; 80. a first spring lever; 81. a first drive cam; 82. a feed port; 83. a discharge plate; 84. a second spring lever; 85. a second drive cam; 86. a force transfer member; 87. a dowel bar; 88. a rotating bearing; 89. a heat-dissipating fan; 90. a first drive assembly; 91. and a discharge hole.
Detailed Description
The present application is described in further detail below with reference to fig. 2-17.
Example 1
The embodiment 1 of the application discloses a production system for a fuse. Referring to fig. 2 and 3, a production system for fuses includes a table 5, a rivet work station 6, a multi-axis drilling station 7, and a feeding and receiving station 8. The work table 5 includes an equipment table 11, and a mounting table 12 located on one side of the equipment table 11. The rivet piece station 6, the multi-shaft drilling station 7 and the feeding and receiving station 8 are all arranged on the equipment table 11. The equipment table 11 is covered with a protective cover 9, and a universal wheel 10 is arranged below the mounting table 12. Fuse 1 of waiting to drill is transported to multiaxis drilling station 7 through feed receipts material station 8, takes off and changes new fuse 1 of waiting to drill after the drilling is accomplished. The rivet member station 6 is used for producing rivets 13 to be inserted into the bores of the fuse 1. The worker inserts the rivet 13 into the bored rivet hole 14 so that the conductive plate 3 of the fuse 1 and the fusion tube 2 are stably coupled together.
Specifically, referring to fig. 4 and 5, the feeding and receiving station 8 includes a carrying mechanism 15, a finished product frame 16, and a robot arm 17. The loading mechanism 15 includes a loading seat 18, a left support member 19 mounted on the loading seat 18, a right support member 20 mounted on the loading seat 18, a first guide rail 21, a first driving cylinder 22, and a second driving cylinder 23. The robot 17 is mounted on the equipment table 11, and the first guide rail 21 extends in a direction from the robot 17 to an edge of the equipment table 11. The carriage 18 is slidably connected to the first guide rail 21. The first driving cylinder 22 is installed on the equipment platform 11 and is used for driving the bearing seat 18 to slide along the first guiding slide rail 21, and a piston rod of the first driving cylinder 22 is fixedly connected to the bearing seat 18. The left support member 19 is fixedly mounted on the carriage 18, and the right support member 20 is slidably connected to the carriage 18 along a direction perpendicular to the first guide rail 21. A second driving cylinder 23 is mounted on the equipment table 11 for driving the right support member 20 to slide relative to the bearing seat 18. The piston rod of the second driving cylinder 23 is spaced from the right support 20. The finished frame 16 is mounted on the equipment table 11 on the side of the left support 19 away from the right support 20.
In operation, the carriage 18 is moved along the first guide rail 21 by the first drive cylinder 22 to the edge of the equipment table 11, and the fuse 1 to be drilled is then inserted between the left support 19 and the right support 20. The first driving cylinder 22 drives the bearing seat 18 to move to a position aligned with the second driving cylinder 23, and the second driving cylinder 23 pushes the right support member 20 to move towards the left support member 19, so that the fuse 1 is slightly abutted by the left support member 19 and the right support member 20, and the position of the fuse after each feeding is determined. The mechanical arm 17 then clamps and transports the fuse 1 to the multi-axis drilling station 7 for the next process. After the drilling process is completed, the mechanical arm 17 clamps and transports the drilled fuse 1 to the finished product frame 16, and the operation is completed.
Referring to fig. 6, in order to make the fuse 1 better supported by the left and right supporting members 19 and 20, the left and right supporting members 19 and 20 are both provided with caulking grooves 24 for embedding the two ends of the fuse tube 2 and the contact blade 4. In order that the right support member 20 does not excessively press the fuse 1 in the process of being pushed by the second driving cylinder 23, the right support member 20 is provided with a stopper 25 toward the left support member 19 side. When the fuse 1 is lightly abutted by the left support 19 and the right support 20, the limiting block 25 abuts against the left support 19, so that the right support 20 cannot move towards the left support 19 any more, and the probability of the fuse 1 being pressed by the right support 20 is reduced.
Referring to fig. 7, in order to improve the yield, the limiting block 25 is spaced from the fusion tube 2 of the fuse 1. The side surface of the limiting block 25 facing the fuse 1 is in a V shape to form two tangential surfaces 27. When the fuse 1 is inserted into the stopper 25, the fusion tube 2 of the fuse 1 abuts against the tangential surface 27. The limiting block 25 is provided with a sensor mounting groove 26, and each tangential surface 27 corresponds to one sensor mounting groove 26. A photoelectric sensor is installed in the sensor installation groove 26. When the roundness of the outer wall of the fusion tube 2 of the fuse 1 is in compliance, the signal wires emitted by the two photoelectric sensors are not blocked. When the outer wall of the fusion tube 2 of the fuse 1 is deformed into another shape such as an oval shape and the signal line emitted from the photoelectric sensor is blocked, the robot arm 17 does not take the fuse 1 and perform the drilling process.
Referring to fig. 8 and 9, the multi-axis drilling station 7 includes a base 28, a chuck 29, and a drilling mechanism 30. The clamping mechanism 29 comprises a lower clamping assembly 31, an upper clamping assembly 32 and a bracket assembly 33. The lower clamp assembly 31 is mounted on the equipment table 11. The upper clamping assembly 32 is mounted on the equipment table 11 by a bracket assembly 33, and the upper clamping assembly 32 is located above the lower clamping assembly 31. The bracket assembly 33 includes a fixing post 34, a guiding post 35, and a mounting seat 36. The fixing posts 34 are provided with a plurality of heels and are arranged in a vertical direction. The mounting seat 36 is mounted on the upper end of the fixing post 34. The guide post 35 is disposed in a vertical direction and slidably connected to the mounting seat 36. The lower end of the guide post 35 is fixedly connected to the upper clamp assembly 32. The mounting seat 36 is provided with a first driving assembly 90, and the first driving assembly 90 is used for driving the guide post 35 to move along the vertical direction, so as to drive the upper clamping assembly 32 to move along the vertical direction. The upper clamping assembly 32 and the lower clamping assembly 31 can be selected from a clamping electric cylinder, a clamping jaw air cylinder, a clamping electric cylinder and the like.
In operation, the mechanical arm 17 carries the fuse 1 between the upper holding assembly 32 and the lower holding assembly 31, and inserts one of the contact blades 4 of the fuse 1 into the lower holding assembly 31 and is clamped by the lower holding assembly 31, and then the mechanical arm 17 is withdrawn. Under the action of the second driving assembly 78, the upper clamping assembly 32 moves toward the fuse 1, so that the other contact blade 4 of the fuse 1 is inserted into the upper clamping assembly 32 and then clamped by the upper clamping assembly 32. So that the fuse 1 to be drilled is stably clamped by the stable clamping mechanism 29.
Referring to fig. 9, the base 28 has a disk shape, and the base 28 is provided with a through groove 37 through which the lower clamp unit 31 passes. Referring to fig. 10, the base 28 is attached to the equipment table 11 by the elevating unit 38. The drilling mechanism 30 is mounted on the base 28, and a plurality of drilling mechanisms are provided along the circumferential direction of the base 28. The specific position of the drilling mechanism 30 is determined according to the position of the fuse 1 to be drilled.
Referring to fig. 11 and 12, the drilling mechanism 30 includes a connecting table 39, a drilling member 40 mounted on the connecting table 39, a gettering member 41, and a third drive cylinder 42. A third drive cylinder 42 is mounted on the base 28, and the third drive cylinder 42 is used to drive the connecting table 39 to move radially along the base 28. The drilling member 40 comprises a drill bit 43 and a driving motor 44 for driving the drill bit 43 to rotate, the driving motor 44 is fixedly mounted on the connecting table 39, and the drill bit 43 is arranged along the radial direction of the fuse 1. The impurity absorbing member 41 includes a sleeve 45 and a buffer tube 46. The sleeve 45 is sleeved outside the drill 43 and has one end fixedly connected to one end of the driving motor 44, so that the sleeve 45 and one end of the driving motor 44 form an accommodating cavity 48. The end of the sleeve 45 remote from the driving motor 44 is provided with a necking, and the buffer tube 46 is fixedly connected with the necking section of the sleeve 45. The buffer tube 46 is a corrugated tube. When the bellows is in its natural state, the end of the drill bit 43 facing away from the drive motor 44 is located within the buffer tube 46; when the bellows is fully compressed, the end of the drill bit 43 facing away from the drive motor 44 is located outside the buffer tube 46. The casing 45 is connected to a getter pipe 47 for connecting a getter assembly. The impurity absorbing component can be a dust collector, a suction pump and the like.
In operation, the drive motor 44 rotates the drill bit 43, and the third drive cylinder 42 moves the connecting table 39 toward the fuse 1 until the buffer tube 46 abuts against the outer wall of the fuse 1. The third actuating cylinder 42 then continues to move the connecting table 39 towards the fuse 1, compressing the buffer tube 46 until the drill bit 43 completes the drilling of the fuse 1. During the drilling process, the accommodating chamber 48 is sucked by the suction pipe 47, so that waste generated during the drilling process is sucked away. In the process, the airflow can play a role in cooling and also can play a role in removing waste materials, so that the processing precision is improved. Meanwhile, since the buffer tube 46 is compressed before drilling, the compressed buffer tube 46 has a thrust force against the fuse 1, and the plurality of buffer tubes 46 cooperate to further stabilize the fuse 1, so that the drill 43 can more stably and accurately drill the fuse 1.
After a drilling operation is completed, the third driving cylinder 42 drives the connecting table 39 to return to a position away from the fuse 1. The elevator assembly 38 then moves the base 28 upward so that the drilling assembly is aligned with the upper end of the fuse 1. And repeating the punching working process to punch the upper end and the lower end of the fuse 1.
Specifically, referring to fig. 9, the equipment table 11 is a hollow cabinet. The lift assembly 38 includes a lift rod 49, a lift table 50, and a lift 51. The lifting rods 49 are provided with a plurality of rods and are arranged along the vertical direction. The elevator 51 is installed in the equipment stand 11, and the elevator table 50 is fixedly installed at an output end of the elevator 51. The lifting rod 49 is disposed in the vertical direction and connected to the lifting table 50, and the lifting rod 49 penetrates through the upper end surface of the equipment table 11 and is fixedly connected to the base 28. Thereby causing the lift assembly 38 to move the pedestal in a vertical direction. In order to make the base 28 move more stably in the vertical direction, a tank chain 58 is provided between the base 28 and the equipment table 11, and one end of the tank chain 58 is connected to the base 28 and the other end is connected to the upper end surface of the equipment table 11. The upper end surface of the equipment table 11 is provided with two semicircular sheets 52 which are symmetrically arranged. The semicircular sheet 52 is used for limiting the base station 28, and the base station 28 is placed to descend too much under the driving of the lifting assembly 38, so that the drilling position of the fuse 1 better meets the preset requirement.
Referring to fig. 11 and 13, to better adapt the drilling mechanism 30 to different drilling applications, a third drive cylinder 42 is mounted to the base 28 by a mounting plate 56. The base 28 is provided with arc grooves 53 along the circumferential direction thereof, and at least two arc grooves 53 are provided along the radial direction of the base 28. The arc grooves in the same radial direction form an arc groove group, a plurality of arc groove groups are arranged along the circumferential direction of the base platform 28, and one drilling mechanism 30 corresponds to one arc groove group. The lower end surface of the base platform 28 is provided with a connecting nut 54, each circular arc groove 53 corresponds to at least two connecting nuts 54, and the two connecting nuts 54 are respectively positioned on two sides of the mounting plate 56. The mounting plate 56 is provided with a connecting bolt 55, and the connecting bolt 55 passes through the circular arc groove 53 and is screwed with the corresponding connecting nut 54. The mounting plate 56 is fixed to the base 28 by screwing the fastening connection nut 54, and if the punching position needs to be adjusted, the fastening connection nut 54 can be unscrewed, the mounting plate 56 can be slid along the arc groove 53, the fastening bolt 55 slides in the arc groove 53 at the moment until the drilling mechanism 30 is adjusted to a proper position, and then the fastening connection nut 54 is screwed, so that the operation is convenient.
Referring to fig. 10, in order to make the mounting plates 56 more stable, connecting columns 57 are connected between at least two mounting plates 56 and the base 28. One connecting post 57 corresponds to one mounting plate 56. The connecting column 57 is U-shaped and is flexibly disposed, and one end of the connecting column 57 is fixedly connected to the mounting plate 56 and the other end is fixedly connected to the equipment table 11.
Referring to fig. 14 and 15, the rivet station 6 includes a vibrating screen 59, a placing table 60, a guide pipe 61, a receiving drawer 62, and a riveting opening mechanism 63. The placing table 60 is mounted on the equipment table 11, the material receiving drawer 62 is placed on the placing table 60, the riveting mechanism 63 is mounted on the placing table 60, and the discharging end of the riveting mechanism 63 is aligned with the material receiving drawer 62. The riveting mechanism 63 is covered with a dust cover 64. The vibrating screen 59 is installed on one side of the placing table 60, and one end of the material guide pipe 61 is in butt joint with the discharging end of the vibrating screen 59, and the other end of the material guide pipe is in butt joint with the feeding end of the riveting opening mechanism 63. In operation, the vibrating screen 59 transports the rivet 13 to the riveting opening mechanism 63 through the material guide pipe 61, and then rivets the rivet 13 through the riveting opening mechanism 63. The rivet 13 after the riveting is finished falls into the material receiving drawer 62 to wait for the next process.
Referring to fig. 15 and 16, in particular, the riveting mechanism 63 includes a main body bracket 65, a feeding member 66, a left riveting member 67, a right riveting member 68, and a discharging member 69. A blanking channel is arranged on the main body bracket 65 along the vertical direction. The blanking channel comprises an upper blanking channel 70 and a lower blanking channel 71 which are arranged non-coaxially. The upper blanking passage 70 communicates with the upper end of the main body frame 65, and the lower blanking passage 71 communicates with the lower end of the main body frame 65.
Referring to fig. 15 and 16, the left rivet pressing member 67 includes a left rivet head 72 slidably coupled to the body frame 65 in the horizontal direction, a left driving shaft 73 rotatably coupled to the placing table 60, and a left cam 74 fixedly attached to the left driving shaft 73. One end of the left riveting head 72 penetrates into the blanking channel 71. The left cam 74 is used to push the left riveting head 72 towards the centerline of the lower blanking channel 71 when the left drive shaft 73 is rotated. The right rivet driver 68 includes a right rivet head 75 slidably coupled to the body frame 65 in the horizontal direction, a right driving shaft 76 rotatably coupled to the placing table 60, and a right cam 77 fixedly fitted to the right driving shaft 76. One end of the right riveting head 75 penetrates into the blanking channel 71. The right cam 77 is used for pushing the right riveting head 75 to the central line of the blanking channel when the right driving shaft 76 rotates. A second drive assembly 78 for driving the left drive shaft 73 and the right drive shaft 76 to rotate is installed in the equipment stand 11.
Referring to fig. 15 and 16, the feeding member 66 includes a feeding plate 79 slidably coupled to the main body bracket 65 in a horizontal direction, a first spring lever 80 mounted to the main body bracket 65, and a first driving cam 81 fixedly fitted to the right driving shaft 76. The feeding plate 79 is provided with a feeding hole 82. The output end of the first spring rod 80 is connected to the feeding plate 79 and is used for driving one end of the feeding plate 79 to abut against the first driving cam 81. When the first driving cam 81 rotates, the feed plate 79 slides relative to the main body support 65, and the feed hole 82 switches between communication with the upper blanking passage 70 and communication with the lower blanking passage 71. The height of the feed hole 82 is greater than the height of one rivet 13 and less than the height of two rivets 13.
Referring to fig. 15 and 17, the discharging member 69 includes a discharging plate 83 slidably coupled to the main body bracket 65 in a horizontal direction, a second spring rod 84 mounted to the main body bracket 65, a second driving cam 85 fixedly fitted to the left driving shaft 73, and a force transmitting member 86 rotatably coupled to the placement table 60. The direction of sliding movement of the take-out plate 83 relative to the body frame 65 is perpendicular to the direction of sliding movement of the left indenter head 72 relative to the body frame 65. The force-transmitting member 86 comprises a force-transmitting rod 87 and a rotary bearing 88. The dowel bar 87 is in a V shape, and two rotating bearings 88 are arranged and are respectively and rotatably connected to two ends of the dowel bar 87. Two rotating bearings 88 are respectively abutted against the outer wall of the second driving cam 85 and one end of the discharging plate 83. The discharging plate 83 is provided with a discharging hole 91. The output end of the second spring lever 84 is connected to the discharge plate 83 and is used to urge one end of the discharge plate 83 against a pivot bearing 88. When the second drive cam 85 rotates, the discharge plate 83 slides relative to the main body frame 65, and the discharge holes are switched between communication with the upper blanking passage 70 and communication with the lower blanking passage 71. The height of the discharge hole is larger than that of one rivet 13 and smaller than that of two rivets 13.
In operation, the left and right drive shafts 73, 76 rotate synchronously, and the first drive cam 81 moves the feed plate 79 to a position where the feed hole 82 communicates with the upper blanking passage 70. The rivets 13 dropped into the upper blanking passage 70 through the guide tubes 61 are introduced into the feed holes 82 of the feed plate 79. The feed plate 79 then moves to bring the rivets 13 of the feed holes 82 above the drop chute 71 so that the rivets 13 fall along the drop chute 71 onto the discharge plate 83 with the discharge holes not aligned with the drop chute 71. At this time, the left driving shaft 73 and the right driving shaft 76 are just rotated to a state where the left squeeze head 72 and the right squeeze head 75 are pushed toward the rivet 13, and the clinching of the rivet 13 is completed. The left driving shaft 73 and the right driving shaft 76 continue to rotate, the second driving cam 85 transmits force to the discharging plate 83 through the force transmission rod 87, and the discharging plate 83 moves to a position where the discharging hole is aligned with the discharging channel 71, so that the processed rivet 13 falls into the discharging drawer 62 along the discharging channel 71, and the process is completed.
Referring to fig. 3, in order to prevent the whole production system from overheating during operation, some heat dissipation fans 89 are installed on the side wall of the equipment platform 11. The heat radiation fan 89 exchanges air between the inside and the outside of the equipment table 11, thereby achieving a cooling effect.
Example 2
The embodiment 2 of the application discloses a production process for a fuse, which applies the production system in the embodiment 1 and comprises the following process steps:
s1, putting the fuse 1 on the carrying mechanism 15, putting the fuse 1 at a preset position through the carrying mechanism 15, and then transferring the fuse 1 to the clamping mechanism 29 through the mechanical arm 17;
s2, clamping the fuse 1 by the clamping mechanism 29, drilling a batch hole at one end of the fuse 1 by the drilling mechanism 30 to form the riveting hole 14, moving the base 28 after drilling, and drilling a batch hole at the other end of the fuse 1 to form the riveting hole 14;
s3, after the drilling process is completed completely, the fuse 1 is transferred into the finished product frame 16 by the mechanical arm 17;
s4, riveting the rivet 13 by the rivet workpiece station 6 while performing the steps S1-S3;
and S5, taking the fuse 1 in the finished product frame 16 and the rivet 13 in the material collecting drawer 62, riveting the rivet 13 in the riveting hole 14 of the fuse 1, and finishing the processing.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. A production system for a fuse, characterized by: comprises a workbench (5), rivet workpiece stations (6) arranged on the workbench (5), multi-shaft drilling stations (7) arranged on the workbench (5) and material feeding and receiving stations (8) arranged on the workbench (5), wherein the multi-shaft drilling stations (7) comprise
The clamping mechanism (29) is used for clamping the fuse protector (1) to be drilled, which is placed in the vertical direction;
the clamping mechanism comprises a base platform (28), wherein a through groove (37) for the clamping mechanism (29) to pass through is formed in the base platform (28);
the drilling mechanisms (30) are arranged along the circumferential direction of the clamping mechanism (29) and are arranged on the base station (28); all the drilling mechanisms (30) are used for synchronously drilling the fuse protector (1), and each drilling mechanism (30) comprises a connecting table (39), a drilling piece (40) arranged on the connecting table (39), a gettering piece (41), and a third driving cylinder (42) which is arranged on the base table (28) and used for driving the connecting table (39) to move along the radial direction of the base table (28); the drilling part (40) comprises a drill bit (43) arranged along the radial direction of the fuse (1) and a driving motor (44) used for driving the drill bit (43) to rotate, and the driving motor (44) is fixedly arranged on the connecting table (39); the impurity absorbing piece (41) is sleeved outside the drill bit (43) and forms an accommodating cavity (48) with one end of the driving motor (44);
the feeding and receiving station (8) comprises an object carrying mechanism (15), a finished product frame (16) installed on the workbench (5) and a mechanical arm (17) installed on the workbench (5), wherein the object carrying mechanism (15) comprises a bearing seat (18), a left support piece (19) fixedly installed on the bearing seat (18), a right support piece (20) connected on the bearing seat (18) in a sliding mode, and a second driving cylinder (23) used for driving the right support piece (20) to slide on the bearing seat (18), the sliding direction of the right support piece (20) is parallel to the connecting line between the right support piece (20) and the left support piece (19), a piston rod of the second driving cylinder (23) and the right support piece (20) are arranged at intervals, the finished product frame (16) is located on one side, far away from the right support piece (20), of the left support piece (19), and the mechanical arm (17) is used for transporting the fuse (1) to be drilled to a clamping mechanism (29) and used for clamping the fuse (1) from the clamping mechanism (17) 29) Is transported into the finished frame (16).
2. A production system for a fuse according to claim 1, wherein: the impurity absorbing piece (41) comprises a sleeve pipe (45) and a buffer pipe (46), the sleeve pipe (45) is sleeved outside the drill bit (43), one end of the sleeve pipe (45) is fixedly connected to one end of the driving motor (44), one end, far away from the driving motor (44), of the sleeve pipe (45) is arranged in a necking mode, the buffer pipe (46) is fixedly connected to a necking section of the sleeve pipe (45), and the buffer pipe (46) is arranged in an elastic mode; when not drilling, the drill bit (43) is completely located in the impurity absorbing piece (41).
3. A production system for fuses according to claim 1 or 2, characterized in that: the third driving cylinder (42) is installed on the base station (28) through the installation plate (56), an arc groove group is opened along the circumferential direction of the base station (28), the arc groove group comprises at least two arc grooves (53) which are radially arranged along the base station (28), one drilling mechanism (30) corresponds to the arc groove group, and the installation plate (56) is positioned and slidably connected to the base station (28) along the length direction of the arc grooves (53).
4. A production system for a fuse according to claim 2, wherein: the base platform (28) is mounted on the workbench (5) through a lifting assembly (38), and the lifting assembly (38) is used for driving the base platform (28) to move in the vertical direction relative to the clamping mechanism (29).
5. A production system for a fuse according to claim 4, wherein: left branch piece (19) and right branch piece (20) are all seted up and are supplied fusion tube (2) both ends and touch caulking groove (24) of sword (4) embedding, and right branch piece (20) are equipped with stopper (25) towards left branch piece (19) one side, stopper (25) are used for restricting the range that right branch piece (20) moved towards left branch piece (19).
6. A production system for a fuse according to claim 5, wherein: the limiting block (25) and the fusion tube (2) of the fuse (1) are arranged at intervals, and the side surface of the limiting block (25) facing one side of the fuse (1) is in a V shape to form two tangential surfaces (27); the limiting block (25) is provided with a sensor mounting groove (26), each tangential surface (27) corresponds to one sensor mounting groove (26), and a photoelectric sensor for detecting the roundness of the fuse protector (1) is mounted in each sensor mounting groove (26).
7. A production system for a fuse according to claim 4, wherein: rivet spare station (6) including reciprocating sieve (59), passage (61), place receipts material drawer (62) on workstation (5), install and rivet mouthful mechanism (63) on placing platform (60), the discharge end of riveting mouthful mechanism (63) aims at receipts material drawer (62), reciprocating sieve (59) are installed in placing platform (60) one side, passage (61) one end butt joint reciprocating sieve (59) discharge end, and the other end butt joint rivets the feed end of mouthful mechanism (63).
8. A production system for a fuse according to claim 7, wherein: the riveting opening mechanism (63) comprises a main body support (65) provided with a blanking channel along the vertical direction, a feeding piece (66) used for receiving the fuse (1) in the material guide pipe (61) to enter the blanking channel or blocking the fuse (1) in the material guide pipe (61) to enter the blanking channel, a discharging piece (69) used for supporting the fuse (1) falling into the blanking channel, a left riveting piece (67) used for riveting the fuse (1) on the discharging piece (69), and a right riveting piece (68) used for riveting the fuse (1) on the discharging piece (69); after the left riveting piece (67) is riveted with one fuse (1), the right riveting piece (68) drives the discharging piece (69) to move relative to the main body bracket (65) so that the fuse (1) enters the blanking channel; after the right riveting piece (68) is riveted with one fuse (1), the right riveting piece (68) drives the feeding piece (66) to be switched from a state of blocking the fuse (1) in the material guide pipe (61) from entering the blanking channel to a state of receiving the fuse (1) in the material guide pipe (61) from entering the blanking channel.
9. A production process for a fuse, characterized by using the production system for a fuse according to claim 8, the process steps being as follows:
s1, the fuse (1) is placed on a carrying mechanism (15), the fuse (1) is placed at a preset position through the carrying mechanism (15), and then the fuse (1) is transferred to a clamping mechanism (29) through a mechanical arm (17);
s2, clamping the fuse (1) by a clamping mechanism (29), drilling one end of the fuse (1) in batches by a drilling mechanism (30) to form a riveting hole (14), moving a base platform (28) after drilling is completed, and drilling the other end of the fuse (1) in batches to form the riveting hole (14);
s3, after the drilling processing is completed, the fuse (1) is transferred into a finished product frame (16) by the mechanical arm (17);
s4, carrying out riveting opening on the rivet (13) by the rivet piece station (6) while carrying out the steps S1-S3;
s5, taking the fuse (1) in the finished product frame (16) and the rivet (13) in the material receiving drawer (62), riveting the rivet (13) in the riveting hole (14) of the fuse (1), and finishing processing.
CN202210613938.5A 2022-06-01 2022-06-01 Production process and system for fuse Active CN114683058B (en)

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