CN114683057A - Thin-wall rod piece manufacturing equipment and method - Google Patents

Thin-wall rod piece manufacturing equipment and method Download PDF

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Publication number
CN114683057A
CN114683057A CN202210396485.5A CN202210396485A CN114683057A CN 114683057 A CN114683057 A CN 114683057A CN 202210396485 A CN202210396485 A CN 202210396485A CN 114683057 A CN114683057 A CN 114683057A
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rod
winding
strip
winding rod
thin
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CN114683057B (en
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张琪
赵少凡
刘明
董雯
汪卫华
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China Academy of Space Technology CAST
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China Academy of Space Technology CAST
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Optics & Photonics (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Abstract

The invention discloses a thin-wall rod piece manufacturing device and a method, wherein the device comprises a strip winding device and a welding device, the strip winding device comprises a winding rod, an ejector pin translation mechanism and a winding rod autorotation translation mechanism, the winding rod autorotation translation mechanism comprises a winding rod sleeve and a winding rod push rod, the fixed end of the winding rod is fixedly butted with the end part of the winding rod push rod, the winding rod and the winding rod push rod are arranged in the winding rod sleeve in a penetrating manner, and the winding rod push rod not only can autorotate, but also can horizontally move; the thimble translation mechanism comprises a thimble and can control the thimble to move horizontally; the free end of the winding rod is provided with a winding rod notch; the front end of the welding device is provided with a welding needle. The thin-wall rod piece manufacturing equipment and the method disclosed by the invention can be applied to manufacturing amorphous alloy thin-wall rod pieces in a space environment, can avoid splashing of powder and liquid drops in the space manufacturing process, and are used for solving the problems of molten liquid drops, high processing temperature and the like in the metal material processing and manufacturing process.

Description

Thin-wall rod piece manufacturing equipment and method
Technical Field
The invention relates to the technical field of amorphous alloy thin-wall rod piece manufacturing, in particular to thin-wall rod piece manufacturing equipment and a thin-wall rod piece manufacturing method.
Background
By thin-walled rod, it is meant that the length L of a geometric feature in a direction is much greater than the characteristic dimension d of a cross-section perpendicular to that direction (i.e., the largest dimension in the cross-section, such as diameter, height, width, etc.), while the maximum thickness t in the cross-section is less than or equal to the characteristic dimension d in the cross-section. The application of the thin-wall rod piece is very wide, and with the promotion of a deep space exploration plan, the development of the technology for manufacturing the thin-wall rod piece in the space in situ is more urgent. The metal material has an irreplaceable effect in the field of aerospace, and the existing manufacturing and processing method (particularly metal material additive manufacturing) which uses the metal material as a raw material mostly adopts metal powder or metal molten liquid as the raw material, so that the problem of powder or liquid drop splashing can be caused in the space weightless environment. In addition, because the melting temperature of the metal material is high, the problems of serious heat accumulation and difficult heat dissipation exist in the space high-vacuum microgravity environment during molten state processing.
Amorphous alloys, also known as metallic glasses, are solid alloys with long-range disordered structures formed by the out-of-order arrangement of atoms during the rapid solidification process, and have no defects such as grain boundaries, dislocations, etc. in crystalline alloys. This gives amorphous alloys many unique properties such as excellent soft magnetic properties, corrosion resistance, wear resistance, high strength, hardness and toughness, high electrical resistivity and electromechanical coupling properties, etc., and thermoplasticity in the supercooled liquid temperature region of about two-thirds of the melting temperature. Amorphous alloys are various in kind, and from the viewpoint of composition materials, they can be classified into various amorphous alloy systems such as Pd-based (palladium-based), Mg-based (magnesium-based), rare earth-based, Ti-based (titanium-based), Fe-based (iron-based), Cu-based (copper-based), Ni-based (nickel-based), Zr-based (zirconium-based), and Al-based (aluminum-based). From the aspect of morphology, the amorphous alloy can be classified into bulk amorphous (thickness >1mm), amorphous ribbon, amorphous wire, amorphous powder, amorphous plating, and the like.
The amorphous alloy strip is used as a raw material for producing the thin-wall rod piece, and is processed in the thermoplastic temperature range of the amorphous alloy strip, so that powder and liquid drops in the manufacturing process can be prevented from splashing in the space weightless environment, and the heat accumulation is reduced. However, the apparatus for manufacturing thin-walled rods from amorphous alloy ribbon as a raw material is currently lacking in the market.
Disclosure of Invention
The invention aims to provide equipment and a method for manufacturing a thin-wall rod piece, which are used for solving the problem that equipment for manufacturing the thin-wall rod piece by taking an amorphous alloy strip as a raw material is lacked in the market at present.
The invention discloses a manufacturing device of amorphous alloy thin-wall rod pieces, comprising:
the strip winding device comprises a winding rod, a thimble translation mechanism and a winding rod rotation translation mechanism, wherein the winding rod rotation translation mechanism comprises a winding rod sleeve and a winding rod push rod, the fixed end of the winding rod is fixedly butted and connected with the end part of the winding rod push rod into a whole, the winding rod and the winding rod push rod are arranged in the winding rod sleeve in a penetrating way, and the winding rod push rod can not only rotate but also horizontally move; the thimble translation mechanism comprises a thimble and can control the thimble to move horizontally; a winding rod notch is formed in the free end of the winding rod;
the welding device comprises a welding pin, the welding pin comprises a left welding pin part and a right welding pin part, and the left welding pin part and the right welding pin part are respectively connected with the positive electrode and the negative electrode of a power supply;
taking an amorphous alloy strip as a strip to be processed, when the strip to be processed is clamped by a winding rod notch, controlling a thimble to move towards the free end of the winding rod by a thimble translation mechanism, inserting the thimble into the winding rod notch to jack the free end of the winding rod and press the strip, controlling the winding rod to rotate and translate and extend by a winding rod push rod by the winding rod rotation translation mechanism, spirally winding the strip into a thin-wall winding drum, pressing down a left welding needle part and a right welding needle part to press an overlapped part of an upper layer strip and a lower layer strip of the thin-wall winding drum, generating resistance heat by passing current through the strip between contact points of the left welding needle part and the right welding needle part, softening the strip and forming a welding line between the upper layer strip and the lower layer strip, cutting the strip after the length of the thin-wall rod reaches a designed cutting length, and continuously winding residual materials of the thin-wall rod to obtain a finished thin-wall rod; the thimble is drawn out from the notch of the winding rod; the winding rod push rod drives the winding rod to continue autorotation and retract into the winding rod sleeve, and the thin-wall rod piece finished product retracts along with the winding rod in a reverse translation mode until the thin-wall rod piece finished product hits the winding rod sleeve and then falls down.
Preferably, the welding device further comprises a fixed vertical plate, the two ends of the middle part of the fixed vertical plate are respectively provided with a thimble translation hole and a rolling rod translation hole, a welding pin extending hole is arranged above the position between the thimble translation hole and the rolling rod translation hole, and the thimble translation hole and the rolling rod translation hole are strip-shaped holes with the same height; the thimble translation mechanism and the winding rod autorotation translation mechanism are respectively arranged on the thimble translation hole and the winding rod translation hole of the fixed vertical plate; the welding device is arranged on the back face of the fixed vertical plate opposite to the ejector pin translation mechanism and the rolling rod rotation translation mechanism, and the welding pins extend out of the welding pin extending holes and are opposite to the rolling rod.
Preferably, the winding rod autorotation translation mechanism further comprises a winding rod push rod rotation motor, a winding rod push rod translation motor and a winding rod ball screw pair, wherein an output shaft of the winding rod push rod rotation motor is provided with a gear, the winding rod push rod is provided with a gear, and the gear on the output shaft of the winding rod push rod rotation motor is meshed with the gear on the winding rod push rod; when the output shaft of the winding rod push rod rotating motor rotates, the winding rod push rod can be driven to rotate, and then the winding rod is driven to rotate; a rotating wheel is arranged on a ball screw of the rolling rod ball screw pair, a rotating wheel is arranged on an output shaft of the rolling rod push rod translation motor, and the rotating wheel on the ball screw of the rolling rod ball screw pair is in transmission connection with the rotating wheel on the output shaft of the rolling rod push rod translation motor through a belt; a ball nut of the rolling rod ball screw pair is fixedly connected with the rolling rod push rod through a first connecting rod piece; when the output shaft of the rolling rod push rod translation motor rotates, the rolling rod push rod can be driven to horizontally move along the rolling rod translation hole, and then the rolling rod is driven to horizontally move.
Preferably, the thimble translation mechanism further comprises a thimble ball screw pair, a thimble moving motor and a second connecting rod piece, and an output shaft of the thimble moving motor is fixedly butted with a ball screw of the thimble ball screw pair; one end of the second connecting rod piece is fixedly connected with a ball nut of the thimble ball screw pair, the other end of the second connecting rod piece extends out of the thimble translation hole, the thimble is arranged at the end part of the extending end of the second connecting rod piece, and a bearing is arranged at the connecting part of the thimble and the end part of the second connecting rod piece; when the output shaft of the thimble moving motor rotates, the second connecting rod piece can be driven to horizontally move along the thimble translation hole, and then the horizontal movement of the thimble is driven.
Preferably, at least two sections of connecting grooves are obliquely arranged below the rolling rod moving area, the first section of connecting groove is arranged right below the first section of connecting groove, the highest position of the first section of connecting groove is close to the rolling rod sleeve, the lowest position of the first section of connecting groove is connected with the highest position of the second section of connecting groove end to end, the at least two sections of connecting grooves are sequentially inclined from top to bottom, and the connecting grooves are fixedly connected with the front surface of the fixed vertical plate through bolts.
Preferably, the strip feeding device comprises a strip feeding main mechanism and a feeding angle adjusting auxiliary mechanism, wherein the strip feeding main mechanism is used for receiving a strip to be processed and conveying the received strip to a winding rod notch of a winding rod, and the feeding angle adjusting auxiliary mechanism is used for adjusting the feeding angle of the fed strip fed into the main mechanism and entering the winding rod notch of the winding rod.
Preferably, the strip feeding main mechanism comprises a guide plate, a feeding table and a pushing mechanism, wherein the guide plate is provided with a guide hole, the guide plate and the cutting mechanism are oppositely arranged in parallel, and the feeding table is arranged between the guide plate and the cutting mechanism; the pushing mechanism comprises a sucker electromagnet, a pressing electromagnet, a feeding ball screw pair and a feeding motor, and the sucker electromagnet is arranged in the feeding table; the pressing electromagnet is fixedly connected with the feeding table through a third connecting block; an output shaft of the feeding motor is fixedly connected with a ball screw of the feeding ball screw pair; the ball nut of the feeding ball screw pair is fixedly connected with the third connecting block;
when the strip to be processed passes through the feeding table, the electromagnet of the sucking disc is electrified, the pressing electromagnet is sucked downwards, and the strip to be processed is pressed; meanwhile, an output shaft of the feeding motor rotates, the third connecting block can be driven to move back and forth through the third connecting block, and then the feeding table moves back and forth, so that feeding is realized;
wherein, the bottom that compresses tightly the electro-magnet is provided with the rubber head.
Preferably, the cutting mechanism comprises a cutting motor, a cutting ball screw pair, a fourth connecting block, a cutting push rod, a fixed cutter and a movable cutter, wherein the movable cutter is movably arranged on the fixed cutter and is matched with the fixed cutter to form a punching cutter; the output shaft of the cutting motor is fixedly connected with a ball screw of the cutting ball screw pair; a ball nut of the ball screw pair is cut off and is fixedly connected with the fourth connecting block; two ends of the cutting push rod are respectively fixedly connected with the movable knife and the fourth connecting block;
when the cutting device works, the cutting motor drives the ball screw of the ball screw pair to move, the ball nut of the ball screw pair drives the cutting push rod to move up and down, the cutting push rod drives the movable cutter to move up and down, and the fixed cutter is fixed.
Preferably, the belt feeding main mechanism and the feeding angle adjusting auxiliary mechanism are connected through a pivot, the feeding angle adjusting auxiliary mechanism comprises a rotating table, the rotating table is hollow, a rotating motor is arranged in the rotating table, and an output shaft of the rotating motor is fixedly connected with the pivot for connecting the belt feeding main mechanism and the feeding angle adjusting auxiliary mechanism; when the output shaft of the rotating motor rotates, the angle between the strip feeding main mechanism and the feeding angle adjusting auxiliary mechanism can be adjusted, and then the feeding angle is adjusted.
The invention also discloses a manufacturing method of the amorphous alloy thin-wall rod piece, and the manufacturing equipment of the amorphous alloy thin-wall rod piece comprises the following steps:
step S1: the strip to be processed penetrates through the material guide hole of the material guide plate, is conveyed by the feeding table and then penetrates out of the cutting mechanism;
step S2: the thimble translation mechanism controls the thimble to move towards the free end of the winding rod, and the thimble is inserted into the winding rod notch to jack the free end of the winding rod and press the strip;
step S3: the winding rod rotation translation mechanism controls the winding rod to rotate and extend outwards in a translation manner through a winding rod push rod, and the strip is spirally wound into a thin-wall winding drum;
step S4: after the winding rod is wound for 1-2 circles, the left welding needle part and the right welding needle part are pressed downwards to press the overlapped part of the upper layer strip and the lower layer strip of the thin-wall winding drum, and current passes through the strip between contact points of the left welding needle part and the right welding needle part to generate resistance heat, soften the strip and form a welding line between the upper layer strip and the lower layer strip;
step S5: the strip is spirally wound into a thin-wall winding drum on the winding rod, meanwhile, the left welding needle part and the right welding needle part of the welding needle continuously soften the strip and continuously form a welding seam between the upper layer strip and the lower layer strip, the cutting mechanism cuts off the strip after the length of the thin-wall rod reaches the designed cutting length, and the residual material of the strip is continuously wound to obtain a finished thin-wall rod;
step S6: the thimble is drawn out from the notch of the winding rod;
step S7: the winding rod push rod drives the winding rod to continue autorotation and retract into the winding rod sleeve, and the thin-wall rod piece finished product retracts along with the winding rod in a reverse translation mode until the thin-wall rod piece finished product hits the winding rod sleeve and then falls down;
step S8: and the thin-wall rod piece finished product falls to the connecting groove from the rod rolling sleeve and slides down to a designated container along the connecting groove.
Compared with the prior art, the invention has the beneficial effects that:
the invention discloses a thin-wall rod piece manufacturing device and a method, wherein an amorphous alloy strip is used as a strip to be processed, a strip is clamped by a winding rod notch of a winding rod, and a thimble is inserted into the winding rod notch; the winding rod autorotation translation mechanism controls the winding rod to autorotate and outwardly translate and stretch through a winding rod push rod, a strip to be processed is spirally wound into a thin-wall winding drum, after the winding rod is wound for 1-2 circles, the winding rod is respectively connected with a left welding needle part and a right welding needle part of a positive electrode and a negative electrode of a power supply to press down an overlapped part of an upper layer strip and a lower layer strip of the thin-wall winding drum, current passes through the strip between tip contact points of the left welding needle part and the right welding needle part to generate resistance heat, the strip is softened, a welding seam is formed between the upper layer strip and the lower layer strip, the strip is cut off until the length of the thin-wall rod reaches a designed cut-off length, and the rest of the strip is continuously wound to obtain a finished thin-wall rod; the thimble withdraws from the notch of the winding rod; and the winding rod push rod drives the winding rod to retract into the winding rod sleeve, and the thin-wall rod piece finished product retracts along with the reverse translation of the winding rod until the winding rod hits the winding rod sleeve and then falls down to obtain the amorphous alloy thin-wall rod piece finished product. The thin-wall rod piece manufacturing equipment and the thin-wall rod piece manufacturing method disclosed by the invention have the advantages that the welding is carried out in the amorphous alloy thermoplastic temperature range, the processing temperature is low, no molten liquid drop exists in the manufacturing process, the problems of serious heat accumulation and difficult heat dissipation and liquid drop splashing possibly existing in the space manufacturing process of metal materials can be avoided, and the thin-wall rod piece manufacturing equipment and the thin-wall rod piece manufacturing method can be applied to the space environment.
Drawings
Fig. 1 is a front view of thin-walled rod manufacturing equipment provided in embodiment 1 of the present invention;
fig. 2 is a back view of the thin-walled rod manufacturing apparatus provided in embodiment 1 of the present invention;
fig. 3 is a top view of the thin-walled rod manufacturing apparatus according to embodiment 1 of the present invention;
FIG. 4 is a sectional view taken along line A-A of FIG. 3;
fig. 5 is a schematic structural diagram of a welding apparatus provided in embodiment 1 of the present invention;
fig. 6 is a schematic structural view of a winding rod rotation translation mechanism provided in embodiment 1 of the present invention;
FIG. 7 is an enlarged schematic view of the free end of the winding rod provided in embodiment 1 of the present invention;
FIG. 8 is an enlarged view of a portion of the amorphous alloy thin-walled rod member of FIG. 1 during the manufacturing process;
fig. 9 is a front view of a tape feeder apparatus provided in embodiment 1 of the present invention;
fig. 10 is a rear view of the tape feeder provided in embodiment 1 of the present invention;
fig. 11 is a schematic structural view of a cutting mechanism provided in embodiment 1 of the present invention.
Description of reference numerals: 1-a fixed vertical plate, 10-a fixed shell, 11-a thimble translation hole, 12-a rolling rod translation hole and 13-a welding pin extension hole; 20-winding rod notch, 21-winding rod, 22-ejector pin translation mechanism, 220-ejector pin, 221-ejector pin ball screw pair, 222-ejector pin moving motor, 223-second connecting rod, 23-winding rod self-rotation translation mechanism, 230-winding rod sleeve, 231-winding rod push rod, 232-winding rod push rod rotation motor, 233-winding rod push rod translation motor, 234-winding rod ball screw pair, 241-ball screw, 242-ball nut, 235-first connecting rod, 236-winding rod push rod shaft sleeve, 237-winding rod sleeve bearing; 3-welding device, 30-welding pin, 301-left welding pin part, 302-right welding pin part, 32-welding pin pressing motor, and 33-welding pin pressing motor connecting block; 4-connecting the groove; 5-a strip feeding device, 51-a material guide plate, 510-a material guide hole and 511-a third connecting block; 52-a feeding table; 53-pushing mechanism, 530-sucking disc electromagnet, 531-pressing electromagnet, 532-feeding ball screw pair, 533-feeding motor and 534-rubber head; 54-rotating motor, 55-rotating table; 561-locating block, 562-locating slot; 6-cutting mechanism, 61-cutting motor, 62-cutting ball screw pair, 63-fourth connecting block, 64-cutting push rod, 65-fixed knife and 66-movable knife.
Detailed Description
The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
The front surface of the fixed vertical plate 1 refers to the surface on which the thimble translation mechanism 22 and the winding rod rotation translation mechanism 23 are provided on the fixed vertical plate 1, and the back surface of the fixed vertical plate 1 refers to the surface of the fixed vertical plate 1 on which the welding device 3 is provided.
The invention discloses a thin-wall rod piece manufacturing device and a method, wherein an amorphous alloy strip is used as a strip to be processed, a strip is clamped by a winding rod notch 20 of a winding rod 21, a thimble 220 is inserted into the winding rod notch 20 to prop against the free end of the winding rod 21 on one hand so as to prevent the winding rod 21 from extending too long and jumping during rotation, and on the other hand, the strip is pressed so as to prevent the strip from sliding due to position deviation; the winding rod rotation translation mechanism 23 controls the winding rod 21 to rotate and extend outwards in a translation manner through the winding rod push rod 231, and the strip is spirally wound into a thin-wall winding drum; meanwhile, the left welding needle part 301 and the right welding needle part 302 press down the overlapped part of the upper layer strip and the lower layer strip of the thin-wall winding drum, the current passes through the strip between the contact points of the tips of the left welding needle part 301 and the right welding needle part 302 to generate resistance heat, soften the strip and form a welding seam between the upper layer strip and the lower layer strip until the length of the thin-wall rod reaches the designed cutting length, and then the thin-wall rod is cut off, and the residual material of the strip is continuously wound to obtain a finished thin-wall rod; the thimble 220 is drawn out from the winding rod notch 20; the winding rod push rod 231 drives the winding rod 21 to continue to rotate and retract into the winding rod sleeve 230, the thin-wall rod finished product retracts along with the winding rod 21 in a reverse translation mode until the thin-wall rod finished product collides with the winding rod sleeve 230 and then falls down, and the thin-wall rod finished product made of the amorphous alloy material is obtained.
Example 1: amorphous alloy thin-wall rod piece manufacturing equipment
Embodiment 1 provides an apparatus for manufacturing an amorphous alloy thin-walled rod member, and the structure thereof will be described in detail below.
Referring to fig. 1 to 3, the manufacturing equipment of the amorphous alloy thin-wall rod comprises a fixed vertical plate 1, a strip winding device, a welding device 3, a connecting groove 4, a strip feeding device 5 and a cutting mechanism 6.
A thimble translation hole 11 and a winding rod translation hole 12 are respectively arranged at two ends of the middle part of the fixed vertical plate 1, and a welding pin extending hole 13 is arranged above the position between the thimble translation hole 11 and the winding rod translation hole 12. Specifically, the thimble translation hole 11 and the winding rod translation hole 12 are all strip-shaped holes with the same height.
The strip winding device comprises a winding rod 21, a thimble translation mechanism 22 and a winding rod rotation translation mechanism 23, wherein the thimble translation mechanism 22 and the winding rod rotation translation mechanism 23 are respectively arranged on a thimble translation hole 11 and a winding rod translation hole 12 of the fixed vertical plate 1.
The winding rod rotation translation mechanism 23 comprises a winding rod sleeve 230 and a winding rod push rod 231, the fixed end of the winding rod 21 is fixedly connected with the end part of the winding rod push rod 231 in a butt joint mode to form a whole, the winding rod 21 and the winding rod push rod 231 penetrate through the winding rod sleeve 230, and the winding rod push rod 231 can not only rotate but also move horizontally;
the thimble translation mechanism 22 includes a thimble 220, and the thimble translation mechanism 22 can control the thimble 220 to move horizontally along the thimble translation hole 11;
the free end of the winding rod 21 is provided with a winding rod notch 20, as shown in fig. 7;
the welding device 3 comprises a welding pin 30, the welding pin 30 comprises a left welding pin part 301 and a right welding pin part 302, as shown in fig. 5, the left welding pin part 301 and the right welding pin part 302 are respectively connected with a positive electrode and a negative electrode of a power supply, the welding device 3 is arranged on the back surface of the fixed vertical plate 1 opposite to the thimble translation mechanism 22 and the winding rod autorotation translation mechanism 23, and the welding pin 30 extends out of the welding pin extending hole 13 and is opposite to the winding rod 21;
the winding rod notch 20 of the winding rod 21 is used for clamping a strip to be processed;
the thimble 220 is used for being inserted into the winding rod notch 20, on one hand, the thimble props against the free end of the winding rod 21 to prevent the winding rod 21 from extending too long and jumping during rotation, and on the other hand, the thimble presses the strip material to prevent the strip material from sliding due to deviation;
the rolling rod push rod 231 can simultaneously rotate and move horizontally to drive the rolling rod 21 to rotate and move horizontally, and further the strip material is spirally wound;
taking an amorphous alloy strip with the thickness of 20-50 microns and the same width as the strip to be processed, feeding the strip to a winding rod notch 20, clamping the strip by the winding rod notch 20, controlling an ejector pin 220 to move to the free end of a winding rod 21 by an ejector pin translation mechanism 22, inserting the ejector pin 220 into the winding rod notch 20 to jack the free end of the winding rod 21 and press the strip, controlling the winding rod 21 to rotate and extend outwards in a translation manner by a winding rod self-rotation translation mechanism 23 through a winding rod push rod 231, and spirally winding the strip into a thin-wall winding drum; meanwhile, the left welding needle part 301 and the right welding needle part 302 are pressed downwards to press the overlapped part of the upper layer strip and the lower layer strip of the thin-wall winding drum, the current passes through the strip between the contact points of the tips of the left welding needle part 301 and the right welding needle part 302 to generate resistance heat, the strip is softened, a welding seam is formed between the upper layer strip and the lower layer strip, the thin-wall rod is cut off after the length of the thin-wall rod reaches the designed cutting length, and the residual material of the strip is continuously wound to obtain a finished thin-wall rod; the thimble 220 is drawn out from the winding rod notch 20; the winding rod push rod 231 drives the winding rod 21 to continue to rotate and retract into the winding rod sleeve 230, and the thin-wall rod finished product is translated and retracted along with the winding rod 21 in the reverse direction until the thin-wall rod finished product hits the winding rod sleeve 230 and falls down.
The winding rod rotation translation mechanism 23 can control not only the rotation of the winding rod 21 but also the horizontal movement of the winding rod 21 by the winding rod push rod 231. The winding rod rotation translation mechanism 23 controls the winding rod 21 to rotate through the winding rod push rod 231, spirally winds the strip material into a thin-wall winding drum, and controls the winding rod 21 to horizontally extend outwards to extend the thin-wall winding drum outwards to form a long strip shape.
In order to achieve the object that the winding bar pushing rod 231 can not only rotate but also move horizontally, referring to fig. 6, in combination with fig. 2, the winding bar rotating and translating mechanism 23 further includes a winding bar pushing rod rotating motor 232, a winding bar pushing rod translating motor 233 and a winding bar ball screw pair 234.
The output shaft of the rolling rod push rod rotating motor 232 is provided with a gear, the rolling rod push rod 231 is provided with a gear, and the gear on the output shaft of the rolling rod push rod rotating motor 232 is meshed with the gear on the rolling rod push rod 231; when the output shaft of the winding rod push rod rotating motor 232 rotates, the winding rod push rod 231 can be driven to rotate, and then the winding rod 21 is driven to rotate.
The rolling rod ball screw pair 234 is a conventional transmission device in a transmission machine, and the rolling rod ball screw pair, also known as a ball screw pair or a ball screw pair, is composed of a ball screw 241, a ball nut 242, and a plurality of circles of balls clamped between the ball screw and the ball nut.
A rotating wheel is arranged on the ball screw 241 of the rolling rod ball screw pair 234, a rotating wheel is arranged on an output shaft of the rolling rod push rod translation motor 233, and the rotating wheel on the ball screw 241 of the rolling rod ball screw pair 234 is in transmission connection with the rotating wheel on the output shaft of the rolling rod push rod translation motor 233 through a belt; the ball nut 242 of the rolling rod ball screw pair 234 is fixedly connected with the rolling rod push rod 231 through a first connecting rod piece 235; when the output shaft of the winding rod push rod translation motor 233 rotates, the winding rod push rod 231 can be driven to move horizontally along the winding rod translation hole 12, and then the winding rod 21 is driven to move horizontally.
Specifically, after the fixed end of the winding rod 21 is fixedly abutted with the end of the winding rod pushing rod 231, the abutting portion between the fixed end of the winding rod 21 and the end of the winding rod pushing rod 231 is inserted into the winding rod sleeve 230, and the free end of the winding rod 21 and the outer end of the winding rod pushing rod 231 are exposed respectively.
In order to realize the installation of the winding rod rotation translation mechanism 23 on the fixed vertical plate 1, a winding rod push rod rotation motor 232 and a winding rod push rod translation motor 233 are fixed on the back of the fixed vertical plate 1. A fixed shell 10 is arranged on the front surface of the fixed vertical plate 1, the winding rod sleeve 230 is arranged in the fixed shell 10, and the winding rod sleeve 230 is connected with the fixed shell 10 through a winding rod sleeve bearing 237, as shown in fig. 4.
One end of the first connecting rod 235 is fixedly connected with the ball nut 242 of the rolling rod ball screw pair 234, the other end of the first connecting rod 235 extends out of the rolling rod translation hole 12 and is fixedly connected with the end of the rolling rod push rod 231, a rolling rod push rod shaft sleeve 236 is arranged at the joint of the rolling rod push rod 231 and the first connecting rod 235, and a bearing is arranged at the joint of the rolling rod push rod shaft sleeve 236 and the rolling rod push rod 231. Wherein, the two ends of the winding rod pushing rod 231 are respectively arranged in the winding rod sleeve bearing 237 of the winding rod sleeve 230 and the bearing of the pushing rod shaft sleeve 11.
In order to realize that the thimble translation mechanism 22 controls the thimble 220 to move horizontally, referring to fig. 1 and 2, the thimble translation mechanism 22 further includes a thimble ball screw pair 221, a thimble movement motor 222 and a second connection rod 223.
The thimble ball screw pair 221 is also a conventional one, and is composed of a ball screw 241, a ball nut 242, and a plurality of balls clamped therebetween (hereinafter, the description is omitted).
Referring to fig. 2 and 3, an output shaft of the pin moving motor 222 is fixedly butted against the ball screw 241 of the pin ball screw pair 221;
one end of the second connecting rod 223 is fixedly connected with the ball nut 242 of the thimble ball screw pair 221, the other end extends out of the thimble translation hole 11, the thimble 220 is arranged at the end of the extending end of the second connecting rod 223, and a bearing is arranged at the connection position of the thimble 220 and the end of the second connecting rod 223;
when the output shaft of the needle moving motor 222 rotates, the second connecting rod 223 is driven to move horizontally along the needle translation hole 11, and further the needle 220 is driven to move horizontally.
When the thimble 220 is inserted into the winding rod notch 20, on one hand, the strip to be processed is pressed to prevent the strip from sliding, and on the other hand, the free end of the winding rod 21 is pressed to prevent the winding rod 31 from extending too long and jumping during rotation.
In order to realize the pressing down of the left welding pin part 301 and the right welding pin part 302, referring to fig. 5, the welding device 3 further includes a welding pin pressing motor 32 and a welding pin pressing motor connecting block 33,
the welding pin pressing motor 32 is a servo motor, and when the welding pin pressing motor rotates by an angle, pulses with corresponding number are sent out, so that the angular displacement and the angular speed of the rotating shaft can be adjusted, and therefore the servo motor mainly controls the rotating shaft to rotate accurately by the pulses, and accurate positioning is achieved.
The welding pin pressing motor 32 is fixedly connected with the welding pin 30 through the welding pin pressing motor connecting block 33, the up-and-down movement of the welding pin 30 can be controlled, and when the welding pin pressing motor 32 controls the welding pin 30 to move downwards, the left welding pin part 301 and the right welding pin part 302 are pressed downwards to press the overlapped part of the upper layer strip and the lower layer strip of the thin-wall winding drum.
In order to receive the thin-wall rod piece falling from the winding rod sleeve 230, referring to fig. 1 and 8, at least two sections of connecting grooves 4 are obliquely arranged below the movable region of the winding rod 21, the first section of connecting groove 4 is arranged right below the movable region of the winding rod, the highest position of the first section of connecting groove 4 is close to the winding rod sleeve 230, the lowest position of the first section of connecting groove 4 is connected with the highest position of the second section of connecting groove 4 end to end, the at least two sections of connecting grooves 4 are sequentially inclined from top to bottom, and the connecting grooves 4 are fixedly connected to the front face of the fixed vertical plate 1 through bolts.
In order to precisely transfer the strip to be processed to the winding stem notch 20 of the winding stem 21, referring to fig. 1, 8 to 10, the strip feeding device 5 includes a strip feeding main mechanism for receiving the strip to be processed and transferring the received strip to the winding stem notch 20 of the winding stem 21, and a feeding angle adjusting auxiliary mechanism for adjusting a feeding angle at which the strip fed from the strip feeding main mechanism enters the winding stem notch 20 of the winding stem 21 to match the winding helix angle.
Specifically, the strip feeding main mechanism comprises a guide plate 51, a feeding table 52 and a pushing mechanism 53,
the material guide plate 51 is provided with a material guide hole 510, the material guide plate 51 is arranged parallel to and opposite to the cutting mechanism 6, and the feeding table 52 is arranged between the material guide plate 51 and the cutting mechanism 6. The strip to be processed enters from the guide holes 510 of the guide plate 510, is conveyed by the feeding table 52, and then passes through the cutting mechanism 6 to enter the winding rod notch 20 of the winding rod 21, as shown in fig. 8.
The pushing mechanism 53 comprises a sucker electromagnet 530, a pressing electromagnet 531, a feeding ball screw pair 532 and a feeding motor 533,
the suction cup electromagnet 530 is arranged in the feeding table 52;
the pressing electromagnet 531 is fixedly connected with the feeding table 52 through a third connecting block 511;
an output shaft of the feeding motor 533 is fixedly connected with a ball screw of the feeding ball screw pair 532;
the ball nut of the feeding ball screw pair 532 is fixedly connected with the third connecting block 511;
preferably, a rubber head 534 is provided at the bottom end of the pressing electromagnet 531.
When the strip passes through the feeding table 52, the suction cup electromagnet 530 is electrified, the pressing electromagnet 531 is sucked downwards, and the rubber head 534 presses the strip; meanwhile, the output shaft of the feeding motor 533 rotates, and the third connecting block 511 can be driven to move back and forth through the third connecting block 511, so that the feeding table 52 moves back and forth, and feeding is realized.
In order to realize the smooth conveying of the strip, the strip feeding main mechanism of the strip feeding device 5 further comprises a positioning block 561 and a positioning groove 562, as shown in fig. 9, the positioning groove 562 is arranged on the feeding table 52, and the positioning block 561 is slidably arranged on the positioning groove 562.
In order to ensure that the strip does not deviate during the feeding process, the position of the positioning block 561 in the positioning groove 562 is adjusted according to the width of the strip, so as to avoid the deviation of the strip during the feeding process.
To flatten the strip fed to the feeding station 52, a flattening block 512 is fixedly connected to the third connecting block 511 for flattening the strip to be processed, as shown in fig. 10.
Referring to fig. 11, the cutting mechanism 6 includes a cutting motor 61, a cutting ball screw pair 62, a fourth connecting block 63, a cutting push rod 64, a stationary knife 65 and a movable knife 66,
the fixed cutter 65 is provided with a fixed block 60 and fixed through the fixed block 60;
the movable knife 66 is movably arranged on the fixed knife 65 and forms a punching knife together with the fixed knife 65;
the output shaft of the cutting motor 61 is fixedly connected with the ball screw of the cutting ball screw pair 62;
the ball nut of the ball screw pair 62 is cut off and fixedly connected with the fourth connecting block 63;
two ends of the cutting push rod 64 are fixedly connected with the movable knife 66 and the fourth connecting block 63 respectively.
When the cutting device works, the cutting motor 61 drives the ball screw of the cutting ball screw pair 62 to move, the ball nut of the cutting ball screw pair 62 drives the cutting push rod 64 to move up and down, the cutting push rod 64 drives the movable knife 66 to move up and down, and the fixed knife 65 does not move.
The cutting mechanism 6 is used for cutting the strip, specifically, before feeding, the cutting mechanism 6 cuts the strip flat, after the feeding is finished and the length of the thin-wall rod reaches the designed cutting length, the cutting mechanism 6 cuts the strip, and the residual material of the strip is continuously wound under the inertia effect to obtain the finished product of the thin-wall rod.
Referring to fig. 8 to 10, the belt feeding main mechanism and the feeding angle adjusting auxiliary mechanism are pivotally connected to each other, the feeding angle adjusting auxiliary mechanism includes a rotating table 55, the rotating table 55 is hollow, a rotating motor 54 is disposed in the rotating table 55, an output shaft of the rotating motor 54 is fixedly connected to the pivot connecting the belt feeding main mechanism and the feeding angle adjusting auxiliary mechanism,
when the output shaft of the rotary motor 54 rotates, the angle between the feeding of the strip material into the main mechanism and the feeding angle adjusting auxiliary mechanism can be adjusted, and then the feeding angle is adjusted to match the winding helical angle.
Example 2: manufacturing method of amorphous alloy thin-wall rod piece
Embodiment 2 provides a method for manufacturing an amorphous alloy thin-walled rod, using the apparatus for manufacturing an amorphous alloy thin-walled rod provided in embodiment 1, and taking an amorphous alloy strip with a thickness of 20-50 μm and a uniform width as a strip to be processed, and before the method is implemented, a winding rod 31 is kept protruding out of a winding seat 55cm, a thimble 220 is kept at an initial position, and a left welding needle portion 301 and a right welding needle portion 302 of a welding needle 30 are respectively connected with a positive electrode and a negative electrode of a power supply, the method comprising the following steps:
step S1: the strip to be processed penetrates through the material guiding hole 510 of the material guiding plate 510, is conveyed by the feeding table 52 and then penetrates out of the cutting mechanism 6;
step S2: the winding rod notch 20 clamps a strip to be processed, the thimble translation mechanism 22 controls the thimble 220 to move towards the free end of the winding rod 21, and the thimble 220 is inserted into the winding rod notch 20 to jack the free end of the winding rod 21 and press the strip;
step S3: the winding rod rotation translation mechanism 23 controls the winding rod 21 to rotate and extend outwards in a translation manner through the winding rod push rod 231, and the strip is spirally wound into a thin-wall winding drum;
step S4: after the winding rod 21 is wound for 1 to 2 circles, the left welding needle part 301 and the right welding needle part 302 are pressed downwards to press the overlapped part of the upper layer strip and the lower layer strip of the thin-wall winding drum, and current passes through the strip between the contact points of the left welding needle part 301 and the right welding needle part 302 to generate resistance heat, soften the strip and form a welding seam between the upper layer strip and the lower layer strip;
step S5: the strip is spirally wound into a thin-wall winding drum on a winding rod 21, meanwhile, the left welding needle part 301 and the right welding needle part 302 of the welding needle 30 continuously soften the strip and continuously form a welding seam between the upper layer strip and the lower layer strip, the cutting mechanism 6 cuts the strip after the length of the thin-wall rod reaches the designed cutting length, and the residual material of the strip is continuously wound to obtain a finished thin-wall rod;
step S6: the thimble 220 is drawn out from the winding rod notch 20;
step S7: the winding rod push rod 231 drives the winding rod 21 to continue to rotate and retract into the winding rod sleeve 230, and the thin-wall rod finished product retracts along with the winding rod 21 in a reverse translation mode until the thin-wall rod finished product collides with the winding rod sleeve 230 and then falls down;
step S8: the thin-walled rod finished product falls from the rod winding sleeve 230 to the connecting groove 4 and slides down along the connecting groove 4 to a designated container.
Preferably, the designed cut length is 85% of the total length of the thin-walled rod, the remaining 15% of the length being obtained by the continuous winding of the strip remainder under inertia.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, it is intended that all such modifications and alterations be included within the scope of this invention as defined in the appended claims.

Claims (10)

1. A thin-walled rod member manufacturing apparatus, comprising:
the strip winding device comprises a winding rod (21), a thimble translation mechanism (22) and a winding rod rotation translation mechanism (23), wherein the winding rod rotation translation mechanism (23) comprises a winding rod sleeve (230) and a winding rod push rod (231), the fixed end of the winding rod (21) is fixedly connected with the end part of the winding rod push rod (231) in a butt joint mode to form a whole, the winding rod (21) and the winding rod push rod (231) penetrate through the winding rod sleeve (230), and the winding rod push rod (231) can rotate and can move horizontally; the ejector pin translation mechanism (22) comprises an ejector pin (220), and the ejector pin translation mechanism (22) can control the ejector pin (220) to horizontally move; a winding rod notch (20) is formed in the free end of the winding rod (21);
the welding device (3) comprises a welding pin (30), the welding pin (30) comprises a left welding pin part (301) and a right welding pin part (302), and the left welding pin part (301) and the right welding pin part (302) are respectively connected with the positive electrode and the negative electrode of a power supply;
an amorphous alloy strip is taken as a strip to be processed, when the strip to be processed is clamped by the winding rod notch (20), the thimble translation mechanism (22) controls the thimble (220) to move towards the free end of the winding rod (21), the thimble (220) is inserted into the winding rod notch (20) to jack the free end of the winding rod (21) and press the strip, the winding rod rotation translation mechanism (23) controls the winding rod (21) to rotate and translate and extend through the winding rod push rod (231), the strip is spirally wound into a thin-wall winding drum, meanwhile, the left welding needle part (301) and the right welding needle part (302) press downwards to press the overlapped part of the upper strip and the lower strip of the thin-wall winding drum, current passes through the strip between contact points of the left welding needle part (301) and the right welding needle part (302), resistance heat is generated, the strip is softened and a welding seam is formed between the upper strip and the lower strip until the length of the thin-wall rod reaches the designed cutting length and then is cut off, continuously winding the residual material of the strip material to obtain a thin-wall rod piece finished product; the thimble (220) is drawn out of the winding rod notch (20); the winding rod push rod (231) drives the winding rod (21) to continue rotating and retract into the winding rod sleeve (230), and the thin-wall rod finished product retracts along with the winding rod (21) in a reverse translation mode until the thin-wall rod finished product hits the winding rod sleeve (230) and then falls down.
2. The thin-wall rod piece manufacturing equipment according to claim 1, further comprising a fixed vertical plate (1), wherein a thimble translation hole (11) and a winding rod translation hole (12) are respectively arranged at two ends of the middle part of the fixed vertical plate (1), a welding pin extending hole (13) is arranged above the position between the thimble translation hole (11) and the winding rod translation hole (12), and the thimble translation hole (11) and the winding rod translation hole (12) are all strip-shaped holes with the same height;
the thimble translation mechanism (22) and the winding rod autorotation translation mechanism (23) are respectively arranged on the thimble translation hole (11) and the winding rod translation hole (12) of the fixed vertical plate (1);
the welding device (3) is arranged on the back face of the fixed vertical plate (1) opposite to the ejector pin translation mechanism (22) and the winding rod rotation translation mechanism (23), and the welding pins (30) extend out of the welding pin extending holes (13) and are opposite to the winding rod (21).
3. The thin-walled rod production apparatus according to claim 2,
the winding rod autorotation translation mechanism (23) also comprises a winding rod push rod rotating motor (232), a winding rod push rod translation motor (233) and a winding rod ball screw pair (234),
an output shaft of the winding rod push rod rotating motor (232) is provided with a gear, the winding rod push rod (231) is provided with a gear, and the gear on the output shaft of the winding rod push rod rotating motor (232) is meshed with the gear on the winding rod push rod (231); when the output shaft of the rolling rod push rod rotating motor (232) rotates, the rolling rod push rod (231) can be driven to rotate, and then the rolling rod (21) is driven to rotate;
a rotating wheel is arranged on a ball screw (241) of the rolling rod ball screw pair (234), an output shaft of the rolling rod push rod translation motor (233) is provided with a rotating wheel, and the rotating wheel on the ball screw (241) of the rolling rod ball screw pair (234) is in transmission connection with the rotating wheel on the output shaft of the rolling rod push rod translation motor (233) through a belt; a ball nut (242) of the rolling rod ball screw pair (234) is fixedly connected with the rolling rod push rod (231) through a first connecting rod piece (235); when the output shaft of the rolling rod push rod translation motor (233) rotates, the rolling rod push rod (231) can be driven to horizontally move along the rolling rod translation hole (12), and then the rolling rod (21) is driven to horizontally move.
4. The thin-walled rod production apparatus according to claim 2, wherein said ejector pin translation mechanism (22) further comprises an ejector pin ball screw pair (221), an ejector pin moving motor (222), and a second connection rod (223),
an output shaft of the thimble moving motor (222) is fixedly butted with a ball screw (241) of the thimble ball screw pair (221); one end of the second connecting rod piece (223) is fixedly connected with a ball nut (242) of the thimble ball screw pair (221), the other end of the second connecting rod piece extends out of the thimble translation hole (11), the thimble (220) is arranged at the end part of the extending end of the second connecting rod piece (223), and a bearing is arranged at the connecting part of the thimble (220) and the end part of the second connecting rod piece (223);
when the output shaft of the thimble moving motor (222) rotates, the second connecting rod piece (223) can be driven to horizontally move along the thimble translation hole (11), and then the thimble (220) is driven to horizontally move.
5. The thin-walled rod production apparatus according to claim 1,
the lower side of the moving area of the winding rod (21) is obliquely provided with at least two sections of connecting grooves (4), the first section is connected under the grooves (4), the highest part of the first section connecting grooves (4) is close to the winding rod sleeve (230), the lowest part of the first section connecting grooves (4) is connected with the highest part of the second section connecting grooves (4) end to end, the at least two sections of connecting grooves (4) are sequentially inclined from top to bottom, and the connecting grooves (4) are fixed on the front surface of the fixed vertical plate (1) through bolt connection.
6. The thin-walled bar manufacturing apparatus according to claim 1, further comprising a strip feeding device (5), wherein the strip feeding device (5) comprises a strip feeding main mechanism for receiving a strip to be processed and feeding the received strip to the winding stem notch (20) of the winding stem (21), and a feeding angle adjusting auxiliary mechanism for adjusting a feeding angle at which the fed strip fed into the main mechanism enters the winding stem notch (20) of the winding stem (21).
7. The thin-walled bar manufacturing apparatus according to claim 6, further comprising a cutoff mechanism (6),
the strip feeding main mechanism comprises a material guide plate (51), a feeding table (52) and a pushing mechanism (53),
the material guide plate (51) is provided with a material guide hole (510), the material guide plate (51) and the cutting mechanism (6) are oppositely arranged in parallel, and the feeding table (52) is arranged between the material guide plate (51) and the cutting mechanism (6);
the pushing mechanism (53) comprises a sucker electromagnet (530), a pressing electromagnet (531), a feeding ball screw pair (532) and a feeding motor (533),
the sucker electromagnet (530) is arranged in the feeding table (52);
the pressing electromagnet (531) is fixedly connected with the feeding table (52) through a third connecting block (511);
an output shaft of the feeding motor (533) is fixedly connected with a ball screw of the feeding ball screw pair (532);
the ball nut of the feeding ball screw pair (532) is fixedly connected with the third connecting block (511);
when the strip to be processed passes through the feeding table (52), the sucker electromagnet (530) is electrified, the pressing electromagnet (531) is attracted downwards, and the strip to be processed is pressed; meanwhile, the output shaft of the feeding motor (533) rotates, the third connecting block (511) can be driven to move back and forth through the third connecting block (511), and then the feeding table (52) moves back and forth, so that feeding is realized;
wherein, the bottom end of the compaction electromagnet (531) is provided with a rubber head (534).
8. The thin-walled bar manufacturing apparatus according to claim 7, wherein the cutting mechanism (6) comprises a cutting motor (61), a cutting ball screw pair (62), a fourth connecting block (63), a cutting push rod (64), a stationary knife (65) and a movable knife (66),
the movable knife (66) is movably arranged on the fixed knife (65) and is matched with the fixed knife (65) to form a punching knife;
the output shaft of the cutting motor (61) is fixedly connected with a ball screw of the cutting ball screw pair (62);
a ball nut of the ball screw pair (62) is cut off and is fixedly connected with a fourth connecting block (63);
two ends of the cutting push rod (64) are respectively fixedly connected with the movable knife (66) and the fourth connecting block (63);
when the cutting device works, the cutting motor (61) drives the ball screw of the cutting ball screw pair (62) to move, the ball nut of the cutting ball screw pair (62) drives the cutting push rod (64) to move up and down, the cutting push rod (64) drives the movable knife (66) to move up and down, and the fixed knife (65) is not moved.
9. The thin-walled rod production apparatus according to claim 6,
the belt material feeding main mechanism is connected with the feeding angle adjusting auxiliary mechanism through a pivot, the feeding angle adjusting auxiliary mechanism comprises a rotating table (55), the rotating table (55) is hollow, a rotating motor (54) is arranged in the rotating table (55), an output shaft of the rotating motor (54) is fixedly connected with the pivot for connecting the belt material feeding main mechanism and the feeding angle adjusting auxiliary mechanism,
when the output shaft of the rotating motor (54) rotates, the angle between the strip feeding main mechanism and the feeding angle adjusting auxiliary mechanism can be adjusted, and then the feeding angle is adjusted.
10. A thin-walled rod production method using the thin-walled rod production apparatus according to any one of claims 1 to 9, characterized by comprising the steps of:
the strip to be processed penetrates through a material guiding hole (510) of a material guiding plate (510), is conveyed by a feeding table (52), and then penetrates out of a cutting mechanism (6);
the winding rod notch (20) clamps a strip to be processed, the thimble translation mechanism (22) controls the thimble (220) to move towards the free end of the winding rod (21), and the thimble (220) is inserted into the winding rod notch (20) to jack the free end of the winding rod (21) and press the strip;
the winding rod rotation translation mechanism (23) controls the winding rod (21) to rotate and extend outwards in a translation manner through a winding rod push rod (231) so as to spirally wind the strip into a thin-wall winding drum;
after the winding rod (21) is wound for 1-2 circles, the left welding needle part (301) and the right welding needle part (302) are pressed downwards to press the overlapped part of the upper layer strip and the lower layer strip of the thin-wall winding drum, current passes through the strip between contact points of the left welding needle part (301) and the right welding needle part (302), resistance heat is generated, the strip is softened, and a welding seam is formed between the upper layer strip and the lower layer strip;
the strip is spirally wound into a thin-wall winding drum on the winding rod (21), meanwhile, a left welding needle part (301) and a right welding needle part (302) of the welding needle (30) continuously soften the strip and continuously form a welding seam between the upper layer strip and the lower layer strip, the cutting mechanism (6) cuts the strip after the length of the thin-wall rod reaches the designed cutting length, and the residual material of the strip is continuously wound to obtain a finished product of the thin-wall rod;
the thimble (220) is drawn out of the winding rod notch (20);
the winding rod push rod (231) drives the winding rod (21) to continuously rotate and retract into the winding rod sleeve (230), and the thin-wall rod finished product retracts along with the winding rod (21) in a reverse translation mode until the thin-wall rod finished product hits the winding rod sleeve (230) and then falls down;
the thin-wall rod finished product falls from the winding rod sleeve (230) to the connecting groove (4) and slides down along the connecting groove (4) to a designated container.
CN202210396485.5A 2022-04-15 2022-04-15 Thin-wall rod piece manufacturing equipment and method Active CN114683057B (en)

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