CN113523484B - Wire harness terminal connecting wire welding device and method of 5G communication adapter - Google Patents
Wire harness terminal connecting wire welding device and method of 5G communication adapter Download PDFInfo
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- CN113523484B CN113523484B CN202110909998.7A CN202110909998A CN113523484B CN 113523484 B CN113523484 B CN 113523484B CN 202110909998 A CN202110909998 A CN 202110909998A CN 113523484 B CN113523484 B CN 113523484B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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Abstract
The invention relates to the technical field of wire harness production equipment, and provides a welding device for a wire harness terminal connecting wire of a 5G communication adapter, which comprises a feeding mechanism, a welding mechanism and a wire feeding device, wherein the feeding mechanism comprises a moving platform which horizontally reciprocates, and a wire harness clamp and a lower support assembly are arranged on the moving platform; the welding mechanism comprises a lifting frame which vertically moves up and down and a welding assembly arranged on the lifting frame, wherein an upper abutting assembly is arranged at the bottom of the lifting frame, the upper abutting assembly and a lower supporting assembly are mutually attached through an inclined plane, and the upper abutting assembly and the lower supporting assembly can move along the inclined plane; the wire feeding device comprises a wire feeding guide rod, and the wire feeding guide rod and the welding assembly are both aligned to a fixed soldering tin position with a welded wiring terminal in the wire harness fixture.
Description
Technical Field
The invention relates to the technical field of wire harness production equipment, in particular to a welding device and a welding method for a wire harness terminal connecting wire of a 5G communication adapter.
Background
Wiring harnesses with terminals are often used in electronic products or equipment for power transmission or signal transmission. When producing such a wire harness with a terminal, it is often necessary to fix the terminal and a wire of a wire cable with solder so as to ensure electrical connection performance. Compared with general electronic components, the wiring terminal is generally larger in size and more in shape and specification, so that conventional automatic component inserter, automatic chip mounter, automatic wave soldering and other automatic equipment cannot be adopted for automatic processing during soldering of the conventional wiring terminal and wiring harnesses; at present, some semi-automatic tin soldering machines capable of automatically discharging tin are provided with a soldering iron and a wire feeding guide rod, and the semi-automatic tin soldering machines can only solder one welding point at a time and have low soldering efficiency.
Therefore, how to solve the above problems becomes a focus of research by those skilled in the art.
Disclosure of Invention
The invention aims to provide a device and a method for welding a wire harness terminal connecting wire of a 5G communication adapter, which aim to solve the problem of the prior art.
The embodiment of the invention is realized by the following technical scheme:
the utility model provides a pencil terminal connecting wire welding set of 5G communication adapter, includes feeding mechanism, welding mechanism and wire drive feed unit, wherein:
the feeding mechanism comprises a moving platform which horizontally reciprocates, and a wire harness clamp and a lower support assembly are arranged on the moving platform;
the welding mechanism comprises a lifting frame which vertically moves up and down and a welding assembly arranged on the lifting frame, an upper abutting assembly is arranged at the bottom of the lifting frame, the upper abutting assembly and the lower supporting assembly are mutually attached, the attaching surface of the upper abutting assembly and the lower supporting assembly is an inclined surface, and the lifting frame slides back and forth along the inclined surface attached to the lower supporting assembly through the upper abutting assembly so as to realize the lifting motion of the lifting frame;
the wire feeding device comprises a wire feeding guide rod, and the wire feeding guide rod and the welding assembly are both aligned to a soldering tin position of a fixed wiring terminal with a welding function in the wire harness fixture.
Further, the moving platform comprises a guide support, a movable support and a motor, the movable support is connected to the moving plate of the guide support, the motor is arranged at the bottom of the moving plate, a rack is arranged at the bottom of the moving plate, a gear is arranged at the output end of the motor, and the gear and the rack are meshed with each other.
Further, the crane includes the stand, sets up linear guide on the stand, sets up the slider on linear guide and is fixed in the mounting bracket on the slider, the welding subassembly is fixed in the mounting bracket.
Further, the lower support assembly comprises a support arranged on the moving platform, a first shaft column is arranged at the top end of the support, and a chute passing through the center of the end face is obliquely arranged on the end face of the first shaft column.
Furthermore, the upper abutting assembly comprises a connecting column connected with the lifting frame and a second shaft column arranged at the bottom of the connecting column, a wedge block passing through the center of the end face is arranged on the end face of the second shaft column, and the wedge block is arranged in the chute in a sliding mode.
Furthermore, the first shaft column is rotatably connected with the bracket, and the second shaft column is rotatably connected with the connecting column.
Further, the side of spliced pole is provided with square frame, square frame prolongs its major axis and is provided with the screw thread adjusting lever, be provided with the movable block with square frame inner wall butt on the screw thread adjusting lever, the side of movable block articulates there is waist shape shift fork, a side end face that the voussoir was kept away from to the second shaft post is provided with the shifting block parallel with the voussoir, the shifting block activity sets up in waist shape shift fork.
Further, pencil anchor clamps include the base, slide and set up two vice arms on the base and set up in the cantilever in arbitrary arm lock outside, be provided with the guide arm that wears with two arm lock on the cantilever, be provided with the spring on the guide arm between two arm lock, be provided with the adjusting part who is used for adjusting two arm lock intervals between the arm lock of cantilever and nearby side.
Furthermore, the adjusting assembly comprises a rotating shaft, an adjusting block and an adjusting handle, wherein the adjusting block and the rotating shaft coaxially rotate, and the adjusting block is located between the cantilever and the clamping arm and has a long shaft and a short shaft which are different in length.
A method for welding by using the wire harness terminal connecting wire welding device of the 5G communication adapter comprises the following steps:
1) clamping a wire harness terminal to be welded on a clamp assembly;
2) the wire feeding guide rod and the welding assembly are aligned to a soldering tin position of a fixed wiring terminal with a welding function in the wire harness fixture by adjusting the mobile platform and the lifting frame;
3) and welding the wiring terminal by using a welding mechanism. .
The technical scheme of the embodiment of the invention at least has the following advantages and beneficial effects:
according to the invention, the lower support assembly is driven to be linked with the upper abutting assembly to move synchronously through the movement of the moving platform, so that the effects of synchronous approaching and synchronous departing of the wire harness clamp and the welding assembly are achieved, the purpose of convenient and rapid welding is achieved, and the welding efficiency is greatly improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of a wire harness terminal connecting wire welding device of a 5G communication adapter provided in embodiment 1 of the present invention;
figure 2 is a schematic view of the mating of the lower support assembly with the upper abutment assembly;
fig. 3 is a schematic structural diagram of a lower support assembly in a wire harness terminal connection wire welding device of a 5G communication adapter according to embodiment 1 of the present invention;
fig. 4 is a schematic structural diagram of an upper abutting assembly in a wire harness terminal connecting wire welding device of a 5G communication adapter provided in embodiment 1 of the present invention;
fig. 5 is a schematic structural view of a kidney fork in a wire harness terminal connection wire welding device of a 5G communication adapter according to embodiment 1 of the present invention;
FIG. 6 is a front view of the clamp assembly;
FIG. 7 is a top view of the clamp assembly;
Fig. 8 is a schematic structural diagram of an upper abutting assembly in a wire harness terminal connecting wire welding device of a 5G communication adapter provided in embodiment 2 of the present invention.
Icon: 1-seat body, 2-feeding mechanism, 201-moving plate, 202-guide bracket, 203-rack, 204-gear, 206-motor, 207-clamp assembly, 2071-base, 2072-chute, 2073-clamping arm, 2074-cantilever, 2075-guide rod, 2076-spring, 2077-rotating shaft, 2078-adjusting block, 2079-adjusting handle, 208-lower support assembly, 2081-bracket, 2082-first shaft collar, 2083-first shaft column, 2084-chute, 3-welding mechanism, 301-upright column, 302-linear guide rail, 303-slide block, 304-mounting rack, 305-soldering tin heating rod, 306-soldering tin head, 307-upper abutting assembly, 3071-connecting column, 3072-second shaft collar, 3073-second shaft column, 3074 wedge block, 3075 shifting block, 4 wire feeder, 401 wire feeding guide rod, 5 square frame, 6 thread regulating shaft, 7 movable block and 8 kidney-shaped shifting fork.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 7, the present embodiment provides a wire harness terminal connecting wire welding device of a 5G communication adapter, including feeding mechanism 2, welding mechanism 3 and wire feeding device 4, feeding mechanism 2, welding mechanism 3 and wire feeding device 4 all set up on pedestal 1, specifically:
the feeding mechanism 2 comprises a moving platform, the moving platform comprises a guide support 202, a moving plate 201 and a motor 206, the lower end of the guide support 202 is welded on the base body 1, a guide hole is formed in the upper end of the guide support, the moving plate 201 penetrates through the guide hole and is movably supported on the guide support 202, a rack is integrally formed on the lower surface of the moving plate 201, a gear 204 is arranged at the output end of the motor 206 on the base body 1 below the moving plate 201, the gear 204 is meshed with the rack 203, and therefore the motor 206 is started to rotate forward and backward to realize the horizontal reciprocating movement of the moving plate 201 through the meshing of the gear 204 and the rack 203.
The right end of the upper surface of the moving plate 201 is provided with a wire harness clamp, the wire harness clamp is used for clamping a wire harness terminal to be welded, the wire harness clamp comprises a base 2071, two auxiliary clamp arms 2073 arranged on the base 2071 in a sliding manner and a cantilever 2074 arranged on the outer side of any clamp arm 2073, the base 2071 and the moving plate 201 are perpendicular to each other, two sliding grooves 2072 are symmetrically arranged on the base 2071, the clamp arms 2073 are respectively arranged in the sliding grooves 2072 in a sliding manner, groove bodies for placing wire harness terminals to be welded are arranged on the two auxiliary clamp arms 2073, guide rods 2075 penetrating through the two clamp arms 2073 are arranged on the cantilever 2074, limiting nuts are arranged at two ends of each guide rod 2075, a spring 2076 is arranged on the guide rod 5 between the two clamp arms 2073, an adjusting component for adjusting the distance between the cantilever 2074 and the clamp arm 2073 on the near side is further arranged between the cantilever 2074 and the clamp arm 2073, the adjusting component comprises a rotating shaft 2077, an adjusting block 8 and an adjusting handle 2079 which rotate coaxially with the rotating shaft 2077, the rotating shaft 2077 is rotatably disposed on the upper surface of the base 2071, and the adjusting block 2078 is located between the suspension arm 2074 and the clamping arm 2073, and the adjusting block 2078 has a long axis and a short axis with different lengths.
When the wire harness clamp is used for clamping the wire harness wiring terminal, the wire harness wiring terminal is firstly placed into a groove body between two clamping arms 2073, then the adjusting handle 2079 is rotated to drive the rotating shaft 2077 and the adjusting block 2078 to rotate synchronously, so that the adjusting block 2078 is adjusted to enable the two ends of the long shaft to be in contact with the cantilever 2074 and the clamping arms 2073, the adjusting block 2078 extrudes the clamping arm 2073 on one side towards the other clamping arm 2073 at the moment, the distance between the two clamping arms 2073 is reduced, the wire harness wiring terminal is clamped, and the spring 2076 between the two clamping arms 2073 is compressed at the moment. When the wiring harness wiring terminal needs to be taken down, only the adjusting handle 2079 needs to be rotated, so that the adjusting block 2078 is changed into the short shaft two ends to be contacted with the cantilever 2074 and the clamping arm 2073 by the contact of the two ends of the long shaft with the cantilever 2074 and the clamping arm 2073, the spring 2076 restores to the original length at the moment, the clamping arm 2073 is opened, and the wiring harness wiring terminal can be taken down.
The right end of the upper surface of the moving plate 201 is provided with a lower supporting assembly 208, the lower supporting assembly 208 comprises a support 2081, the support 2081 is welded on the moving plate 201, a first shaft ring 2082 is arranged at the top end of the support 2081, a first shaft column 2083 is rotationally arranged in the first shaft ring 2082, and a chute 2084 passing through the center of the end surface is obliquely arranged on the end surface of the first shaft column 2083.
The bottom of crane is provided with butt subassembly 307, go up butt subassembly 307 include with weld the spliced pole 3071 in crane bottom, spliced pole 3071's lower tip integrated into one piece has second collar 3072, the second collar 3072 internal rotation is provided with second collar 3073, one side axle head face of second collar 3073 is provided with the voussoir 3074 at terminal surface center, voussoir 3074 slide set up in the chute 2084, and the two all from the upper left side down the right side slope. The other side shaft end face of the second shaft column 3073 is provided with a shifting block 3075 passing through the center of the end face.
Still the welding has square frame 5 on the spliced pole 3071 lateral wall face of second collar 3072 top, square frame 5 is provided with the screw thread adjusting lever along its major axis, be provided with the movable block 7 with the 5 inner wall butts of square frame on the screw thread adjusting lever, the side of movable block 7 articulates there is waist shape shift fork 8, the activity of dial block 3075 sets up in waist shape shift fork 8.
Based on the mutually supporting of lower support subassembly 208 and lower butt subassembly, it is thus clear, when the movable plate 201 moves toward the left side, through voussoir 3074 and chute 2084's interact, the crane can down move, and anchor clamps subassembly 207 turns left movement, then the crane drives welding assembly downstream and is close to each other with the anchor clamps subassembly 207 of turning left movement, be convenient for weld, and after the welding is accomplished, movable plate 201 toward by the motion, through voussoir 3074 and chute 2084's interact, the crane can up-motion, and anchor clamps subassembly 207 turns right movement, then the crane drives welding assembly up-motion and keeps away from each other with the anchor clamps subassembly 207 of turning right movement, then change linear speed binding post and carry out next round of welding. In the process, although the lifting frame possibly reaches the maximum in the descending process, due to manufacturing precision or use abrasion and the like, the soldering tin head 306 may be away from the soldering tin by a certain distance, so that the screw thread adjusting shaft 6 can be rotated, the movable block 7 can be moved left and right on the screw thread adjusting shaft 6, the shifting fork connected with the movable block 7 can be subjected to angle change, the second shaft post 3073 can be driven to rotate through the shifting block 3075, the angle of the wedge 3074 can be adjusted, the angle of the wedge 3074 is changed, the descending of the lifting frame is changed along with the change of the angle of the wedge 3074, and the fine adjustment purpose is achieved.
The wire feeder 4 comprises a wire feeding motor and a wire feeding guide rod 401, the wire feeder 4 is a prior art QUICK372B automatic tin discharging device of Kuokk Intelligent Equipment, Inc., and the wire feeding guide rod 401 and the soldering tin head 306 are both aligned to a soldering tin place with a welded connecting terminal fixed in the wire harness fixture.
As can be seen from the above, the welding method of the device for welding the connection wire of the harness terminal of the 5G communication adapter provided in this embodiment is as follows:
1) fixing a wiring harness wiring terminal to be welded in a wiring harness fixture;
2) starting a motor to enable the moving plate to move leftwards, enabling the welding assembly to synchronously move downwards through the matching of the lower supporting assembly and the upper abutting assembly, stopping the motor when the moving plate moves to the extreme position of the leftmost end, and aligning the welding assembly and the wire feeding guide rod to the soldering tin position on the clamp assembly (during the period, the screw thread adjusting shaft can be finely adjusted according to the situation, and the descending height of the clamp assembly can be adjusted);
3) the tin wire is sent to the tin soldering position through the wire feeding device, and the welding assembly is utilized to complete the welding work of the wiring terminal of the wiring harness;
4) and starting a motor to rotate to drive the moving plate to move rightwards, so that the welding assembly synchronously moves upwards, stopping the motor when the moving plate moves to the extreme position of the rightmost end, taking down the wiring harness wiring terminal, replacing the wiring harness wiring terminal with a new wiring harness wiring terminal, and performing the next round of welding.
Example two
Referring to fig. 8, in the embodiment, a welding device for a connection wire of a harness terminal of a 5G communication adapter is provided, in the embodiment, the sections of the upper abutting assembly 307 and the lower supporting assembly 208 are both right triangles, and the hypotenuse sides of the two abut against each other.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a pencil terminal connecting wire welding set of 5G communication adapter, includes feeding mechanism (2), welding mechanism (3) and wire drive feed unit (4), its characterized in that:
the feeding mechanism (2) comprises a moving platform which horizontally reciprocates, and a wire harness clamp and a lower support assembly (208) are arranged on the moving platform;
the welding mechanism (3) comprises a lifting frame which vertically moves up and down and a welding assembly arranged on the lifting frame, an upper abutting assembly (307) is arranged at the bottom of the lifting frame, the upper abutting assembly (307) and the lower supporting assembly (208) are mutually attached, the attaching surfaces of the upper abutting assembly and the lower supporting assembly are inclined planes, and the lifting frame slides back and forth along the inclined plane attached to the lower supporting assembly (208) through the upper abutting assembly (307) so as to realize the lifting motion of the lifting frame;
The wire feeding device (4) comprises a wire feeding guide rod (401), and the wire feeding guide rod (401) and the welding assembly are aligned to a soldering tin position with a welded wiring terminal fixed in the wire harness fixture;
the lower support assembly (208) comprises a support (2081) arranged on the moving platform, a first shaft column (2083) is arranged at the top end of the support (2081), and a chute (2084) passing through the center of the end face is obliquely arranged on the end face of the first shaft column (2083);
the upper abutting assembly (307) comprises a connecting column (3071) connected with the lifting frame and a second shaft column (3073) arranged at the bottom of the connecting column (3071), a wedge block (3074) passing through the center of an end face is arranged on the shaft end face of the second shaft column (3073), and the wedge block (3074) is arranged in the inclined groove (2084) in a sliding manner;
the first shaft column (2083) is rotationally connected with the bracket (2081), and the second shaft column (3073) is rotationally connected with the connecting column (3071);
the side of spliced pole (3071) is provided with square frame (5), square frame (5) are prolonged its major axis and are provided with the screw thread adjusting lever, be provided with movable block (7) with square frame (5) inner wall butt on the screw thread adjusting lever, the side of movable block (7) articulates there is waist shape shift fork (8), a side end face that voussoir (3074) was kept away from in second axle post (3073) is provided with shifting block (3075) parallel with voussoir (3074), shifting block (3075) activity sets up in waist shape shift fork (8).
2. The wire harness terminal connecting wire welding device of the 5G communication adapter according to claim 1, characterized in that: the moving platform comprises a guide support (202), a moving plate (201) movably connected with the guide support (202) in a supporting mode and a motor (206) arranged at the bottom of the moving plate (201), a rack is arranged at the bottom of the moving plate (201), a gear (204) is arranged at the output end of the motor (206), and the gear (204) is meshed with the rack.
3. The wire harness terminal connecting wire welding device of the 5G communication adapter according to claim 1, characterized in that: the crane includes stand (301), sets up linear guide (302) on stand (301), sets up slider (303) on linear guide (302) and is fixed in mounting bracket (304) on slider (303), the welding subassembly is fixed in mounting bracket (304).
4. The wire harness terminal connecting wire welding device of the 5G communication adapter according to claim 1, characterized in that: the pencil anchor clamps include base (2071), slide and set up two vice arm lock (2073) on base (2071) and set up in cantilever (2074) in arbitrary arm lock (2073) outside, be provided with on cantilever (2074) with two arm lock (2073) through guide arm (2075), be provided with spring (2076) on guide arm (2075) between two arm lock (2073), be provided with the adjusting part that is used for adjusting two arm lock (2073) intervals between cantilever (2074) and arm lock (2073) with regard to the near side.
5. The wire harness terminal connecting wire welding device of the 5G communication adapter according to claim 4, characterized in that: the adjusting assembly comprises a rotating shaft (2077), an adjusting block (2078) and an adjusting handle (2079), wherein the adjusting block (2078) and the rotating shaft (2077) coaxially rotate, the adjusting block (2078) is located between the cantilever (2074) and the clamping arm (2073), and the adjusting block (2078) has long shafts and short shafts with different lengths.
6. A method for welding by using the wire harness terminal connecting wire welding device of the 5G communication adapter as claimed in any one of claims 1-5, which is characterized by comprising the following steps:
1) clamping a wiring harness terminal to be welded on a clamp assembly (207);
2) the wire feeding guide rod (401) and the welding assembly are aligned to a soldering tin position of a fixed wiring terminal with a welding function in the wire harness fixture by adjusting the mobile platform and the lifting frame;
3) and welding the wiring terminal by using a welding mechanism (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110909998.7A CN113523484B (en) | 2021-08-09 | 2021-08-09 | Wire harness terminal connecting wire welding device and method of 5G communication adapter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110909998.7A CN113523484B (en) | 2021-08-09 | 2021-08-09 | Wire harness terminal connecting wire welding device and method of 5G communication adapter |
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| CN113523484A CN113523484A (en) | 2021-10-22 |
| CN113523484B true CN113523484B (en) | 2022-07-29 |
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| CN114251994A (en) * | 2021-12-24 | 2022-03-29 | 宁波艾思科汽车音响通讯有限公司 | Automatic test device for depth of contact pin of automobile wire harness terminal |
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| KR101311218B1 (en) * | 2012-09-11 | 2013-09-25 | 주식회사 호룡 | Temporary automatic boom welding assembly device |
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| CN113523484A (en) | 2021-10-22 |
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