CN114682722A - Red punch online trimming mechanism - Google Patents

Red punch online trimming mechanism Download PDF

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Publication number
CN114682722A
CN114682722A CN202210473270.9A CN202210473270A CN114682722A CN 114682722 A CN114682722 A CN 114682722A CN 202210473270 A CN202210473270 A CN 202210473270A CN 114682722 A CN114682722 A CN 114682722A
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trimming
traverse
die
seat
edge
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CN114682722B (en
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俞才王
黄杭杰
张�杰
丁磊
徐国建
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Zhuji Womaikai Electromechanical Technology Co ltd
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Zhuji Run Tuo Mechanical Automation Technology Co ltd
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Priority to PCT/CN2023/090802 priority patent/WO2023208029A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02Die forging; Trimming by making use of special dies ; Punching during forging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/04Frames; Guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • B21J13/10Manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • B21J13/14Ejecting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02Die forging; Trimming by making use of special dies ; Punching during forging
    • B21J5/027Trimming
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16PSAFETY DEVICES IN GENERAL; SAFETY DEVICES FOR PRESSES
    • F16P1/00Safety devices independent of the control and operation of any machine
    • F16P1/02Fixed screens or hoods
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Punching Or Piercing (AREA)

Abstract

本发明提供了一种红冲在线切边机构,属于切边机技术领域。它包括机架,在机架上设有切边机构座,所述的切边机构座上设有成型区,在成型区内设有切边型模,所述的切边型模上设有用于零件切边定型的切边成型通槽,所述的切边型模上方设有切边顶模。红冲机在成型区的切边型模处冲压产品并能在切边成型通槽处定型出待切边产品,完成冲压后横移机构能将切边型模移动至切边顶模下侧,垂直升降机构驱动切边顶模下压能够将切边成型通槽内的待切边产品切边并将完成切边后的产品从切边成型通槽内顶出至出料结构处完成产品的顶出,通过设置横移机构能使切边机构和红冲机实现联动从而能够有效提高产品的生产效率。

Figure 202210473270

The invention provides a red punching online trimming mechanism, which belongs to the technical field of trimming machines. It includes a frame, a trimming mechanism seat is arranged on the rack, a forming area is arranged on the trimming mechanism seat, and a trimming die is arranged in the forming area, and the trimming mold is provided with a A trimming forming through groove is formed in the trimming and shaping of the part, and a trimming top mold is arranged above the trimming mold. The red punching machine punches the product at the trimming die in the forming area, and can shape the product to be trimmed at the edge trimming through groove. After stamping, the traverse mechanism can move the trimming die to the lower side of the trimming top die. The vertical lifting mechanism drives the edge trimming top die to press down, which can trim the edge of the product to be trimmed in the edge trimming channel and eject the finished product from the edge trimming channel to the discharge structure to complete the product. The ejection of the machine can effectively improve the production efficiency of the product by setting the traverse mechanism to realize the linkage between the trimming mechanism and the red punching machine.

Figure 202210473270

Description

红冲在线切边机构Red punch online trimming mechanism

技术领域technical field

本发明属于切边机技术领域,涉及一种红冲在线切边机构。The invention belongs to the technical field of edge trimming machines, and relates to a red punching online edge trimming mechanism.

背景技术Background technique

“红冲”是一个新名词,在辞典里比较难找到它的名词的出处。因为红冲工艺是刚从近代精锻和热挤压基础上发展起来的一种先进的专业工艺。随着社会前进,科技的发展,机械工业对机械零部件提出了新的机械强度要求。提高机械强度,一般采用两种方法,一是改变零部件的材质,二是改变它的加工方法。红冲工艺就是通过改变加工方法来提高零部件的力学性能的有效方法之一,所以与其锻造工艺一样,有着强大的生命力和良好的发展前景。红冲工艺像精锻加工那样将金属坯料加热后放在模具内成形,但是红冲除大型红冲件外一般都是一次性成形,而精锻一般为几次压力成形。"Red Chong" is a new noun, and it is difficult to find the source of its noun in the dictionary. Because the red punching process is an advanced professional process just developed on the basis of modern precision forging and hot extrusion. With the advancement of society and the development of science and technology, the machinery industry has put forward new mechanical strength requirements for mechanical parts. To improve the mechanical strength, two methods are generally used, one is to change the material of the parts, and the other is to change its processing method. The red punching process is one of the effective ways to improve the mechanical properties of parts by changing the processing method, so it has strong vitality and good development prospects like its forging process. The red punching process, like the precision forging process, heats the metal blank and places it in the mold to form, but the red punching is generally one-time forming except for the large red punching parts, while the precision forging is generally formed by several pressures.

通过红冲冲压形成的产品一般会形成飞边,现有技术中去除产品的飞边需要两个步骤,首先需要先将红冲冲压成型的产品从红冲机中取出,再人工送到切边机上进行切边,自动化程度较低,费时费力。Products formed by red punching generally have flash edges. In the prior art, two steps are required to remove the flash edges of the products. First, the products formed by red punching need to be taken out from the red punching machine, and then manually sent to trimming. The edge trimming is performed on the machine, which has a low degree of automation and is time-consuming and labor-intensive.

为了克服现有技术的不足,人们经过不断探索,提出了各种各样的解决方案,如中国专利公开了一种眼镜包装盒生产用具有防护结构的自动冲切除废设备[申请号:202021912454.3],包括支撑座和冲切底座,所述支撑座顶部设置有传输带,所述冲切模座顶部中端设置有冲切件,且冲切模座顶部内侧开设有冲切槽,所述冲切底座安置于固定板顶部,且冲切底座外侧顶部设置有下红外光栅,所述冲切顶板底部边侧连接有上红外光栅,所述冲切座底部中端连接有冲切刀,但也存在上述问题。In order to overcome the deficiencies of the existing technology, people have come up with various solutions through continuous exploration. For example, a Chinese patent discloses an automatic punching and waste removal device with a protective structure for the production of glasses packaging boxes [Application No.: 202021912454.3] , including a support seat and a punching base, the top of the support seat is provided with a transmission belt, the middle end of the top of the punching die seat is provided with a punching piece, and the inner side of the top of the punching die seat is provided with a punching slot, the punch The cutting base is arranged on the top of the fixed plate, and the outer top of the punching base is provided with a lower infrared grating, the bottom side of the punching top plate is connected with an upper infrared grating, and the middle end of the bottom of the punching seat is connected with a punching knife, but also The above problem exists.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对上述问题,提供一种红冲在线切边机构。The purpose of the present invention is to solve the above problems, and provide a red punching in-line trimming mechanism.

为达到上述目的,本发明采用了下列技术方案:To achieve the above object, the present invention has adopted the following technical solutions:

一种红冲在线切边机构,包括机架,在机架上设有切边机构座,所述的切边机构座上设有成型区,在成型区内设有切边型模,所述的切边型模上设有用于零件切边定型的切边成型通槽,所述的切边型模上方设有切边顶模,所述的切边顶模与垂直升降机构相连,所述的切边型模下方设有出料结构,所述的切边型模上连接有能够驱动切边型模移出成型区进行取料的横移机构。An on-line trimming mechanism for red punching includes a frame, a trimming mechanism seat is arranged on the rack, a forming area is arranged on the trimming mechanism seat, and a trimming mold is arranged in the forming area, and the The trimming mold is provided with a trimming forming through groove for trimming and shaping parts, and a trimming top mold is arranged above the trimming mold, and the trimming top mold is connected with a vertical lifting mechanism. A discharging structure is arranged below the edge trimming mold, and a transverse moving mechanism capable of driving the edge trimming mold to move out of the forming area to take material is connected to the edge trimming mold.

在上述的红冲在线切边机构中,所述的垂直升降机构包括设置在机架上的气液增压缸,所述的气液增压缸驱动轴与切边顶模相连,所述的气液增压缸驱动轴与机架之间设有驱动轴导向结构。In the above-mentioned red punch line trimming mechanism, the vertical lifting mechanism includes a gas-liquid booster cylinder arranged on the frame, and the drive shaft of the gas-liquid booster cylinder is connected with the trimming top die. A drive shaft guide structure is arranged between the drive shaft of the gas-liquid booster cylinder and the frame.

在上述的红冲在线切边机构中,所述的驱动轴导向结构包括设置在气液增压缸与切边顶模之间的呈回形的切边机构上板,在切边机构上板上固定有导向座,所述的气液增压缸驱动轴穿设在导向座上与切边顶模相连。In the above-mentioned red punching in-line trimming mechanism, the drive shaft guide structure includes a back-shaped trimming mechanism upper plate disposed between the gas-liquid booster cylinder and the trimming top die. A guide seat is fixed on the upper part, and the driving shaft of the gas-liquid booster cylinder is passed through the guide seat and is connected to the edge trimming top die.

在上述的红冲在线切边机构中,所述的切边型模上开设有至少一个用于零件切边定型的切边成型通槽,所述的切边顶模底部设有至少一个用于顶出零件的切边顶出件,所述的切边成型通槽与切边顶出件一一对应设置。In the above-mentioned red punching line trimming mechanism, the trimming die is provided with at least one trimming forming through groove for trimming and shaping the part, and the bottom of the trimming top mold is provided with at least one trimming channel for For the trimming ejector of the ejecting part, the trimming forming through groove and the trimming ejector are arranged in a one-to-one correspondence.

在上述的红冲在线切边机构中,所述的切边型模上开设有四个呈矩形阵列分布的切边成型通槽,所述的切边顶模底部设有四个呈矩形阵列分布用于顶出零件的切边顶出件。In the above-mentioned red punching in-line trimming mechanism, the trimming die is provided with four trimming forming through grooves distributed in a rectangular array, and the bottom of the trimming top mold is provided with four trimming forming grooves distributed in a rectangular array. Trimmed ejector for ejecting parts.

四个切边顶出件和四个切边成型通槽的截面呈L型且切边顶出件的长度大于切边成型通槽的深度。The cross-sections of the four edge trimming ejectors and the four edge trimming forming through grooves are L-shaped, and the length of the trimming ejecting parts is greater than the depth of the edge trimming forming through grooves.

在上述的红冲在线切边机构中,所述的切边顶模外围套设有固定在机架上的防屑罩,所述的防屑罩与切边顶模之间设有二次导向组件。In the above-mentioned red punch line trimming mechanism, the edge trimming top die is sleeved with a chip-proof cover fixed on the frame, and a secondary guide is provided between the chip-proof cover and the edge-cutting top mold components.

所述的二次导向组件包括设置在防屑罩上四个绕圆周方向上均匀分布的条形通槽,所述的切边顶模上设有四个平行于底面能够条形通槽配合的导向杆。The secondary guide assembly includes four strip-shaped through grooves that are arranged on the chip shield and evenly distributed in the circumferential direction. guide rod.

在上述的红冲在线切边机构中,所述的出料结构包括设置在切边机构座上的两个通孔,两个通孔通过加强杆分隔,在两个通孔下方设有固定在切边机构座上的出料斗。In the above-mentioned red punching line trimming mechanism, the discharging structure includes two through holes arranged on the edge trimming mechanism seat, the two through holes are separated by reinforcing rods, and a fixed The discharge hopper on the trimming mechanism seat.

在上述的红冲在线切边机构中,所述的横移机构包括与切边型模相连的横移滑轨,所述的横移滑轨与两块横移滑块相连,两块横移滑块固定在与切边机构座相连的出料手滑台座上,所述的横移滑块与横移滑轨之间设有横移驱动组件。In the above-mentioned red punch line trimming mechanism, the traverse mechanism includes a traverse slide rail connected with the trimming die, and the traverse slide rail is connected with two traverse sliders, and the two traverse slides are connected with each other. The sliding block is fixed on the discharge hand sliding table seat which is connected with the trimming mechanism seat, and a transverse driving component is arranged between the transverse sliding block and the transverse sliding rail.

在上述的红冲在线切边机构中,所述的横移驱动组件包括固定在横移滑轨上的齿条,所述的齿条上设有驱动齿轮,所述的驱动齿轮与驱动电机相连。In the above-mentioned red punch line trimming mechanism, the traverse drive assembly includes a rack fixed on the traverse slide rail, the rack is provided with a drive gear, and the drive gear is connected to the drive motor .

在上述的红冲在线切边机构中,所述的出料手滑台座通过呈L形的滑台连接板与切边机构座相连,在滑台连接板上还设有加强支撑件,所述的滑台连接板与机架垂直升降机构相连。In the above-mentioned red punching line trimming mechanism, the discharging hand sliding table base is connected with the trimming mechanism seat through an L-shaped sliding table connecting plate, and a reinforcing support member is also provided on the sliding table connecting plate. The connecting plate of the sliding table is connected with the vertical lifting mechanism of the rack.

与现有的技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:

1、红冲机在成型区的切边型模处冲压产品并能在切边成型通槽处定型出待切边产品,完成冲压后横移机构能将切边型模移动至切边顶模下侧,垂直升降机构驱动切边顶模下压能够将切边成型通槽内的待切边产品切边并将完成切边后的产品从切边成型通槽内顶出至出料结构处完成产品的顶出,通过设置横移机构能使切边机构和红冲机实现联动从而能够有效提高产品的生产效率。1. The red punching machine punches the product at the edge trimming die in the forming area and can shape the product to be trimmed at the edge trimming forming through groove. After the stamping is completed, the traverse mechanism can move the edge trimming die to the edge trimming top die. On the lower side, the vertical lifting mechanism drives the trimming top die to press down, which can trim the product to be trimmed in the trimming forming channel and eject the finished product from the trimming forming channel to the discharge structure. To complete the ejection of the product, by setting the traverse mechanism, the trimming mechanism and the red punching machine can be linked together, which can effectively improve the production efficiency of the product.

2、设置四个切边成型通槽能一次冲压成型四个产品,能提高产品的生产效率,四个切边成型通槽呈矩形阵列分布能防止产品的飞边相互影响,切边顶出件的长度大于切边成型通槽的深度能确保产品能够从切边成型通槽内顶出。2. Setting four trimming and forming through grooves can stamp and form four products at one time, which can improve the production efficiency of the product. The four trimming and forming through grooves are distributed in a rectangular array to prevent the flash of the product from interacting with each other, and the trimming and ejecting parts The length is greater than the depth of the trimming and forming through groove to ensure that the product can be ejected from the trimming and forming through groove.

3、防屑罩能防止从产品上切下的飞边飞溅导致操作者受伤或影响环境卫生,二次导向组件能够进一步地对切边顶模进行限位,防止切边顶模下压时受到反冲力后行进位置出现偏移。3. The anti-chip cover can prevent the flying edge cut from the product from splashing and causing the operator to be injured or affecting the environmental sanitation. The secondary guide assembly can further limit the edge-cutting top die and prevent the edge-cutting top die from being affected when it is pressed down. The travel position is shifted after the recoil force.

4、机架垂直升降机构能通过滑台连接板驱动切边机构座沿竖直方向升降,通过调节切边机构座的高度能够使本设备适用于不同高度的红冲机,加强支撑件能够提高滑台连接板的承重。4. The vertical lifting mechanism of the frame can drive the edge trimming mechanism seat up and down in the vertical direction through the sliding table connecting plate. By adjusting the height of the edge trimming mechanism seat, the equipment can be used for red punching machines of different heights. The load-bearing of the sliding table connecting plate.

本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.

附图说明Description of drawings

图1是本发明的三维图;Fig. 1 is a three-dimensional view of the present invention;

图2是本发明另一个方向的三维图;Figure 2 is a three-dimensional view of the present invention in another direction;

图3是切边机构上板的结构示意图;Fig. 3 is the structural representation of the upper plate of the trimming mechanism;

图4是机架垂直升降机构的结构示意图。FIG. 4 is a schematic structural diagram of the vertical lifting mechanism of the rack.

图中,切边机构座1、垂直升降机构2、切边型模3、横移机构4、驱动电机6、横移滑轨8、驱动齿轮9、齿条10、横移滑块11、切边机构上板12、安装板13、气液增压缸14、切边顶模15、切边成型通槽18、切边顶出件19、通孔20、出料斗21、防屑罩22、滑台连接板24、出料手滑台座26、升降驱动器27、升降螺杆28、升降滑块29、限位滑块30、竖直滑轨31、成型区100、机架200、出料结构201、驱动轴导向结构202、导向座203、二次导向组件204、导向杆205、加强杆206、横移驱动组件207、加强支撑件208、机架垂直升降机构209、支撑杆210。In the figure, trimming mechanism seat 1, vertical lifting mechanism 2, trimming die 3, traverse mechanism 4, drive motor 6, traverse slide rail 8, drive gear 9, rack 10, traverse slider 11, cutting Edge mechanism upper plate 12, mounting plate 13, gas-liquid booster cylinder 14, edge trimming top die 15, edge trimming forming through groove 18, edge trimming ejector 19, through hole 20, discharge hopper 21, anti-chip cover 22, Slide table connecting plate 24, discharge hand slide base 26, lift drive 27, lift screw 28, lift slide 29, limit slide 30, vertical slide 31, molding area 100, rack 200, discharge structure 201 , Drive shaft guide structure 202 , guide seat 203 , secondary guide assembly 204 , guide rod 205 , reinforcement rod 206 , traverse drive assembly 207 , reinforcement support 208 , frame vertical lift mechanism 209 , support rod 210 .

具体实施方式Detailed ways

如图1和图2所示,一种红冲在线切边机构,包括机架200,在机架200上设有切边机构座1,所述的切边机构座1上设有成型区100,在成型区100内设有切边型模3,所述的切边型模3上设有用于零件切边定型的切边成型通槽18,所述的切边型模3上方设有切边顶模15,所述的切边顶模15与垂直升降机构2相连,所述的切边型模3下方设有出料结构201,所述的切边型模3上连接有能够驱动切边型模3移出成型区100进行取料的横移机构4。As shown in FIG. 1 and FIG. 2, a red punching line trimming mechanism includes a frame 200, and a trimming mechanism seat 1 is arranged on the rack 200, and a forming area 100 is arranged on the trimming mechanism seat 1 , in the forming area 100, a trimming die 3 is provided, and the trimming die 3 is provided with a trimming forming through groove 18 for trimming and shaping parts, and a trimming die 3 is provided above the trimming die 3. The edge top mold 15, the edge trim top mold 15 is connected with the vertical lift mechanism 2, the bottom edge trim mold 3 is provided with a discharge structure 201, and the edge trim mold 3 The side mold 3 is moved out of the forming area 100 to carry out the traverse mechanism 4 for reclaiming the material.

本实施例中,红冲机在成型区的切边型模处冲压产品并能在切边成型通槽18处定型出待切边产品,完成冲压后横移机构能将切边型模移动至切边顶模下侧,垂直升降机构驱动切边顶模下压能够将切边成型通槽内的待切边产品切边并将完成切边后的产品从切边成型通槽内顶出至出料结构处完成产品的顶出,通过设置横移机构能使切边机构和红冲机实现联动从而能够有效提高产品的生产效率。In this embodiment, the red punch presses the product at the trimming die in the forming area and can shape the product to be trimmed at the edge trimming through groove 18. After the stamping is completed, the traverse mechanism can move the trimming die to the On the lower side of the trimming top mold, the vertical lifting mechanism drives the trimming top mold to press down, which can trim the product to be trimmed in the trimming forming channel and eject the finished product from the trimming forming channel to the edge. The ejection of the product is completed at the discharge structure. By setting the traverse mechanism, the trimming mechanism and the red punching machine can be linked together, thereby effectively improving the production efficiency of the product.

具体地说,结合图1和图2所示,垂直升降机构2包括设置在机架200上的气液增压缸14,所述的气液增压缸14驱动轴与切边顶模15相连,所述的气液增压缸14驱动轴与机架200之间设有驱动轴导向结构202。气液增压缸14能够驱动切边顶模沿竖直方向升降,且在切边顶模动作时通过驱动轴导向结构能对切边顶模进行限位。Specifically, as shown in FIG. 1 and FIG. 2 , the vertical lifting mechanism 2 includes a gas-liquid booster cylinder 14 arranged on the frame 200 , and the drive shaft of the gas-liquid booster cylinder 14 is connected with the trimming top die 15 . , a drive shaft guide structure 202 is provided between the drive shaft of the gas-liquid booster cylinder 14 and the frame 200 . The gas-liquid booster cylinder 14 can drive the edge trimming top die to rise and fall in the vertical direction, and can limit the edge trimming top die through the driving shaft guide structure when the edge trimming top die is moving.

具体地说,驱动轴导向结构202包括设置在气液增压缸14与切边顶模15之间的呈回形的切边机构上板12,在切边机构上板12上固定有导向座203,所述的气液增压缸14驱动轴穿设在导向座203上与切边顶模15相连。切边顶模能从呈回形的切边机构上板中穿过,导向座能够对气液增压缸的驱动器进行限位从而防止切边顶模在动作时出现偏移。Specifically, the drive shaft guide structure 202 includes a back-shaped trimming mechanism upper plate 12 disposed between the gas-liquid booster cylinder 14 and the trimming top die 15 , and a guide seat is fixed on the trimming mechanism upper plate 12 203 , the drive shaft of the gas-liquid booster cylinder 14 is passed through the guide seat 203 and connected to the edge trimming top die 15 . The top edge trimming die can pass through the upper plate of the edge trimming mechanism which is in the shape of a loop, and the guide seat can limit the driver of the gas-liquid booster cylinder to prevent the edge trimming top die from shifting during operation.

具体地说,切边机构上板12顶部还固连有四个绕圆周方向上均匀分布的四根支撑杆210,四根支撑杆210顶部固连有用于安装气液增压缸14的安装板13。Specifically, the top of the upper plate 12 of the trimming mechanism is also fixed with four four support rods 210 evenly distributed in the circumferential direction, and the top of the four support rods 210 is fixed with a mounting plate for installing the gas-liquid booster cylinder 14 13.

优选地,结合图1-图3所示,切边型模3上开设有至少一个用于零件切边定型的切边成型通槽18,所述的切边顶模15底部设有至少一个用于顶出零件的切边顶出件19,所述的切边成型通槽18与切边顶出件19一一对应设置。与切边成型通槽对应设置的切边顶出件能够将切边成型通槽内的产品主体顶出,并通过切边成型通槽和切边型模之间的剪切面能将产品上的飞边切除。Preferably, as shown in FIGS. 1 to 3 , the trimming die 3 is provided with at least one trimming forming through groove 18 for trimming and shaping parts, and the bottom trimming top mold 15 is provided with at least one In the trimming ejector 19 of the ejecting part, the trimming forming through grooves 18 and the trimming ejector 19 are provided in a one-to-one correspondence. The trimming ejector corresponding to the trimming and forming through groove can push out the main body of the product in the trimming and forming through groove, and the product can be lifted by the shear surface between the trimming and forming through groove and the trimming die. of flash removal.

具体地说,切边型模3上开设有四个呈矩形阵列分布的切边成型通槽18,所述的切边顶模15底部设有四个呈矩形阵列分布用于顶出零件的切边顶出件19。四个切边顶出件19和四个切边成型通槽18的截面呈L型且切边顶出件19的长度大于切边成型通槽18的深度。Specifically, the trimming die 3 is provided with four trimming forming through grooves 18 distributed in a rectangular array, and the bottom trimming top mold 15 is provided with four trimming forming grooves distributed in a rectangular array for ejecting parts. Side ejector 19. The cross-sections of the four edge trimming ejectors 19 and the four edge trimming forming through grooves 18 are L-shaped, and the length of the trimming ejecting members 19 is greater than the depth of the edge trimming forming through grooves 18 .

设置四个切边成型通槽能一次冲压成型四个产品,能提高产品的生产效率,四个切边成型通槽呈矩形阵列分布能防止产品的飞边相互影响,切边顶出件19的长度大于切边成型通槽18的深度能确保产品能够从切边成型通槽内顶出。The four edge trimming and forming through grooves can be punched to form four products at one time, which can improve the production efficiency of the product. The four edge trimming and forming through grooves are distributed in a rectangular array to prevent the flash of the product from interacting with each other. The length greater than the depth of the trimming forming through groove 18 can ensure that the product can be ejected from the trimming forming through groove.

优选地,结合图1和图2所示,切边顶模15外围套设有固定在机架200上的防屑罩22,所述的防屑罩22与切边顶模15之间设有二次导向组件204。防屑罩22能防止从产品上切下的飞边飞溅导致操作者受伤或影响环境卫生,二次导向组件204能够进一步地对切边顶模进行限位,防止切边顶模下压时受到反冲力后行进位置出现偏移。Preferably, as shown in FIG. 1 and FIG. 2 , the edge trimming top die 15 is sleeved with a chip-proof cover 22 fixed on the frame 200 , and a chip-proof cover 22 is provided between the edge-cutting top mold 15 . Secondary guide assembly 204 . The anti-chip cover 22 can prevent the flying edge cut from the product from splashing and causing the operator to be injured or affecting the environmental hygiene, and the secondary guide assembly 204 can further limit the edge cutting top die to prevent the edge cutting top die from being affected when it is pressed down. The travel position is shifted after the recoil force.

具体地说,所述的二次导向组件204包括设置在防屑罩22上四个绕圆周方向上均匀分布的条形通槽,所述的切边顶模15上设有四个平行于底面能够条形通槽配合的导向杆205。通过设置在防屑槽上的条形通槽配合导向杆能够对切边顶模进行限位。Specifically, the secondary guide assembly 204 includes four strip-shaped through grooves that are arranged on the anti-chip cover 22 and are evenly distributed in the circumferential direction, and the edge trimming top mold 15 is provided with four parallel to the bottom surface. A guide rod 205 that can be matched with a bar-shaped through-slot. The edge trimming top die can be limited by matching the guide rod with the strip-shaped through groove set on the anti-chip groove.

具体地说,结合图1和图2所示,出料结构201包括设置在切边机构座1上的两个通孔20,两个通孔20通过加强杆206分隔,在两个通孔20下方设有固定在切边机构座1上的出料斗21。切边机构座上的两个通孔各对应两个切边成型通槽,从切边成型通槽中顶出的产品能从通孔中落下,并通过出料斗统一向导引向产品输出机构或产品收集装置。Specifically, as shown in FIG. 1 and FIG. 2 , the discharging structure 201 includes two through holes 20 arranged on the edge trimming mechanism base 1 , and the two through holes 20 are separated by reinforcing rods 206 . The lower part is provided with a discharge hopper 21 fixed on the edge trimming mechanism base 1 . The two through holes on the edge trimming mechanism seat correspond to two edge trimming forming through grooves. The products ejected from the edge trimming forming through grooves can fall from the through holes and be guided to the product output mechanism uniformly through the discharge hopper. or product collection device.

具体地说,结合图1、图2和图4所示,横移机构4包括与切边型模3相连的横移滑轨8,所述的横移滑轨8与两块横移滑块11相连,两块横移滑块11固定在与切边机构座1相连的出料手滑台座26上,所述的横移滑块11与横移滑轨8之间设有横移驱动组件207。Specifically, as shown in FIG. 1 , FIG. 2 and FIG. 4 , the traverse mechanism 4 includes a traverse slide rail 8 connected with the trimming die 3 , and the traverse slide rail 8 is connected with two traverse slide blocks. 11 connected, two traverse slide blocks 11 are fixed on the discharge hand slide base 26 connected with the trimming mechanism base 1, and a traverse drive assembly is provided between the traverse slide block 11 and the traverse slide rail 8 207.

出料手滑台座26上的横移驱动组件能驱动横移滑轨8沿水平方向往复横移从而能够带动切边型模在成型区的红冲机和切边顶模下侧之间往复切换,横移滑块11能够对横移滑轨8进行限位。The traverse drive assembly on the discharge hand slide base 26 can drive the traverse slide rail 8 to reciprocate and traverse in the horizontal direction, so as to drive the trimming die to switch back and forth between the red punching machine in the forming area and the lower side of the trimming top die. , the traverse sliding block 11 can limit the position of the traverse sliding rail 8 .

具体地说,横移驱动组件207包括固定在横移滑轨8上的齿条10,所述的齿条10上设有驱动齿轮9,所述的驱动齿轮9与驱动电机6相连。驱动电机6能带动驱动齿轮转动,驱动齿轮转动能带动齿条动作,齿条动作能带动横移滑轨沿水平方向往复横移。Specifically, the traverse drive assembly 207 includes a rack 10 fixed on the traverse slide rail 8 , the rack 10 is provided with a drive gear 9 , and the drive gear 9 is connected to the drive motor 6 . The drive motor 6 can drive the drive gear to rotate, the drive gear can drive the rack to move, and the rack move can drive the traverse slide rail to reciprocate and traverse in the horizontal direction.

优选地,结合图4所示,出料手滑台座26通过呈L形的滑台连接板24与切边机构座1相连,在滑台连接板24上还设有加强支撑件208,所述的滑台连接板24与机架垂直升降机构209相连。机架垂直升降机构209能通过滑台连接板24驱动切边机构座1沿竖直方向升降,通过调节切边机构座的高度能够使本设备适用于不同高度的红冲机,加强支撑件208能够提高滑台连接板的承重。Preferably, as shown in FIG. 4 , the discharge hand slide base 26 is connected to the edge trimming mechanism base 1 through an L-shaped slide connecting plate 24 , and a reinforcing support 208 is also provided on the slide connecting plate 24 . The connecting plate 24 of the sliding table is connected with the vertical lifting mechanism 209 of the frame. The vertical lifting mechanism 209 of the frame can drive the edge trimming mechanism seat 1 to rise and fall in the vertical direction through the sliding table connecting plate 24. By adjusting the height of the edge trimming mechanism seat, the equipment can be adapted to red punching machines of different heights, and the supporting member 208 can be strengthened. The load-bearing capacity of the connecting plate of the sliding table can be improved.

具体地说,滑台连接板24上设置有至少两个加强支撑件208,且加强支撑件208的截面呈直角三角形。Specifically, at least two reinforcing supports 208 are disposed on the sliding table connecting plate 24, and the cross-sections of the reinforcing supports 208 are right-angled triangles.

具体地说,机架垂直升降机构209包括设置在出料手滑台座26上的升降驱动器27,所述的升降驱动器27的输出轴端部固连有竖直设置的升降螺杆28,升降螺杆28上螺接有升降滑块29,所述的升降滑块29两侧通过限位滑块30和滑台连接板24相连,所述的出料手滑台座26上还设有两条与限位滑块30相连的竖直滑轨31。Specifically, the vertical lifting mechanism 209 of the rack includes a lifting driver 27 arranged on the discharging hand slide pedestal 26 , and a vertically arranged lifting screw 28 is fixed to the end of the output shaft of the lifting driver 27 . The lifting screw 28 A lifting slider 29 is screwed on the upper part, and the two sides of the lifting slider 29 are connected with the sliding table connecting plate 24 through the limit slider 30; The vertical slide rail 31 to which the slide block 30 is connected.

升降驱动器27能驱动升降螺杆转动,升降螺杆转动能带动升降滑块沿竖直方向升降,升降滑块沿竖直方向升降能带动两块限位滑块沿竖直方向升降,限位滑块升降能带动滑台连接板24沿竖直方向升降,竖直滑轨能够对限位滑块进行限位,以防止滑台连接板24在运动时出现偏移。The lift driver 27 can drive the lift screw to rotate, and the lift screw can drive the lift slider to move up and down in the vertical direction. It can drive the sliding table connecting plate 24 to rise and fall in the vertical direction, and the vertical sliding rail can limit the position of the limit slider, so as to prevent the sliding table connecting plate 24 from shifting during movement.

本发明的工作原理是:红冲机在成型区的切边型模处冲压产品并能在切边成型通槽18处定型出待切边产品,完成冲压后横移机构能将切边型模移动至切边顶模下侧,垂直升降机构驱动切边顶模下压能够将切边成型通槽内的待切边产品切边并将完成切边后的产品从切边成型通槽内顶出至出料结构处完成产品的顶出,通过设置横移机构能使切边机构和红冲机实现联动从而能够有效提高产品的生产效率;The working principle of the present invention is as follows: the red punch presses the product at the trimming die in the forming area, and can shape the product to be trimmed at the edge trimming through groove 18. After the stamping is completed, the traverse mechanism can cut the trimming die. Move to the lower side of the trimming top die, and the vertical lifting mechanism drives the trimming top die to press down, which can trim the product to be trimmed in the trimming and forming channel and remove the finished product from the trimming and forming channel. The ejection of the product is completed at the discharge structure. By setting the traverse mechanism, the trimming mechanism and the red punching machine can be linked together, which can effectively improve the production efficiency of the product;

气液增压缸14能够驱动切边顶模沿竖直方向升降,且在切边顶模动作时通过驱动轴导向结构能对切边顶模进行限位,切边顶模能从呈回形的切边机构上板中穿过,导向座能够对气液增压缸的驱动器进行限位从而防止切边顶模在动作时出现偏移,与切边成型通槽对应设置的切边顶出件能够将切边成型通槽内的产品主体顶出,并通过切边成型通槽和切边型模之间的剪切面能将产品上的飞边切除;The gas-liquid booster cylinder 14 can drive the edge trimming top die to rise and fall in the vertical direction, and when the edge trimming top die is actuated, the edge trimming top die can be limited by the guide structure of the drive shaft, and the edge trimming top die can be reversed from The upper plate of the edge trimming mechanism passes through the upper plate, and the guide seat can limit the driver of the gas-liquid booster cylinder to prevent the edge trimming top die from shifting during operation. The part can push out the main body of the product in the edge trimming through groove, and cut off the flash on the product through the shear plane between the edge trimming through groove and the edge trimming die;

设置四个切边成型通槽能一次冲压成型四个产品,能提高产品的生产效率,四个切边成型通槽呈矩形阵列分布能防止产品的飞边相互影响,切边顶出件19的长度大于切边成型通槽18的深度能确保产品能够从切边成型通槽内顶出;The four edge trimming and forming through grooves can be punched to form four products at one time, which can improve the production efficiency of the product. The four edge trimming and forming through grooves are distributed in a rectangular array to prevent the flash of the product from interacting with each other. The length is greater than the depth of the trimming and forming through groove 18 to ensure that the product can be ejected from the trimming and forming through groove;

防屑罩22能防止从产品上切下的飞边飞溅导致操作者受伤或影响环境卫生,二次导向组件204能够进一步地对切边顶模进行限位,防止切边顶模下压时受到反冲力后行进位置出现偏移,通过设置在防屑槽上的条形通槽配合导向杆能够对切边顶模进行限位;切边机构座上的两个通孔各对应两个切边成型通槽,从切边成型通槽中顶出的产品能从通孔中落下,并通过出料斗统一向导引向产品输出机构或产品收集装置;The anti-chip cover 22 can prevent the flying edge cut from the product from splashing and causing the operator to be injured or affecting the environmental hygiene, and the secondary guide assembly 204 can further limit the edge cutting top die to prevent the edge cutting top die from being affected when it is pressed down. After the recoil force, the travel position is shifted, and the edge-cutting top die can be limited by the strip-shaped through-groove set on the anti-chip groove and the guide rod; the two through holes on the edge-cutting mechanism seat correspond to two edge-cutting Forming through grooves, the products ejected from the trimming forming through grooves can fall from the through holes, and are uniformly guided to the product output mechanism or product collection device through the discharge hopper;

出料手滑台座26上的横移驱动组件能驱动横移滑轨8沿水平方向往复横移从而能够带动切边型模在成型区的红冲机和切边顶模下侧之间往复切换,横移滑块11能够对横移滑轨8进行限位,驱动电机6能带动驱动齿轮转动,驱动齿轮转动能带动齿条动作,齿条动作能带动横移滑轨沿水平方向往复横移;The traverse drive assembly on the discharge hand slide base 26 can drive the traverse slide rail 8 to reciprocate and traverse in the horizontal direction, so as to drive the trimming die to switch back and forth between the red punching machine in the forming area and the lower side of the trimming top die. , the traverse slider 11 can limit the traverse slide rail 8, the drive motor 6 can drive the drive gear to rotate, the drive gear rotation can drive the rack action, and the rack action can drive the traverse slide rail to reciprocate and traverse in the horizontal direction. ;

机架垂直升降机构209能通过滑台连接板24驱动切边机构座1沿竖直方向升降,通过调节切边机构座的高度能够使本设备适用于不同高度的红冲机,加强支撑件208能够提高滑台连接板的承重。The vertical lifting mechanism 209 of the frame can drive the edge trimming mechanism seat 1 to rise and fall in the vertical direction through the sliding table connecting plate 24. By adjusting the height of the edge trimming mechanism seat, the equipment can be adapted to red punching machines of different heights, and the supporting member 208 can be strengthened. The load-bearing capacity of the connecting plate of the sliding table can be improved.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.

尽管本文较多地使用了切边机构座1、垂直升降机构2、切边型模3、横移机构4、驱动电机6、横移滑轨8、驱动齿轮9、齿条10、横移滑块11、切边机构上板12、安装板13、气液增压缸14、切边顶模15、切边成型通槽18、切边顶出件19、通孔20、出料斗21、防屑罩22、滑台连接板24、出料手滑台座26、升降驱动器27、升降螺杆28、升降滑块29、限位滑块30、竖直滑轨31、成型区100、机架200、出料结构201、驱动轴导向结构202、导向座203、二次导向组件204、导向杆205、加强杆206、横移驱动组件207、加强支撑件208、机架垂直升降机构209、支撑杆210等,使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although the trimming mechanism seat 1, the vertical lifting mechanism 2, the trimming die 3, the traverse mechanism 4, the drive motor 6, the traverse slide rail 8, the drive gear 9, the rack 10, and the traverse slide are used more frequently in this paper Block 11, trimming mechanism upper plate 12, mounting plate 13, gas-liquid booster cylinder 14, trimming top die 15, trimming forming through groove 18, trimming ejector 19, through hole 20, discharge hopper 21, Chip cover 22, sliding table connecting plate 24, discharge hand sliding table base 26, lifting driver 27, lifting screw 28, lifting slider 29, limit slider 30, vertical sliding rail 31, forming area 100, frame 200, Discharge structure 201, drive shaft guide structure 202, guide seat 203, secondary guide assembly 204, guide rod 205, reinforcement rod 206, traverse drive assembly 207, reinforcement support member 208, frame vertical lifting mechanism 209, support rod 210 etc., these terms are used only to more conveniently describe and explain the essence of the present invention; it is contrary to the spirit of the present invention to interpret them as any kind of additional limitation.

Claims (10)

1. The utility model provides a red online trimming mechanism that dashes, includes frame (200), its characterized in that is equipped with trimming mechanism seat (1) on frame (200), trimming mechanism seat (1) on be equipped with shaping district (100), be equipped with side cut section mould (3) in shaping district (100), side cut section mould (3) on be equipped with the side cut shaping that is used for the part side cut to finalize the design and lead to groove (18), side cut section mould (3) top be equipped with side cut top die (15), side cut top die (15) link to each other with vertical lift mechanism (2), side cut section mould (3) below be equipped with ejection of compact structure (201), side cut section mould (3) on be connected with and to drive side cut section mould (3) and shift out sideslip mechanism (4) that shaping district (100) were got the material.
2. A red punching on-line trimming mechanism according to claim 1, wherein the vertical lifting mechanism (2) comprises an air-liquid pressurizing cylinder (14) arranged on the frame (200), a driving shaft of the air-liquid pressurizing cylinder (14) is connected with the trimming top die (15), and a driving shaft guide structure (202) is arranged between the driving shaft of the air-liquid pressurizing cylinder (14) and the frame (200).
3. The red punching online trimming mechanism according to claim 2, wherein the driving shaft guide structure (202) comprises a square upper trimming mechanism plate (12) arranged between the pneumatic and hydraulic cylinder (14) and the trimming top die (15), a guide seat (203) is fixed on the upper trimming mechanism plate (12), and the driving shaft of the pneumatic and hydraulic cylinder (14) is arranged on the guide seat (203) in a penetrating way and connected with the trimming top die (15).
4. The red punching online trimming mechanism according to claim 1, 2 or 3, wherein the trimming die (3) is provided with at least one trimming forming through groove (18) for trimming and shaping the part, the bottom of the trimming top die (15) is provided with at least one trimming ejecting member (19) for ejecting the part, and the trimming forming through grooves (18) and the trimming ejecting members (19) are arranged in a one-to-one correspondence manner.
5. The red punching on-line trimming mechanism according to claim 4, wherein the trimming die (3) is provided with four trimming forming through grooves (18) distributed in a rectangular array, and the bottom of the trimming top die (15) is provided with four trimming ejecting pieces (19) distributed in a rectangular array for ejecting parts.
The sections of the four trimming ejecting pieces (19) and the four trimming forming through grooves (18) are L-shaped, and the length of the trimming ejecting pieces (19) is larger than the depth of the trimming forming through grooves (18).
6. The red punching online trimming mechanism according to claim 5, wherein the trimming top die (15) is sleeved with a chip-preventing cover (22) fixed on the frame (200), and a secondary guide assembly (204) is arranged between the chip-preventing cover (22) and the trimming top die (15).
The secondary guide assembly (204) comprises four strip-shaped through grooves which are uniformly distributed on the anti-scrap cover (22) in the circumferential direction, and four guide rods (205) which are parallel to the bottom surface and can be matched with the strip-shaped through grooves are arranged on the trimming top die (15).
7. A red punching on-line trimming mechanism according to claim 6, characterized in that the discharging structure (201) comprises two through holes (20) arranged on the trimming mechanism seat (1), the two through holes (20) are separated by a reinforcing rod (206), and a discharging hopper (21) fixed on the trimming mechanism seat (1) is arranged below the two through holes (20).
8. A red punching on-line trimming mechanism according to claim 1, 2 or 3, wherein the traversing mechanism (4) comprises a traverse slide rail (8) connected with the trimming die (3), the traverse slide rail (8) is connected with two traverse sliders (11), the two traverse sliders (11) are fixed on a discharging hand slide pedestal (26) connected with the trimming mechanism seat (1), and a traverse driving component (207) is arranged between the traverse sliders (11) and the traverse slide rail (8).
9. The red punching on-line trimming mechanism according to claim 8, wherein the traverse driving assembly (207) comprises a rack (10) fixed on the traverse sliding rail (8), a driving gear (9) is arranged on the rack (10), and the driving gear (9) is connected with the driving motor (6).
10. The red punching on-line trimming mechanism according to claim 8, wherein the discharging hand sliding table seat (26) is connected with the trimming mechanism seat (1) through an L-shaped sliding table connecting plate (24), a reinforcing support member (208) is further arranged on the sliding table connecting plate (24), and the sliding table connecting plate (24) is connected with a rack vertical lifting mechanism (209).
CN202210473270.9A 2022-04-29 2022-04-29 Red punch online trimming mechanism Active CN114682722B (en)

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PCT/CN2023/090802 WO2023208029A1 (en) 2022-04-29 2023-04-26 Hot punching online edge cutting mechanism

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