CN114682085B - Method for preparing cement kiln synergistic desulfurization and denitrification agent by recycling hazardous waste and solid waste - Google Patents

Method for preparing cement kiln synergistic desulfurization and denitrification agent by recycling hazardous waste and solid waste Download PDF

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Publication number
CN114682085B
CN114682085B CN202210219086.1A CN202210219086A CN114682085B CN 114682085 B CN114682085 B CN 114682085B CN 202210219086 A CN202210219086 A CN 202210219086A CN 114682085 B CN114682085 B CN 114682085B
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desulfurization
waste
denitrification
denitrification agent
agent
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CN114682085A (en
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赵琳
刘瑞芝
赵艳妍
马娇媚
张利娜
彭学平
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Tianjin Cement Industry Design and Research Institute Co Ltd
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Tianjin Cement Industry Design and Research Institute Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • B01D53/83Solid phase processes with moving reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/60Simultaneously removing sulfur oxides and nitrogen oxides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/38Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
    • C04B7/42Active ingredients added before, or during, the burning process
    • C04B7/421Inorganic materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/43Heat treatment, e.g. precalcining, burning, melting; Cooling
    • C04B7/44Burning; Melting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Catalysts (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a method for preparing a cement kiln synergistic desulfurization and denitrification agent by recycling hazardous waste and solid waste, which comprises the following steps: (1) Mixing crushed waste SCR denitration catalyst, electrolytic manganese slag and carbide slag according to a certain mass ratio; (2) coarse grinding the mixed materials; (3) And adding an auxiliary agent into the coarse powder material according to a certain proportion, and carrying out fine powder grinding to obtain the desulfurization and denitrification agent. The invention can realize the synergistic removal of nitrogen oxides and sulfur dioxide in the cement kiln tail gas, meet the emission standard, eliminate the escape ammonia generated by the SNCR system and meet the increasingly strict ammonia escape supervision requirement; the method can treat hazardous waste and solid waste while reducing the desulfurization and denitrification cost, and can recycle resources to create environmental protection value; no additional dust and waste liquid are produced, the operation of the technological process is simple, and no new equipment and occupied area are added.

Description

Method for preparing cement kiln synergistic desulfurization and denitrification agent by recycling hazardous waste and solid waste
Technical Field
The invention belongs to the technical field of environmental engineering, and particularly relates to a method for preparing a cement kiln synergistic desulfurization and denitrification agent by recycling hazardous waste and solid waste.
Background
The cement industry is one of the main emission sources of sulfur dioxide and nitrogen oxides, SO 2 And NOx can cause haze, acid rain, photochemical smog, etc., while having an important hazard to human health. In recent years, emission concentration and total amount are controlled with strict standards, and thus, the cement industry is relievedDenitration of sulfur and reaching SO 2 And ultra-low emissions of NOx are the necessary requirements to create a good living environment.
The most widely and mature desulfurization technology in the cement industry at present is limestone-gypsum desulfurization, and the desulfurization efficiency is high by adopting the technology, but the desulfurization system is complex in arrangement, the investment cost is high, and gypsum is easy to block equipment; the double-alkali desulfurization method is adopted, so that the loss of a desulfurization tower can be reduced, the blockage can be avoided, but the absorption liquid is strong in corrosiveness and great in environmental hazard, and the difficulty of subsequent utilization is increased; the ammonia desulfurization method is adopted, the reaction rate is high, the efficiency is high, but ammonia water has high toxicity, potential safety hazards exist in the transportation and use processes, and ammonia can escape. The denitration technology which is commonly adopted and is the most mature in the cement industry is a selective non-catalytic reduction technology (SNCR), the denitration is carried out by adopting the technology, the efficiency is low, the highest denitration efficiency generally only reaches about 70%, and the standard requirements are more and more difficult to meet along with the gradual implementation of ultra-low emission. Thus, there is a need for more efficient techniques for cement kiln denitration.
The electrolytic manganese slag and the waste SCR catalyst contain precious denitration active components and desulfurization catalytic auxiliary components, and if the electrolytic manganese slag and the waste SCR catalyst are used as desulfurization and denitration agents in the cement industry, the desulfurization and denitration can be realized at the same time, the treatment cost of hazardous waste solid waste is reduced, the economic value is created, and the brick is added for the development of the environmental protection industry.
In summary, the existing desulfurization and denitrification technology has the following problems:
(1) The waste SCR denitration catalyst is defined as dangerous waste, and electrolytic slag generated in the electrolytic manganese industry and carbide slag generated in the chemical industry are solid waste, so that the waste SCR denitration catalyst is difficult to treat and has high cost;
(2) The existing desulfurization and denitrification technology has high investment and operation cost and has certain influence on the system;
(3) The gradual implementation of ultralow emission of nitrogen oxides is urgently needed for better desulfurization and denitrification technology.
Disclosure of Invention
Aiming at the problems existing in the prior art, one of the purposes of the invention is to provide a method for preparing cement kiln collaborative desulfurization and denitrification agents by recycling hazardous wastes and solid wastes. The invention can greatly reduce the desulfurization and denitrification cost, treat the escaping ammonia of SNCR, has high desulfurization and denitrification efficiency, can realize the standard emission of nitrogen oxides and sulfur dioxide, has no secondary pollution in the whole process and has no adverse effect on the performance of cement clinker.
The invention discloses a method for preparing a cement kiln collaborative desulfurization and denitrification agent by recycling hazardous waste and solid waste, which comprises the following steps:
(1) Mixing crushed waste SCR denitration catalyst, electrolytic manganese slag and carbide slag according to a certain mass ratio;
(2) Coarse grinding the mixed materials;
(3) And adding an auxiliary agent into the coarse powder material according to a certain proportion, and carrying out fine powder grinding to obtain the desulfurization and denitrification agent.
Preferably, in the step (1), 1-5 parts of the waste SCR denitration catalyst, 1-2 parts of electrolytic manganese slag and 2-10 parts of carbide slag are calculated according to parts by weight.
Preferably, in the step (1), the waste SCR denitration catalyst is crushed into blocks with the size smaller than 100mm by a hammer crusher.
Preferably, in the step (2), the coarse powder is particles with the size smaller than 2mm obtained by grinding the mixed material.
Preferably, in the step (3), the fine powder is obtained by grinding the material after coarse powder into particles with the size smaller than 80 μm.
Preferably, in the step (3), the auxiliary agent is one or a combination of more than one of fly ash, vanadium-titanium slag, red mud, white mud, copper oxide, zirconium oxide, cerium oxide and cerium-zirconium solid solution;
wherein, the mass ratio of each component to the coarse powder grinding material is as follows: 1-5% of fly ash; 0-0.5% of vanadium-titanium slag; 0-0.2% of red mud; 0-1% of white mud; 0-1% of copper oxide; 0-0.5% of zirconia; 0-0.8% of cerium oxide; 0-2% of cerium-zirconium solid solution.
The invention further aims to provide a use method for preparing the cement kiln collaborative desulfurization and denitrification agent by recycling hazardous waste and solid waste, which adopts the following modes:
mixing the desulfurization and denitrification agent with the ground cement raw materials, and adding the cement raw materials mixed with the desulfurization and denitrification agent from a connecting air pipe of a kiln tail C1 cyclone and a kiln tail C2 cyclone after entering a kiln lifter through a chute;
and/or, feeding the desulfurization and denitrification agent into a decomposing furnace through a Roots blower to perform synergistic desulfurization and denitrification;
the addition amount of the desulfurization and denitrification agent accounts for 0.5 per mill-2% of the mass of the raw material.
The first adding mode is as follows: the cement raw material mixed with the desulfurization and denitrification agent and the flue gas move in opposite directions, and gradually decompose under the high-temperature condition along with the increase of the contact gas temperature of the desulfurization and denitrification agent to generate a denitrification catalytic active component, a sulfur dioxide catalytic oxidation active component and the desulfurization agent, and nitrogen oxides in the flue gas react with unreacted escaping ammonia in an SNCR system to generate harmless nitrogen and water, so that deep denitrification is completed; meanwhile, sulfur dioxide in the tail gas is oxidized into sulfur trioxide under the action of the catalytic oxidation active component, and then reacts with the desulfurizing agent rapidly to generate sulfate, and the sulfate enters the kiln head along with the cement raw material. The addition of the auxiliary agent component can promote the oxidation and reaction of sulfides to generate sulfate, thereby ensuring that SO is not increased newly 2 Contaminants, and eventually fix into the clinker. Because the sulfur dioxide concentration is low and is in ppm level, the added desulfurization and denitrification agent is also in trace quantity, and has no adverse effect on cement clinker.
The second adding mode is as follows: after the desulfurization and denitrification agent is sent into a decomposing furnace, the contact high-temperature flue gas is instantaneously decomposed, and the decomposed denitration catalytic active component, sulfur dioxide catalytic oxidation active component and the desulfurization agent enter a kiln tail final-stage cyclone along with the airflow, and then the reaction is the same as the first adding mode, and the repeated description is omitted.
The invention has the advantages and positive effects that:
1) The invention can realize the synergistic removal of nitrogen oxide and sulfur dioxide in the tail gas of the cement kiln, meets the emission standard, and can properly supplement ammonia injection and increase the dosage of the desulfurization and denitrification agent to realize denitrification if the ammonia nitrogen ratio in the tail gas is smaller than 1 or the concentration of the nitrogen oxide is higher.
2) The desulfurization and denitrification agent can dynamically adjust the proportion of the waste denitrification catalyst, the electrolytic manganese slag and the carbide slag according to the concentration ratio of the nitrogen oxide to the sulfur dioxide, so as to realize standard emission of the nitrogen oxide and the sulfur dioxide.
3) The invention can eliminate the escape ammonia generated by the SNCR system and meet the increasingly strict ammonia escape supervision requirement.
4) According to the invention, hazardous waste and solid waste can be treated while the desulfurization and denitrification cost is reduced, and the environmental protection value is created by recycling.
5) The desulfurization and denitrification method has the advantages of no additional generation of dust and waste liquid, simple operation of the technological process, and no new increase of equipment and occupied area.
Drawings
FIG. 1 is a flow chart of desulfurization and denitrification agent added from a connecting air pipe of a C1 cyclone and a C2 cyclone at the tail of a kiln;
fig. 2 is a flow chart of desulfurization and denitrification of adding desulfurization and denitrification agent from a decomposing furnace according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Example 1
The background emission concentration of the nitrogen oxide at the C1 outlet is 280 mg/Nm 3 ,SO 2 The background emission concentration was 230 mg/Nm 3 According to the mass ratio of 1:2:2, mixing the waste SCR denitration catalyst (the size of which is smaller than 80mm block) crushed by the hammer stone crusher, electrolytic manganese slag and carbide slag; coarse grinding the mixed materials to particles with the size smaller than 2 mm; adding fly ash accounting for 1% of the mass of the coarse powder and white mud accounting for 0.1% of the mass of the coarse powder into the coarse powder, and grinding the coarse powder into particles with the size of less than 80 mu m to obtain the de-molded productSulfur denitration agent.
As shown in figure 1, the desulfurization and denitrification agent and the cement raw material are mixed according to a ratio of 1:1000, then enter a kiln lifter through a chute, are added from a connecting air pipe of a C1 cyclone cylinder and a C2 cyclone cylinder at the tail of the kiln, realize desulfurization and denitrification, and reduce nitrogen oxides in the tail gas to 60mg/Nm after the addition 3 ,SO 2 Down to 10mg/Nm 3
Example 2
The background emission concentration of the nitrogen oxide at the C1 outlet is 260 mg/Nm 3 ,SO 2 The background emission concentration is 350 mg/Nm 3 According to the mass ratio of 2:2:5, mixing the waste SCR denitration catalyst (the size of which is smaller than 100mm block) crushed by the hammer stone crusher, electrolytic manganese slag and carbide slag; coarse grinding the mixed materials to particles with the size smaller than 2 mm; and (3) respectively adding 2% of fly ash and 0.2% of cerium oxide in the coarse powder ground materials, and grinding the materials into particles smaller than 80 mu m to prepare the desulfurization and denitrification agent.
Mixing a desulfurization and denitrification agent with cement raw materials according to a ratio of 2:500, then feeding the mixture into a kiln lifter through a chute, and adding the mixture from a connecting air pipe of a C1 cyclone cylinder and a C2 cyclone cylinder at the tail of the kiln to realize desulfurization and denitrification, wherein nitrogen oxides in tail gas after adding are reduced to 50 mg/Nm 3 ,SO 2 Down to 9 mg/Nm 3
Example 3
The background emission concentration of the nitrogen oxide at the C1 outlet is 400 mg/Nm 3 ,SO 2 The background emission concentration was 500 mg/Nm 3 According to the mass ratio of 3:1:5, mixing the waste SCR denitration catalyst (the size of which is smaller than 60mm in block) crushed by the hammer stone crusher, electrolytic manganese slag and carbide slag; coarse grinding the mixed materials to particles with the size smaller than 2 mm; and respectively adding 2% of fly ash, 0.2% of cerium oxide and 0.2% of zirconium oxide into the coarse powder ground materials, and grinding the materials into particles smaller than 80 mu m to prepare the desulfurization and denitrification agent.
As shown in FIG. 2, the desulfurization and denitrification agent accounting for 5 per mill of the mass of the cement raw material is sent into a decomposing furnace through a Roots blower by a metering pump to realize desulfurization and denitrification, and the nitrogen oxide in the tail gas is reduced to 65 mg/Nm after the desulfurization and denitrification agent is added 3 ,SO 2 Down to 12 mg/Nm 3
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments may be modified or some or all of the technical features may be replaced equivalently, and these modifications or replacements do not make the essence of the corresponding technical scheme deviate from the scope of the technical scheme of the embodiments of the present invention.

Claims (2)

1. The method for preparing the cement kiln collaborative desulfurization and denitrification agent by recycling hazardous waste and solid waste is characterized by comprising the following steps:
(1) Mixing crushed waste SCR denitration catalyst, electrolytic manganese slag and carbide slag according to a certain mass ratio; 1-5 parts of waste SCR denitration catalyst, 1-2 parts of electrolytic manganese slag and 2-10 parts of carbide slag; crushing the waste SCR denitration catalyst into blocks with the size smaller than 100mm by a hammer crusher;
(2) Coarse grinding the mixed materials; the coarse powder grinding is to grind the mixed material into particles with the size smaller than 2 mm;
(3) Adding an auxiliary agent into the material after the coarse grinding according to a certain proportion, and carrying out fine grinding, wherein the fine grinding is to grind the material after the coarse grinding into particles with the size smaller than 80 mu m, so as to prepare a desulfurization and denitrification agent;
the auxiliary agent is one or a combination of more of fly ash, vanadium-titanium slag, red mud, white mud, copper oxide, zirconium oxide, cerium oxide and cerium-zirconium solid solution;
wherein, the mass ratio of each component to the coarse powder grinding material is as follows: 1-5% of fly ash; 0-0.5% of vanadium-titanium slag; 0-0.2% of red mud; 0-1% of white mud; 0-1% of copper oxide; 0-0.5% of zirconia; 0-0.8% of cerium oxide; 0-2% of cerium-zirconium solid solution.
2. The application method for preparing the cement kiln collaborative desulfurization and denitrification agent by recycling hazardous waste and solid waste is characterized in that the desulfurization and denitrification agent is prepared by adopting the method of claim 1, and the desulfurization and denitrification agent is used in the following way:
mixing the desulfurization and denitrification agent with the ground cement raw materials, and adding the cement raw materials mixed with the desulfurization and denitrification agent from a connecting air pipe of a kiln tail C1 cyclone and a kiln tail C2 cyclone after entering a kiln lifter through a chute;
and/or, feeding the desulfurization and denitrification agent into a decomposing furnace through a Roots blower to perform synergistic desulfurization and denitrification;
the addition amount of the desulfurization and denitrification agent accounts for 0.5 per mill-2% of the mass of the raw material.
CN202210219086.1A 2022-03-08 2022-03-08 Method for preparing cement kiln synergistic desulfurization and denitrification agent by recycling hazardous waste and solid waste Active CN114682085B (en)

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CN115445411A (en) * 2022-07-07 2022-12-09 南京永能新材料有限公司 Solid waste powder desulfurizer for cement kiln and preparation method thereof
CN115318249A (en) * 2022-08-25 2022-11-11 陕西师范大学 Desulfurization and denitrification active coke and preparation method thereof
CN118634633B (en) * 2024-08-13 2024-10-25 北京工业大学 Cement kiln high-temperature flue gas purifying absorbent and preparation method thereof

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