CN114679021A - Linear electric motor coil end spill shaping device - Google Patents
Linear electric motor coil end spill shaping device Download PDFInfo
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- CN114679021A CN114679021A CN202111654046.1A CN202111654046A CN114679021A CN 114679021 A CN114679021 A CN 114679021A CN 202111654046 A CN202111654046 A CN 202111654046A CN 114679021 A CN114679021 A CN 114679021A
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- 238000007493 shaping process Methods 0.000 title claims abstract description 32
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 16
- 238000005286 illumination Methods 0.000 abstract description 4
- 238000004804 winding Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000003213 activating effect Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000016507 interphase Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000006247 magnetic powder Chemical group 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
- H02K15/043—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines winding flat conductive wires or sheets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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Abstract
Description
技术领域technical field
本发明涉及整形装置领域,具体是一种直线电机线圈端部凹形整形装置。The invention relates to the field of shaping devices, in particular to a concave shaping device for a coil end of a linear motor.
背景技术Background technique
线圈通常指呈环形的导线绕组,最常见的线圈应用有:马达、电感、变压器和环形天线等。简介电路中的线圈是指电感器。是指导线一根一根绕起来,导线彼此互相绝缘,而绝缘管可以是空心的,也可以包含铁芯或磁粉芯,线圈绕设完成后需要对其整齐度进行提升,单层绕组就是在每个定子槽内只嵌置一个线圈有效边的绕组,因而它的线圈总数只有电机总槽数的一半。单层绕组的优点是绕组线圈数少工艺比较简单;没有层间绝缘故槽的利用率提高;单层结构不会发生相间击穿故障等。缺点则是绕组产生的电磁波形不够理想,电机的铁损和噪音都较大且起动性能也稍差,故单层绕组一般只用于小容量异步电动机中。Coil usually refers to a wire winding in a toroidal shape. The most common coil applications are: motors, inductors, transformers, and loop antennas. Introduction A coil in a circuit refers to an inductor. The guide wires are wound one by one, and the wires are insulated from each other. The insulating tube can be hollow, or it can contain an iron core or a magnetic powder core. After the coil is wound, its uniformity needs to be improved. Only one winding of the effective side of the coil is embedded in each stator slot, so the total number of coils is only half of the total number of slots in the motor. The advantages of single-layer winding are that the number of winding coils is relatively simple; there is no interlayer insulation, so the utilization rate of the slot is improved; the single-layer structure will not cause interphase breakdown failure. The disadvantage is that the electromagnetic waveform generated by the winding is not ideal, the iron loss and noise of the motor are large, and the starting performance is also slightly poor, so the single-layer winding is generally only used in small-capacity asynchronous motors.
传统的整形装置存在不便于对装置的稳定性效果进行提升,不便于对装置进行安全防护性效果进行提升,不便于对装置的照明清晰度进行提升,不便于对装置部件进行夹持固定的问题。The traditional shaping device has the problems of inconvenient to improve the stability of the device, inconvenient to improve the safety protection effect of the device, inconvenient to improve the illumination clarity of the device, and inconvenient to clamp and fix the device components. .
因此,针对上述问题提出一种直线电机线圈端部凹形整形装置。Therefore, in view of the above problems, a device for shaping the concave shape of the coil end of a linear motor is proposed.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,解决了不便于对装置的稳定性效果进行提升,不便于对装置进行安全防护性效果进行提升,不便于对装置的照明清晰度进行提升,不便于对装置部件进行夹持固定的问题。In order to make up for the deficiencies of the prior art, it is solved that it is inconvenient to improve the stability effect of the device, it is inconvenient to improve the safety protection effect of the device, it is inconvenient to improve the illumination clarity of the device, and it is inconvenient to carry out the maintenance of the device components. Clamping problem.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种直线电机线圈端部凹形整形装置,包括底座、衔接板与背板,所述底座的边侧设置有延展板,且延展板的端部设置有连接板,且连接板的内侧设置有固定孔,所述底座的中间位置设置有定位盘,且定位盘的边侧设置有第一弧形板,所述第一弧形板关于定位盘的另一侧设置有第二弧形板,且第二弧形板的边侧固定连接有电动伸缩杆,并且电动伸缩杆的外侧设置有固定板,所述衔接板设置于延展板的边侧,且衔接板的顶部设置有固定框,并且固定框的内侧设置有防护网。The technical solution adopted by the present invention to solve the technical problem is as follows: the concave shape shaping device for the coil end of a linear motor according to the present invention comprises a base, a connecting plate and a back plate, and the side of the base is provided with an extension plate, And the end of the extension plate is provided with a connecting plate, and the inner side of the connecting plate is provided with a fixing hole, the middle position of the base is provided with a positioning plate, and the side of the positioning plate is provided with a first arc-shaped plate, the first arc plate. A second arc-shaped plate is arranged on the other side of the arc-shaped plate with respect to the positioning plate, and the side of the second arc-shaped plate is fixedly connected with an electric telescopic rod, and the outer side of the electric telescopic rod is provided with a fixed plate, and the connecting plate is provided with A fixing frame is arranged on the side of the extension plate and the top of the connecting plate, and a protective net is arranged on the inner side of the fixing frame.
优选的,所述背板设置于底座的背部,且背板的内侧贯穿有液压杆,所述液压杆的端部设置有推动板,且推动板的边侧设置有与底座固定连接的限位板,所述背板的外壁中间位置设置有固定座,且固定座的端部中间位置设置有升降杆,并且升降杆的端部固定衔接有整形头,所述固定座的边侧设置有粘贴板,且粘贴板的外壁设置有照明灯,并且粘贴板的顶端设置有与背板连接的固定螺钉。Preferably, the back plate is arranged on the back of the base, and the inner side of the back plate is provided with a hydraulic rod, the end of the hydraulic rod is provided with a push plate, and the side of the push plate is provided with a limiter that is fixedly connected to the base The middle position of the outer wall of the back plate is provided with a fixing seat, and the middle position of the end of the fixing seat is provided with a lifting rod, and the end of the lifting rod is fixedly connected with a shaping head, and the side of the fixing seat is provided with a sticker The outer wall of the sticking board is provided with a lighting lamp, and the top end of the sticking board is provided with a fixing screw connected with the backboard.
优选的,所述连接板的中轴线与固定孔的中轴线相重合,且连接板与延展板之间为一体化设置,并且延展板、连接板关于底座的中轴线对称设置有两对。Preferably, the central axis of the connecting plate coincides with the central axis of the fixing hole, the connecting plate and the extending plate are integrally arranged, and two pairs of the extending plate and the connecting plate are symmetrically arranged with respect to the central axis of the base.
优选的,所述第一弧形板、第二弧形板关于定位盘对称设置,且第二弧形板通过电动伸缩杆与固定板构成升降结构。Preferably, the first arc-shaped plate and the second arc-shaped plate are symmetrically arranged with respect to the positioning plate, and the second arc-shaped plate forms a lifting structure through an electric telescopic rod and a fixed plate.
优选的,所述固定框与衔接板之间为卡合连接,且衔接板、固定框关于底座的中轴线对称设置有一对。Preferably, the fixing frame and the connecting plate are in a snap-fit connection, and a pair of the connecting plate and the fixing frame are symmetrically arranged with respect to the central axis of the base.
优选的,所述推动板通过液压杆与背板构成升降结构,且推动板的宽度与两块限位板之间的距离相一致,并且液压杆的中轴线与背板的中轴线相重合。Preferably, the push plate and the back plate form a lifting structure through a hydraulic rod, the width of the push plate is consistent with the distance between the two limit plates, and the central axis of the hydraulic rod coincides with the central axis of the back plate.
优选的,所述整形头通过升降杆与固定座构成升降结构,且固定座与背板之间为垂直一体化设置,并且整形头与升降杆之间为焊接一体化设置。Preferably, the shaping head constitutes a lifting structure by a lifting rod and a fixing seat, and the fixing seat and the back plate are vertically integrated, and the shaping head and the lifting rod are integrally arranged by welding.
优选的,所述照明灯关于粘贴板的外壁等间距设置,且粘贴板通过固定螺钉与背板构成可拆卸结构。Preferably, the lighting lamps are arranged at equal intervals with respect to the outer wall of the sticker board, and the sticker board and the backboard form a detachable structure through fixing screws.
本发明的有益之处在于:The benefits of the present invention are:
1.用户能够通过延展板及连接板的设置,能够便于通过固定孔对底座进行安装固定,以此能够有效提升装置结构的稳定性效果,能够减少整形出现的误差,同时,能够通过衔接板顶部的固定框及防护网的设置能够有效提升装置结构的安全防护性效果,装置结构简单安全性强;1. The user can easily install and fix the base through the fixing holes through the setting of the extension plate and the connecting plate, which can effectively improve the stability of the device structure and reduce the error of shaping. At the same time, it can pass the top of the connecting plate. The setting of the fixed frame and the protective net can effectively improve the safety protection effect of the device structure, and the device structure is simple and safe;
2.装置能够通过启动固定板内部的电动伸缩杆,以此能够带动第一弧形板及第二弧形板进行同步伸缩,以此能够有效实现对电机进行夹持固定操作,装置结构简单高效,同时,能够通过背板中间位置液压杆的设置,能够带动推动板进行伸缩活动,并能够以此便于对电机进行推动,提升了装置结构的安全性效果;2. The device can drive the first arc-shaped plate and the second arc-shaped plate to expand and contract synchronously by activating the electric telescopic rod inside the fixed plate, so as to effectively realize the clamping and fixing operation of the motor, and the device structure is simple and efficient. , At the same time, through the setting of the hydraulic rod in the middle of the back plate, the push plate can be driven to perform telescopic activities, and it is convenient to push the motor, which improves the safety effect of the device structure;
3.装置能够通过启动固定座内部的升降杆,能够带动整形头对直线电机的线圈进行整形,并能够有效提升了装置结构的自动化便捷度效果,同时,能够通过粘贴板外壁照明灯的设置,能够提升装置结构的加工照明度效果,并能够通过固定螺钉便于对粘贴板的拆装固定操作,装置结构简单高效。3. The device can drive the shaping head to shape the coil of the linear motor by activating the lifting rod inside the fixed seat, and can effectively improve the automation and convenience of the device structure. The processing illuminance effect of the device structure can be improved, and the operation of dismounting, assembling and fixing the sticking board can be facilitated through the fixing screws, and the device structure is simple and efficient.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明整体正视的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the overall front view of the present invention;
图2为本发明整体侧视的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the overall side view of the present invention;
图3为本发明整体俯视的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the overall top view of the present invention;
图4为本发明整形机构的立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the shaping mechanism of the present invention;
图5为本发明夹持机构的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of the clamping mechanism of the present invention.
图中:1、底座;2、延展板;3、连接板;4、固定孔;5、定位盘;6、第一弧形板;7、第二弧形板;8、电动伸缩杆;9、固定板;10、衔接板;11、固定框;12、防护网;13、背板;14、液压杆;15、推动板;16、限位板;17、固定座;18、升降杆;19、整形头;20、粘贴板;21、照明灯;22、固定螺钉。In the figure: 1. Base; 2. Extending plate; 3. Connecting plate; 4. Fixing hole; 5. Positioning plate; 6. The first arc-shaped plate; 7. The second arc-shaped plate; 8. Electric telescopic rod; 9 , fixed plate; 10, connection plate; 11, fixed frame; 12, protective net; 13, back plate; 14, hydraulic rod; 15, push plate; 16, limit plate; 17, fixed seat; 18, lift rod; 19. Plastic head; 20. Paste board; 21. Lighting lamp; 22. Fixing screw.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例一Example 1
请参阅图1与图5所示,一种直线电机线圈端部凹形整形装置,包括底座1、衔接板10与背板13,底座1的边侧设置有延展板2,且延展板2的端部设置有连接板3,且连接板3的内侧设置有固定孔4,底座1的中间位置设置有定位盘5,且定位盘5的边侧设置有第一弧形板6,第一弧形板6关于定位盘5的另一侧设置有第二弧形板7,且第二弧形板7的边侧固定连接有电动伸缩杆8,并且电动伸缩杆8的外侧设置有固定板9,衔接板10设置于延展板2的边侧,且衔接板10的顶部设置有固定框11,并且固定框11的内侧设置有防护网12。Please refer to FIG. 1 and FIG. 5 , a linear motor coil end concave shaping device includes a
连接板3的中轴线与固定孔4的中轴线相重合,且连接板3与延展板2之间为一体化设置,并且延展板2、连接板3关于底座1的中轴线对称设置有两对;用户能够通过延展板2及连接板3的设置,能够便于通过固定孔4对底座1进行安装固定,以此能够有效提升装置结构的稳定性效果,能够减少整形出现的误差。The central axis of the connecting
第一弧形板6、第二弧形板7关于定位盘5对称设置,且第二弧形板7通过电动伸缩杆8与固定板9构成升降结构;装置能够通过启动固定板9内部的电动伸缩杆8,以此能够带动第一弧形板6及第二弧形板7进行同步伸缩,以此能够有效实现对电机进行夹持固定操作,装置结构简单高效。The first arc-shaped
固定框11与衔接板10之间为卡合连接,且衔接板10、固定框11关于底座1的中轴线对称设置有一对;能够通过衔接板10顶部的固定框11及防护网12的设置能够有效提升装置结构的安全防护性效果,装置结构简单安全性强。There is a snap connection between the fixing
实施例二
请参阅图1-4所示,对比实施例一,作为本发明的另一种实施方式,背板13设置于底座1的背部,且背板13的内侧贯穿有液压杆14,液压杆14的端部设置有推动板15,且推动板15的边侧设置有与底座1固定连接的限位板16,背板13的外壁中间位置设置有固定座17,且固定座17的端部中间位置设置有升降杆18,并且升降杆18的端部固定衔接有整形头19,固定座17的边侧设置有粘贴板20,且粘贴板20的外壁设置有照明灯21,并且粘贴板20的顶端设置有与背板13连接的固定螺钉22。Please refer to FIGS. 1-4 , for Comparative Example 1, as another embodiment of the present invention, the
推动板15通过液压杆14与背板13构成升降结构,且推动板15的宽度与两块限位板16之间的距离相一致,并且液压杆14的中轴线与背板13的中轴线相重合;能够通过背板13中间位置液压杆14的设置,能够带动推动板15进行伸缩活动,并能够以此便于对电机进行推动,提升了装置结构的安全性效果。The push plate 15 forms a lifting structure with the
整形头19通过升降杆18与固定座17构成升降结构,且固定座17与背板13之间为垂直一体化设置,并且整形头19与升降杆18之间为焊接一体化设置;装置能够通过启动固定座17内部的升降杆18,能够带动整形头19对直线电机的线圈进行整形,并能够有效提升了装置结构的自动化便捷度效果。The shaping
照明灯21关于粘贴板20的外壁等间距设置,且粘贴板20通过固定螺钉22与背板13构成可拆卸结构;能够通过粘贴板20外壁照明灯21的设置,能够提升装置结构的加工照明度效果,并能够通过固定螺钉22便于对粘贴板20的拆装固定操作,装置结构简单高效。The
工作原理,首先,用户能够通过延展板2及连接板3的设置,能够便于通过固定孔4对底座1进行安装固定,以此能够有效提升装置结构的稳定性效果,能够减少整形出现的误差,同时,能够通过衔接板10顶部的固定框11及防护网12的设置能够有效提升装置结构的安全防护性效果,装置结构简单安全性强;Working principle, first of all, the user can easily install and fix the
接着,装置能够通过启动固定板9内部的电动伸缩杆8,以此能够带动第一弧形板6及第二弧形板7进行同步伸缩,以此能够有效实现对电机进行夹持固定操作,装置结构简单高效,同时,能够通过背板13中间位置液压杆14的设置,能够带动推动板15进行伸缩活动,并能够以此便于对电机进行推动,提升了装置结构的安全性效果;Then, the device can drive the first arc-shaped
最后,装置能够通过启动固定座17内部的升降杆18,能够带动整形头19对直线电机的线圈进行整形,并能够有效提升了装置结构的自动化便捷度效果,同时,能够通过粘贴板20外壁照明灯21的设置,能够提升装置结构的加工照明度效果,并能够通过固定螺钉22便于对粘贴板20的拆装固定操作,装置结构简单高效。Finally, the device can drive the shaping
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention.
Claims (8)
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| CN202111654046.1A CN114679021A (en) | 2021-12-30 | 2021-12-30 | Linear electric motor coil end spill shaping device |
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| JPH07184359A (en) * | 1993-12-24 | 1995-07-21 | Nikkiso Co Ltd | Stator coil shaping device |
| CN205725357U (en) * | 2016-07-01 | 2016-11-23 | 厦门欣众达科技有限公司 | A kind of automatic coil apparatus for shaping |
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