CN114672735A - Wear-resistant steel with grade of 500HB or above and production method thereof - Google Patents
Wear-resistant steel with grade of 500HB or above and production method thereof Download PDFInfo
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- CN114672735A CN114672735A CN202210377101.5A CN202210377101A CN114672735A CN 114672735 A CN114672735 A CN 114672735A CN 202210377101 A CN202210377101 A CN 202210377101A CN 114672735 A CN114672735 A CN 114672735A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 114
- 239000010959 steel Substances 0.000 title claims abstract description 114
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 52
- 229910052796 boron Inorganic materials 0.000 claims abstract description 20
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 19
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 18
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 18
- 239000012535 impurity Substances 0.000 claims abstract description 18
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 18
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 18
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 18
- 239000000126 substance Substances 0.000 claims abstract description 18
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 17
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 13
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 8
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims description 104
- 238000005266 casting Methods 0.000 claims description 73
- 238000005520 cutting process Methods 0.000 claims description 51
- 239000011777 magnesium Substances 0.000 claims description 51
- 238000001816 cooling Methods 0.000 claims description 46
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 39
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 34
- 238000010791 quenching Methods 0.000 claims description 34
- 230000000171 quenching effect Effects 0.000 claims description 34
- 238000005496 tempering Methods 0.000 claims description 33
- 238000003723 Smelting Methods 0.000 claims description 23
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 22
- 238000009489 vacuum treatment Methods 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 238000005096 rolling process Methods 0.000 claims description 15
- 229920000742 Cotton Polymers 0.000 claims description 11
- 238000005275 alloying Methods 0.000 claims description 11
- 238000002485 combustion reaction Methods 0.000 claims description 11
- 238000009749 continuous casting Methods 0.000 claims description 11
- 230000010485 coping Effects 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 11
- 238000007689 inspection Methods 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 238000011946 reduction process Methods 0.000 claims description 11
- 238000007670 refining Methods 0.000 claims description 11
- RMLPZKRPSQVRAB-UHFFFAOYSA-N tris(3-methylphenyl) phosphate Chemical compound CC1=CC=CC(OP(=O)(OC=2C=C(C)C=CC=2)OC=2C=C(C)C=CC=2)=C1 RMLPZKRPSQVRAB-UHFFFAOYSA-N 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 2
- 238000004321 preservation Methods 0.000 claims description 2
- 239000010936 titanium Substances 0.000 description 14
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 230000003068 static effect Effects 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- 229910001339 C alloy Inorganic materials 0.000 description 1
- 229910001182 Mo alloy Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000009869 magnesium metallurgy Methods 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- ZPZCREMGFMRIRR-UHFFFAOYSA-N molybdenum titanium Chemical compound [Ti].[Mo] ZPZCREMGFMRIRR-UHFFFAOYSA-N 0.000 description 1
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- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
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- C21D6/00—Heat treatment of ferrous alloys
- C21D6/002—Heat treatment of ferrous alloys containing Cr
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- C21D6/00—Heat treatment of ferrous alloys
- C21D6/004—Heat treatment of ferrous alloys containing Cr and Ni
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- C21D6/00—Heat treatment of ferrous alloys
- C21D6/005—Heat treatment of ferrous alloys containing Mn
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- C21D6/00—Heat treatment of ferrous alloys
- C21D6/008—Heat treatment of ferrous alloys containing Si
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
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- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
Abstract
The invention discloses wear-resistant steel with the grade of 500HB or above, which comprises the following chemical components in percentage by mass: c: 0.15% -0.45%, Si: 0.15-0.50%, Mn: 0.50-1.80%, P is less than or equal to 0.015%, S is less than or equal to 0.003%, V is less than or equal to 0.030%, Nb is less than or equal to 0.050%, Ti: 0.008-0.025%, Cr: 0.50-1.50%, Ni is less than or equal to 1.00%, Mo is 0.20-0.80%, Al: 0.025% -0.055%, B: 0.0010-0.0050%, Mg: 0.0010 to 0.0018 percent, less than or equal to 0.0045 percent of N and the balance of Fe and inevitable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 470 HBW; also discloses a production method of the wear-resistant steel. According to the invention, the components of the steel-grade NM 500-NM 600-grade wear-resistant steel are formulated according to the national standard of GB/T24186-2009 high-strength wear-resistant steel plate for engineering machinery, and the performance index of the wear-resistant steel meeting the national standard requirement is obtained.
Description
Technical Field
The invention belongs to the field of metallurgical engineering, and particularly relates to wear-resistant steel with the grade of 500HB or above and a production method thereof.
Background
The wear-resistant steel is widely applied to engineering machinery, wherein the Brinell hardness of the surface and the longitudinal-20 ℃ impact energy are required at the level of 500HB, and simultaneously, because the hardness level is required to be high, the content of the added carbon alloy is high, the internal stress of a casting blank and a steel plate is increased, the casting blank and the steel plate can be subjected to brittle fracture in the process of cooling from a hot state to a cold state, great difficulty is brought to production and manufacturing, and the technical difficulty in the smelting and manufacturing process of the wear-resistant steel is great.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a wear-resistant steel with the grade of 500HB or above and a production method thereof.
The technical scheme is as follows: the invention discloses wear-resistant steel with the grade of 500HB or above, which comprises the following chemical components in percentage by mass: c: 0.15% -0.45%, Si: 0.15-0.50%, Mn: 0.50-1.80%, P is less than or equal to 0.015%, S is less than or equal to 0.003%, V is less than or equal to 0.030%, Nb is less than or equal to 0.050%, Ti: 0.008-0.025%, Cr: 0.50-1.50%, Ni is less than or equal to 1.00%, Mo is 0.20-0.80%, Al: 0.025% -0.055%, B: 0.0010-0.0050%, Mg: 0.0010 to 0.0018 percent, less than or equal to 0.0045 percent of N and the balance of Fe and inevitable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 470 HBW.
Further, the 500 HB-grade wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.15% -0.35%, Si: 0.20-0.40%, Mn: 0.50-1.60%, P is less than or equal to 0.015%, S is less than or equal to 0.003%, V: 0.010-0.030%, Ti: 0.008-0.025%, Cr: 0.60-1.00%, Ni 0.30-0.90%, Mo 0.30-0.60%, Al: 0.025% -0.055%, B: 0.0010-0.0030%, Mg: 0.0010 to 0.0018 percent, less than or equal to 0.0045 percent of N and the balance of Fe and inevitable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 470 HBW.
Further, the 550HB wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.16% -0.36%, Si: 0.15-0.35%, Mn: 0.80-1.60%, P is less than or equal to 0.015%, S is less than or equal to 0.002%, Nb: 0.020 to 0.050%, Ti: 0.008-0.025%, Cr: 0.60-1.20%, Mo: 0.20-0.60%, Al: 0.025% -0.055%, B: 0.0010-0.0050%, Mg: 0.0010 to 0.0018 percent, less than or equal to 0.0045 percent of N and the balance of Fe and inevitable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 530 HBW.
Further, the 600HB wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.35-0.45%, Si: 0.20-0.50%, Mn: 0.50-1.80%, P is less than or equal to 0.013%, S is less than or equal to 0.002%, Ti: 0.008-0.025%, Cr: 0.50-1.50%, Ni 0.30-1.00%, Mo 0.20-0.80%, Al: 0.025% -0.055%, B: 0.0010-0.0050%, Mg: 0.0010 to 0.0018 percent, less than or equal to 0.0045 percent of N, and the balance of Fe and inevitable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 570 HBW.
The production method of the wear-resistant steel with the grade of 500HB or above comprises the following steps:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 20-25 min after the vacuum degree requirement is met, performing magnesium treatment on a magnesium-aluminum wire after the vacuum is finished, roasting the magnesium-aluminum wire to the length of 200-220 m, and performing static stirring for 15-25 min after the magnesium treatment is finished;
s2, after the molten steel refining treatment is finished, the casting blank is sent to continuous casting for casting, the casting speed is 0.6-1.3 m/min, the superheat degree is 10-20 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature of the casting blank to be 150-450 ℃ after thermal detection, and feeding the casting blank into a furnace, wherein the heating process of the heating furnace is as follows: the heating speed is 10-15 ℃/min at the charging temperature of 450-600 ℃, 5-7 ℃/min at the heating speed of 600-1000 ℃, 2 ℃/min at the heating speed of 1000-1100 ℃, and the temperature is kept at 1100 ℃ for 20min, and then the mixture is taken out of the heating furnace and rolled by adopting a TMCP rolling process;
s4, sending the rolled steel plate to heat treatment for quenching and tempering, setting the primary quenching temperature as 910-930 ℃, preserving heat for 30-50 min, and cooling with water; setting the secondary quenching temperature to be 860-880 ℃, preserving the heat for 25-30 min, and cooling by water; tempering and heating at 250-260 ℃, preserving heat for 50-60 min, and air cooling;
s5, heating the steel plate to 120-150 ℃ by using an electronic heating pad after tempering, discharging from the furnace, cutting by using a combustion gun at a cutter starting speed of 160-200 mm/min and a cutting speed of 350-380 mm/min, covering a fireproof heat-preservation cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
Has the advantages that: compared with the prior art:
1. according to the invention, the components of the steel-grade NM 500-NM 600-grade wear-resistant steel are formulated according to the national standard of GB/T24186-2009 high-strength wear-resistant steel plate for engineering machinery, and the performance index of the wear-resistant steel meeting the national standard requirement is obtained.
2. The invention adopts magnesium metallurgy to carry out molten steel cleanliness treatment, improves the shape of inclusions, obtains refined magnesium oxide inclusions which are difficult to extend, and avoids intergranular crack occurrence probability;
3. the titanium molybdenum alloy element design is adopted, titanium carbonitride can be formed, meanwhile, the aluminum element is added, the compounds of the boron element can be effectively reduced, the free boron element of the steel grade is increased, the hardenability of the steel is improved, the formation of a martensite structure is facilitated, the hardness of a steel surface matrix is improved, and the performance of a product is improved;
4. the secondary quenching process is adopted, so that the problem of intergranular cracking of the high-strength steel plate in the heat treatment process and the steel plate cooling process is solved, and the quality of the product is ensured;
5. the steel plate cutting process solves the problem of large internal stress of the steel plate, and ensures that the steel plate has good surface quality and internal quality.
Drawings
FIG. 1 is a metallographic structure diagram of the structure of example 1 of the present invention;
FIG. 2 is a metallographic structure diagram according to example 2 of the present invention;
FIG. 3 is a metallographic structure drawing according to example 3 of the present invention;
FIG. 4 is a metallographic structure chart according to example 4 of the present invention;
FIG. 5 is a metallographic structure chart of the sample according to example 5 of the present invention;
FIG. 6 is a metallographic structure chart obtained in example 6 of the present invention;
FIG. 7 is a metallographic structure chart according to example 7 of the present invention;
FIG. 8 is a metallographic structure chart according to example 8 of the present invention;
FIG. 9 is a metallographic structure chart of example 9 of the present invention.
Detailed Description
The invention is further described below with reference to the figures and examples.
Example 1
500 HB-grade wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.15%, Si: 0.20%, Mn: 0.50%, P: 0.005%, S: 0.001%, V: 0.010%, Ti: 0.008%, Cr: 0.60%, Ni 0.30%, Mo 0.30%, Al: 0.025%, B: 0.0010%, Mg: 0.0010%, N: 0.0015%, the balance being Fe and unavoidable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 470 HBW.
The production method of the 500 HB-grade wear-resistant steel comprises the following steps:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 20min after the vacuum degree requirement is met, magnesium treatment is performed on a magnesium-aluminum wire after the vacuum is finished, the length of the magnesium-aluminum wire is 200m after the magnesium treatment is finished, and static stirring is performed for 15min after the magnesium treatment is finished;
s2, after the molten steel refining treatment is finished, the casting blank is sent to continuous casting for casting, the casting speed is 0.6m/min, the superheat degree is 1 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature of the casting blank to be 150 ℃ after thermal detection, and feeding the casting blank into a furnace, wherein the heating process of the heating furnace is as follows: the temperature of the furnace is 450 ℃, the heating speed is 10 ℃/min, the heating speed of 600 ℃ is 5 ℃/min, the heating speed of 1000 ℃ is 2 ℃/min, the temperature is maintained at 1100 ℃ for 20min, and then the product is taken out of the heating furnace and rolled by adopting a TMCP rolling process;
s4, sending the rolled steel plate to heat treatment for quenching and tempering, setting the primary quenching temperature as 910 ℃, preserving the heat for 30min, and cooling by water; setting the secondary quenching temperature as 860 ℃, preserving the heat for 25min, and cooling by water; tempering and heating at 250 ℃, preserving heat for 50min, and air cooling;
s5, heating the steel plate to 120 ℃ by using an electronic heating pad after tempering, discharging from the furnace, cutting by using a combustion gun, starting the cutter at a speed of 160mm/min and cutting at a speed of 350mm/min, covering refractory heat-insulating cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
The metallographic structure diagram obtained is shown in fig. 1, and the performance parameters are as follows:
example 2
500 HB-grade wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.25%, Si: 0.30%, Mn: 1.00%, P: 0.010%, S: 0.002%, V: 0.020%, Ti: 0.016%, Cr: 0.80%, Ni 0.60%, Mo 0.45%, Al: 0.040%, B: 0.0020%, Mg: 0.0014%, N: 0.0030%, the balance being Fe and unavoidable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 470 HBW.
The production method of the 500 HB-grade wear-resistant steel comprises the following steps:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 22min after the vacuum degree requirement is met, magnesium treatment is performed on a magnesium-aluminum wire after the vacuum is finished, the length of the magnesium-aluminum wire is 210m after the magnesium treatment is roasted, and the magnesium treatment is statically stirred for 20min after the magnesium treatment is finished;
s2, after the molten steel refining treatment is finished, the casting blank is sent to continuous casting for casting, the casting speed is 1.0m/min, the superheat degree is 15 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature at 300 ℃ after the casting blank is subjected to thermal detection, and feeding into a furnace, wherein the heating process of the heating furnace is as follows: the heating speed of the furnace entering temperature of 520 ℃ is 12 ℃/min, the heating speed of 800 ℃ is 6 ℃/min, the heating speed of 1050 ℃ is 2 ℃/min, the temperature is maintained at 1100 ℃ for 20min, and then the steel is taken out of the heating furnace and rolled by adopting a TMCP rolling process;
s4, sending the rolled steel plate to heat treatment for quenching and tempering, setting the primary quenching temperature to be 920 ℃, preserving the heat for 40min, and cooling by water; setting the secondary quenching temperature as 870 ℃ of heating temperature, keeping the temperature for 28min, and cooling by water; tempering and heating at 255 ℃, preserving heat for 55min, and air cooling;
and S5, heating the steel plate to 135 ℃ by using an electronic heating pad after tempering, discharging from the furnace, cutting by using a combustion gun at a cutting starting speed of 180mm/min and a cutting speed of 365mm/min, covering refractory heat-insulating cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
The metallographic structure diagram obtained is shown in fig. 2, and the performance parameters are as follows:
example 3
500 HB-grade wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.35%, Si: 0.40%, Mn: 1.60%, P: 0.015%, S: 0.003%, V: 0.030%, Ti: 0.025%, Cr: 1.00%, Ni 0.90%, Mo 0.60%, Al: 0.055%, B: 0.0030%, Mg: 0.0018%, N: 0.0045%, the balance being Fe and unavoidable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 470 HBW.
The production method of the 500 HB-grade wear-resistant steel comprises the following steps:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 25min after the vacuum degree requirement is met, magnesium treatment is performed on a magnesium-aluminum wire after the vacuum is finished, the length of the magnesium-aluminum wire is roasted to be 220m, and the magnesium treatment is statically stirred for 25min after the magnesium treatment is finished;
s2, after finishing the molten steel refining treatment, sending the molten steel to continuous casting for casting, wherein the casting speed is 1.3m/min, the superheat degree is 20 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature of the casting blank to be 450 ℃ after thermal detection, and feeding the casting blank into a furnace, wherein the heating process of the heating furnace is as follows: heating at 600 deg.C at 7 deg.C/min and 1000 deg.C at 2 deg.C/min at 1100 deg.C for 20min, taking out of the furnace, and rolling by TMCP rolling process;
s4, sending the rolled steel plate to heat treatment for quenching and tempering, setting the primary quenching temperature to be 930 ℃, preserving heat for 50min, and cooling by water; setting the secondary quenching temperature as 880 ℃, preserving the heat for 30min, and cooling by water; tempering and heating at 260 ℃, preserving heat for 60min, and air cooling;
s5, heating the steel plate to 150 ℃ by using an electronic heating pad after tempering, discharging from the furnace, cutting by using a combustion gun, starting the cutting at the speed of 200mm/min and cutting at the speed of 380mm/min, covering refractory heat-insulating cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
The metallographic structure obtained is shown in FIG. 3, and the performance parameters are as follows:
example 4
The 550 HB-grade wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.16%, Si: 0.15, Mn: 0.80%, P: 0.005%, S: 0.0005%, Nb: 0.020%, Ti: 0.008%, Cr: 0.60%, Mo: 0.20%, Al: 0.025%, B: 0.0010%, Mg: 0.0010%, N: 0.0015%, the balance being Fe and unavoidable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 530 HBW.
The production method of the 550HB wear-resistant steel comprises the following steps:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 20min after the vacuum degree requirement is met, performing magnesium treatment on a magnesium-aluminum wire after the vacuum is finished, roasting the magnesium-aluminum wire for 200m in length, and statically stirring for 15min after the magnesium treatment is finished;
s2, after the molten steel refining treatment is finished, the casting blank is sent to continuous casting for casting, the casting speed is 0.6m/min, the superheat degree is 1 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature of the casting blank to be 150 ℃ after thermal detection, and feeding the casting blank into a furnace, wherein the heating process of the heating furnace is as follows: the temperature of the furnace is 450 ℃, the heating speed is 10 ℃/min, the heating speed of 600 ℃ is 5 ℃/min, the heating speed of 1000 ℃ is 2 ℃/min, the temperature is maintained at 1100 ℃ for 20min, and then the product is taken out of the heating furnace and rolled by adopting a TMCP rolling process;
s4, sending the rolled steel plate to heat treatment for quenching and tempering, setting the primary quenching temperature as 910 ℃, preserving the heat for 30min, and cooling by water; setting the secondary quenching temperature as 860 ℃, preserving the heat for 25min, and cooling by water; tempering and heating at 250 ℃, preserving heat for 50min, and air cooling;
s5, heating the steel plate to 120 ℃ by using an electronic heating pad after tempering, taking the steel plate out of the furnace, cutting by using a combustion gun at a cutter starting speed of 160mm/min and a cutting speed of 350mm/min, covering refractory heat-insulating cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
The metallographic structure diagram obtained is shown in fig. 4, and the performance parameters are as follows:
example 5
The 550 HB-grade wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.26%, Si: 0.25%, Mn: 1.20%, P: 0.010%, S: 0.001%, Nb: 0.035%, Ti: 0.016%, Cr: 0.90%, Mo: 0.40%, Al: 0.040%, B: 0.0030%, Mg: 0.0014%, N: 0.0030%, the balance being Fe and unavoidable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 530 HBW.
The production method of the 550 HB-grade wear-resistant steel comprises the following steps:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 22min after the vacuum degree requirement is met, magnesium treatment is performed on a magnesium-aluminum wire after the vacuum is finished, the length of the magnesium-aluminum wire is 210m after the magnesium treatment is roasted, and the magnesium treatment is statically stirred for 20min after the magnesium treatment is finished;
s2, after the molten steel refining treatment is finished, the casting blank is sent to continuous casting for casting, the casting speed is 1.0m/min, the superheat degree is 15 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature at 300 ℃ after the casting blank is subjected to thermal detection, and feeding into a furnace, wherein the heating process of the heating furnace is as follows: the heating speed of the furnace entering temperature of 520 ℃ is 12 ℃/min, the heating speed of 800 ℃ is 6 ℃/min, the heating speed of 1050 ℃ is 2 ℃/min, the temperature is maintained at 1100 ℃ for 20min, and then the steel is taken out of the heating furnace and rolled by adopting a TMCP rolling process;
s4, sending the rolled steel plate to a heat treatment for quenching and tempering, setting the primary quenching temperature to be 920 ℃, preserving the heat for 40min, and cooling with water; setting the secondary quenching temperature as 870 ℃ of heating temperature, keeping the temperature for 28min, and cooling by water; tempering and heating at 255 ℃, preserving heat for 55min, and air cooling;
and S5, heating the steel plate to 135 ℃ by using an electronic heating pad after tempering, discharging from the furnace, cutting by using a combustion gun at a cutting starting speed of 180mm/min and a cutting speed of 365mm/min, covering refractory heat-insulating cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
The metallographic structure obtained is shown in fig. 5, and the performance parameters are as follows:
example 6
The 550 HB-grade wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.36%, Si: 0.35%, Mn: 1.60%, P: 0.015%, S: 0.002%, Nb: 0.050%, Ti: 0.025%, Cr: 1.20%, Mo: 0.60%, Al: 0.055%, B: 0.0050%, Mg: 0.0018%, N: 0.0045%, the balance being Fe and unavoidable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 530 HBW.
The production method of the 550 HB-grade wear-resistant steel comprises the following steps:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 25min after the vacuum degree requirement is met, magnesium treatment is performed on a magnesium-aluminum wire after the vacuum is finished, the length of the magnesium-aluminum wire is roasted to be 220m, and the magnesium treatment is statically stirred for 25min after the magnesium treatment is finished;
s2, after finishing the molten steel refining treatment, sending the molten steel to continuous casting for casting, wherein the casting speed is 1.3m/min, the superheat degree is 20 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature of the casting blank to be 450 ℃ after thermal detection, and feeding the casting blank into a furnace, wherein the heating process of the heating furnace is as follows: heating at 600 deg.C at 15 deg.C/min, 1000 deg.C at 7 deg.C/min, 1100 deg.C at 2 deg.C/min, maintaining at 1100 deg.C for 20min, taking out of the heating furnace, and rolling by TMCP rolling process;
s4, sending the rolled steel plate to heat treatment for quenching and tempering, setting the primary quenching temperature to be 930 ℃, preserving heat for 50min, and cooling by water; setting the secondary quenching temperature as 880 ℃, preserving the heat for 30min, and cooling by water; tempering and heating at 260 ℃, preserving heat for 60min, and air cooling;
s5, heating the steel plate to 150 ℃ by using an electronic heating pad after tempering, discharging from the furnace, cutting by using a combustion gun, starting the cutting at the speed of 200mm/min and cutting at the speed of 380mm/min, covering refractory heat-insulating cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
The metallographic structure obtained is shown in fig. 6, and the performance parameters are as follows:
example 7
The 600 HB-grade wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.35%, Si: 0.20%, Mn: 0.50%, P: 0.004%, S: 0.0005%, Ti: 0.008%, Cr: 0.50%, Ni 0.30%, Mo 0.20%, Al: 0.025%, B: 0.0010%, Mg: 0.0010%, N: 0.0015%, the balance being Fe and unavoidable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 570 HBW.
The production method of the 600HB wear-resistant steel comprises the following steps:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 20min after the vacuum degree requirement is met, magnesium treatment is performed on a magnesium-aluminum wire after the vacuum is finished, the length of the magnesium-aluminum wire is 200m after the magnesium treatment is finished, and static stirring is performed for 15min after the magnesium treatment is finished;
s2, after the molten steel refining treatment is finished, the casting blank is sent to continuous casting for casting, the casting speed is 0.6m/min, the superheat degree is 1 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature of the casting blank to be 150 ℃ after thermal detection, and feeding the casting blank into a furnace, wherein the heating process of the heating furnace is as follows: the temperature of the furnace is 450 ℃, the heating speed is 10 ℃/min, the heating speed of 600 ℃ is 5 ℃/min, the heating speed of 1000 ℃ is 2 ℃/min, the temperature is maintained at 1100 ℃ for 20min, and then the product is taken out of the heating furnace and rolled by adopting a TMCP rolling process;
s4, sending the rolled steel plate to heat treatment for quenching and tempering, setting the primary quenching temperature as 910 ℃, preserving the heat for 30min, and cooling by water; setting the secondary quenching temperature as 860 ℃, preserving the heat for 25min, and cooling by water; tempering and heating at 250 ℃, preserving heat for 50min, and air cooling;
s5, heating the steel plate to 120 ℃ by using an electronic heating pad after tempering, taking the steel plate out of the furnace, cutting by using a combustion gun at a cutter starting speed of 160mm/min and a cutting speed of 350mm/min, covering refractory heat-insulating cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
The metallographic structure obtained is shown in fig. 7, and the performance parameters are as follows:
example 8
The 600 HB-grade wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.40%, Si: 0.35%, Mn: 1.00%, P: 0.008%, S: 0.001%, Ti: 0.016%, Cr: 1.00%, Ni 0.70%, Mo 0.50%, Al: 0.040%, B: 0.0030%, Mg: 0.0014%, N: 0.0030%, the balance being Fe and unavoidable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 570 HBW.
The production method of the 600HB wear-resistant steel comprises the following steps:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 22min after the vacuum degree requirement is met, magnesium treatment is performed on a magnesium-aluminum wire after the vacuum is finished, the length of the magnesium-aluminum wire is 210m after the magnesium treatment is roasted, and the magnesium treatment is statically stirred for 20min after the magnesium treatment is finished;
s2, after the molten steel refining treatment is finished, the casting blank is sent to continuous casting for casting, the casting speed is 1.0m/min, the superheat degree is 15 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature at 300 ℃ after the casting blank is subjected to thermal detection, and feeding into a furnace, wherein the heating process of the heating furnace is as follows: heating at 520 deg.C and 6 deg.C/min and 1050 deg.C and 2 deg.C/min at 800 deg.C and 1100 deg.C for 20min, taking out of the furnace, and rolling by TMCP rolling process;
s4, sending the rolled steel plate to heat treatment for quenching and tempering, setting the primary quenching temperature to be 920 ℃, preserving the heat for 40min, and cooling by water; setting the secondary quenching temperature as 870 ℃ of heating temperature, keeping the temperature for 28min, and cooling by water; tempering and heating at 255 ℃, preserving heat for 55min, and air cooling;
and S5, heating the steel plate to 135 ℃ by using an electronic heating pad after tempering, discharging from the furnace, cutting by using a combustion gun at a cutting starting speed of 180mm/min and a cutting speed of 365mm/min, covering refractory heat-insulating cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
The metallographic structure obtained is shown in fig. 8, and the performance parameters are as follows:
example 9
The 600 HB-grade wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.45%, Si: 0.50%, Mn: 1.80%, P: 0.013%, S: 0.002%, Ti: 0.025%, Cr: 1.50%, Ni 1.00%, Mo 0.80%, Al: 0.055%, B: 0.0050%, Mg: 0.0018%, N: 0.0045%, the balance being Fe and unavoidable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 570 HBW.
The production method of the 600HB wear-resistant steel comprises the following steps:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 25min after the vacuum degree requirement is met, magnesium treatment is performed on a magnesium-aluminum wire after the vacuum is finished, the length of the magnesium-aluminum wire is roasted to be 220m, and the magnesium treatment is statically stirred for 25min after the magnesium treatment is finished;
s2, after finishing the molten steel refining treatment, sending the molten steel to continuous casting for casting, wherein the casting speed is 1.3m/min, the superheat degree is 20 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature of the casting blank to be 450 ℃ after thermal detection, and feeding the casting blank into a furnace, wherein the heating process of the heating furnace is as follows: heating at 600 deg.C at 15 deg.C/min, 1000 deg.C at 7 deg.C/min, 1100 deg.C at 2 deg.C/min, maintaining at 1100 deg.C for 20min, taking out of the heating furnace, and rolling by TMCP rolling process;
s4, sending the rolled steel plate to heat treatment for quenching and tempering, setting the primary quenching temperature to be 930 ℃, preserving heat for 50min, and cooling by water; setting the secondary quenching temperature as 880 ℃, preserving the heat for 30min, and cooling by water; tempering and heating at 260 ℃, preserving heat for 60min, and air cooling;
s5, heating the steel plate to 150 ℃ by using an electronic heating pad after tempering, discharging from the furnace, cutting by using a combustion gun, starting the cutting at the speed of 200mm/min and cutting at the speed of 380mm/min, covering refractory heat-insulating cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
The metallographic structure obtained is shown in fig. 9, and the performance parameters are as follows:
Claims (5)
1. the wear-resistant steel with the grade of 500HB or above is characterized by comprising the following chemical components in percentage by mass: c: 0.15% -0.45%, Si: 0.15-0.50%, Mn: 0.50-1.80%, P is less than or equal to 0.015%, S is less than or equal to 0.003%, V is less than or equal to 0.030%, Nb is less than or equal to 0.050%, Ti: 0.008-0.025%, Cr: 0.50-1.50%, Ni is less than or equal to 1.00%, Mo is 0.20-0.80%, Al: 0.025% -0.055%, B: 0.0010-0.0050%, Mg: 0.0010 to 0.0018 percent, less than or equal to 0.0045 percent of N and the balance of Fe and inevitable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 470 HBW.
2. The wear resistant steel of 500HB level or more according to claim 1, wherein: the 500HB wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.15% -0.35%, Si: 0.20-0.40%, Mn: 0.50-1.60%, P is less than or equal to 0.015%, S is less than or equal to 0.003%, V: 0.010% -0.030%, Ti: 0.008-0.025%, Cr: 0.60-1.00%, Ni 0.30-0.90%, Mo 0.30-0.60%, Al: 0.025% -0.055%, B: 0.0010-0.0030%, Mg: 0.0010 to 0.0018 percent, less than or equal to 0.0045 percent of N and the balance of Fe and inevitable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 470 HBW.
3. The wear-resistant steel of 500HB or above according to claim 1, wherein: the 550HB wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.16% -0.36%, Si: 0.15-0.35%, Mn: 0.80-1.60%, P is less than or equal to 0.015%, S is less than or equal to 0.002%, Nb: 0.020 to 0.050%, Ti: 0.008% -0.025%, Cr: 0.60% -1.20%, Mo: 0.20-0.60%, Al: 0.025% -0.055%, B: 0.0010-0.0050%, Mg: 0.0010 to 0.0018 percent, less than or equal to 0.0045 percent of N and the balance of Fe and inevitable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 530 HBW.
4. The wear resistant steel of 500HB level or more according to claim 1, wherein: the 600HB wear-resistant steel comprises the following chemical components in percentage by mass: c: 0.35-0.45%, Si: 0.20-0.50%, Mn: 0.50-1.80%, P is less than or equal to 0.013%, S is less than or equal to 0.002%, Ti: 0.008-0.025%, Cr: 0.50-1.50%, Ni 0.30-1.00%, Mo 0.20-0.80%, Al: 0.025% -0.055%, B: 0.0010-0.0050%, Mg: 0.0010 to 0.0018 percent, less than or equal to 0.0045 percent of N and the balance of Fe and inevitable impurities; the Brinell hardness of the steel grade surface is greater than or equal to 570 HBW.
5. The method for producing the wear-resistant steel with the grade of 500HB or more as claimed in claim 1, is characterized by comprising the following steps of:
s1, smelting the desulfurized molten iron in a smelting furnace, performing LF deoxidation alloying, and then conveying to RH vacuum treatment, wherein the vacuum degree is less than or equal to 3.0mbar, the vacuum treatment time is 20-25 min after the vacuum degree requirement is met, magnesium treatment is performed on a magnesium-aluminum wire after the vacuum is finished, the length of the roasted magnesium-aluminum wire is 200-220 m, and the magnesium treatment is statically stirred for 15-25 min after the magnesium treatment is finished;
s2, after the molten steel refining treatment is finished, the casting blank is sent to continuous casting for casting, the casting speed is 0.6-1.3 m/min, the superheat degree is 10-20 ℃, full-protection casting is adopted, a dynamic soft reduction process is adopted, and the casting blank needs thermal inspection and temperature-waiting coping;
s3, keeping the temperature of the casting blank to be 150-450 ℃ after thermal detection, and feeding the casting blank into a furnace, wherein the heating process of the heating furnace is as follows: the heating speed is 10-15 ℃/min at the charging temperature of 450-600 ℃, 5-7 ℃/min at the heating speed of 600-1000 ℃, 2 ℃/min at the heating speed of 1000-1100 ℃, and the temperature is kept at 1100 ℃ for 20min, and then the mixture is taken out of the heating furnace and rolled by adopting a TMCP rolling process;
s4, sending the rolled steel plate to heat treatment for quenching and tempering, setting the primary quenching temperature as 910-930 ℃, preserving heat for 30-50 min, and cooling with water; setting the secondary quenching temperature to be 860-880 ℃, preserving the heat for 25-30 min, and cooling by water; tempering and heating at 250-260 ℃, preserving heat for 50-60 min, and air cooling;
s5, heating the steel plate to 120-150 ℃ by using an electronic heating pad after tempering, discharging from the furnace, cutting by using a combustion gun at a cutter starting speed of 160-200 mm/min and a cutting speed of 350-380 mm/min, covering a fireproof heat-preservation cotton after cutting, and slowly cooling to room temperature to eliminate stress generated by cutting.
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WO2023155447A1 (en) * | 2022-02-15 | 2023-08-24 | 南京钢铁股份有限公司 | High wear resistance steel for coal mining and production method therefor |
WO2023197572A1 (en) * | 2022-04-12 | 2023-10-19 | 南京钢铁股份有限公司 | 500 hb grade or above abrasion-resistant steel and production method therefor |
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JP2018059188A (en) * | 2016-09-28 | 2018-04-12 | Jfeスチール株式会社 | Abrasion resistant steel sheet and manufacturing method of abrasion resistant steel sheet |
CN113046628A (en) * | 2021-02-01 | 2021-06-29 | 南京钢铁股份有限公司 | N800CF steel for pumped storage pressure steel pipe and smelting method |
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CN107058882A (en) * | 2017-04-26 | 2017-08-18 | 山东钢铁股份有限公司 | A kind of special think gauge wear-resisting steel plate and preparation method thereof |
CN114672735A (en) * | 2022-04-12 | 2022-06-28 | 南京钢铁股份有限公司 | Wear-resistant steel with grade of 500HB or above and production method thereof |
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- 2022-04-12 CN CN202210377101.5A patent/CN114672735A/en active Pending
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JP2005240135A (en) * | 2004-02-27 | 2005-09-08 | Jfe Steel Kk | Method for manufacturing wear-resistant steel having excellent bendability, and wear-resistant steel |
CN101775545A (en) * | 2009-01-14 | 2010-07-14 | 宝山钢铁股份有限公司 | Low-alloy high-strength high-toughness wear-resistant steel plate and manufacturing method thereof |
CN103205627A (en) * | 2013-03-28 | 2013-07-17 | 宝山钢铁股份有限公司 | Low-alloy high-performance wear-resistant steel plate and manufacturing method thereof |
JP2018059188A (en) * | 2016-09-28 | 2018-04-12 | Jfeスチール株式会社 | Abrasion resistant steel sheet and manufacturing method of abrasion resistant steel sheet |
CN107746935A (en) * | 2017-10-26 | 2018-03-02 | 河钢股份有限公司 | A kind of high-strength abrasion-proof steel plate and its production technology |
CN113046628A (en) * | 2021-02-01 | 2021-06-29 | 南京钢铁股份有限公司 | N800CF steel for pumped storage pressure steel pipe and smelting method |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2023155447A1 (en) * | 2022-02-15 | 2023-08-24 | 南京钢铁股份有限公司 | High wear resistance steel for coal mining and production method therefor |
WO2023197572A1 (en) * | 2022-04-12 | 2023-10-19 | 南京钢铁股份有限公司 | 500 hb grade or above abrasion-resistant steel and production method therefor |
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