CN114672382A - Method for preparing wheat koji with high ammonia nitrogen and special fragrance - Google Patents

Method for preparing wheat koji with high ammonia nitrogen and special fragrance Download PDF

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CN114672382A
CN114672382A CN202210366221.5A CN202210366221A CN114672382A CN 114672382 A CN114672382 A CN 114672382A CN 202210366221 A CN202210366221 A CN 202210366221A CN 114672382 A CN114672382 A CN 114672382A
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koji
wheat
temperature
day
bamboo
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CN114672382B (en
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王丹
白永平
梁正
杨浩
黎文凯
赵超
周其洋
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Haitian Vinegar Industry Guangdong Co ltd
Haitian Vinegar Industry Zhejiang Co ltd
Haitian Vinegar Group Co ltd
Foshan Haitian Flavoring and Food Co Ltd
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Haitian Vinegar Industry Guangdong Co ltd
Haitian Vinegar Industry Zhejiang Co ltd
Haitian Vinegar Group Co ltd
Foshan Haitian Flavoring and Food Co Ltd
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12GWINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
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Abstract

The invention provides a method for preparing malt yeast with high ammonia nitrogen and special fragrance. Specifically, the invention provides a preparation method of wheat koji, which comprises the following steps: (1) according to the following steps: (0.1-0.2) mixing parched semen Tritici Aestivi and semen Pisi Sativi powder, adding 25-30% (W/W) water, stirring, and pressing to obtain a block; (2) bending; (3) fermenting for 12-20 days, wherein the temperature of the koji blank reaches more than 50 ℃ on day 3; (4) and (6) discharging the yeast. The preparation method of the wheat starter can maintain higher moisture of the starter core for a long time when the fermented grains are used for starter culture, and promote mass propagation of various microorganisms; the product temperature can be above 50 deg.C for a long time, various sugars and amino acids can be produced under the action of various enzymes, and Maillard reaction can be carried out at high temperature, so that the curved center can produce strong coke flavor. The wheat starter koji-making protease prepared by the method has high activity, and the brewed yellow wine has strong special fragrance; the ammonia nitrogen content is high.

Description

Method for preparing wheat koji with high ammonia nitrogen and special fragrance
Technical Field
The invention belongs to the technical field of fermented wine production, and particularly relates to a method for preparing wheat starter with high ammonia nitrogen and rich special scorched aroma, the prepared wheat starter and application thereof in producing yellow wine with high ammonia nitrogen and rich scorched aroma.
Background
In the traditional brewed wine production, the homogeneity of yellow wine is relatively serious, most yellow wine has a flavor, and the nutrition of the yellow wine is mainly embodied in the high amino acid content, so that the development of the yellow wine with special flavor and high ammonia nitrogen content is particularly important.
CN201711143066.6 discloses a method for preparing malt for koji wine, which comprises the following steps: crushing wheat according to a traditional starter propagation method, wetting the crushed wheat by adding water, dividing the crushed wheat into four parts, culturing the four parts under different temperature and humidity conditions to obtain different wheat starters, and mixing the four wheat starters according to a certain mass ratio to obtain the wheat starter. CN202011536644.4 discloses a method for making blocky raw wheat koji used for brewing food and application thereof, the provided raw wheat koji production process adopts a self-heating fermentation method, combines an improved stack frame and stacking mode, utilizes microbial heat generation to self-heat for fermentation, wherein, the preliminarily prepared blocks are kept stand for 15-45min, ventilate and absorb sweat, so that the outer skins of the koji blocks are tightly combined, and then are stacked in the stack frame with air holes at the bottom, the adjacent blocks of each layer are arranged in a T shape or a T shape, the adjacent blocks of two layers are arranged in a cross shape, so that the air in the inner space of the stack frame can be circulated up and down.
CN201310691238.9 discloses a method for making yellow rice wine wheat koji, which comprises the following steps: A. selecting high-quality wheat: the wheat grains should be kept dry, and the water content is kept below 13.5%; b, sieving and cleaning; C. crushing: wherein each wheat grain is required to be controlled to be rolled into 3-5 pieces, which are plum blossom-shaped, the wheat bran is broken, the starch in the endosperm is exposed, and the like; d, adding water and stirring the yeast; e, buckling and forming; f, stacking the yeast in a chamber, stacking the yeast by 2-3 layers, wherein the distance between the yeast is 1.3-2 cm; g, heat preservation culture: after the yeast stacking is finished, closing the door and the window for heat preservation fermentation, starting to rise the temperature after 20 hours, and reaching the maximum temperature of 50-55 ℃ after 50-60 hours; h, ventilating and supplying oxygen.
The methods for improving the content of amino acid nitrogen in yellow wine in the current industry are all based on different processes or adopt a plurality of raw materials, but the reports on the process for changing the preparation of wheat koji are less, and the flavor of the yellow wine is improved less.
Disclosure of Invention
The invention provides wheat starter for yellow wine fermentation, which has high ammonia nitrogen and thick scorched aroma.
Firstly, the invention provides a preparation method of wheat koji, which comprises the following steps:
(1) according to the proportion of 1: (0.1-0.2) mixing parched semen Tritici Aestivi and semen Pisi Sativi powder, adding 25-30% (W/W) water, stirring, and pressing to obtain a block;
(2) bending;
(3) fermenting for 12-20 days, wherein the temperature of the koji blank reaches above 50 ℃ on day 3, preferably the temperature of the koji blank is maintained above 50 ℃ for at least 4 days;
(4) and (6) discharging the yeast.
In some embodiments, the parched wheat is prepared by the following method: parching wheat to golden yellow, and flattening the wheat while hot into 1-5 pieces (e.g., by a pulverizer (e.g., a roller mill)).
In some embodiments, the bulk density of the koji is at 1.4g/cm3The above.
In some embodiments, the curving of step (2) is performed at 1-5cm (e.g., 2cm) intervals on the block of the koji.
In some embodiments, the flexing of step (2) comprises the operations of:
sterilizing the koji chamber by a high-concentration chlorine dioxide (the concentration is preferably 4000-;
rice hulls, bamboo, 31775, 2-3 layers of bent blank blocks, flax and bamboo, 31775 are sequentially paved on the ground, wherein the flax and the bamboo around the bent blank blocks are 31775.
In some embodiments, the layers are separated from one another using bamboo chips.
In some embodiments, the bamboo \31775is hot water sterilized or exposed to sunlight.
In some embodiments, the koji blocks are laid on the bamboo \31775in a "t" shape.
In some embodiments, the koji of step (3) is characterized by one or more of the following:
1) ensuring the temperature and humidity of a koji room in the koji making process;
2) opening a door and a window of a koji room to remove moisture for 30-120 min every day on the 1 st-3 rd day of koji making, adjusting the specific time according to the humidity in the koji room, and controlling water vapor in the room not to form water drops to drop on a koji blank;
3) turning over the koji on the 4 th day and the 6 th day of the koji to meet the requirements of temperature and humidity control of the koji, and ensuring that the quality of koji blanks at different positions is kept consistent;
4) on the 8 th day of koji making, turning over koji and reducing koji blank gaps, increasing the number of layers of koji blanks, adding heat preservation materials around the koji blanks for heat preservation, maintaining the temperature of a koji core, promoting microorganisms to secrete a large amount of enzymes and generate various aroma substrates;
5) after the fermented grains are koji for 12-20 days, the temperature of the koji blank product is gradually leveled with the room temperature, and the koji discharging operation can be carried out when the moisture of the koji blank is less than or equal to 15%.
In another aspect, the present invention provides a wheat koji produced by any one of the methods described above.
In another aspect, the invention provides the use of the wheat koji in brewing yellow wine.
Advantageous effects of the invention
The invention provides a preparation method of wheat starter for yellow wine fermentation with high ammonia nitrogen and strong scorch aroma, the wheat starter prepared by the method and application of the wheat starter in brewing yellow wine. The technical scheme of the invention can realize at least one of the following technical effects:
1. the yellow wine brewed by the wheat starter prepared by the invention has strong special fragrance;
2. the ammonia nitrogen content of the yellow wine brewed by the wheat starter prepared by the invention is high and can reach more than 1g/L, preferably more than 1.5 g/L;
3. the preparation method of the wheat starter can maintain higher moisture of the starter core for a long time when the fermented grains are used for starter culture, and promote mass propagation of various microorganisms;
4. the preparation method of the wheat koji can ensure that the product temperature is over 50 ℃ for a long time, various sugars and amino acids are generated under the action of various enzymes, and the Maillard reaction is performed at high temperature, so that the koji core generates rich burnt flavor;
5. the wheat starter koji-forming protease prepared by the invention has high activity which can reach more than 50U/g, preferably more than 100U/g, and more preferably more than 200U/g.
Drawings
FIG. 1 shows a flow chart of the preparation of the malt of the present invention.
Fig. 2 shows a schematic view of the way the curved blanks are placed.
FIG. 3 shows the temperature variation trend of the koji blank at the koji fermentation stage.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to examples, but those skilled in the art will appreciate that the following examples are only illustrative of the present invention and should not be construed as limiting the scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products commercially available.
Example 1:
step 1: wheat treatment: the wheat with fine quality is sieved to remove various impurities in the raw material wheat. Parching wheat to golden yellow with a frying pan, and hot crushing each wheat into 1-5 pieces with a double-roller pulverizer, wherein the wheat skin is cracked to expose starch in the wheat.
Step 2: pea treatment: sieving peas, and crushing into powder by using a hammer mill.
And step 3: mixing and forming: adding the crushed wheat and pea powder into a mixer, wherein the proportion of the wheat to the pea powder is 1: 0.15, then adding 25-30% of clear water (25% of water used in winter and 30% of water used in summer), starting stirring, controlling the stirring speed at 30-60r/min, stirring for 5min, ensuring uniform stirring, simultaneously preventing the wheat flour from becoming pasty due to overlong stirring time, and enabling the yeast material to fully absorb water. Adding the above yeast material into a koji-pressing machine, and molding under pressure of above 10MPa to obtain compact koji block with a koji density of 1.4g/cm3The above;
and 4, step 4: and (3) bending: cleaning the koji room in advance, disinfecting by using a chlorine dioxide fumigation method, and ventilating for more than 24 hours. Laying a layer of clean rice hulls with the thickness of 10cm on the ground, covering a layer of bamboo 31775 which is disinfected by hot water or solarized on the rice hulls, laterally placing the yeast blocks on the bamboo 31775 in a T shape, and arranging the yeast blocks at intervals of 2cm, as shown in figure 2, wherein the yeast blocks are separated by 2-3 layers, and the yeast blocks of the upper layer and the lower layer are prevented from being sintered together at high temperature. Paving clean burlap around the curved block and on the surface of the curved block for heat preservation, and covering a layer of bamboo 31775 on the burlap for moisture preservation, wherein the burlap and the bamboo 31775 are required to be covered when the curved block is turned.
And 5: fermenting: and all doors and windows are closed after the bending is finished, so that the bending room can be kept warm and moisturized. The moisture and oxygen on the surface of the koji block are sufficient in 1-3 days after the koji blank enters the chamber, the quantity of aerobic microorganisms such as mold and yeast is greatly increased, the temperature of the product rises to more than 50 ℃ after about 3 days, the temperature is very high in this stage, the metabolism of the microorganisms is fast, the moisture is more volatile, and CO in the chamber is2The concentration is high, attention should be paid to windowing and moisture removal, but the moisture removal time is not longer, the temperature is prevented from being too low, the product is difficult to be lifted, the temperature is generally controlled to be about 30 minutes, preferably in the daytime, and the temperature is controlled to be 4 thTurning over yeast on day 6 to control temperature and humidity, and turning over the periphery, turning over the middle layer, turning over the upper layer, turning over the lower layer, and turning over the upper layer to make the fermented grains have consistent quality. With the reduction of the moisture of the yeast blank, the product temperature can drop from more than 50 ℃ after 8 days, at the moment, the yeast turning is continued in time, the gap between the yeast blanks is reduced, the number of the yeast blank layers is increased to 6-7, and the heat preservation material is arranged around the yeast pile for heat preservation, so that the temperature drop is slowed down, the high-temperature period time is prolonged as far as possible, and enough fragrant substrates are accumulated. After the fermented grains are koji for 12-20 days, the temperature of the koji blank product is basically equal to the room temperature, and when the moisture of the koji blank is less than or equal to 15%, the koji discharging operation can be carried out. The temperature variation trend of the koji blank in the whole koji making stage is shown in fig. 3.
Step 6: and (4) discharging and storing: taking out the cultured koji from the koji room, and accumulating in a koji storehouse, wherein the koji storehouse has a good ventilation and drying environment to prevent moisture reversion. Storing for 3 months and then putting into fermentation production.
And 7: brewing yellow wine: fermenting according to the traditional yellow wine brewing process, and verifying the quality of finished koji. The detailed process for brewing the yellow wine comprises the following steps: soaking rice: soaking the rice for 24 hours by using clear water with the weight 1.2 times that of the rice, and requiring that the water completely overflows the rice flour; washing rice: fishing out the rice from the rice soaking water, and washing for 3-4 times by using clean water until the effluent water is not milky; ③ steaming rice: pouring the cleaned rice into a steamer, steaming the rice for 30-60min with strong fire until the rice is hard outside and soft inside and has no white core inside; cooling rice: placing the rice in a clean and ventilated place to cool to 30 ℃; fermenting: pulverizing the yeast blank, adding yeast powder 15% of rice weight to the surface of cooked rice, stirring twice, adding into a fermentation tank together with cooked rice, adding clear water 150% of rice weight and yeast 0.3%, stirring, standing, fermenting at 30 + -2 deg.C for 20 d; sixthly, squeezing: and (3) carrying out filter pressing on the fermented mash by using a gauze bag, collecting filtrate, and filtering by using 1% of diatomite to obtain clear and transparent clear liquid, namely a finished product of the yellow wine.
Example 2
The proportion of the wheat to the pea powder is 1: 0.2, the rest of the procedure is as in example 1.
Example 3
The proportion of the wheat to the pea powder is 1: 0.1, the rest of the procedure is the same as in example 1.
Example 4
The raw material was wheat only, and the rest of the procedure was the same as in example 1.
The raw material formulation of examples 1 to 4 is shown in table 1 below.
TABLE 1 formulation of pea flour and wheat in examples 1-4
Figure BDA0003587216130000061
The starter propagation protease activity detection is carried out according to QB/T1803 general experimental method for industrial enzyme preparations, 10 starter propagation workers are selected to carry out sensory scoring on the starter propagation, and the ammonia nitrogen content in the yellow wine obtained by fermentation is carried out according to GB/T13662 yellow wine. Specific results are shown in Table 2.
TABLE 2 detection results of the activity of the koji protease, sensory score and ammonia nitrogen content in yellow wine in examples 1 to 4
Figure BDA0003587216130000062
Figure BDA0003587216130000071
As can be seen from the data in the table 2, the protease activity and the koji flavor of the wheat koji prepared by the process of the invention are superior to those of the common raw wheat koji, and the ammonia nitrogen content in the yellow wine is also obviously higher than that of the common raw wheat koji.
Although specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that, based upon the overall teachings of the disclosure, various modifications and alternatives to those details could be developed and still be encompassed by the present invention. The full scope of the invention is given by the appended claims and any equivalents thereof.

Claims (10)

1. A preparation method of wheat koji comprises the following steps:
(1) according to the following steps: (0.1-0.2) mixing parched semen Tritici Aestivi and semen Pisi Sativi powder, adding 25-30% (W/W) water, stirring, and pressing to obtain a block;
(2) bending;
(3) fermenting for 12-20 days, wherein the temperature of the koji blank reaches above 50 ℃ on day 3, preferably the temperature of the koji blank is maintained above 50 ℃ for at least 4 days;
(4) and (6) discharging the yeast.
2. The method of claim 1, wherein the parched wheat is prepared by a method comprising: parching wheat to golden yellow, and flattening the wheat while hot into 1-5 pieces (e.g., by a pulverizer (e.g., a roller mill)).
3. The method of claim 1 or 2, wherein the brown bulk density is at 1.4g/cm3The above.
4. The method of any of claims 1-3, wherein said curving of step (2) is performed at 1-5cm (e.g., 2cm) intervals on said curved block.
5. The method of any of claims 1-4, the flexing of step (2) comprising the acts of:
sterilizing the koji chamber by using a chlorine dioxide (the concentration is preferably 4000-;
rice hulls, bamboo, 31775, 2-3 layers of bent blank blocks, flax and bamboo, 31775 are sequentially paved on the ground, wherein the flax and the bamboo around the bent blank blocks are 31775.
6. The method of claim 5, wherein the bamboo \31775.
7. The method of any one of claims 1-6, wherein the koji blocks are laid on the bamboo \31775in a "T" shape.
8. The method of any one of claims 1-7, wherein the koji of step (3) is characterized by one or more of the following:
1) ensuring the temperature and humidity of a koji room in the koji making process;
2) opening the door and window of the koji room to remove moisture for 30-60min every day on the 1-3 days of koji fermentation;
3) turning over the koji on the 4 th day and the 6 th day of the koji to reduce the temperature and the humidity;
4) turning over the koji and reducing the gaps between koji blanks, increasing the number of layers of koji blanks and adding heat preservation materials around the koji blanks for heat preservation on the 8 th day of koji culture;
5) after the fermented grains are koji for 12-20 days, the temperature of the koji blank is leveled with the room temperature, and the koji discharging operation is carried out.
9. A wheat koji produced by the method according to any one of claims 1 to 8.
10. Use of the wheat koji of claim 9 in brewing yellow wine.
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