CN114672137A - Modified epoxy resin and preparation method thereof - Google Patents

Modified epoxy resin and preparation method thereof Download PDF

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Publication number
CN114672137A
CN114672137A CN202210441831.7A CN202210441831A CN114672137A CN 114672137 A CN114672137 A CN 114672137A CN 202210441831 A CN202210441831 A CN 202210441831A CN 114672137 A CN114672137 A CN 114672137A
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Prior art keywords
epoxy resin
resin
modified epoxy
component
reactive diluent
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朱晔
吴雄
孟刚
李健
何洋
沈帆
梅端
吴峰
柯锐
朱晓东
何昌林
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Wuhan NARI Ltd
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Wuhan NARI Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/10Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
    • C08F283/105Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule on to unsaturated polymers containing more than one epoxy radical per molecule

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  • Health & Medical Sciences (AREA)
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Abstract

The invention belongs to the technical field of electric power composite materials, and particularly relates to a modified epoxy resin and a preparation method thereof. The component A is prepared by mixing epoxy resin, an unsaturated double bond-containing reactive diluent and a flexible aliphatic chain-containing reactive diluent according to the mass ratio of 100 to 3-5 to 10-12; and then mixing the component A with epoxy vinyl unsaturated resin accounting for 20-30% of the mass of the component A to complete the preparation of the modified epoxy resin. The prepared modified epoxy resin has balanced mechanical property, insulating property and processing property, and is suitable for manufacturing components such as insulating cross arms, dry fiber sleeves, insulator pillars and the like in the power industry.

Description

Modified epoxy resin and preparation method thereof
Technical Field
The invention belongs to the technical field of electric power composite materials, and particularly discloses a modified epoxy resin and a preparation method thereof.
Background
The electric insulating cross arm, the dry fiber sleeve and the insulator support which are prepared from the glass fiber reinforced resin composite material have the technical advantages of light weight, large bearing capacity, corrosion resistance, insulation and the like. Compared with the traditional metal cross arm, the composite insulating cross arm is applied to the regions with high urban expansion, dense population and narrow power transmission corridor, can fully exert the electrical insulating property of the composite material cross arm, effectively prevent lightning flashover and improve the line safety; when the tower is used in mountainous areas with complex terrains, the characteristics of light weight and high strength can be fully exerted, the weight of the tower is greatly reduced, a large amount of labor cost is saved, the construction strength is reduced, and the working efficiency is improved; the composite material cross arm is used in coastal and heavy chemical areas with serious corrosion, the corrosion of the environment to the cross arm is reduced by utilizing the high corrosion resistance of the composite material cross arm, the maintenance is convenient, and particularly, the composite material cross arm with the voltage of 35kV or more can reduce or cancel a suspension insulator, the tower height is reduced, and windage yaw accidents are reduced; compared with the traditional oiled paper sleeve, the glue-impregnated paper sleeve and the SF6 gas insulation sleeve, the glue-impregnated fiber dry-type sleeve has the advantages of oil-free fire prevention, explosion prevention, simple structure, moisture prevention, high mechanical strength, maintenance free and the like; the composite insulator pillar has the technical advantages of high bending strength, high impact resistance, high shock resistance, high brittle failure resistance, light weight, high convenience in installation and maintenance and the like.
At present, resin materials of fiber reinforced composite materials for domestic power equipment mainly comprise three types of epoxy, vinyl and unsaturated materials, wherein the insulation property and the mechanical property of epoxy resin are relatively balanced, and the production environment almost has no volatile smell, so the using amount is very large. However, the viscosity of the traditional epoxy resins such as E44 and E51 is generally higher at room temperature, and the glass fiber is difficult to be fully soaked in the processing process, so that the performance of the product is influenced; on the other hand, the preparation of large-size cross arm core rods, dry sleeves and insulator supports with good heat resistance and mechanical properties generally adopts methyl tetrahydrophthalic anhydride curing agents and 2,4, 6-tris (dimethylaminomethyl) phenol (DMP-30) as promoters to carry out thermosetting, the initial curing temperature of large-size composite products is usually higher, once the large-size composite products are cured, the self-ring-opening polyaddition reaction is faster, the heat release is severe, internal burning cracking caused by excessive heat release of severe polymerization reaction inside the large-size composite core rods is easy to occur, and the internal insulation, mechanical strength and product stability of the products are seriously influenced; and thirdly, the large-size composite material product is produced, the processing time is long, in order to avoid the implosion and cracking in the high-temperature curing of an anhydride curing system, the stepped heating curing is often adopted, so that the curing time is very long, the processing efficiency of the large-size cross arm core rod, the pillar and the sleeve is seriously influenced, the energy consumption is extremely high, the overlong curing time is not beneficial to the uniformity of the inner and outer performances of the product, and the layering condition of the inner and outer interfaces of the staged heating curing, particularly the wound large-size core rod, is easy to occur.
Therefore, the epoxy resin for the electric power composite material with balanced mechanical property, insulating property and forming process property is developed, and the technical problems that the resin and fiber wetting property is excellent, the temperature difference between the inside and the outside of a large-size product in the heating and curing process is small, the curing process is stable and controllable, the inside of the product is compact, the curing time is obviously shortened, and the epoxy resin becomes a material required by the large-size electric power composite material product are solved.
Disclosure of Invention
In order to solve the technical problems listed in the background technology, the invention provides a modified epoxy resin, which has the following specific technical scheme:
a modified epoxy resin is synthesized by a component A and a component B which accounts for 20-30% of the mass of the component A, wherein the component A is formed by mixing the epoxy resin, an unsaturated double bond-containing reactive diluent and a flexible aliphatic chain-containing reactive diluent according to the mass ratio of 100% to 3-5% to 10-12%; the component B is epoxy vinyl unsaturated resin.
Preferably, the unsaturated double bond-containing reactive diluent has the chemical formula of formula (1),
Figure BDA0003614269030000021
the chemical formula of the reactive diluent containing the flexible fatty chain is shown as a formula (2),
Figure BDA0003614269030000022
wherein n is a positive integer of 10-12.
Preferably, the epoxy vinyl unsaturated resin has a chemical formula of formula (3),
Figure BDA0003614269030000023
wherein x is a positive integer from 1 to 100.
Preferably, the epoxy resin is E44.
The invention also provides a preparation method of the modified epoxy resin, and the specific technical scheme is as follows:
firstly, mixing epoxy resin, an unsaturated double bond-containing reactive diluent and a flexible aliphatic chain-containing reactive diluent according to the mass ratio of 100% to 3-5% to 10-12% to prepare a component A; and then mixing the component A with epoxy vinyl unsaturated resin accounting for 20-30% of the mass of the component A to complete the preparation of the modified epoxy resin.
Preferably, the unsaturated double bond-containing reactive diluent has the chemical formula of formula (1),
Figure BDA0003614269030000031
said flexible fatty chain-containingThe chemical formula of the reactive diluent is formula (2),
Figure BDA0003614269030000032
wherein n is a positive integer of 10-12.
Preferably, the epoxy vinyl unsaturated resin has a chemical formula of formula (3),
Figure BDA0003614269030000033
wherein x is a positive integer from 1 to 100.
Preferably, the epoxy resin is E44.
Compared with the prior art, the modified epoxy resin prepared by the preparation method has the advantages that:
1. the epoxy resin and the epoxy vinyl resin are mixed, the processing and curing process of the epoxy resin is optimized, the wettability of the resin and the fiber is enhanced, the vinyl resin in the mixed resin can initiate room-temperature polymerization through free radicals, the heat released by free radical polymerization can uniformly heat the epoxy resin from the inside of the resin, the phenomenon that the epoxy resin is unevenly heated inside and outside the anhydride/amine (curing agent/catalyst) curing process is avoided, the problem that the materials are cracked due to the fact that the materials are cured too fast, and the inner core is burned is solved.
2. Two active diluents are added into the modified epoxy resin, one is an allyl glycidyl ether containing unsaturated double bonds, namely a formula (1), and the other is an active diluent containing C12-C14 aliphatic glycidyl ether, namely a formula (2), the former active diluent containing unsaturated double bonds can participate in epoxy ring-opening polymerization reaction, an epoxy group at one end can be grafted on an epoxy resin chain segment, and the unsaturated double bonds at the other end except one end can react with double bonds on epoxy vinyl unsaturated resin, namely the formula (3), and are grafted on a vinyl resin chain segment to form a stereo cross-linking structure with larger molecular weight, so that the comprehensive mechanical property of the target modified epoxy resin is improved; in the other glycidyl ether with a long flexible aliphatic chain, an epoxy group at one end is polymerized onto an epoxy resin chain, and a flexible chain at the other end can enhance the toughness of the epoxy resin, so that the target resin is prevented from being too brittle; and the change of the strength and the toughness of the target resin is realized by adjusting the adding ratio of the two reactive diluents.
3. The optimized two reactive diluents of the formula (1) and the formula (2) can optimize the performance of the modified epoxy resin, and the addition of the diluents also optimizes the viscosity of the resin, so that the problems that the viscosity of the modified epoxy resin is too high, the difficulty of infiltration between the modified epoxy resin and fibers is increased, and the difficulty of different processing technologies of the fiber reinforced resin is increased are avoided.
4. The modified epoxy resin preferably selects epoxy resin with a bisphenol A structure and vinyl resin with bisphenol A alkoxy structural units on a resin molecular chain, and not only can the mechanical strength of the resin be improved, but also the corrosion resistance of the resin can be improved, the insulating property of the traditional epoxy resin is maintained, and the electric insulating property of the target resin is not reduced through the steric hindrance effect of the symmetrical bisphenol A structural groups.
5. The modified epoxy resin can be processed and cured by adopting a compound curing agent and an accelerating agent of conventional epoxy resin and vinyl resin, because the vinyl resin can be polymerized by free radicals at room temperature, the heat released by the vinyl resin can heat the epoxy resin for curing, the curing temperature of the epoxy resin can be correspondingly reduced, the processing temperature is reduced, the curing can be more stable, and the product defects can be obviously reduced.
The invention has the advantages of simple and common raw materials, low cost, balanced mechanical property, insulation property and processing property of the product and strong practicability.
Drawings
FIG. 1 is a schematic flow chart showing the preparation of a modified epoxy resin according to an embodiment of the present invention;
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described with reference to the accompanying drawings and specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from this embodiment without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
In a 500ml beaker, 200g of epoxy resin E44, 10g of allyl glycidyl ether and 20g of C12-C14 aliphatic glycidyl ether are added and mixed evenly, and then 46g of vinyl resin is added and stirred and mixed evenly to obtain the target modified polyepoxy resin 1.
Example 2
And (2) adding 200g of epoxy resin E44, 10g of allyl glycidyl ether and 20g of C12-C14 aliphatic glycidyl ether into a 500ml beaker, uniformly mixing, adding 69g of vinyl resin, and uniformly stirring and mixing to obtain the target modified polyepoxy resin 2.
Embodiment 3
And (3) adding 200g of epoxy resin E44, 6g of allyl glycidyl ether and 24g of C12-C14 aliphatic glycidyl ether into a 500ml beaker, uniformly mixing, adding 46g of vinyl resin, and uniformly stirring and mixing to obtain the target modified polyepoxy resin 3.
The modified polyurethane resins 1 to 3 prepared in the above examples 1 to 3 were subjected to performance tests, respectively: (1) gel test:
the viscosity of the modified epoxy resin 1-3 at room temperature is 100-550mpas, 200g of the modified epoxy resin 1-3 is respectively taken, curing agents with the mass corresponding to the mass in the table 1 are added, after uniform stirring, the mixture is respectively poured into sample strip molds with two specifications, the mixture is cured for 1 hour at the temperature of 40-50 ℃, then the temperature is raised to 120 ℃, the mixture is cured for 1 hour, and the mixture is naturally cooled to room temperature for standby.
TABLE 1 amount of modified epoxy resin curing agent added
Figure BDA0003614269030000051
(2) And (3) testing mechanical properties:
the test method comprises the following steps: the tensile property test of the resin sample strip refers to GB/T2568 resin casting body tensile property test method, and the bending property test method refers to GB/T2570 resin casting body bending property test method.
The mechanical test properties of the examples are shown in tables 2 to 3.
TABLE 2 bending Property test results of synthetic resins
Figure BDA0003614269030000061
TABLE 3 tensile Property test results for synthetic resins
Figure BDA0003614269030000062
As shown in tables 2 to 3, as the amount of the vinyl resin added was increased (examples 1 and 2), the tensile elongation at break of the obtained modified epoxy resin was decreased, since the toughness of the resin was decreased due to the increase of the rigid bisphenol a structure in the vinyl resin, but the tensile and flexural strengths of the corresponding resins were increased, and the corresponding moduli were increased accordingly; in addition, with the increase of the addition amount of the long-chain C12-C14 aliphatic glycidyl ether in the epoxy reactive diluent (embodiment examples 1 and 3), the toughness of the modified polyurethane resin is correspondingly increased, but the corresponding tensile strength, bending strength and modulus are reduced; based on the above test results, the formulations of example 1, which had a relatively balanced combination of properties, had a relatively balanced combination of properties.
As shown in tables 4-5, through the same test experiments, in the field of electric composite materials, compared with the epoxy E44 and VE vinyl resin which are widely used in the prior art, the example 1 prepared by the preparation method has better bending property and tensile property.
TABLE 4 comparison of flexural Properties of synthetic resins with epoxy E44, VE vinyl resins
Figure BDA0003614269030000071
TABLE 5 comparison of tensile Properties of synthetic resins with epoxy E44, VE vinyl resins
Figure BDA0003614269030000072
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. A modified epoxy resin is synthesized by a component A and a component B accounting for 20-30% of the mass of the component A, and is characterized in that: the component A is formed by mixing epoxy resin, an unsaturated double bond-containing reactive diluent and a flexible aliphatic chain-containing reactive diluent according to the mass ratio of 100 to 3-5 to 10-12; the component B is epoxy vinyl unsaturated resin.
2. The modified epoxy resin according to claim 1, wherein: the chemical formula of the reactive diluent containing unsaturated double bonds is shown as formula (1),
Figure FDA0003614269020000011
the chemical formula of the reactive diluent containing the flexible fatty chain is shown as a formula (2),
Figure FDA0003614269020000012
wherein n is a positive integer of 10 to 12.
3. The modified epoxy resin according to claim 1, wherein: the chemical formula of the epoxy vinyl unsaturated resin is shown as formula (3),
Figure FDA0003614269020000013
wherein x is a positive integer from 1 to 100.
4. A modified epoxy resin as claimed in any one of claims 1 to 3, wherein: the epoxy resin is E44.
5. A preparation method of modified epoxy resin is characterized by comprising the following steps: firstly, mixing epoxy resin, an unsaturated double bond-containing reactive diluent and a flexible aliphatic chain-containing reactive diluent according to the mass ratio of 100% to 3-5% to 10-12% to prepare a component A; and then mixing the component A with epoxy vinyl unsaturated resin accounting for 20-30% of the mass of the component A to complete the preparation of the modified epoxy resin.
6. The process for producing a modified epoxy resin according to claim 5, wherein: the chemical formula of the reactive diluent containing unsaturated double bonds is shown as formula (1),
Figure FDA0003614269020000014
the chemical formula of the reactive diluent containing the flexible fatty chain is shown as a formula (2),
Figure FDA0003614269020000015
wherein n is a positive integer of 10-12.
7. The process for preparing a modified epoxy resin according to claim 1, wherein: the chemical formula of the epoxy vinyl unsaturated resin is shown as formula (3),
Figure FDA0003614269020000016
wherein x is a positive integer from 1 to 100.
8. The process for producing a modified epoxy resin according to any one of claims 5 to 7, wherein: the epoxy resin is E44.
CN202210441831.7A 2022-04-25 2022-04-25 Modified epoxy resin and preparation method thereof Pending CN114672137A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1044142A (en) * 1963-02-18 1966-09-28 Procter & Gamble Reactive diluents for epoxy resins
JPH0597943A (en) * 1991-10-03 1993-04-20 Dainippon Ink & Chem Inc Vinyl ester resin composition
CN103013041A (en) * 2010-02-09 2013-04-03 上纬企业股份有限公司 Epoxy resin composition
KR20200091178A (en) * 2019-01-22 2020-07-30 재단법인 한국탄소융합기술원 Composition of modified epoxy vinyl ester acrylate resin and prepreg using the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1044142A (en) * 1963-02-18 1966-09-28 Procter & Gamble Reactive diluents for epoxy resins
JPH0597943A (en) * 1991-10-03 1993-04-20 Dainippon Ink & Chem Inc Vinyl ester resin composition
CN103013041A (en) * 2010-02-09 2013-04-03 上纬企业股份有限公司 Epoxy resin composition
KR20200091178A (en) * 2019-01-22 2020-07-30 재단법인 한국탄소융합기술원 Composition of modified epoxy vinyl ester acrylate resin and prepreg using the same

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