CN114656209A - Multifunctional ceramic tile sticking material and preparation method thereof - Google Patents
Multifunctional ceramic tile sticking material and preparation method thereof Download PDFInfo
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- CN114656209A CN114656209A CN202210270423.XA CN202210270423A CN114656209A CN 114656209 A CN114656209 A CN 114656209A CN 202210270423 A CN202210270423 A CN 202210270423A CN 114656209 A CN114656209 A CN 114656209A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/40—Mixing specially adapted for preparing mixtures containing fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/40—Mixing specially adapted for preparing mixtures containing fibres
- B28C5/402—Methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
- B28C7/161—Discharge means, e.g. with intermediate storage of fresh concrete with storage reservoirs for temporarily storing the fresh concrete; Charging or discharging devices therefor
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/10—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00637—Uses not provided for elsewhere in C04B2111/00 as glue or binder for uniting building or structural materials
- C04B2111/00646—Masonry mortars
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
Abstract
The invention relates to a multifunctional ceramic tile sticking material and a preparation method thereof. The preparation method of the multifunctional ceramic tile pasting material comprises the steps of stirring Portland cement and 4/5 quartz sand for 30-60min to obtain a component A, and stirring 1/5 quartz sand and a pore-forming agent for 5-10min to obtain a component B; sequentially mixing and stirring polyester fiber, N-hydroxymethyl acrylamide, acrylic resin, lignocellulose, hydrophobic powder, a water reducing agent, an early strength agent, an expanding agent, a waterproof agent, high polymer rubber powder and purified water with the component A to obtain a component C; carrying out sandwich type mixing treatment on the component C and the component B to obtain the component C which wraps and clamps the component B; this ceramic tile pasting material with multiple functions has the effect that the layering set up, can form gas insulation layer in pasting material, and the cooperation aggregate supports the connection simultaneously, when guaranteeing intensity, can form less gas wrapping layer around the aggregate, can play better thermal-insulated effect.
Description
Technical Field
The invention belongs to the technical field of building material preparation, and particularly relates to a multifunctional ceramic tile sticking material and a preparation method thereof.
Background
The tile adhesive is a high-quality environment-friendly polymer cement-based composite adhesive material. Belongs to one of face brick materials.
The tile adhesive is a powdery adhesive material which is prepared by using high-quality cement, high-quality quartz sand and polymer adhesive as main materials and adding various additives with accurate proportion and uniformly mixing the main materials and the additives by a mixer, has certain flexibility, and fundamentally solves the defects of cracking, hollowing, falling, leakage and the like in the decoration and fitment of buildings.
When the adhesive material is prepared in a conventional mode, firstly, the drinking water is added into the stirring barrel, then the binder is added gradually, and the mixing proportion is as follows: 1 part of water and 4 parts of dry powder, the proportion of the powder and the water can be properly changed according to the construction habit, the consistency is adjusted, and then a low-speed (300r/min) electric stirrer is used for stirring uniformly without raw powder clusters; the second step is hydration (standing) for 15 minutes, and then the mixture is stirred for 1-3 minutes for use
However, the conventional tile adhesive materials have relatively low heat insulation performance, and the strength of the tile adhesive materials is insufficient if the heat insulation materials are added for improving the heat insulation performance.
Disclosure of Invention
The present invention is directed to provide a multifunctional tile setting material and a method for preparing the same.
The invention realizes the purpose through the following technical scheme:
a multi-functional tile adhesive material and a preparation method thereof are disclosed, which comprises the following components in proportion:
80-90 parts of silicate cement, 60-65 parts of quartz sand, 2-3 parts of high polymer rubber powder, 1-2 parts of polyester fiber, 3-4 parts of N-hydroxymethyl acrylamide, 7-10 parts of acrylic resin, 0.5-2 parts of hydrophobic powder, 5-8 parts of lignocellulose, 0.01-0.02 part of water reducing agent, 0.05-0.08 part of early strength agent, 0.01-0.03 part of expanding agent, 0.01-0.02 part of waterproof agent, 0.1-1 part of pore-forming agent and 20-25 parts of purified water.
A preparation method of the tile sticking material comprises the following steps:
step S1, sequentially adding portland cement and 4/5 quartz sand into a first stirring part of a stirring mechanism, stirring for 30-60min to obtain a component A, and sequentially adding 1/5 quartz sand and a pore-forming agent into a second stirring part of the stirring mechanism, stirring for 5-10min to obtain a component B;
step S2, sequentially adding polyester fiber, N-hydroxymethyl acrylamide, acrylic resin, lignocellulose, hydrophobic powder, a water reducing agent, an early strength agent, an expanding agent, a waterproof agent, high polymer rubber powder and purified water into the first stirring part, mixing and stirring the mixture with the component A for 60-90min to obtain a component C;
step S3, introducing the component C into a first storage mechanism of the stirring mechanism for standby, and introducing the component B into a second storage mechanism of the stirring mechanism for standby;
and step S4, performing sandwich type mixing treatment on the component C and the component B, and obtaining the component C which sandwiches the component B.
As a further optimization scheme of the invention, the stirring mechanism comprises a support, a first stirring part connected to the upper end of the support, a second stirring part connected to the outer wall of the first stirring part, a discharge valve connected to the discharge port of the first stirring part, a first storage mechanism connected to the lower end of the discharge valve, and a second storage mechanism connected to the discharge port of the second stirring part, wherein both the first storage mechanism and the second storage mechanism are provided with plugging mechanisms;
the first stirring part is used for preparing the component C and conveying the component C to the first storage mechanism from the blanking valve;
the second stirring part is used for preparing the component B and conveying the component B to a second material storage mechanism;
the middle part of first storage mechanism is located to the discharge end of second storage mechanism for carry out intermediate layer formula hybrid processing with C component and B component.
As a further optimized scheme of the invention, the first stirring part comprises a first stirring barrel and a first motor which are connected to the bracket, and a first stirrer movably connected to the inner wall of the first stirring barrel, an output shaft of the first motor is connected with the first stirrer, the second stirring part is connected to the outer wall of the first stirring barrel, and the discharge valve is connected to the discharge port of the first stirring barrel.
As a further optimization scheme of the invention, the blanking valve comprises a plurality of valves symmetrically hinged at the discharge port of the first stirring barrel, a material passing pipe connected to the outer wall of the first stirring barrel and close to the discharge port, and an air cylinder connected between the inner wall of the material passing pipe and the valves, wherein two ends of the air cylinder are respectively hinged with the inner wall of the material passing pipe and the valves, and the first material storage mechanism is connected to the lower end of the material passing pipe.
As a further optimization scheme of the invention, the first material storage mechanism comprises a first material storage pipe and a second material storage pipe which are connected to the lower end of the material passing pipe, a sealing connecting piece for connecting the first material storage pipe and the second material storage pipe, a first material discharge pipe connected to the discharge end of the first material storage pipe and a second material discharge pipe connected to the discharge end of the second material storage pipe, wherein the second material storage pipe is provided with a flow dividing part for the second material storage mechanism to pass through, the second material storage mechanism is inserted between the first material storage pipe and the second material storage pipe, the blocking mechanisms are respectively arranged in the first material discharge pipe and the second material discharge pipe, the feed end of the first material storage pipe is communicated with the feed end of the second material storage pipe, and the communicating part is provided with a material distribution mechanism for controlling the feed amount of the first material storage pipe and the feed amount of the second material storage pipe;
the material distributing mechanism comprises a roller, a material distributing plate and a second motor, wherein the roller is movably connected to the inner wall of the communicating position of the first material storing pipe and the second material storing pipe, the material distributing plate is connected to the roller, the second motor is connected to the outer wall of the communicating position of the first material storing pipe and the second material storing pipe, and the output shaft of the second motor is connected with the roller.
As a further optimization scheme of the invention, the second stirring part comprises a second stirring barrel connected to the outer wall of the first stirring barrel, a funnel type stirring tank and a blanking tank arranged in the second stirring barrel, a blanking column and a second stirrer movably connected to the inner wall of the funnel type stirring tank, and a third motor and a fourth motor connected to the outer wall of the second stirring barrel, output shafts of the third motor and the fourth motor are respectively used for driving the second stirrer and the blanking column to rotate, the second stirrer is positioned right above the blanking column, the blanking column is positioned close to the blanking tank, a plurality of uniformly distributed storage tanks are arranged on the blanking column, the storage tanks and the blanking tanks are arranged in a matched mode, a shaft hole is formed in the middle of the blanking column, a rotating shaft is connected in the shaft hole through a key, the rotating shaft is connected with the output shaft of the fourth motor, and the second storage mechanism is communicated with the blanking tank.
As a further optimized scheme of the invention, the second material storage mechanism comprises a third material storage pipe connected to the lower end of the second stirring part and a third material discharge pipe connected to the material discharge end of the third material storage pipe, the third material discharge pipe is positioned between the first material discharge pipe and the second material discharge pipe, and the plugging mechanism is arranged in the third material discharge pipe.
As a further optimization scheme of the invention, each of the plurality of plugging mechanisms comprises a shaft body, a plugging plate connected to the shaft body and a fifth motor connected to one end of the shaft body, the plurality of shaft bodies are respectively in contact with the inner walls of the upper ends of the first discharging pipe, the second discharging pipe and the third discharging pipe, and the plugging plates rotate around the shaft bodies by 90 degrees.
As a further optimization scheme of the invention, a heating plate is embedded in a position, close to the plugging plate, on the inner wall of the lower end of the first discharge pipe, and the heating plate is electrically connected with the control end.
The invention has the beneficial effects that: the prepared pasting material has the layered arrangement effect, a gas heat insulation layer can be formed in the pasting material, and meanwhile, the pasting material is matched with the aggregate to carry out supporting connection, so that a small gas wrapping layer can be formed on the periphery of the aggregate while the strength is ensured, and a good heat insulation effect can be achieved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of FIG. 1 of the present invention;
FIG. 3 is an enlarged view of the invention at A in FIG. 2;
FIG. 4 is an enlarged view of the invention at B in FIG. 2;
FIG. 5 is an enlarged view of the invention at C of FIG. 2;
FIG. 6 is a mating view of the diverter and the third storage tube of the present invention;
fig. 7 is a schematic view of the structure of the blanking column of the present invention.
In the figure: 1. a support; 2. a first stirring section; 201. a first mixing tank; 202. a first stirrer; 203. a first motor; 3. a second stirring section; 301. a second mixing tank; 302. a funnel type stirring tank; 303. a discharging groove; 304. blanking the column; 3040. a material storage groove; 3041. a rotating shaft; 3042. a shaft hole; 305. a second agitator; 4. a discharge valve; 401. a valve; 402. a material passing pipe; 403. a cylinder; 5. a first material storage mechanism; 501. a first storage pipe; 502. a second storage pipe; 5020. a flow dividing section; 503. a material distributing mechanism; 5030. a roller; 5031. a material distributing plate; 504. a first discharge pipe; 5040. heating plates; 505. a second discharge pipe; 506. a sealing connection; 6. a second storage mechanism; 601. a third storage pipe; 602. a third discharge pipe; 7. a plugging mechanism.
Detailed Description
The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.
Example 1
A multi-functional tile adhesive material and a preparation method thereof are disclosed, which comprises the following components in proportion:
80-90 parts of silicate cement, 60-65 parts of quartz sand, 2-3 parts of high polymer rubber powder, 1-2 parts of polyester fiber, 3-4 parts of N-hydroxymethyl acrylamide, 7-10 parts of acrylic resin, 0.5-2 parts of hydrophobic powder, 5-8 parts of lignocellulose, 0.01-0.02 part of water reducing agent, 0.05-0.08 part of early strength agent, 0.01-0.03 part of expanding agent, 0.01-0.02 part of waterproof agent, 0.1-1 part of pore-forming agent and 20-25 parts of purified water.
A preparation method of the tile sticking material comprises the following steps:
step S1, sequentially adding portland cement and 4/5 quartz sand into a first stirring part 2 of a stirring mechanism, stirring for 30-60min to obtain a component A, and sequentially adding 1/5 quartz sand and a pore-forming agent into a second stirring part 3 of the stirring mechanism, stirring for 5-10min to obtain a component B;
step S2, sequentially adding polyester fiber, N-hydroxymethyl acrylamide, acrylic resin, lignocellulose, hydrophobic powder, a water reducing agent, an early strength agent, an expanding agent, a waterproof agent, high polymer rubber powder and purified water into the first stirring part 2, mixing with the component A, and stirring for 60-90min to obtain a component C;
step S3, introducing the component C into a first storage mechanism 5 of the stirring mechanism for standby, and introducing the component B into a second storage mechanism 6 of the stirring mechanism for storage for standby;
and step S4, performing sandwich type mixing treatment on the component C and the component B, and obtaining the component C which sandwiches the component B.
Wherein, carry out intermediate layer formula hybrid processing with C component and B component, and obtain the C component that the package accompanies the B component, quartz sand in the B component supports the aggregate as the connection between two-layer C component, pore-forming agent is being heated, certain gas of decomposition production under the moist condition, distribute around supporting the aggregate, can form distributed gas insulation layer in pasting the material, cooperate the aggregate to support the connection simultaneously, when guaranteeing intensity, can form less gas wrapping layer around the aggregate, can play better thermal-insulated effect.
As shown in fig. 1 and 2, the stirring mechanism includes a support 1, a first stirring portion 2 connected to the upper end of the support 1, a second stirring portion 3 connected to the outer wall of the first stirring portion 2, a discharge valve 4 connected to the discharge port of the first stirring portion 2, a first storage mechanism 5 connected to the lower end of the discharge valve 4, and a second storage mechanism 6 connected to the discharge port of the second stirring portion 3, and a plugging mechanism 7 is arranged in each of the first storage mechanism 5 and the second storage mechanism 6;
the first stirring part 2 is used for preparing the C component and conveying the C component to a first storage mechanism 5 from a blanking valve 4;
the second stirring part 3 is used for preparing the component B and conveying the component B to a second material storage mechanism 6;
the middle part of first storage mechanism 5 is located to the discharge end of second storage mechanism 6 for carry out intermediate layer formula hybrid processing with C component and B component.
It should be noted that, a heating mechanism is arranged in the first stirring portion 2, which is not shown in the figure for the prior art, and when the component C is prepared, the temperature can be controlled according to actual requirements, and it should be noted that after the component C and the component B are prepared by the first stirring portion 2 and the second stirring portion 3, the storage time in the storage mechanism after being input into the storage mechanism must not exceed 30min, so as to prevent the component C from being condensed in the storage mechanism.
As shown in fig. 1 and 2, the first stirring part 2 includes a first stirring barrel 201 and a first motor 203 connected to the support 1, and a first stirrer 202 movably connected to an inner wall of the first stirring barrel 201, an output shaft of the first motor 203 is connected to the first stirrer 202, the second stirring part 3 is connected to an outer wall of the first stirring barrel 201, and the discharging valve 4 is connected to a discharging port of the first stirring barrel 201.
It should be noted that when the component a is prepared, the portland cement and the 4/5 quartz sand are sequentially added into the first stirring barrel 201, then the first motor 203 is controlled to drive the first stirrer 202 to rotate, and the portland cement and the 4/5 quartz sand are stirred for 30-60min, and when the component C is prepared, the polyester fiber, the N-methylolacrylamide, the acrylic resin, the lignocellulose, the hydrophobic powder, the water reducing agent, the early strength agent, the expanding agent, the water repellent agent, the high polymer glue powder and the purified water are sequentially added into the first stirring barrel 201 to be mixed with the component a and stirred for 60-90min, so that the component C is prepared.
As shown in fig. 2 and fig. 3, the blanking valve 4 includes a plurality of valves 401 symmetrically hinged at the discharge port of the first stirring barrel 201, a material passing pipe 402 connected to the outer wall of the first stirring barrel 201 near the discharge port, and an air cylinder 403 connected between the inner wall of the material passing pipe 402 and the valves 401, two ends of the air cylinder 403 are hinged to the inner wall of the material passing pipe 402 and the valves 401, respectively, and the first storing mechanism 5 is connected to the lower end of the material passing pipe 402.
It should be noted that, after the C component is sufficiently stirred in the first stirring barrel 201, the C component may be introduced into the first storage mechanism 5 through the discharging valve 4 for layered storage, when the discharging valve 4 works, the cylinder 403 in the material passing pipe 402 is controlled to retract and drive the valve 401 to rotate around the hinge joint with the first stirring barrel 201, the ends of the two valves 401 contacting each other move towards the inside of the material passing pipe 402 until the ends move to the opening of the first storage mechanism 5, at this time, the C component may fall into the first storage mechanism 5 through the gap between the two valves 401 for storage, and the size of the gap between the two valves 401 may be controlled by the cylinder 403, so as to effectively control the rate and amount of the C component introduced into the first storage mechanism 5.
As shown in fig. 2 and 3, the first storage mechanism 5 includes a first storage pipe 501 and a second storage pipe 502 connected to the lower end of the through pipe 402, a sealing connector 506 for connecting the first storage pipe 501 and the second storage pipe 502, a first discharge pipe 504 connected to the discharge end of the first storage pipe 501, and a second discharge pipe 505 connected to the discharge end of the second storage pipe 502, a diversion portion 5020 for the second storage mechanism 6 to pass through is provided on the second storage pipe 502, the second storage mechanism 6 is inserted between the first storage pipe 501 and the second storage pipe 502, the plugging mechanism 7 is respectively provided in the first discharge pipe 504 and the second discharge pipe 505, the feed end of the first storage pipe 501 is communicated with the feed end of the second storage pipe 502, and a distribution mechanism 503 is provided at the communication position, and the distribution mechanism 503 is used for controlling the feed amount of the first storage pipe 501 and the second storage pipe 502;
the material distribution mechanism 503 comprises a roller 5030 movably connected to the inner wall of the connection part between the first storage pipe 501 and the second storage pipe 502, a material distribution plate 5031 connected to the roller 5030, and a second motor connected to the outer wall of the connection part between the first storage pipe 501 and the second storage pipe 502, wherein the output shaft of the second motor is connected to the roller 5030.
It should be noted that, when the C component is introduced into the first storage mechanism 5 from the discharging valve 4, the C component may be respectively guided to the first storage pipe 501 and the second storage pipe 502, and the amount of the C component guided to the first storage pipe 501 or the second storage pipe 502 may be adjusted by the material distribution mechanism 503, and when the adjustment is performed, the roller 5030 is controlled by the second motor to rotate by a specified angle, at this time, the material distribution plate 5031 connected to the roller 5030 rotates by the specified angle in the same direction, and one end of the material distribution plate 5031 is biased toward the first storage pipe 501 or the second storage pipe 502, so that the area of the material inlet of the first storage pipe 501 or the material inlet of the second storage pipe 502 may be reduced, and correspondingly, the area of the material inlet of the second storage pipe 502 or the material inlet of the first storage pipe 501 may be correspondingly increased, and the introduction amount of the C component may be adjusted.
It should be noted that, the C component introduced into the first storage pipe 501 and the second storage pipe 502 flows along the pipeline until reaching the first discharge pipe 504 and the second discharge pipe 505 and is blocked by the blocking mechanism 7, as shown in fig. 5, the first discharge pipe 504 is located above the second discharge pipe 505, the C component forms a sandwich distribution there, and the discharge port of the first discharge pipe 504 is farther than the discharge port of the second discharge pipe 505, the blocking mechanism 7 of the second discharge pipe 505 may be opened first, the C component in the second discharge pipe 505 is discharged first, a bottom layer C component is laid, then the C component in the first discharge pipe 504 is discharged, a top layer C component may be laid on the bottom layer C component to form a sandwich distribution state, in this construction, the second storage mechanism 6 sandwiched between the first discharge pipe 504 and the second discharge pipe 505 may lay a layer of B component between the sandwich layers, the pore-forming agent in the component B is decomposed after meeting water and being heated to form certain gas, a gas layer in distributed distribution can be generated between interlayers, a good heat insulation effect can be achieved, meanwhile, the quartz sand in the component B plays a role in supporting aggregate, meanwhile, the component B is not paved in an area, the component C in the top layer and the component C in the bottom layer are fused together, the strength of the whole material can be ensured, and the component B and the distributed gas layer form a state similar to cross mixed arrangement.
As shown in fig. 1, 2 and 4, the second stirring part 3 includes a second stirring barrel 301 connected to the outer wall of the first stirring barrel 201, a funnel-type stirring tank 302 and a blanking tank 303 disposed in the second stirring barrel 301, a blanking column 304 and a second stirrer 305 movably connected to the inner wall of the funnel-type stirring tank 302, a third motor and a fourth motor connected to the outer wall of the second stirring barrel 301, output shafts of the third motor and the fourth motor are respectively used for driving the second stirrer 305 and the blanking column 304 to rotate, the second stirrer 305 is located right above the blanking column 304, the blanking column 304 is located at a position close to the blanking tank 303, a plurality of uniformly distributed storage tanks 3040 are disposed on the blanking column 304, the storage tanks 3040 and the blanking tank 303 are disposed in a matching manner, a shaft hole 3042 is disposed in the middle of the blanking column 304, a rotating shaft 3041 is keyed in the shaft hole 3042, and a rotating shaft 3041 is connected to the output shaft of the fourth motor, the second storing mechanism 6 is communicated with the blanking groove 303.
It should be noted that, when the B component is stirred, 1/5 quartz sand and the pore-forming agent are sequentially added into the second stirring barrel 301, the second stirrer 305 is driven by the third motor to rotate, the second stirrer 305 can fully and uniformly stir the quartz sand and the pore-forming agent, the uniformly stirred B component is located in the region between the second stirrer 305 and the blanking column 304, at this time, the blanking column 304 is driven by the fourth motor to rotate, as shown in fig. 4 and 7, the B component continuously falls into the material storage groove 3040 of the blanking column 304, when the blanking column 304 rotates, the material storage groove 3040 filled with the B component moves to the blanking groove 303, and the B component in the material storage groove 3040 is guided into the blanking groove 303, the rotation speed of the fourth motor is adjustable, so that the conveying efficiency of the blanking column 304 on the B component can be controlled, and the control of the mixing amount of the B component and the C component can be achieved.
As shown in fig. 4, 5 and 6, the second material storage mechanism 6 includes a third material storage pipe 601 connected to the lower end of the second stirring portion 3, and a third material discharge pipe 602 connected to the material discharge end of the third material storage pipe 601, the third material discharge pipe 602 is located between the first material discharge pipe 504 and the second material discharge pipe 505, and the plugging mechanism 7 is disposed in the third material discharge pipe 602.
It should be noted that the B component feed tank 303 leads into the second stock pipe 502 and moves along the second stock pipe 502 to the third feed pipe 602, and after the plugging mechanism 7 is opened, the B component is led out from the third feed pipe 602, and the B component can be located between the bottom layer C component and the top layer C component to form an interlayer.
It should be noted that the first discharge pipe 504, the second discharge pipe 505 and the third discharge pipe 602 are arranged at an angle for discharging.
As shown in fig. 5, each of the plurality of plugging mechanisms 7 includes a shaft body, a plugging plate connected to the shaft body, and a fifth motor connected to one end of the shaft body, the plurality of shaft bodies are respectively in contact with the inner walls of the upper ends of the first discharging pipe 504, the second discharging pipe 505, and the third discharging pipe 602, and the plugging plate rotates by 90 degrees around the shaft body.
It should be noted that the closure plate can be rotated back and forth by 90 ° about the axis body, and when one end of the closure plate is in contact with the upper end inner wall of the first outlet pipe 504, the second outlet pipe 505, or the third outlet pipe 602, at this time, the first outlet pipe 504, the second outlet pipe 505 or the third outlet pipe 602 are in an open state, and the C component or the B component can be directly discharged, when one end of the closure plate is in contact with the lower inner wall of the first outlet pipe 504 or the second outlet pipe 505 or the third outlet pipe 602, at this time, the first outlet pipe 504, the second outlet pipe 505 or the third outlet pipe 602 are in a closed state, neither the C component nor the B component can be directly discharged, the thickness of the C component during the discharge can be controlled by the distance between one end of the closure plate and the inner wall of the lower end of the first discharge pipe 504 or the second discharge pipe 505, so that the thicknesses of the bottom C component and the top C component can be in different states.
Furthermore, a heating plate 5040 is embedded on the inner wall of the lower end of the first discharge pipe 504 at a position close to the plugging plate, and the heating plate 5040 is electrically connected with the control end.
It should be noted that the heating plate 5040 can heat the top layer C component to a certain temperature when the first outlet pipe 504 leads out the top layer C component, and the top layer C component can provide reactive regulation, such as temperature or humidity, for the pore former in the B component when the top layer C component is laid on the B component.
In the description of the present invention, it is to be understood that the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is specific and detailed, but not to be understood as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (10)
1. The multifunctional tile sticking material is characterized by comprising the following components in parts by weight:
80-90 parts of silicate cement, 60-65 parts of quartz sand, 2-3 parts of high polymer rubber powder, 1-2 parts of polyester fiber, 3-4 parts of N-hydroxymethyl acrylamide, 7-10 parts of acrylic resin, 0.5-2 parts of hydrophobic powder, 5-8 parts of lignocellulose, 0.01-0.02 part of water reducing agent, 0.05-0.08 part of early strength agent, 0.01-0.03 part of expanding agent, 0.01-0.02 part of waterproof agent, 0.1-1 part of pore-forming agent and 20-25 parts of purified water.
2. A method of preparing the tile setting material of claim 1, comprising the steps of:
step S1, sequentially adding portland cement and 4/5 quartz sand into a first stirring part of a stirring mechanism, stirring for 30-60min to obtain a component A, and sequentially adding 1/5 quartz sand and a pore-forming agent into a second stirring part of the stirring mechanism, stirring for 5-10min to obtain a component B;
step S2, sequentially adding polyester fiber, N-hydroxymethyl acrylamide, acrylic resin, lignocellulose, hydrophobic powder, a water reducing agent, an early strength agent, an expanding agent, a waterproof agent, high polymer rubber powder and purified water into the first stirring part, mixing and stirring the mixture with the component A for 60-90min to obtain a component C;
step S3, introducing the component C into a first storage mechanism of the stirring mechanism for standby, and introducing the component B into a second storage mechanism of the stirring mechanism for standby;
and step S4, carrying out sandwich type mixing treatment on the component C and the component B, and obtaining the component C which sandwiches the component B.
3. The method for preparing a tile setting material according to claim 2, wherein: the stirring mechanism comprises a support, a first stirring part connected to the upper end of the support, a second stirring part connected to the outer wall of the first stirring part, a discharge valve connected to the discharge port of the first stirring part, a first material storage mechanism connected to the lower end of the discharge valve, and a second material storage mechanism connected to the discharge port of the second stirring part, wherein plugging mechanisms are arranged in the first material storage mechanism and the second material storage mechanism;
the first stirring part is used for preparing the component C and conveying the component C to the first storage mechanism from the blanking valve;
the second stirring part is used for preparing the component B and conveying the component B to a second material storage mechanism;
the middle part of first storage mechanism is located to the discharge end of second storage mechanism for carry out intermediate layer formula hybrid processing with C component and B component.
4. The method for preparing a tile setting material according to claim 3, wherein: first stirring portion is including connecting first agitator and first motor and the first agitator of swing joint on first agitator inner wall on the support, and the output shaft and the first agitator of first motor are connected, second stirring portion connects on the outer wall of first agitator, and the discharge gate department at first agitator is connected to the unloading valve.
5. The method for preparing a tile setting material according to claim 4, wherein: the unloading valve includes that the symmetry articulates a plurality of valve, the connection that connects in first agitator outer wall that the discharge gate department is close to the logical material pipe of discharge gate department and connects the cylinder between logical material pipe inner wall and valve, and the both ends of cylinder are articulated with the inner wall and the valve that lead to the material pipe respectively, and first storage mechanism connects the lower extreme at logical material pipe.
6. The method for preparing a tile setting material according to claim 5, wherein: the first material storage mechanism comprises a first material storage pipe and a second material storage pipe which are connected to the lower end of the material through pipe, a sealing connecting piece used for connecting the first material storage pipe and the second material storage pipe, a first material discharge pipe connected to the discharge end of the first material storage pipe and a second material discharge pipe connected to the discharge end of the second material storage pipe, the second material storage pipe is provided with a flow dividing part for the second material storage mechanism to penetrate through, the second material storage mechanism is inserted between the first material storage pipe and the second material storage pipe, the plugging mechanisms are respectively arranged in the first material discharge pipe and the second material discharge pipe, the feed end of the first material storage pipe is communicated with the feed end of the second material storage pipe, and the communicating part is provided with a material distribution mechanism used for controlling the feed amount of the first material storage pipe and the second material storage pipe;
the material distributing mechanism comprises a roller, a material distributing plate and a second motor, wherein the roller is movably connected to the inner wall of the communicating position of the first material storing pipe and the second material storing pipe, the material distributing plate is connected to the roller, the second motor is connected to the outer wall of the communicating position of the first material storing pipe and the second material storing pipe, and the output shaft of the second motor is connected with the roller.
7. The method for preparing a tile setting material according to claim 4, wherein: the second stirring portion comprises a second stirring barrel connected to the outer wall of the first stirring barrel, a funnel type stirring tank and a lower tank arranged in the second stirring barrel, a discharging column and a second stirrer movably connected to the inner wall of the funnel type stirring tank, a third motor and a fourth motor connected to the outer wall of the second stirring barrel, output shafts of the third motor and the fourth motor are respectively used for driving the second stirrer and the discharging column to rotate, the second stirrer is located right above the discharging column, the discharging column is located at a position close to the discharging tank, a plurality of uniformly distributed material storage tanks are arranged on the discharging column, the material storage tanks and the lower tank are matched and arranged, a shaft hole is formed in the middle of the discharging column, a rotating shaft is connected to the middle of the shaft hole, the rotating shaft is connected to the output shaft of the fourth motor, and the second material storage mechanism is communicated with the lower tank.
8. The method for preparing a tile setting material according to claim 6, wherein: the second material storage mechanism comprises a third material storage pipe connected to the lower end of the second stirring portion and a third material discharge pipe connected to the discharge end of the third material storage pipe, the third material discharge pipe is located between the first material discharge pipe and the second material discharge pipe, and the plugging mechanism is arranged in the third material discharge pipe.
9. The method for preparing a tile setting material according to claim 8, wherein: a plurality of shutoff mechanism all includes the axis body, connects shutoff board on the axis body and connects the fifth motor in axis body one end, a plurality of axis body respectively with the upper end inner wall contact of first discharging pipe, second discharging pipe and third discharging pipe, the shutoff board carries out 90 rotations around the axis body.
10. The method for preparing a tile setting material according to claim 10, wherein: the position that is close to shutoff board department on the lower extreme inner wall of first discharging pipe is inlayed and is had the hot plate, hot plate and control end electric connection.
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| CN202210270423.XA CN114656209A (en) | 2022-03-18 | 2022-03-18 | Multifunctional ceramic tile sticking material and preparation method thereof |
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| CN202210270423.XA CN114656209A (en) | 2022-03-18 | 2022-03-18 | Multifunctional ceramic tile sticking material and preparation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116332582A (en) * | 2023-05-29 | 2023-06-27 | 福建绿格新材料科技有限公司 | Method for producing biomass-containing clay and clay obtained by the method |
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Application publication date: 20220624 |