CN114656188B - Composite gypsum retarder and preparation method thereof - Google Patents
Composite gypsum retarder and preparation method thereof Download PDFInfo
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- CN114656188B CN114656188B CN202210444018.5A CN202210444018A CN114656188B CN 114656188 B CN114656188 B CN 114656188B CN 202210444018 A CN202210444018 A CN 202210444018A CN 114656188 B CN114656188 B CN 114656188B
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- phosphoric acid
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- itaconic acid
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- 239000010440 gypsum Substances 0.000 title claims abstract description 74
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 74
- 239000002131 composite material Substances 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- -1 organic acid salt Chemical class 0.000 claims abstract description 49
- 229920001577 copolymer Polymers 0.000 claims abstract description 36
- 238000002156 mixing Methods 0.000 claims abstract description 25
- 150000001875 compounds Chemical class 0.000 claims abstract description 10
- 159000000003 magnesium salts Chemical class 0.000 claims abstract description 7
- IIACRCGMVDHOTQ-UHFFFAOYSA-M sulfamate Chemical compound NS([O-])(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-M 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 47
- 238000006243 chemical reaction Methods 0.000 claims description 41
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 40
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 40
- 239000003999 initiator Substances 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 24
- 239000003054 catalyst Substances 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 17
- 239000008367 deionised water Substances 0.000 claims description 16
- 229910021641 deionized water Inorganic materials 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000006116 polymerization reaction Methods 0.000 claims description 16
- 238000010992 reflux Methods 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 9
- 238000004321 preservation Methods 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000012295 chemical reaction liquid Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 8
- 239000000178 monomer Substances 0.000 claims description 8
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 8
- 239000002954 polymerization reaction product Substances 0.000 claims description 8
- 239000002244 precipitate Substances 0.000 claims description 8
- 239000000376 reactant Substances 0.000 claims description 8
- 230000035484 reaction time Effects 0.000 claims description 8
- 229940095060 magnesium tartrate Drugs 0.000 claims description 5
- MUZDLCBWNVUYIR-ZVGUSBNCSA-L magnesium;(2r,3r)-2,3-dihydroxybutanedioate Chemical compound [Mg+2].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O MUZDLCBWNVUYIR-ZVGUSBNCSA-L 0.000 claims description 5
- MXZRMHIULZDAKC-UHFFFAOYSA-L ammonium magnesium phosphate Chemical compound [NH4+].[Mg+2].[O-]P([O-])([O-])=O MXZRMHIULZDAKC-UHFFFAOYSA-L 0.000 claims description 3
- QQFLQYOOQVLGTQ-UHFFFAOYSA-L magnesium;dihydrogen phosphate Chemical compound [Mg+2].OP(O)([O-])=O.OP(O)([O-])=O QQFLQYOOQVLGTQ-UHFFFAOYSA-L 0.000 claims description 3
- 229910000401 monomagnesium phosphate Inorganic materials 0.000 claims description 3
- 235000019785 monomagnesium phosphate Nutrition 0.000 claims description 3
- BTAAXEFROUUDIL-UHFFFAOYSA-M potassium;sulfamate Chemical compound [K+].NS([O-])(=O)=O BTAAXEFROUUDIL-UHFFFAOYSA-M 0.000 claims description 3
- QDWYPRSFEZRKDK-UHFFFAOYSA-M sodium;sulfamate Chemical compound [Na+].NS([O-])(=O)=O QDWYPRSFEZRKDK-UHFFFAOYSA-M 0.000 claims description 3
- 229910052567 struvite Inorganic materials 0.000 claims description 3
- IYEJVYCOCVJYNV-UHFFFAOYSA-N P1(=O)OC(CO)OP(O1)=O.[Na].[Na] Chemical compound P1(=O)OC(CO)OP(O1)=O.[Na].[Na] IYEJVYCOCVJYNV-UHFFFAOYSA-N 0.000 claims description 2
- ZJQOPWJLCHYGJL-UHFFFAOYSA-N [Na].[Na].[Na].[Na].OCC1OP(=O)OP(=O)O1 Chemical compound [Na].[Na].[Na].[Na].OCC1OP(=O)OP(=O)O1 ZJQOPWJLCHYGJL-UHFFFAOYSA-N 0.000 claims description 2
- KSVSZLXDULFGDQ-UHFFFAOYSA-M sodium;4-aminobenzenesulfonate Chemical compound [Na+].NC1=CC=C(S([O-])(=O)=O)C=C1 KSVSZLXDULFGDQ-UHFFFAOYSA-M 0.000 claims description 2
- VBWPGZBJTUHCJY-UHFFFAOYSA-N [Na].[Na].[Na].[Na].OC(=O)CCC(CC(O)=O)(C(O)=O)P(O)(O)=O Chemical compound [Na].[Na].[Na].[Na].OC(=O)CCC(CC(O)=O)(C(O)=O)P(O)(O)=O VBWPGZBJTUHCJY-UHFFFAOYSA-N 0.000 claims 1
- IPECHYKVIUSSEW-UHFFFAOYSA-L calcium;4-aminobenzenesulfonate Chemical compound [Ca+2].NC1=CC=C(S([O-])(=O)=O)C=C1.NC1=CC=C(S([O-])(=O)=O)C=C1 IPECHYKVIUSSEW-UHFFFAOYSA-L 0.000 claims 1
- 230000000979 retarding effect Effects 0.000 abstract description 8
- 239000004566 building material Substances 0.000 abstract description 4
- 229910017053 inorganic salt Inorganic materials 0.000 abstract description 3
- 230000035772 mutation Effects 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 10
- 239000000047 product Substances 0.000 description 8
- 238000007599 discharging Methods 0.000 description 7
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical group [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 7
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical group Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 7
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- 239000013078 crystal Substances 0.000 description 4
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 description 4
- 108090000623 proteins and genes Proteins 0.000 description 4
- 102000004169 proteins and genes Human genes 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- 229940077388 benzenesulfonate Drugs 0.000 description 2
- 239000002639 bone cement Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- XQRLCLUYWUNEEH-UHFFFAOYSA-L diphosphonate(2-) Chemical compound [O-]P(=O)OP([O-])=O XQRLCLUYWUNEEH-UHFFFAOYSA-L 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- IQSWASBUPOHAPT-UHFFFAOYSA-N OCC(P(O)(O)=O)P(O)(O)=O.[Na].[Na].[Na].[Na] Chemical compound OCC(P(O)(O)=O)P(O)(O)=O.[Na].[Na].[Na].[Na] IQSWASBUPOHAPT-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000001888 Peptone Substances 0.000 description 1
- 108010080698 Peptones Proteins 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- NLTHDVADLHVOAR-UHFFFAOYSA-K [Na+].[Na+].[Na+].[Na+].C(C(CCC(=O)[O-])C(=O)[O-])C(=O)[O-] Chemical compound [Na+].[Na+].[Na+].[Na+].C(C(CCC(=O)[O-])C(=O)[O-])C(=O)[O-] NLTHDVADLHVOAR-UHFFFAOYSA-K 0.000 description 1
- CVIKLBFHCCGYHS-UHFFFAOYSA-N [Na].[Na].OCC(P(O)(O)=O)P(O)(O)=O Chemical compound [Na].[Na].OCC(P(O)(O)=O)P(O)(O)=O CVIKLBFHCCGYHS-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 206010003549 asthenia Diseases 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 150000004683 dihydrates Chemical class 0.000 description 1
- 235000019319 peptone Nutrition 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- AVTYONGGKAJVTE-OLXYHTOASA-L potassium L-tartrate Chemical compound [K+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O AVTYONGGKAJVTE-OLXYHTOASA-L 0.000 description 1
- 239000001472 potassium tartrate Substances 0.000 description 1
- 229940111695 potassium tartrate Drugs 0.000 description 1
- 235000011005 potassium tartrates Nutrition 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 235000011083 sodium citrates Nutrition 0.000 description 1
- 235000019830 sodium polyphosphate Nutrition 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- GLXWXYTYBIBBLD-UHFFFAOYSA-M sodium;3-aminobenzenesulfonate Chemical compound [Na+].NC1=CC=CC(S([O-])(=O)=O)=C1 GLXWXYTYBIBBLD-UHFFFAOYSA-M 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- PDAVHEOHZSVBQQ-UHFFFAOYSA-J tetrasodium;2,2-diphosphonatoethanol Chemical compound [Na+].[Na+].[Na+].[Na+].OCC(P([O-])([O-])=O)P([O-])([O-])=O PDAVHEOHZSVBQQ-UHFFFAOYSA-J 0.000 description 1
- DOKCKBQARAOKRY-UHFFFAOYSA-J tetrasodium;2-[hydroxy(oxido)phosphoryl]butane-1,2,4-tricarboxylate Chemical compound [Na+].[Na+].[Na+].[Na+].OC(=O)CC(P([O-])([O-])=O)(C([O-])=O)CCC([O-])=O DOKCKBQARAOKRY-UHFFFAOYSA-J 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/20—Retarders
- C04B2103/22—Set retarders
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention belongs to the field of gypsum building materials, and relates to a composite gypsum retarder which comprises the following raw materials in parts by weight: 30-50 parts of itaconic acid-p-amino styrene phosphoric acid copolymer, 15-25 parts of magnesium salt, 13-20 parts of organic acid salt and 5-25 parts of sulfamate. The invention also discloses a preparation method of the compound gypsum retarder. Compared with the prior art, the invention has the following advantages: from two macroscopic indexes of the setting time and the strength loss, compared with other inorganic salt retarders, the retarder has the advantages of long setting retarding time and small strength loss; the retarder time of the invention does not generate mutation phenomenon due to the change of the mixing amount, the mixing amount and the retarding time are in linear relation, and the setting time of the gypsum can be adjusted arbitrarily according to the operation time.
Description
Technical Field
The invention belongs to the field of gypsum building materials, and particularly relates to a composite gypsum retarder and a preparation method thereof.
Background
As an excellent green building material, gypsum is widely used in products such as plastering gypsum, gypsum products and other decorative parts. In practical application, the gypsum material is mixed with water and then is set for a short time, and the fluidity of the gypsum material can be lost in a few minutes, so that the gypsum material cannot meet the requirements of normal construction. Only by adding the retarder to reform the gypsum-based product, the gypsum-based product really has use value, so the gypsum-based retarder has important significance for the application of the gypsum-based building material.
Suitable set retarders can delay the initial setting time of the gypsum material to a suitable range while maintaining the strength of the gypsum product.
There are three main types of retarders commonly used at present: organic acid and its soluble salt, alkaline phosphate and protein retarder. The organic acid and its soluble salt retarder mainly includes citric acid, sodium citrate, tartaric acid, potassium tartrate, etc.
Citric acid: when the mixing amount is low, a strong retarding effect is achieved, but the strength of the gypsum is obviously reduced, and the strength is reduced more greatly when the mixing amount is larger. Borax: the slow setting effect is not obvious at low mixing amount, and the dosage is large. Sodium polyphosphate: the growth habit of gypsum crystals is changed through adsorption, so that the crystals are coarsened, the lap joints among the crystals are weakened, the pore structure is deteriorated due to the increase of macropores, and the strength is reduced.
Proteins: the calcium phosphate slow-setting adhesive comprises bone glue, peptone and synthetic amino acids, the slow-setting effect is derived from the adsorption and protection of protein colloid, the influence on the crystal morphology of the dihydrate gypsum is small, and the strength loss is small. In recent years, bone glue and natural protein products also appear, but only simple physical composition of components is involved, the mixing amount is large, the slow setting time is not easy to control, and the gypsum product is not satisfactory in the aspect of comprehensive application performance, especially in the aspect of strength loss of the gypsum product.
Disclosure of Invention
The composite gypsum retarder is used for adjusting the retardation time of building gypsum and has the characteristics of low doping amount, linear relation between the doping amount and the retardation time, good retardation effect and small strength loss.
The technical scheme of the invention is realized as follows:
a composite gypsum retarder comprises the following raw materials in parts by weight:
30-50 parts of itaconic acid-p-amino styrene phosphoric acid copolymer, 15-25 parts of magnesium salt, 13-20 parts of organic acid salt and 5-25 parts of sulfamate.
Preferably, the invention discloses a composite gypsum retarder which is prepared from the following components in parts by weight: 28 parts of itaconic acid-p-amino styrene phosphoric acid copolymer, 15 parts of magnesium salt, 15 parts of organic acid salt and 20 parts of sulfamate.
Preferably, the preparation method of the itaconic acid-p-amino styrene phosphoric acid copolymer comprises the following steps:
1) Sequentially adding itaconic acid, p-aminophenylethylene phosphoric acid, deionized water and a catalyst into a reactor, heating in a constant-temperature water bath kettle, stirring to dissolve the itaconic acid and the p-aminophenylethylene phosphoric acid, adding a sodium hydroxide solution to keep the pH value at 8-9, and obtaining a reaction solution;
2) Under the nitrogen atmosphere, maintaining the temperature at 70-95 ℃, dropwise adding an initiator into the reaction liquid at a constant speed, heating, refluxing, mechanically stirring, and continuing to perform heat preservation reaction after dropwise adding is finished;
3) And cooling after the reaction is finished, and stopping stirring to obtain the itaconic acid-p-aminophenylethylene phosphoric acid copolymer.
The synthetic chemical reaction of the itaconic acid-p-amino styrene phosphoric acid copolymer is as follows:
in the step 1), the reactor is a three-neck flask provided with a reflux condenser, a constant pressure dropping funnel and a stirrer.
In the step 1), the mass ratio of the itaconic acid to the p-aminophenylethylene phosphate is 1.5-2.5:1, the catalyst accounts for 8-12% of the total mass of the itaconic acid and the p-amino styrene phosphoric acid, and the mass ratio of the deionized water to the reaction monomer is 4-7:1.
in the step 2), the initiator accounts for 3% of the mass sum of the itaconic acid and the p-amino styrene phosphoric acid;
in the step 2), the dropping time of dropping the initiator at a constant speed is 0.5h, and the continuous heat preservation reaction time is 1 to 4h.
In the step 3), after the reaction is finished, stopping stirring to obtain a polymerization reactant solution; adding absolute ethyl alcohol into the polymerization reaction solution, stirring to obtain a polymerization reaction product precipitate, and drying in vacuum to constant weight to obtain the itaconic acid-p-amino styrene phosphoric acid copolymer.
Preferably, the catalyst is titanium tetrachloride and the initiator is potassium persulfate.
Preferably, the magnesium salt is one of magnesium nitrate, magnesium ammonium phosphate, magnesium tartrate and magnesium dihydrogen phosphate.
Preferably, the organic acid salt is one of disodium hydroxyethylidene diphosphonate, tetrasodium hydroxyethylidene diphosphonate and tetrasodium 2-phosphonobutane-1, 2, 4-tricarboxylate.
Preferably, the sulfamate is one or two of sodium sulfamate, potassium sulfamate, sodium sulfanilate, sodium metanilic sulfonate and calcium metanilic sulfonate;
the invention also discloses a preparation method of the composite gypsum retarder, which comprises the steps of stirring and mixing the components in proportion in a mixing kettle at normal temperature for 30min, and discharging.
Compared with the prior art, the invention has the following advantages:
1) From two macroscopic indexes of the setting time and the strength loss, compared with other inorganic salt retarders, the retarder has the advantages of long setting retarding time and small strength loss;
2) The retarder time of the invention does not generate mutation phenomenon due to the change of the mixing amount, the mixing amount and the retarding time are in linear relation, and the setting time of the gypsum can be adjusted arbitrarily according to the operation time.
Drawings
FIG. 1 shows the linear trend of the addition amount and the retardation time of the high-efficiency gypsum retarder in example 6 of the invention;
the specific implementation mode is as follows:
the present invention is further illustrated by the following specific examples, which are not intended to limit the scope of the invention, and any modifications, equivalents, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Example 1:
the embodiment discloses a composite gypsum retarder which is prepared from the following components in percentage by mass: 28 parts of itaconic acid-p-amino styrene phosphoric acid copolymer, 15 parts of magnesium nitrate, 15 parts of hydroxy ethylidene diphosphonic acid disodium and 20 parts of sodium sulfamate.
In this embodiment, the preparation method of the itaconic acid-p-aminophenylethylene phosphoric acid copolymer includes the following steps:
1) Sequentially adding itaconic acid, p-aminophenylene phosphoric acid, deionized water and a catalyst into a reactor, heating in a constant-temperature water bath kettle, stirring to dissolve the itaconic acid and the p-aminophenylene phosphoric acid, adding a sodium hydroxide solution to keep the pH value at 8.5, and obtaining a reaction solution;
2) Under the nitrogen atmosphere, maintaining the temperature at 75 ℃, dropwise adding an initiator into the reaction liquid at a constant speed, heating, refluxing, mechanically stirring, and continuing to perform heat preservation reaction after dropwise adding is finished;
3) And cooling after the reaction is finished, and stopping stirring to obtain the itaconic acid-p-aminophenylethylene phosphoric acid copolymer.
In the step 1), the reactor is a three-neck flask provided with a reflux condenser, a constant pressure dropping funnel and a stirrer.
In the step 1), the amount ratio of the itaconic acid to the p-aminophenylethylene phosphate substance is 1.5:1, the catalyst accounts for 8% of the mass sum of itaconic acid and p-amino styrene phosphoric acid, and the mass ratio of deionized water to reaction monomers is 4:1.
in the step 2), the initiator accounts for 3% of the total mass of the itaconic acid and the p-aminophenylethylene phosphoric acid, the catalyst is titanium tetrachloride, and the initiator is potassium persulfate;
in the step 2), the dropping time of dropping the initiator at a constant speed is 0.5h, and the reaction time is kept for 2h.
In the step 3), after the reaction is finished, stopping stirring to obtain a polymerization reactant solution; adding absolute ethyl alcohol into the polymerization reaction solution, stirring to obtain a polymerization reaction product precipitate, and drying in vacuum to constant weight to obtain the itaconic acid-p-amino styrene phosphoric acid copolymer.
In the embodiment, the preparation method of the compound gypsum retarder comprises the steps of stirring and mixing the components in proportion in a mixing kettle at normal temperature for 30min, and discharging.
1000 parts of building gypsum and 0.1 part of composite gypsum retarder are prepared into a mixture, the water-material ratio is 0.65, the mixture is molded, and the setting time and the strength performance are tested.
Example 2:
the embodiment discloses a composite gypsum retarder which is prepared from the following components in percentage by mass: 50 parts of itaconic acid-p-amino styrene phosphoric acid copolymer, 15 parts of magnesium ammonium phosphate, 13 parts of tetra sodium hydroxy ethylidene diphosphonate and 25 parts of sodium m-amino benzene sulfonate.
In this embodiment, the preparation method of the itaconic acid-p-aminophenylethylene phosphoric acid copolymer includes the following steps:
1) Sequentially adding itaconic acid, p-aminophenylene phosphoric acid, deionized water and a catalyst into a reactor, heating in a constant-temperature water bath kettle, stirring to dissolve the itaconic acid and the p-aminophenylene phosphoric acid, adding a sodium hydroxide solution to keep the pH value at 8.5, and obtaining a reaction solution;
2) Under the nitrogen atmosphere, maintaining the temperature at 75 ℃, dropwise adding an initiator into the reaction liquid at a constant speed, heating, refluxing, mechanically stirring, and continuing to perform heat preservation reaction after dropwise adding is finished;
3) And cooling after the reaction is finished, and stopping stirring to obtain the itaconic acid-p-aminophenylethylene phosphoric acid copolymer.
In the step 1), the reactor is a three-neck flask provided with a reflux condenser, a constant pressure dropping funnel and a stirrer.
In the step 1), the ratio of the amount of itaconic acid to the amount of p-aminophenylethylene phosphate is 2.5:1, the catalyst accounts for 10% of the total mass of itaconic acid and p-amino styrene phosphoric acid, and the mass ratio of deionized water to reaction monomers is 7:1.
in the step 2), the initiator accounts for 3% of the total mass of the itaconic acid and the p-aminophenylethylene phosphoric acid, the catalyst is titanium tetrachloride, and the initiator is potassium persulfate;
in the step 2), the dropping time of dropping the initiator at a constant speed is 0.5h, and the reaction time is kept for 4h.
In the step 3), after the reaction is finished, stopping stirring to obtain a polymerization reactant solution; adding absolute ethyl alcohol into the polymerization reaction solution, stirring to obtain a polymerization reaction product precipitate, and drying in vacuum to constant weight to obtain the itaconic acid-p-amino styrene phosphoric acid copolymer.
In the embodiment, the preparation method of the compound gypsum retarder comprises the steps of stirring and mixing the components in proportion in a mixing kettle at normal temperature for 30min, and discharging.
1000 parts of building gypsum and 0.5 part of composite gypsum retarder are prepared into a mixture, the water-material ratio is 0.65, the mixture is molded, and the setting time and the strength performance are tested.
Example 3:
the embodiment discloses a composite defluorinating agent which is prepared from the following components in percentage by mass: 30 parts of itaconic acid-p-amino styrene phosphoric acid copolymer, 25 parts of magnesium tartrate, 20 parts of 2-phosphonic acid butane-1, 2, 4-tricarboxylic acid tetrasodium salt and 5 parts of potassium sulfamate.
In this embodiment, the preparation method of the itaconic acid-p-aminophenylethylene phosphoric acid copolymer includes the following steps:
1) Sequentially adding itaconic acid, p-amino styrene phosphoric acid, deionized water and a catalyst into a reactor, heating in a constant-temperature water bath kettle, stirring to dissolve the itaconic acid and the p-amino styrene phosphoric acid, adding a sodium hydroxide solution to obtain a pH value, and keeping the pH value at 8.5 to obtain a reaction solution;
2) Under the nitrogen atmosphere, maintaining the temperature at 75 ℃, dropwise adding an initiator into the reaction liquid at a constant speed, heating, refluxing, mechanically stirring, and continuing to perform heat preservation reaction after dropwise adding is finished;
3) And cooling after the reaction is finished, and stopping stirring to obtain the itaconic acid-p-aminophenylethylene phosphoric acid copolymer.
In the step 1), the reactor is a three-neck flask provided with a reflux condenser, a constant pressure dropping funnel and a stirrer.
In the step 1), the amount ratio of the itaconic acid to the p-aminophenylethylene phosphate substance is 1.5:1, the catalyst accounts for 12% of the total mass of itaconic acid and p-amino styrene phosphoric acid, and the mass ratio of deionized water to reaction monomers is 7:1.
in the step 2), the initiator accounts for 3% of the total mass of the itaconic acid and the p-aminophenylethylene phosphoric acid, the catalyst is titanium tetrachloride, and the initiator is potassium persulfate;
in the step 2), the dropping time of dropping the initiator at a constant speed is 0.5h, and the reaction time is kept for 2h.
In the step 3), after the reaction is finished, stopping stirring to obtain a polymerization reactant solution; adding absolute ethyl alcohol into the polymerization reaction solution, stirring to obtain a polymerization reaction product precipitate, and drying in vacuum to constant weight to obtain the itaconic acid-p-amino styrene phosphoric acid copolymer.
In the embodiment, the preparation method of the compound gypsum retarder comprises the steps of stirring and mixing the components in proportion in a mixing kettle at normal temperature for 30min, and discharging.
1000 parts of building gypsum and 5 parts of composite gypsum retarder are prepared into a mixture, the water-material ratio is 0.65, the mixture is molded, and the setting time and the strength performance are tested.
Example 4
The embodiment discloses a composite gypsum retarder which is prepared from the following components in percentage by mass: 44 parts of itaconic acid-p-aminophenylethylene phosphoric acid copolymer, 15 parts of magnesium dihydrogen phosphate, 10 parts of hydroxyl ethylidene diphosphonic acid tetrasodium salt and 20 parts of o-sulfamic acid.
In this embodiment, the preparation method of the itaconic acid-p-aminophenylethylene phosphoric acid copolymer includes the following steps:
1) Sequentially adding itaconic acid, p-aminophenylene phosphoric acid, deionized water and a catalyst into a reactor, heating in a constant-temperature water bath kettle, stirring to dissolve the itaconic acid and the p-aminophenylene phosphoric acid, adding a sodium hydroxide solution to keep the pH value at 8.5, and obtaining a reaction solution;
2) Under the nitrogen atmosphere, maintaining the temperature at 75 ℃, dropwise adding an initiator into the reaction liquid at a constant speed, heating, refluxing, mechanically stirring, and continuing to perform heat preservation reaction after dropwise adding is finished;
3) And cooling after the reaction is finished, and stopping stirring to obtain the itaconic acid-p-aminophenylethylene phosphoric acid copolymer.
In the step 1), the reactor is a three-neck flask provided with a reflux condenser, a constant pressure dropping funnel and a stirrer.
In the step 1), the amount ratio of the itaconic acid to the p-aminophenylethylene phosphate substance is 2.0:1, the catalyst accounts for 8% of the total mass of the itaconic acid and the p-amino styrene phosphoric acid, and the mass ratio of the deionized water to the reaction monomer is 5:1.
in the step 2), the initiator accounts for 3% of the total mass of the itaconic acid and the p-aminophenylethylene phosphoric acid, the catalyst is titanium tetrachloride, and the initiator is potassium persulfate;
in the step 2), the dropping time of dropping the initiator at a constant speed is 0.5h, and the reaction time is kept for 1h.
In the step 3), after the reaction is finished, stopping stirring to obtain a polymerization reactant solution; adding absolute ethyl alcohol into the polymerization reaction solution, stirring to obtain a polymerization reaction product precipitate, and drying in vacuum to constant weight to obtain the itaconic acid-p-amino styrene phosphoric acid copolymer.
In the embodiment, the preparation method of the compound gypsum retarder comprises the steps of stirring and mixing the components in proportion in a mixing kettle at normal temperature for 30min, and discharging.
1000 parts of building gypsum and 2 parts of compound gypsum retarder are prepared into a mixture, the water-material ratio is 0.65, the mixture is molded, and the setting time and the strength performance are tested.
Example 5
The embodiment discloses a composite gypsum retarder which is prepared from the following components in percentage by mass: 30 parts of itaconic acid-p-amino styrene phosphoric acid copolymer, 19 parts of magnesium tartrate, 18 parts of hydroxy ethylidene diphosphonic acid tetrasodium and 25 parts of calcium m-amino benzene sulfonate.
In this embodiment, the preparation method of the itaconic acid-p-aminophenylethylene phosphoric acid copolymer includes the following steps:
1) Sequentially adding itaconic acid, p-aminophenylene phosphoric acid, deionized water and a catalyst into a reactor, heating in a constant-temperature water bath kettle, stirring to dissolve the itaconic acid and the p-aminophenylene phosphoric acid, adding a sodium hydroxide solution to keep the pH value at 8.5, and obtaining a reaction solution;
2) Under the nitrogen atmosphere, maintaining the temperature at 75 ℃, dropwise adding an initiator into the reaction liquid at a constant speed, heating, refluxing, mechanically stirring, and continuing to perform heat preservation reaction after dropwise adding is finished;
3) And cooling after the reaction is finished, and stopping stirring to obtain the itaconic acid-p-aminophenylethylene phosphoric acid copolymer.
In the step 1), the reactor is a three-neck flask provided with a reflux condenser, a constant pressure dropping funnel and a stirrer.
In the step 1), the amount ratio of the itaconic acid to the p-aminophenylethylene phosphate substance is 1.5:1, the catalyst accounts for 9% of the total mass of the itaconic acid and the p-amino styrene phosphoric acid, and the mass ratio of the deionized water to the reaction monomer is 6:1.
in the step 2), the initiator accounts for 3% of the total mass of the itaconic acid and the p-aminophenylethylene phosphoric acid, the catalyst is titanium tetrachloride, and the initiator is potassium persulfate;
in the step 2), the dropping time of dropping the initiator at a constant speed is 0.5h, and the reaction time is kept for 4h.
In the step 3), after the reaction is finished, stopping stirring to obtain a polymerization reactant solution; adding absolute ethyl alcohol into the polymerization reaction solution, stirring to obtain a polymerization reaction product precipitate, and drying in vacuum to constant weight to obtain the itaconic acid-p-amino styrene phosphoric acid copolymer.
In the embodiment, the preparation method of the composite gypsum retarder comprises the steps of stirring and mixing the components in proportion in a mixing kettle at normal temperature for 30min, and discharging.
1000 parts of building gypsum and 1 part of composite gypsum retarder are prepared into a mixture, the water-material ratio is 0.65, the mixture is molded, and the setting time and the strength performance are tested.
Table 1 test results of the high efficiency composite gypsum retarder according to embodiments 1-5 of the present invention are as follows:
table 1:
example 6
The embodiment discloses a composite gypsum retarder which is prepared from the following components in percentage by mass: 35 parts of itaconic acid-p-amino styrene phosphoric acid copolymer, 18 parts of magnesium tartrate, 20 parts of tetra sodium hydroxy ethylidene diphosphonate and 19 parts of calcium m-amino benzene sulfonate.
In this embodiment, the preparation method of the itaconic acid-p-aminophenylethylene phosphoric acid copolymer includes the following steps:
1) Sequentially adding itaconic acid, p-aminophenylene phosphoric acid, deionized water and a catalyst into a reactor, heating in a constant-temperature water bath kettle, stirring to dissolve the itaconic acid and the p-aminophenylene phosphoric acid, adding a sodium hydroxide solution to keep the pH value at 8.5, and obtaining a reaction solution;
2) Under the nitrogen atmosphere, maintaining the temperature at 75 ℃, dropwise adding an initiator into the reaction liquid at a constant speed, heating, refluxing, mechanically stirring, and continuing to perform heat preservation reaction after dropwise adding is finished;
3) And cooling after the reaction is finished, and stopping stirring to obtain the itaconic acid-p-aminophenylethylene phosphoric acid copolymer.
In the step 1), the reactor is a three-neck flask provided with a reflux condenser, a constant pressure dropping funnel and a stirrer.
In the step 1), the quantity ratio of the itaconic acid to the p-aminophenylethylene phosphate substance is 1.8:1, the catalyst accounts for 8% of the total mass of the itaconic acid and the p-amino styrene phosphoric acid, and the mass ratio of the deionized water to the reaction monomer is 5:1.
in the step 2), the initiator accounts for 3% of the total mass of the itaconic acid and the p-amino styrene phosphoric acid, the catalyst is titanium tetrachloride, and the initiator is potassium persulfate;
in the step 2), the dropping time of dropping the initiator at a constant speed is 0.5h, and the reaction time is kept for 3h.
In the step 3), after the reaction is finished, stopping stirring to obtain a polymerization reactant solution; adding absolute ethyl alcohol into the polymerization reaction solution, stirring to obtain a polymerization reaction product precipitate, and drying in vacuum to constant weight to obtain the itaconic acid-p-amino styrene phosphoric acid copolymer.
In the embodiment, the preparation method of the compound gypsum retarder comprises the steps of stirring and mixing the components in proportion in a mixing kettle at normal temperature for 30min, and discharging.
1000 parts of building gypsum and 0.25 part of the composite gypsum retarder of the embodiment are prepared into a mixture, the water-material ratio is 0.65, the mixture is molded, and the setting time test is carried out.
1000 parts of building gypsum and 0.5 part of the composite gypsum retarder of the embodiment are prepared into a mixture, the water-material ratio is 0.65, the mixture is molded, and the setting time test is carried out.
1000 parts of building gypsum and 0.75 part of the composite gypsum retarder of the embodiment are prepared into a mixture, the water-material ratio is 0.65, the mixture is molded, and the setting time test is carried out.
1000 parts of building gypsum and 1 part of the composite gypsum retarder of the embodiment are prepared into a mixture, the water-material ratio is 0.65, the mixture is molded, and the setting time test is carried out.
1000 parts of building gypsum and 2 parts of the composite gypsum retarder are prepared into a mixture, the water-material ratio is 0.65, the mixture is molded, and the setting time test is carried out.
Table 2 the test results of the high efficiency composite gypsum retarder of example 6 of the present invention are as follows:
FIG. 1 shows the linear trend of the addition amount and the retardation time of the high-efficiency gypsum retarder of example 6 of the invention;
table 3 comparative tests the results are as follows:
comparative examples 1 to 6: chemical reagents are doped externally in equal amount, the water-material ratio is 0.65, and the common single gypsum retarder has the problems of low retarding efficiency and large strength loss.
By combining the data analysis, 1) from two macroscopic indexes of the setting time and the strength loss, the retarder has the advantages of long retarding time and small strength loss compared with other inorganic salt retarders; 2) The retarder time of the invention does not generate mutation phenomenon due to the change of the mixing amount, the mixing amount and the retarding time are in linear relation, and the setting time of the gypsum can be adjusted arbitrarily according to the operation time.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention; the modifications or the substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention, and the technical solutions are all covered in the scope of the claims and the specification of the present invention; it will be apparent to those skilled in the art that any alternative modifications or variations to the embodiments of the present invention may be made without departing from the scope of the invention.
The present invention is not described in detail, but is known to those skilled in the art.
Claims (6)
1. A compound gypsum retarder is characterized in that: according to the weight portion, the material comprises 30-50 portions of itaconic acid-p-amino styrene phosphoric acid copolymer, 15-25 portions of magnesium salt, 13-20 portions of organic acid salt and 5-25 portions of sulfamate;
the preparation method of the itaconic acid-p-amino styrene phosphoric acid copolymer comprises the following steps,
1) Sequentially adding itaconic acid, p-aminophenylethylene phosphoric acid, deionized water and a catalyst into a reactor, heating in a constant-temperature water bath kettle, stirring to dissolve the itaconic acid and the p-aminophenylethylene phosphoric acid, adding a sodium hydroxide solution to adjust the pH value, and keeping the pH value at 8-9 to obtain a reaction solution;
2) Under the nitrogen atmosphere, maintaining the temperature at 70-90 ℃, dropwise adding an initiator into the reaction liquid at a constant speed, heating, refluxing, mechanically stirring, and continuing to perform heat preservation reaction after dropwise adding is finished;
3) Cooling after the reaction is finished, stopping stirring, and drying at 80 ℃ to obtain an itaconic acid-p-aminophenylethylene phosphoric acid copolymer;
in the step 1), the reactor is a three-neck flask provided with a reflux condenser, a constant pressure dropping funnel and a stirrer;
in the step 1), the mass ratio of the itaconic acid to the p-aminophenylethylene phosphoric acid is 1.5-2.5:1, the catalyst accounts for 8-12% of the total mass of the itaconic acid and the p-amino styrene phosphoric acid, and the mass ratio of the deionized water to the reaction monomer is 4-7:1;
in the step 2), the initiator accounts for 3% of the mass sum of the itaconic acid and the p-aminophenylethylene phosphoric acid;
in the step 2), the dropping time of dropping the initiator at a constant speed is 0.5h, and the reaction time is kept for 1-4h;
in the step 3), after the reaction is finished, stopping stirring to obtain a polymerization reactant solution; adding absolute ethyl alcohol into the polymerization reaction solution, stirring to obtain a polymerization reaction product precipitate, and drying in vacuum to constant weight to obtain the itaconic acid-p-amino styrene phosphoric acid copolymer.
2. The compound gypsum retarder of claim 1, wherein: the composition is prepared from the following components in parts by weight: 28 parts of itaconic acid-p-amino styrene phosphoric acid copolymer, 15 parts of magnesium salt, 15 parts of organic acid salt and 20 parts of sulfamate.
3. The composite gypsum retarder according to claim 1 or 2, wherein: the magnesium salt is one of magnesium ammonium phosphate, magnesium tartrate and magnesium dihydrogen phosphate.
4. The composite gypsum retarder according to claim 1 or 2, wherein: the organic acid salt is one of disodium hydroxyethylidene diphosphonate, tetrasodium hydroxyethylidene diphosphonate and tetrasodium 2-phosphonobutane-1, 2, 4-tricarboxylic acid.
5. The composite gypsum retarder according to claim 1 or 2, wherein: the sulfamate is one or two of sodium sulfamate, potassium sulfamate, sodium sulfanilate and calcium sulfanilate.
6. The preparation method of the compound gypsum retarder according to claim 1 or 2, which is characterized in that: the components are stirred and mixed in a mixing kettle for 30min at normal temperature according to a certain proportion, and then the materials are discharged.
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