CN114654554B - Special-shaped floor production method and special-shaped floor processing frame - Google Patents
Special-shaped floor production method and special-shaped floor processing frame Download PDFInfo
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- CN114654554B CN114654554B CN202210302711.9A CN202210302711A CN114654554B CN 114654554 B CN114654554 B CN 114654554B CN 202210302711 A CN202210302711 A CN 202210302711A CN 114654554 B CN114654554 B CN 114654554B
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- floor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27H—BENDING WOOD OR SIMILAR MATERIAL; COOPERAGE; MAKING WHEELS FROM WOOD OR SIMILAR MATERIAL
- B27H1/00—Bending wood stock, e.g. boards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/0085—Thermal treatments, i.e. involving chemical modification of wood at temperatures well over 100°C
- B27K5/009—Thermal treatments, i.e. involving chemical modification of wood at temperatures well over 100°C using a well-defined temperature schedule
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/06—Softening or hardening of wood
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
The invention belongs to the technical field of plate processing, in particular to a method for producing a special-shaped floor and a special-shaped floor processing frame.
Description
Technical Field
The invention belongs to the technical field of plate processing, and particularly relates to a production method of a special-shaped floor and a special-shaped floor processing frame.
Background
When the ground and the wall are arc-shaped, the conventional floor wallboard is in a straight state, the installation purpose is achieved by means of external or damaged floors, the production difficulty of the special-shaped floor is high, and the special-shaped floor with the same shape is difficult to produce in batches.
Disclosure of Invention
In order to solve the problems, the technical scheme provided by the invention is a production method of a special-shaped floor, which comprises the following steps:
and 6, opening the balance kiln, and taking out the floor from the special-shaped floor processing frame to obtain the special-shaped floor with the changed shape.
The special-shaped floor processing frame used for the special-shaped floor production method comprises a supporting frame and a plurality of processing frame units, each processing frame unit comprises a vertical rod and a plurality of horizontal rods arranged from top to bottom along the vertical rod, the vertical rod and the horizontal rods are of an integrated structure, the arrangement direction of the horizontal rods is perpendicular to the arrangement direction of the floor, the supporting frame comprises vertical supporting frames and horizontal supporting frames, the number and the positions of the vertical supporting frames correspond to those of the vertical rods of the processing frame units, the vertical supporting frames are provided with through holes, the vertical rods of the processing frame units can move up and down relative to the vertical supporting frames, and the vertical rods are provided with a plurality of fixing structures matched with the through holes.
Moreover, the section of the vertical support frame is in a [ -shape, and a slide way that the vertical rod can move up and down relative to the vertical support frame is formed.
Moreover, the middle part of the horizontal rod is fixedly connected with the vertical rod.
And the parts of the horizontal rods which are not in contact with the vertical rods are all sleeved with protective layers.
And the horizontal support frame is positioned at the top or the bottom of the support frame, the horizontal support frame is provided with a horizontal slide way and a through hole, the top or the bottom of the side surface of the vertical rod of the processing frame unit is provided with a connecting sheet, the connecting sheet is provided with holes arranged in a rectangular array and a fixing structure, and the holes of the connecting sheet can be matched with the through holes of the vertical support frame and the through holes of the horizontal support frame.
Moreover, the fixing structure is a bolt and nut structure or a buckle structure.
Compared with the prior art, the technical scheme has the beneficial effects that: the horizontal position of the supporting frame and the height position of each vertical frame of the processing frame unit can be adjusted according to the shape requirement of the special-shaped floor, so that the floor can be accurately deformed; each processing frame unit is provided with a plurality of horizontal rods, so that a plurality of identical special-shaped floors can be produced in batch at the same time; the floor is naturally changed into the special-shaped floor through the processes of high-temperature steam spraying, softening and reshaping, and the whole process is completely closed without damage to the floor structure.
Drawings
FIG. 1 is a schematic view of a structure between a processing rack unit and a support rack;
FIG. 2 is a schematic view of the use of the modified floor treatment rack to modify the shape of a floor;
description of reference numerals: 1. processing frame unit, 2, vertical rod, 3, horizontal rod, 4, vertical support frame, 5, horizontal support frame, 6, connection piece, 7, hole, 8, floor, 9, contact stress point.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples, and the present invention is not limited to the examples.
The utility model provides a frame is handled on dysmorphism floor, constitute by support frame and a plurality of processing frame unit, every processing frame unit 1 includes vertical pole 2 and follows vertical pole from last a plurality of horizon bars 3 that set up extremely down, and vertical pole and a plurality of horizon bar formula structure as an organic whole, the support frame comprises vertical support frame 4 and horizontal support frame 5, the quantity and the position of vertical support frame are corresponding with the vertical pole of processing frame unit, horizontal support frame is located the top or the bottom of support frame, figure 1 is the structure sketch between a processing frame unit and the support frame. Wherein vertical support frame is equipped with the perforating hole, and the vertical pole of handling frame unit can reciprocate relatively vertical support frame and vertical pole is equipped with a plurality of and perforating hole matched with fixed knot construct, through the relative position relation about adjusting between vertical support frame and the vertical pole, just can change the high position of horizon bar.
Fig. 2 is a schematic diagram of the use of the deformed floor treatment rack to change the shape of a floor. The floor processing rack comprises 5 processing rack units, each processing rack unit comprises 4 horizontal rods, the vertical rods of the second processing rack unit and the fourth processing rack unit move upwards relatively, so that the height of the horizontal rods is relatively high, a straight floor 8 is clamped into the special-shaped floor processing rack after being deformed by force, contact stress points 9 of the floor and the 5 horizontal rods are marked in a drawing, and the arrangement direction of the horizontal rods is perpendicular to the arrangement direction of the floor.
In order to produce a plurality of identical special-shaped plates in batch at the same time, the number of the horizontal rods of each processing frame unit can be increased, and the middle parts of the horizontal rods are fixedly connected with the vertical rods, so that floors can be placed on two sides of each horizontal rod. For example, 6 identical profiled floor panels can be produced simultaneously in bulk in fig. 2. In order to ensure the strength, the supporting frame and the processing frame unit are made of metal, and in order to avoid the contact part of the floor and the horizontal rod from being scratched, the parts of the horizontal rod, which are not fixedly connected with the vertical rod, are sleeved with protective layers, such as smooth plastic sleeves.
In order to be more beneficial to adjusting the vertical relative position between the support frame and the processing frame unit, the cross section of the vertical support frame is in a [ -shape, and a slide way is formed, wherein the vertical rod can move up and down relative to the vertical support frame.
The structure that can adjust upper and lower position and horizontal position between support frame and the processing frame unit simultaneously has further been designed, specifically does, and horizontal support frame is equipped with horizontal slide and through-hole, and the top or the bottom of the vertical pole side of processing frame unit are equipped with connection piece 6, and the connection piece is equipped with and is the hole 7 and the fixed knot structure that the rectangle array was arranged, the hole ability of connection piece cooperatees with the perforating hole of vertical support frame and horizontal support frame's through-hole. The fixing structure adopts a bolt and nut structure or a buckle structure.
The special-shaped floor is produced by locking the special-shaped floor processing frame after the shape of the floor is adjusted according to the design and adopting the following method:
1. heating the balance kiln to 40-45 ℃;
2. placing the floor and the special-shaped floor processing frame with the well adjusted shapes into a balance kiln, sealing the balance kiln, steaming the floor, and continuously heating and humidifying the balance kiln to ensure that the temperature of the balance kiln reaches 70-80 ℃ and the humidity reaches more than 95%;
3. heating the floor for 12-24 hours under the conditions that the temperature of the balance kiln is 70-80 ℃ and the humidity is more than 95%;
4. stopping steaming the floor, keeping the balance kiln in a closed state, and naturally cooling and naturally discharging moisture for 24 hours to reduce the temperature of the balance kiln to 20-30 ℃;
5. and opening the balance kiln, and taking out the floor from the special-shaped floor processing frame to obtain the special-shaped floor with the changed shape.
In the production method of the special-shaped floor, the floor is subjected to high-temperature steam-spraying for 12-24 hours, the whole process is completely closed, the shaping of the special-shaped floor is completed after the high-temperature steam-spraying for 24 hours and the natural cooling for 24 hours at most, and various special-shaped floors such as arc-shaped floors, wave-shaped floors and the like can be obtained in batches.
Claims (4)
1. The production method of the special-shaped floor is characterized by comprising the following steps:
step 1, placing the floor on a special-shaped floor processing frame, changing the shape of the floor by adjusting the special-shaped floor processing frame, and locking the special-shaped floor processing frame after adjusting the shape of the floor according to design;
step 2, heating the balance kiln to 40-45 ℃;
step 3, placing the floor and the special-shaped floor processing frame with the well-adjusted shapes in the step 1 into a balance kiln, sealing the balance kiln, steaming the floor, and continuously heating and humidifying the balance kiln to ensure that the temperature of the balance kiln reaches 70-80 ℃ and the humidity reaches more than 95%;
step 4, keeping heating the floor for 12-24 hours under the conditions that the temperature of the balance kiln is 70-80 ℃ and the humidity is more than 95%;
step 5, stopping steaming the floor, keeping the closed state of the balance kiln, and naturally cooling and naturally discharging moisture for 24 hours to reduce the temperature of the balance kiln to 20-30 ℃;
step 6, opening the balance kiln, and taking out the floor from the special-shaped floor processing frame to obtain the special-shaped floor with the changed shape;
the special-shaped floor processing frame in the step 1 is composed of a support frame and a plurality of processing frame units, each processing frame unit comprises a vertical rod and a plurality of horizontal rods arranged along the vertical rod from top to bottom, the vertical rod and the horizontal rods are of an integrated structure, the arrangement direction of the horizontal rods is perpendicular to the arrangement direction of the floor, the support frame is composed of the vertical support frame and the horizontal support frame, the number and the positions of the vertical support frames correspond to those of the vertical rods of the processing frame units, the vertical support frame is provided with through holes, the vertical rods of the processing frame units can move up and down relative to the vertical support frame, and the vertical rods are provided with a plurality of fixing structures matched with the through holes; the middle part of the horizontal rod is fixedly connected with the vertical rod; the supporting frame and the processing frame unit are both made of metal; the horizontal support frame is positioned at the top or the bottom of the support frame and provided with a horizontal slide way and a through hole, the top or the bottom of the side surface of the vertical rod of the processing frame unit is provided with a connecting sheet, the connecting sheet is provided with holes which are arranged in a rectangular array and a fixing structure, and the holes of the connecting sheet can be matched with the through holes of the vertical support frame and the through hole of the horizontal support frame.
2. The method of producing shaped floors as claimed in claim 1, wherein: the section of the vertical support frame is in a [ -shape, and a slide way is formed, wherein the vertical rod can move up and down relative to the vertical support frame.
3. The method of producing shaped floors as claimed in claim 1, wherein: the parts of the horizontal rods which are not in contact with the vertical rods are all sleeved with protective layers.
4. The method of producing shaped floors as claimed in claim 1, wherein the method comprises the steps of: the fixing structure is a bolt and nut structure or a buckle structure.
Priority Applications (1)
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CN202210302711.9A CN114654554B (en) | 2022-03-24 | 2022-03-24 | Special-shaped floor production method and special-shaped floor processing frame |
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CN202210302711.9A CN114654554B (en) | 2022-03-24 | 2022-03-24 | Special-shaped floor production method and special-shaped floor processing frame |
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CN114654554B true CN114654554B (en) | 2023-03-21 |
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Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
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JP4530967B2 (en) * | 2005-11-01 | 2010-08-25 | 株式会社名南製作所 | Processing method of veneer veneer |
CN101596730B (en) * | 2009-06-06 | 2011-05-25 | 浙江世友木业有限公司 | Method for blending and setting wood |
CN102229162B (en) * | 2011-04-29 | 2014-02-05 | 广东省宜华木业股份有限公司 | Balance humidifying technology method of artificial board |
CN104015234B (en) * | 2014-04-02 | 2016-03-16 | 中南林业科技大学 | A kind of production method of bent bamboo furniture and bending bamboo rod member |
CN208005910U (en) * | 2018-03-28 | 2018-10-26 | 南京林业大学 | A kind of bending wooden frame pressure setting |
CN211194235U (en) * | 2019-01-26 | 2020-08-07 | 深圳市欧森雅家具有限公司 | Special shaping device for shaping bent plates |
CN110027072B (en) * | 2019-04-10 | 2020-08-21 | 南京林业大学 | Bamboo chip shaping device and method |
CN110216753A (en) * | 2019-07-23 | 2019-09-10 | 张树彬 | A kind of big plate benging equipment of solid wood |
CN211112118U (en) * | 2019-11-15 | 2020-07-28 | 浙江艾奥巴美新材料有限公司 | Compound heat treatment material rack |
CN110815446A (en) * | 2019-11-29 | 2020-02-21 | 武汉超凡家具制造有限公司 | Hot press bending device and method for bending plate |
CN213617277U (en) * | 2020-07-27 | 2021-07-06 | 襄阳程河工艺品有限责任公司 | Fixing device of bending machine |
CN114654553A (en) * | 2022-04-11 | 2022-06-24 | 阜南县中信柳木工艺品有限公司 | Wood product solid wood bending forming process |
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