CN114654532A - Method for full-automatic size detection and defective product marking of adhesive tape circular knife die cutting - Google Patents

Method for full-automatic size detection and defective product marking of adhesive tape circular knife die cutting Download PDF

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Publication number
CN114654532A
CN114654532A CN202210269958.5A CN202210269958A CN114654532A CN 114654532 A CN114654532 A CN 114654532A CN 202210269958 A CN202210269958 A CN 202210269958A CN 114654532 A CN114654532 A CN 114654532A
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CN
China
Prior art keywords
marking
adhesive tape
circular
size detection
full
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Pending
Application number
CN202210269958.5A
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Chinese (zh)
Inventor
丁明
孙立元
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Wuxi Yingdaming Electronics Co ltd
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Wuxi Yingdaming Electronics Co ltd
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Priority to CN202210269958.5A priority Critical patent/CN114654532A/en
Publication of CN114654532A publication Critical patent/CN114654532A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • B07C5/10Sorting according to size measured by light-responsive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Handling Of Sheets (AREA)

Abstract

The invention discloses a method for full-automatic size detection and defective product marking of circular cutter die cutting of an adhesive tape, which comprises the following specific steps of: a sensing device is arranged above the rear end of the adhesive tape circular knife die-cutting machine, and senses whether a product exists on the main material tape and the distance of the next camera to take a picture to judge a base point; the invention discloses a method for manufacturing a circular cutting machine of an adhesive tape, which is characterized in that image acquisition equipment is installed at the next station of sensing equipment, the image acquisition equipment takes a snapshot in the flowing process of a product, photo information is transmitted back to a computer for processing, the size range and tolerance are preset in a program, the computer automatically judges after processing, marking equipment is installed at the next station of the image acquisition equipment, after the marking equipment receives the size detection result of the previous station, if the product with a qualified size directly passes through the marking equipment, no action is performed, and if the information with a unqualified size is received, a mark is made on the product without the qualified size.

Description

Method for full-automatic size detection and defective product marking of circular cutter die cutting of adhesive tape
Technical Field
The invention belongs to the technical field of die cutting machines, and particularly relates to a full-automatic size detection and defective product marking method for circular-knife die cutting of an adhesive tape.
Background
The die cutting machine is called a beer machine, a cutting machine and a numerical control punching machine, is mainly used for die cutting (full break and half break), indentation and gold stamping operation, fitting and automatic waste discharge of corresponding nonmetal materials, non-setting adhesive, EVA, double-sided adhesive, electronics, mobile phone rubber mats and the like, and utilizes a steel knife, a hardware die and a steel wire (or a template carved by a steel plate) to apply certain pressure through a stamping plate to roll and cut a printed product or a paperboard into a certain shape. Is an important device for processing and forming the printed package;
in the adhesive tape product is applied to some products with extremely high precision, due to the fact that the size of the adhesive tape can affect the assembly and the performance of the back end of a client, the client can have extremely high size monitoring requirements on the size of the adhesive tape product after die cutting, for example, the size is required to be detected by 100%, the traditional product size detection method is that a piece of product is placed on a projection measuring instrument for measurement, the efficiency is low, the adhesive tape product can only be used for the purpose of first and last piece monitoring or process monitoring, and the mass production performance of 100% size detection cannot be achieved.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a method for full-automatic size detection and defective product marking of circular cutter die cutting of an adhesive tape.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for full-automatic size detection and defective product marking of adhesive tape circular knife die cutting comprises the following specific steps:
s1, installing sensing equipment above the rear end of the adhesive tape circular knife die-cutting machine along the moving direction of the main material belt of the adhesive tape circular knife die-cutting machine, wherein the sensing equipment senses whether a product exists on the main material belt and senses the distance judgment base point for photographing by a camera at the next station;
s2, installing an image acquisition device at the next station of the sensing device along the moving direction of the main material belt of the adhesive tape circular knife die-cutting machine, capturing the image acquisition device in the flowing process of the product, transmitting the photo information back to a computer for processing, automatically judging whether the size is in compliance after the computer processing through presetting the size range and tolerance in a program, and transmitting the judgment result to a marking device;
and S3, installing marking equipment at the next station of the image acquisition equipment along the moving direction of the main material belt of the adhesive tape circular cutter die-cutting machine, wherein after the marking equipment receives the size detection result of the previous station, if the size-compliant product directly passes through the marking equipment, no action is performed, and if the size-non-compliant message is received, the marking equipment marks the non-compliant product and takes the marking as the mark of the non-compliant product.
In a possible implementation manner, the sensing device adopts a color code sensor, the image acquisition device adopts a CCD camera, and the marking device adopts an inkjet printer.
In a possible implementation manner, the color code sensor, the CCD camera and the inkjet printer are connected in series by the same external computer control system.
In a possible implementation manner, the sensing device, the image acquisition device and the marking device are detachably mounted above the main material belt through a rack mounting mechanism.
In one possible implementation, the rack mount mechanism includes:
the mounting plates are fixedly mounted above two sides of the main material belt, and the horizontal end of the U-shaped frame stretches across the main material belt;
and the sliding frame is slidably installed above the horizontal end of the U-shaped frame and can slide along the horizontal end of the U-shaped frame, and the sensing equipment, the image acquisition equipment and the marking equipment are fixedly installed on the sliding frame through a fixing plate.
In a possible implementation manner, a mounting sliding groove is formed in the horizontal end of the U-shaped frame along the length direction, and the sliding frame is slidably mounted in the mounting sliding groove.
In a possible implementation manner, clamping plates are arranged on two sides of the sliding frame, clamping grooves are formed in the inner walls of the two sides of the sliding groove along the length direction, and the clamping plates are clamped in the clamping grooves in a sliding mode.
In one possible implementation, one end of the chute has an open slot.
In a possible implementation manner, the length of the open slot is not less than the length of the carriage, the width of the open slot is a, the width of the clamping plate is b, and the width of the carriage is c, where a ≧ c +2 b.
In a possible implementation manner, a working through hole is formed in the center of the sliding frame, and the diameter of the working through hole is gradually increased from top to bottom along the vertical direction.
In the invention, the sensing equipment, the image acquisition equipment and the marking equipment are additionally arranged on the adhesive tape circular knife die-cutting machine, wherein the sensing equipment is a color code sensor, the image acquisition equipment is a CCD camera, and the marking equipment is an ink-jet printer, so that when the adhesive tape circular knife die-cutting machine carries out die cutting, whether a product exists on a main material tape and a distance judgment base point photographed by a next station camera are firstly sensed by the color code sensor, the CCD camera takes a picture of the product in the flowing process of the product and transmits the picture information back to a computer for processing, the size range and tolerance are preset in a program, whether the size is in compliance or not is automatically judged after the computer processing, the judgment result is transmitted to the ink-jet printer, after the ink-jet printer receives the size detection result of the last station, if the size-in compliance product directly passes through the ink-jet printer and does not do any action, if the size-in-compliance information is received, the ink-jet printer marks the non-compliance product, the product is taken as a mark of a non-compliant product, so that a processing method integrating production, detection and bad mark is realized, and the product achieves the mass production of 100% detection of the size;
according to the invention, the fixed plates are arranged at the bottoms of the sensing equipment, the image acquisition equipment and the marking equipment, the fixed plates are arranged on the sliding frame, and the sliding frame is clamped in the mounting sliding groove at the horizontal end of the U-shaped frame in a sliding manner, so that the sensing equipment, the image acquisition equipment and the marking equipment can synchronously move in the sliding process of the sliding frame, and the horizontal positions of the sensing equipment, the image acquisition equipment and the marking equipment can be conveniently adjusted, and the operation is convenient.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the racking mechanism of the present invention;
FIG. 3 is a schematic view of a carriage configuration of the present invention;
fig. 4 is a cross-sectional view of the carriage of the present invention.
Reference numerals: 1. a racking mechanism; 101. mounting a plate; 102. a U-shaped frame; 103. an open slot; 104. installing a chute; 105. a fixing plate; 106. a carriage; 107. a card slot; 108. clamping a plate; 109. a working through hole; 2. a sensing device; 3. a die cutting station; 4. an image acquisition device; 5. a marking device; 6. a main material belt; 7. and (7) winding equipment.
Detailed Description
The following further describes a specific embodiment of the method for full-automatic size detection and defective product marking by circular-blade die cutting of the adhesive tape according to the present invention with reference to the accompanying drawings 1 to 4. The method for full-automatic size detection and defective product marking by circular-blade die cutting of the adhesive tape is not limited to the description of the following embodiments.
Example 1:
the embodiment provides a specific structure of a method for full-automatic size detection and defective product marking by circular cutter die cutting of an adhesive tape, as shown in fig. 1, the specific steps are as follows:
s1, installing a sensing device 2 above the rear end of the adhesive tape circular knife die-cutting machine along the moving direction of the main material belt 6 of the adhesive tape circular knife die-cutting machine, and sensing whether a product exists on the main material belt and a distance judgment base point for photographing by a camera at the next station by the sensing device 2;
s2, installing an image acquisition device 4 at the next station of the sensing device 2 along the moving direction of the main material belt 6 of the adhesive tape circular knife die-cutting machine, snapshotting the image acquisition device 4 in the flowing process of the product, transmitting the photo information back to a computer for processing, automatically judging whether the size is in compliance after the computer processing through presetting the size range and tolerance in the program, and transmitting the judgment result to a marking device 5;
s3, installing a marking device 5 at the next station of the image acquisition device 4 along the moving direction of the main material belt 6 of the adhesive tape circular cutter die-cutting machine, and after the marking device 5 receives the size detection result of the previous station, if the size-compliant product directly passes through the marking device, no action is performed, and if the size-non-compliant product is received, marking is performed on the non-compliant product, so that the marking is used as the mark of the non-compliant product.
The sensing equipment 2 adopts a color code sensor, the image acquisition equipment 4 adopts a CCD camera, and the marking equipment 5 adopts an ink-jet printer.
The color code sensor, the CCD camera and the code spraying machine are connected in series by the same external computer control system.
By adopting the technical scheme:
the invention adds a sensing device 2, an image acquisition device 4 and a marking device 5 on a circular cutter die-cutting machine of the adhesive tape, wherein the sensing device 2 is a color code sensor, the image acquisition device 4 is a CCD camera, and the marking device 5 is an ink-jet printer, so that when the circular cutter die-cutting machine of the adhesive tape carries out die-cutting, the color code sensor firstly senses whether a main material tape has a product and a distance judgment base point for photographing by a camera in the next station, the CCD camera takes a snapshot of the product in the flowing process of the product, the picture information is transmitted back to a computer for processing, the size range and the tolerance are preset in a program, after the computer processing, whether the size is in compliance or not is automatically judged, the judgment result is transmitted to the ink-jet printer, after the ink-jet printer receives the size detection result of the last station, if the size is in compliance, no action is carried out, if the size is in compliance, a message is received, the non-compliance product is marked, the product is used as a mark of an unconventional product, so that a processing method integrating production, detection and bad mark is realized, and the die cutting speed and efficiency are improved.
Example 2:
the embodiment provides a specific structure of a method for full-automatic size detection and defective product marking by circular cutter die cutting of an adhesive tape, as shown in fig. 1-4, the specific steps are as follows:
s1, installing a sensing device 2 above the rear end of the adhesive tape circular knife die-cutting machine along the moving direction of the main material belt 6 of the adhesive tape circular knife die-cutting machine, and sensing whether a product exists on the main material belt and a distance judgment base point for photographing by a camera at the next station by the sensing device 2;
s2, installing an image acquisition device 4 at the next station of the sensing device 2 along the moving direction of the main material belt 6 of the adhesive tape circular knife die-cutting machine, snapshotting the image acquisition device 4 in the flowing process of the product, transmitting the photo information back to a computer for processing, automatically judging whether the size is in compliance after the computer processing through presetting the size range and tolerance in the program, and transmitting the judgment result to a marking device 5;
s3, installing a marking device 5 at the next station of the image acquisition device 4 along the moving direction of the main material belt 6 of the adhesive tape circular cutter die-cutting machine, and after the marking device 5 receives the size detection result of the previous station, if the size-compliant product directly passes through the marking device, no action is performed, and if the size-non-compliant product is received, marking is performed on the non-compliant product, so that the marking is used as the mark of the non-compliant product.
The sensing equipment 2 adopts a color code sensor, the image acquisition equipment 4 adopts a CCD camera, and the marking equipment 5 adopts an ink-jet printer.
The color code sensor, the CCD camera and the code spraying machine are connected in series by the same external computer control system.
The sensing device 2, the image acquisition device 4 and the marking device 5 are detachably arranged above the main material belt 6 through the rack-mounting mechanism 1.
The racking mechanism 1 includes: the two ends of the U-shaped frame 102 and the sliding frame 106 are provided with mounting plates 101, the mounting plates 101 are fixedly mounted above the two sides of the main material belt 6, and the horizontal end of the U-shaped frame 102 stretches across the main material belt 6; a carriage 106 slidably mounted above the horizontal end of the U-shaped frame 102 and capable of sliding along the horizontal end of the U-shaped frame 102, the sensing device 2, the image pickup device 4, and the marking device 5 being fixedly mounted on the carriage 106 by a fixing plate 105.
The horizontal end of the U-shaped frame 102 is provided with a mounting chute 104 along the length direction, and the sliding frame 106 is slidably mounted in the mounting chute 104.
Clamping plates 108 are arranged on two sides of the sliding frame 106, clamping grooves 107 are formed in the inner walls of the two sides of the sliding groove 104 along the length direction, and the clamping plates 108 are clamped in the clamping grooves 107 in a sliding mode.
One end of the slide groove 104 has an open groove 103.
The length of the opening groove 103 is not less than the length of the sliding frame 106, the width of the opening groove 103 is a, the width of the clamping plate 108 is b, and the width of the sliding frame 106 is c, wherein a ≧ c +2b, therefore, when the sliding frame 106 moves to the position of the opening groove 103, the sliding block 106 can be directly taken out of the opening groove 103, and the sliding block 106 is convenient to disassemble and assemble.
The center of the sliding frame 106 is provided with a working through hole 109, and the diameter of the working through hole 109 is gradually increased from top to bottom along the vertical direction, so that the operation is convenient.
By adopting the technical scheme:
in the device, the sensing equipment 2, the image acquisition equipment 4 and the marking equipment 5 are detachably arranged above the main material belt 6 through the frame mounting mechanism 1, so that the sensing equipment 2, the image acquisition equipment 4 and the marking equipment 5 are conveniently detached and maintained;
the bottom of the sensing device 2, the bottom of the image acquisition device 4 and the bottom of the marking device 5 are provided with fixing plates 105, the fixing plates are installed on a sliding frame 106, the sliding frame 106 is slidably clamped in an installation sliding groove 104 at the horizontal end of the U-shaped frame 102, and therefore in the sliding process of the sliding frame 106, the sensing device 2, the image acquisition device 4 and the marking device 5 can also move synchronously, so that the horizontal positions of the sensing device 2, the image acquisition device 4 and the marking device 5 can be conveniently adjusted, and operation is convenient.
The die-cutting machine is provided with a plurality of die-cutting stations 3 at equal intervals, a main material belt 6 sequentially passes through each die-cutting station 3, the tail end of the main material belt 6 is provided with a winding device 7 for winding, when the die-cutting machine runs, the main material belt 6 sequentially passes through each die-cutting station 3, when the main material belt passes through a color code sensor, the color code sensor senses whether a product exists on the main material belt and the distance judgment base point photographed by a camera at the next station, the CCD camera takes a picture of the product in the flowing process, the picture information is transmitted back to a computer for processing, the computer automatically judges whether the size is in compliance after processing the size through the size range and tolerance preset in the program, the judgment result is transmitted to an ink-jet printer, after the ink-jet printer receives the size detection result at the previous station, if the size is in compliance, no action is performed, if the size is in compliance, a message that the size is not in compliance is received, the ink-jet printer marks on the non-compliance product, the non-compliant product is marked, and finally the main material belt 6 is wound on a winding device 7.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.

Claims (10)

1. A method for full-automatic size detection and defective product marking of circular cutter die cutting of adhesive tapes is characterized by comprising the following steps: the method comprises the following specific steps:
s1, installing a sensing device (2) above the rear end of the adhesive tape circular knife die-cutting machine along the moving direction of a main material belt (6) of the adhesive tape circular knife die-cutting machine, wherein the sensing device (2) senses whether a product exists on the main material belt and senses the distance judgment base point of the next camera shooting;
s2, installing an image acquisition device (4) at the next station of the sensing device (2) along the moving direction of the main material belt (6) of the adhesive tape circular knife die-cutting machine, wherein the image acquisition device (4) captures the product in the flowing process, photo information is transmitted back to a computer for processing, and through the size range and tolerance preset in a program, the computer automatically judges whether the size is in accordance with the standard or not after processing and transmits the judgment result to a marking device (5);
s3, installing a marking device (5) at the next station of the image acquisition device (4) along the moving direction of the main material belt (6) of the adhesive tape circular knife die-cutting machine, wherein after the marking device (5) receives the size detection result of the previous station, if the size-compliant products directly pass through the marking device, no action is performed, and if the size-non-compliant information is received, the marking device marks the non-compliant products to serve as the marks of the non-compliant products.
2. The method for full-automatic size detection and defective product marking of circular-blade die cutting of adhesive tape according to claim 1, wherein the method comprises the following steps: the sensing equipment (2) adopts a color code sensor, the image acquisition equipment (4) adopts a CCD camera, and the marking equipment (5) adopts an ink jet printer.
3. The method for full-automatic size detection and defective product marking of circular-blade die cutting of adhesive tape according to claim 2, wherein the method comprises the following steps: the color code sensor, the CCD camera and the code spraying machine are connected in series by the same external computer control system.
4. The method for full-automatic size detection and defective product marking of circular-blade die cutting of adhesive tape according to claim 1, wherein the method comprises the following steps: the sensing equipment (2), the image acquisition equipment (4) and the marking equipment (5) are detachably arranged above the main material belt (6) through the frame mounting mechanism (1).
5. The method for full-automatic size detection and defective product marking of adhesive tape circular knife die cutting as claimed in claim 4, wherein: the rack-mounted mechanism (1) comprises:
the device comprises a U-shaped frame (102), wherein mounting plates (101) are arranged at two ends of the U-shaped frame (102), the mounting plates (101) are fixedly mounted above two sides of a main material belt (6), and the horizontal end of the U-shaped frame (102) stretches across the main material belt (6);
a carriage (106) slidably mounted over the horizontal end of the U-shaped frame (102) and slidable along the horizontal end of the U-shaped frame (102), the sensing device (2), the image capturing device (4) and the marking device (5) all being fixedly mounted on the carriage (106) by a fixing plate (105).
6. The method for full-automatic size detection and defective product marking of circular-blade die cutting of adhesive tape according to claim 5, wherein the method comprises the following steps: the horizontal end of the U-shaped frame (102) is provided with a mounting sliding groove (104) along the length direction, and the sliding frame (106) is slidably mounted in the mounting sliding groove (104).
7. The method for full-automatic size detection and defective product marking of circular-blade die cutting of adhesive tape according to claim 6, wherein the method comprises the following steps: clamping plates (108) are arranged on two sides of the sliding frame (106), clamping grooves (107) are formed in the inner walls of the two sides of the sliding groove (104) along the length direction, and the clamping plates (108) are clamped in the clamping grooves (107) in a sliding mode.
8. The method for full-automatic size detection and defective product marking of circular-blade die cutting of adhesive tape according to claim 7, wherein the method comprises the following steps: one end of the sliding chute (104) is provided with an open slot (103).
9. The method for full-automatic size detection and defective product marking of circular-blade die cutting of adhesive tape according to claim 8, wherein the method comprises the following steps: the length of the opening groove (103) is not less than that of the carriage (106), the width of the opening groove (103) is a, the width of the clamping plate (108) is b, and the width of the carriage (106) is c, wherein a is ≧ c +2 b.
10. The method for full-automatic size detection and defective product marking of circular-blade die-cutting of adhesive tapes according to any one of claims 5 to 9, wherein the method comprises the following steps: a working through hole (109) is formed in the center of the sliding frame (106), and the diameter of the working through hole (109) is gradually increased from top to bottom along the vertical direction.
CN202210269958.5A 2022-03-18 2022-03-18 Method for full-automatic size detection and defective product marking of adhesive tape circular knife die cutting Pending CN114654532A (en)

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Application Number Priority Date Filing Date Title
CN202210269958.5A CN114654532A (en) 2022-03-18 2022-03-18 Method for full-automatic size detection and defective product marking of adhesive tape circular knife die cutting

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Application Number Priority Date Filing Date Title
CN202210269958.5A CN114654532A (en) 2022-03-18 2022-03-18 Method for full-automatic size detection and defective product marking of adhesive tape circular knife die cutting

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CN114654532A true CN114654532A (en) 2022-06-24

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205521716U (en) * 2016-03-19 2016-08-31 深圳市领略数控设备有限公司 Online CCD check out test set of circular knife machine
CN207736977U (en) * 2017-11-29 2018-08-17 东莞领益精密制造科技有限公司 A kind of battery glue automation full inspection ink jet numbering machine
CN210411589U (en) * 2019-07-09 2020-04-28 广州富士汽车整线集成有限公司 Workpiece sorting device for four-side servo platform
CN211587565U (en) * 2020-01-02 2020-09-29 成都冠佳科技有限公司 Bad product spraying code marking device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205521716U (en) * 2016-03-19 2016-08-31 深圳市领略数控设备有限公司 Online CCD check out test set of circular knife machine
CN207736977U (en) * 2017-11-29 2018-08-17 东莞领益精密制造科技有限公司 A kind of battery glue automation full inspection ink jet numbering machine
CN210411589U (en) * 2019-07-09 2020-04-28 广州富士汽车整线集成有限公司 Workpiece sorting device for four-side servo platform
CN211587565U (en) * 2020-01-02 2020-09-29 成都冠佳科技有限公司 Bad product spraying code marking device

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