CN114654426A - A kind of automatic tightening device and tightening method of three-position cylinder piston assembly - Google Patents
A kind of automatic tightening device and tightening method of three-position cylinder piston assembly Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
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Abstract
本发明公开一种三工位作动筒活塞组件自动拧紧装置及其拧紧方法,涉及活塞装配技术领域,包括:旋转机构、定位机构、驱动机构以及夹持组件,端环活塞以及尾座活塞的活塞两端均设置有至少一个夹持组件,夹持组件内具有限制活塞杆产生径向位移的环形夹持端,环形夹持端与活塞杆转动连接,且环形夹持端跟随活塞杆做轴向运动,旋转机构的旋转端、环形夹持端以及定位机构的定位端同轴设置;本发明中环形夹持端限制活塞杆的径向位移,定位机构定位尾座活塞的非拧紧端,也起到限制活塞杆产生径向位移的作用,即在整体活塞组件上的多点位同时限制活塞杆产生径向位移,大大提高了装配的精确度,而且能够保证螺纹不受损伤,延长活塞组件的使用寿命。
The invention discloses an automatic tightening device and a tightening method for a three-position ram piston assembly, and relates to the technical field of piston assembly, including a rotating mechanism, a positioning mechanism, a driving mechanism, a clamping assembly, an end ring piston and a tailstock piston. Both ends of the piston are provided with at least one clamping assembly, and the clamping assembly has an annular clamping end that restricts the radial displacement of the piston rod, the annular clamping end is rotatably connected with the piston rod, and the annular clamping end follows the piston rod as an axis In the present invention, the annular clamping end limits the radial displacement of the piston rod, and the positioning mechanism locates the non-tightening end of the tailstock piston, and also It plays the role of limiting the radial displacement of the piston rod, that is, the multiple points on the integral piston assembly simultaneously limit the radial displacement of the piston rod, which greatly improves the accuracy of assembly, and can ensure that the thread is not damaged and extend the piston assembly. service life.
Description
技术领域technical field
本发明涉及活塞装配技术领域,特别是涉及一种三工位作动筒活塞组件自动拧紧装置及其拧紧方法。The invention relates to the technical field of piston assembly, in particular to an automatic tightening device and a tightening method for a three-position cylinder piston assembly.
背景技术Background technique
现代商用飞机的安全性、可靠性和经济性要求较高,作为一款可以投入航线运营的民用飞机须通过相关民航局的层层严格审定,民用飞控液压作动系统作为机、电、液、磁、力、控一体化的高度集成产品,是现代飞机核心系统之一,关乎飞机的安全性和舒适性,是适航当局重点审查的对象,为满足不同类型飞机和飞机不同部位的控制需求,其关键动力执行元件作动筒需要在高油压、高温差、低气压、强腐蚀介质等严苛工况下可靠服役,这对飞控液压作动部件(即作动筒)装配精度以及装配质量的稳定性提出了更加苛刻的要求。Modern commercial aircraft have high requirements for safety, reliability and economy. As a civil aircraft that can be put into airline operation, it must pass the strict examination and approval of relevant civil aviation bureaus. It is one of the core systems of modern aircraft, which is one of the core systems of modern aircraft. It is related to the safety and comfort of the aircraft. It is the object of key review by the airworthiness authorities. demand, its key power actuator actuator needs to serve reliably under severe working conditions such as high oil pressure, high temperature difference, low air pressure, strong corrosive medium, etc. And the stability of assembly quality puts forward more stringent requirements.
飞机作动筒内的活塞拧紧是飞控液压作动筒装配至关重要的一步,活塞组件由端环活塞和尾座活塞组成,这一装配工序直接影响作动筒的可靠性和寿命,为满足生产节拍的需要,这一装配工序需要实现尾座活塞和端环活塞快速拧紧,精确控制尾座活塞和端环活塞拧紧力矩,目前,活塞拧紧装配采用人工主导、机械辅助、事后检验的方式,零组件装配过程依靠工匠手工作业完成。The tightening of the piston in the aircraft actuator is a crucial step in the assembly of the flight control hydraulic actuator. The piston assembly is composed of the end ring piston and the tailstock piston. This assembly process directly affects the reliability and life of the actuator. To meet the needs of the production cycle, this assembly process needs to realize the rapid tightening of the tailstock piston and the end ring piston, and accurately control the tightening torque of the tailstock piston and the end ring piston. At present, the piston tightening assembly adopts manual leading, mechanical assistance, and post-inspection methods. , The assembly process of components is completed by manual work by craftsmen.
随着航空技术发展,上述装配方式逐渐暴露出如下问题:With the development of aviation technology, the above assembly methods gradually exposed the following problems:
一、两个零件配合螺纹较长,手工拧紧效率低下,需要工人较长时间手持零件进行拧紧操作,劳动强度大,难以持续工作;1. The matching threads of the two parts are long, and the manual tightening efficiency is low. It requires workers to hold the parts for a long time to tighten the operation, which is labor-intensive and difficult to work continuously;
二、活塞拧紧操作过程中难以固定,仅仅依靠工人手握,易对零件造成损伤;2. It is difficult to fix the piston during the tightening operation, and it is easy to damage the parts by relying only on the hands of the workers;
三、目前使用的定力矩拧紧工装操作不便,需要两人配合完成;3. The fixed torque tightening tooling currently used is inconvenient to operate, and requires two people to cooperate to complete it;
四、事后检验不合格需要拆卸组件,重新选配进行装配,严重影响了工作效率,甚至对零件造成不可逆损伤。4. If the post-inspection fails, the components need to be disassembled and re-selected for assembly, which seriously affects the work efficiency and even causes irreversible damage to the parts.
申请号为“202010811956.5”,名称为“拧紧设备”的发明专利公开了一种活塞拧紧装置,包括主机架、拧紧机构、夹紧机构和升降机构,拧紧机构用于带动待拧紧件运动,述夹紧机构用于夹紧与待拧紧件配合的杆类件,升降机构带动拧紧机构上下运动,拧紧机构的拧紧枪的输出端的拧紧套筒带动待拧紧件旋转,进而将待拧紧件旋入杆类件中完成活塞的拧紧装配,但是在拧紧过程中,拧紧的扭矩无法有效确定,影响活塞的装配质量,而且在旋拧过程中,待拧紧件的运动完全受拧紧机构的影响,拧紧机构运动时产生的细微震动也会体现在待拧紧件上,该部分细微震动会影响活塞装配的精度,而且可能会硬性磨损螺纹,降低活塞的使用寿命。The invention patent with the application number of "202010811956.5" and the title of "Tightening Equipment" discloses a piston tightening device, including a main frame, a tightening mechanism, a clamping mechanism and a lifting mechanism. The tightening mechanism is used to drive the movement of the piece to be tightened. The tightening mechanism is used to clamp the rod-like piece matched with the piece to be tightened, the lifting mechanism drives the tightening mechanism to move up and down, the tightening sleeve at the output end of the tightening gun of the tightening mechanism drives the piece to be tightened to rotate, and then the piece to be tightened is screwed into the rod type However, during the tightening process, the tightening torque cannot be effectively determined, which affects the assembly quality of the piston. Moreover, during the tightening process, the movement of the parts to be tightened is completely affected by the tightening mechanism. When the tightening mechanism moves The generated slight vibration will also be reflected on the part to be tightened, which will affect the accuracy of the piston assembly, and may hard wear the threads and reduce the service life of the piston.
申请号为“201510263231.6”,名称为“一种减振器活塞杆螺母拧紧装置”的发明专利公开了一种活塞拧紧装置,包括支架,其用于固定和支撑动力装置、拧紧装置和活塞杆固定装置,在拧紧过程中,活塞杆固定装置固定夹持活塞杆,通过拧紧装置带动待拧紧螺母旋转,进而实现待拧紧螺母与活塞杆的拧紧配合,其还设置有扭簧,当拧紧拧紧螺母的转矩小于扭簧的初始转矩时,被动旋转件和主动旋转件没有相对转动的一同旋转,当拧紧螺母拧紧到要求的标准时,拧紧拧紧螺母的转矩大于扭簧的初始转矩,被动旋转件和主动旋转件之间产生相对转动,此时,断开驱动电机的电源,驱动电机停止旋转,即实现了以一定的扭矩完成活塞的装配,但是其依旧存在拧紧装置产生的振动直接体现在待拧紧螺母上,影响活塞装配的精度,降低活塞使用寿命的问题。The invention patent with the application number of "201510263231.6" and the title of "a shock absorber piston rod nut tightening device" discloses a piston tightening device, including a bracket, which is used for fixing and supporting a power device, a tightening device and a piston rod fixing device During the tightening process, the piston rod fixing device fixes and clamps the piston rod, and drives the nut to be tightened to rotate through the tightening device, thereby realizing the tightening cooperation between the nut to be tightened and the piston rod. When the torque is less than the initial torque of the torsion spring, the passive rotating part and the active rotating part rotate together without relative rotation. When the tightening nut is tightened to the required standard, the torque of tightening the tightening nut is greater than the initial torque of the torsion spring, and the passive rotating There is relative rotation between the parts and the active rotating parts. At this time, the power supply of the driving motor is disconnected, and the driving motor stops rotating, that is, the assembly of the piston is completed with a certain torque, but the vibration generated by the tightening device is still directly reflected in the On the nut to be tightened, it will affect the accuracy of the piston assembly and reduce the service life of the piston.
因此人们亟需一种装配精度高、使用寿命长的三工位作动筒活塞组件自动拧紧装置及其拧紧方法。Therefore, there is an urgent need for an automatic tightening device and a tightening method for a three-position cylinder piston assembly with high assembly precision and long service life.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种三工位作动筒活塞组件自动拧紧装置及其拧紧方法,以解决上述现有技术存在的问题,通过夹持组件和定位机构的设置,保证活塞拧紧时的稳定性,提高装配精度高,延长活塞组件的使用寿命。The purpose of the present invention is to provide an automatic tightening device for a three-position cylinder piston assembly and a tightening method thereof, so as to solve the problems existing in the above-mentioned prior art. It can improve the assembly precision and prolong the service life of the piston assembly.
为实现上述目的,本发明提供了如下方案:本发明提供一种三工位作动筒活塞组件自动拧紧装置,包括用于带动端环活塞的非拧紧端转动的旋转机构、用于定位尾座活塞的非拧紧端的定位机构、用于驱动所述定位机构沿活塞拧紧方向运动的驱动机构以及夹持组件,所述端环活塞以及所述尾座活塞的活塞两端均设置有至少一个所述夹持组件,所述夹持组件内具有限制活塞杆产生径向位移的环形夹持端,所述环形夹持端与所述活塞杆转动连接,且所述环形夹持端跟随所述活塞杆做轴向运动,所述旋转机构的旋转端、所述环形夹持端以及所述定位机构的定位端同轴设置。In order to achieve the above purpose, the present invention provides the following solutions: the present invention provides an automatic tightening device for a three-position ram piston assembly, including a rotating mechanism for driving the non-tightening end of the end ring piston to rotate, and for positioning the tailstock. A positioning mechanism for the non-tightening end of the piston, a driving mechanism for driving the positioning mechanism to move in the direction of piston tightening, and a clamping assembly, the end ring piston and the piston ends of the tailstock piston are provided with at least one of the A clamping assembly, the clamping assembly has an annular clamping end for limiting the radial displacement of the piston rod, the annular clamping end is rotatably connected with the piston rod, and the annular clamping end follows the piston rod During axial movement, the rotating end of the rotating mechanism, the annular clamping end and the positioning end of the positioning mechanism are coaxially arranged.
优选的,所述夹持组件包括固定部、转动部和锁紧部,所述固定部的一端与所述转动部铰接,固定部以及转动部上均设置有半圆槽,当所述转动部转动扣合在固定部上端时,两个半圆槽拼接形成所述环形夹持端,所述固定部与所述转动部未铰接的一端通过所述锁紧部锁紧。Preferably, the clamping assembly includes a fixed part, a rotating part and a locking part, one end of the fixed part is hinged with the rotating part, and both the fixed part and the rotating part are provided with semicircular grooves, when the rotating part rotates When buckled on the upper end of the fixed part, the two semicircular grooves are spliced to form the annular clamping end, and the unhinged end of the fixed part and the rotating part is locked by the locking part.
优选的,所述夹持组件还包括用于保护所述活塞杆的衬套,所述环形夹持端通过所述衬套夹持所述活塞杆,所述衬套与所述环形夹持端转动连接,所述衬套夹紧所述活塞杆,当所述活塞杆转动时,所述衬套与所述活塞杆间不发生相对移动。Preferably, the clamping assembly further includes a bushing for protecting the piston rod, the annular clamping end clamps the piston rod through the bushing, and the bushing and the annular clamping end In the rotational connection, the bushing clamps the piston rod, and when the piston rod rotates, there is no relative movement between the bushing and the piston rod.
优选的,所述环形夹持端的内壁面上设置有防止所述衬套脱落的环形槽,所述衬套上设置有与所述环形槽相匹配的环形连接部,所述环形连接部设置在所述环形槽内。Preferably, an annular groove is provided on the inner wall surface of the annular clamping end to prevent the bushing from falling off, the bushing is provided with an annular connecting portion matching the annular groove, and the annular connecting portion is arranged on the in the annular groove.
优选的,所述衬套的材质为紫铜。Preferably, the material of the bushing is red copper.
优选的,所述定位机构包括滑板以及设置在所述滑板上的定位块,所述定位块与所述尾座活塞的非拧紧端花键连接,所述滑板的底部与所述驱动机构连接,所述夹持组件滑动设置在所述滑板上。Preferably, the positioning mechanism includes a sliding plate and a positioning block arranged on the sliding plate, the positioning block is spline connected with the non-tightening end of the tailstock piston, and the bottom of the sliding plate is connected with the driving mechanism, The clamping assembly is slidably arranged on the sliding plate.
优选的,所述自动拧紧装置还包括底座,所述旋转机构以及所述滑板均设置在所述底座上,且所述底座对应所述滑板的位置设置有滑轨,所述滑板滑动设置在所述滑轨上,所述驱动机构设置在所述底座下方,所述驱动机构为电动缸。Preferably, the automatic tightening device further includes a base, the rotating mechanism and the sliding plate are both arranged on the base, and the base is provided with a sliding rail at a position corresponding to the sliding plate, and the sliding plate is slidably arranged on the base. On the sliding rail, the driving mechanism is arranged below the base, and the driving mechanism is an electric cylinder.
优选的,所述旋转机构包括驱动电机、减速器以及拧紧头,所述驱动电机的输出端通过所述减速器与所述拧紧头连接,所述拧紧头为所述旋转端。Preferably, the rotating mechanism includes a drive motor, a reducer and a tightening head, an output end of the drive motor is connected to the tightening head through the reducer, and the tightening head is the rotating end.
优选的,所述减速器与所述拧紧头之间设置有扭矩传感器。Preferably, a torque sensor is arranged between the speed reducer and the tightening head.
本发明还提供一种三工位作动筒活塞组件自动拧紧装置的拧紧方法,其特征在于,包括以下步骤:The present invention also provides a method for tightening the automatic tightening device for the three-position cylinder piston assembly, which is characterized in that it includes the following steps:
S1:将端环活塞以及尾座活塞的活塞杆设置在环形夹持端上,并将尾座活塞与定位块相连接,调整滑板在底座上的位置,使端环活塞的未拧紧端靠近拧紧头,并将两者连接;S1: Set the end ring piston and the piston rod of the tailstock piston on the annular clamping end, connect the tailstock piston to the positioning block, adjust the position of the slide plate on the base, and make the untightened end of the end ring piston close to tightening header, and connect the two;
S2:启动驱动电机,拧紧头开始带动端环活塞转动,此时通过控制电动缸控制滑板朝向端环活塞运动,开始活塞拧紧;S2: Start the drive motor, and the tightening head starts to drive the end ring piston to rotate. At this time, by controlling the electric cylinder to control the sliding plate to move towards the end ring piston, the piston starts to be tightened;
S3:拧紧过程中,扭矩传感器实时监控拧紧扭矩值并反馈至控制系统,实时对拧紧扭矩进行调节,实现扭矩的精确控制,且环形夹持端通过对活塞杆的径向限位,实时保证活塞杆仅进行自转,保证装配精确度;S3: During the tightening process, the torque sensor monitors the tightening torque value in real time and feeds it back to the control system, and adjusts the tightening torque in real time to achieve precise torque control, and the annular clamping end can ensure the piston rod in real time through the radial limit of the piston rod. The rod only rotates to ensure assembly accuracy;
S4:拧紧操作完成后,将装配完成的整体活塞取下并转运至指定位置。S4: After the tightening operation is completed, remove the assembled integral piston and transfer it to the designated position.
本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:
1、本发明中端环活塞以及尾座活塞的活塞两端均设置有至少一个夹持组件,且夹持组件上的具有限制活塞杆产生径向位移的环形夹持端,环形夹持端的设置限制端环活塞以及尾座活塞的活塞杆的径向位移,避免了在拧紧过程中,旋转机构产生的振动使活塞杆产生径向位移,影响装配精确度的同时,对连接螺纹造成一定的损伤,影响活塞组件使用寿命的问题,另外旋转机构的旋转端、环形夹持端以及定位机构的定位端同轴设置,定位机构定位尾座活塞的非拧紧端,也能起到限制活塞杆产生径向位移的作用,即夹持组件以及定位机构的设置,在整体活塞组件上的多点位同时限制活塞杆产生径向位移,大大提高了装配的精确度,而且能够保证螺纹不受损伤,延长活塞组件的使用寿命。1. Both ends of the piston of the middle end ring piston and the tailstock piston of the present invention are provided with at least one clamping assembly, and the clamping assembly has an annular clamping end that restricts the radial displacement of the piston rod. The setting of the annular clamping end Limit the radial displacement of the end ring piston and the piston rod of the tailstock piston, avoiding the radial displacement of the piston rod caused by the vibration generated by the rotating mechanism during the tightening process, which affects the assembly accuracy and causes certain damage to the connecting thread. , which affects the service life of the piston assembly. In addition, the rotating end of the rotating mechanism, the annular clamping end and the positioning end of the positioning mechanism are coaxially arranged, and the positioning mechanism locates the non-tightening end of the tailstock piston, which can also limit the diameter of the piston rod. The effect of radial displacement, that is, the setting of the clamping assembly and the positioning mechanism, simultaneously restricts the radial displacement of the piston rod at multiple points on the integral piston assembly, which greatly improves the accuracy of assembly, and can ensure that the thread is not damaged, extending Service life of the piston assembly.
2、本发明中环形夹持端通过衬套夹持活塞杆,且衬套与环形夹持端转动连接,衬套夹紧活塞杆,当活塞杆转动时,衬套与活塞杆间不发生相对移动,消除了活塞杆被夹持部位的转动磨损,有利于保证活塞组件的质量。2. In the present invention, the annular clamping end clamps the piston rod through the bushing, and the bushing and the annular clamping end are rotatably connected, and the bushing clamps the piston rod. When the piston rod rotates, there is no relative relationship between the bushing and the piston rod. The movement eliminates the rotational wear of the clamped part of the piston rod, which is beneficial to ensure the quality of the piston assembly.
3、本发明中夹持组件滑动设置在滑板上,当面对不同尺寸的活塞组件时,可在夹持活塞组件时,调节夹持组件的位置,使夹持组件的位置能够适配不同尺寸的活塞组件,提高了本装置的适用范围。3. In the present invention, the clamping assembly is slidably arranged on the slide plate. When facing piston assemblies of different sizes, the position of the clamping assembly can be adjusted when clamping the piston assembly, so that the position of the clamping assembly can be adapted to different sizes. The piston assembly improves the application range of the device.
4、本发明中在减速器与拧紧头之间设置有扭矩传感器,可通过扭矩传感器获取拧紧扭矩,可以实现拧紧扭矩的精确控制,提高装配精度。4. In the present invention, a torque sensor is arranged between the reducer and the tightening head, and the tightening torque can be obtained through the torque sensor, which can realize the precise control of the tightening torque and improve the assembly accuracy.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为本发明活塞组件的结构示意图;Fig. 1 is the structural schematic diagram of the piston assembly of the present invention;
图2为本发明三工位作动筒活塞组件自动拧紧装置的结构示意图;Fig. 2 is the structural schematic diagram of the automatic tightening device of the three-position cylinder piston assembly of the present invention;
图3为本发明夹持组件与滑板连接的结构示意图;3 is a schematic structural diagram of the connection between the clamping assembly and the slide plate of the present invention;
图4为本发明滑板与驱动机构连接的结构示意图;4 is a schematic structural diagram of the connection between the slide plate and the drive mechanism of the present invention;
其中,1、端环活塞;2、尾座活塞;3、驱动电机;4、减速器;5、扭矩传感器;6、拧紧头;7、滑动板;8、夹持组件;9、衬套;10、滑块;11、定位块;12、驱动机构;13、滑板;14、滑轨。Among them, 1. end ring piston; 2. tailstock piston; 3. drive motor; 4. reducer; 5. torque sensor; 6. tightening head; 7. sliding plate; 8. clamping assembly; 9. bushing; 10. Slider; 11. Positioning block; 12. Driving mechanism; 13. Skateboard; 14. Slide rail.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种三工位作动筒活塞组件自动拧紧装置及其拧紧方法,以解决现有技术存在的问题,通过夹持组件和定位机构的设置,保证活塞拧紧时的稳定性,提高装配精度高,延长活塞组件的使用寿命。The purpose of the present invention is to provide an automatic tightening device and a tightening method for the three-position cylinder piston assembly, so as to solve the problems existing in the prior art, and to ensure the stability of the piston during tightening through the setting of the clamping assembly and the positioning mechanism , Improve the assembly precision and prolong the service life of the piston assembly.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
请参考如图1~4所示,提供一种三工位作动筒活塞组件自动拧紧装置,包括用于带动端环活塞1的非拧紧端转动的旋转机构、用于定位尾座活塞2的非拧紧端的定位机构、用于驱动定位机构沿活塞拧紧方向运动的驱动机构12以及夹持组件8,旋转机构与端环活塞1的非拧紧端可拆卸连接,定位机构与尾座活塞2的非拧紧端可拆卸连接,端环活塞1以及尾座活塞2的活塞两端均设置有至少一个夹持组件8,设置位置可选择活塞一侧活塞杆的中部,夹持组件8内具有限制活塞杆产生径向位移的环形夹持端,环形夹持端与活塞杆转动连接,且环形夹持端跟随活塞杆做轴向运动,环形夹持端的设置限制端环活塞1以及尾座活塞2的活塞杆的径向位移,避免了在拧紧过程中,旋转机构产生的振动使活塞杆产生径向位移,影响装配精确度的同时,对连接螺纹造成一定的损伤,影响活塞组件使用寿命的问题,旋转机构的旋转端、环形夹持端以及定位机构的定位端同轴设置,定位机构定位尾座活塞2的非拧紧端,也能起到限制活塞杆产生径向位移的作用,即夹持组件8以及定位机构的设置,在整体活塞组件上的多点位同时限制活塞杆产生径向位移,大大提高了装配的精确度,而且能够保证螺纹不受损伤,延长活塞组件的使用寿命,旋转机构带动端环活塞1转动,驱动机构12驱动定位机构带动尾座活塞2朝向端环活塞1做轴向移动,完成端环活塞1与尾座活塞2的装配。Please refer to Figures 1 to 4 to provide an automatic tightening device for a three-position ram piston assembly, including a rotating mechanism for driving the non-tightening end of the
活塞组件可在预拧紧的状态下被夹持组件8夹持以及被定位机构定位。The piston assembly can be clamped by the
为了便于夹持需要拧紧的活塞组件以及拆卸完成拧紧的活塞组件,夹持组件8包括固定部、转动部和锁紧部,固定部的一端与转动部铰接,固定部以及转动部上均设置有半圆槽,当转动部转动扣合在固定部上端时,两个半圆槽拼接形成环形夹持端,固定部与转动部未铰接的一端通过锁紧部锁紧,安装时将活塞组件的活塞杆放入固定部的半圆槽内,扣合转动部,并利用锁紧部锁紧固定部和转动部,完成对活塞组件的夹持,需要拆卸时,只需将锁紧部取下,打开转动部即可,其中锁紧部可为锁紧螺栓。In order to facilitate the clamping of the piston assembly to be tightened and the disassembly of the fully tightened piston assembly, the clamping
由于活塞杆与环形夹持端相对转动时可能会对活塞杆的表面造成一定的损伤,为了避免损伤活塞杆的情况出现,夹持组件8还包括用于保护活塞杆的衬套9,环形夹持端通过衬套9夹持活塞杆,衬套9与环形夹持端转动连接,衬套9夹紧活塞杆,当活塞杆转动时,衬套9与活塞杆间不发生相对移动,由衬套9替代活塞杆与环形夹持端产生相对转动,消除了活塞杆被夹持部位的转动磨损,有利于保证活塞组件的质量。Since the piston rod and the annular clamping end may be relatively rotated to cause certain damage to the surface of the piston rod, in order to avoid damage to the piston rod, the clamping
由于衬套9与活塞杆处于抱紧状态,且衬套9与环形夹持端转动连接,为了避免活塞组件轴向运动时,衬套9从环形夹持端内脱出,在环形夹持端的内壁面上设置有防止衬套9脱落的环形槽,衬套9上设置有与环形槽相匹配的环形连接部,环形连接部设置在环形槽内。Since the
环形槽的截面可为T型或梯形,增强衬套9与环形夹持端的连接稳定性。The cross section of the annular groove can be T-shaped or trapezoidal, which enhances the connection stability between the
为了减少衬套9的磨损,可在环形槽内添加润滑油。In order to reduce the wear of the
由于在拧紧过程中活塞杆需要进行轴向运动,可能会出现衬套9与活塞杆产生微量相对移动的情况出现,进而可能会磨损活塞杆,为了保证活塞杆的质量,衬套9的材质选用硬度较低的紫铜,在保证一定的抱紧力的同时,可在衬套9与活塞杆的相对移动出现时,保护活塞杆的表面。Since the piston rod needs to move axially during the tightening process, there may be a slight relative movement between the
定位机构包括滑板13以及设置在滑板13上的定位块11,尾座活塞2的非拧紧端设置有花齿,定位块11与尾座活塞2的非拧紧端花键连接,便于安装和拆卸,滑板13的底部与驱动机构12连接,夹持组件8滑动设置在滑板13上,当面对不同尺寸的活塞组件时,可在夹持活塞组件时,调节夹持组件8的位置,使夹持组件8的位置能够适配不同尺寸的活塞组件,提高了本装置的适用范围。The positioning mechanism includes a sliding
夹持组件8与滑板13得到滑动装配结构为:滑板13上设置两条滑动板7,两条滑动板7的相对面上开设有滑动槽,固定部的底部设置在两条滑动板7之间,且固定部的底部对应滑动槽的位置设置有滑块10。The sliding assembly structure of the clamping
自动拧紧装置还包括底座,底座的上表面水平设置,旋转机构以及滑板13均设置在底座上,且底座对应滑板13的位置设置有滑轨14,滑板13滑动设置在滑轨14上,驱动机构12设置在底座下方,减少对侧方向上的空间占用,有利于提供操作人员更大的操作空间,底座上对应驱动机构12驱动端运动路径的位置设置通口,滑板13的端部设置有向下弯折的部分,该部分穿过通口与驱动机构12驱动端连接,驱动机构12为电动缸。The automatic tightening device also includes a base, the upper surface of the base is horizontally arranged, the rotating mechanism and the sliding
旋转机构包括驱动电机3、减速器4以及拧紧头6,驱动电机3选用伺服电机,伺服电机的输出端通过减速器4与拧紧头6连接,拧紧头6为旋转端,端环活塞1的非拧紧端设置有花齿,拧紧头6与端环活塞1的非拧紧端花键连接,便于拆卸和安装。The rotating mechanism includes a
在减速器4与拧紧头6之间设置有扭矩传感器5,减速器4与拧紧头6均通过联轴器与扭矩传感器5连接,可通过扭矩传感器5获取拧紧扭矩,可以实现拧紧扭矩的精确控制,提高装配精度。A
驱动电机3、减速器4、扭矩传感器5以及拧紧头6均通过支撑座支撑在底座上。The
本发明还提供一种三工位作动筒活塞组件自动拧紧装置的拧紧方法,包括以下步骤:The present invention also provides a method for tightening the automatic tightening device for the three-position cylinder piston assembly, comprising the following steps:
S1:通过固定部与转动部的配合,将端环活塞1以及尾座活塞2的活塞杆设置在环形夹持端上,通过调节夹持组件8在滑板13上的位置,使尾座活塞2的非拧紧端靠近定位块11,并将尾座活塞2与定位块11相连接,通过电动缸调整滑板13在底座上的位置,使端环活塞1的未拧紧端靠近拧紧头6,并将两者连接;S1: Through the cooperation between the fixed part and the rotating part, set the piston rod of the
S2:启动驱动电机3,拧紧头6开始带动端环活塞1转动,由于环形夹持端以及定位块11对活塞杆的径向移动的限制,即使驱动电机3产生振动,该振动传递至活塞杆时,也不能引起活塞杆的经向移动,保证了端环活塞1与尾座活塞2装配时,两者仅在轴向上产生相对移动,此时通过控制电动缸控制滑板13朝向端环活塞1运动,开始活塞拧紧,拧紧操作时,为提升工作效率采用分步拧紧,在工艺要求的较大转速下,使用小扭矩快速拧紧活塞组件到所设定的小扭矩,然后,使用装配要求的额定扭矩,在小转速下拧紧活塞组件;S2: Start the
S3:拧紧过程中,扭矩传感器5实时监控拧紧扭矩值并反馈至控制系统,实时对拧紧扭矩进行调节,实现扭矩的精确控制,且环形夹持端通过对活塞杆的径向限位,实时保证活塞杆仅进行自转,保证装配精确度;S3: During the tightening process, the
S4:拧紧操作完成后,打开转动部,将装配完成的整体活塞取下并转运至指定位置。S4: After the tightening operation is completed, open the rotating part, remove the assembled integral piston and transfer it to the designated position.
根据实际需求而进行的适应性改变均在本发明的保护范围内。Adaptive changes made according to actual needs are all within the protection scope of the present invention.
需要说明的是,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. . Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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JPH01246026A (en) * | 1988-03-28 | 1989-10-02 | Nissan Motor Co Ltd | Thread member tightening device |
CN103170903A (en) * | 2011-12-20 | 2013-06-26 | 苏州信能精密机械有限公司 | Honing machine hydraulic clamping device |
CN103775004A (en) * | 2012-11-27 | 2014-05-07 | 贵州高峰石油机械股份有限公司 | Method for preventing bidirectional hydraulic shock absorber from being released and shock absorber |
CN204748459U (en) * | 2015-05-14 | 2015-11-11 | 重庆延锋江森汽车部件系统有限公司 | Support arrangement for electricity is criticized fixture and is had this fixture |
CN214722072U (en) * | 2021-01-15 | 2021-11-16 | 玉环方博机械有限公司 | Hydraulic piston rod's equipment of screwing up |
CN216030577U (en) * | 2021-06-23 | 2022-03-15 | 中国航空工业集团公司西安飞行自动控制研究所 | Universal piston torque tightening assembly table |
CN215470776U (en) * | 2021-08-30 | 2022-01-11 | 武汉鑫贝克科技发展有限责任公司 | Bearing is demolishd and is used fixing device who has scratch damage structure |
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