CN216247221U - Universal multi-connecting-rod type vertical tool for solid rocket engine - Google Patents
Universal multi-connecting-rod type vertical tool for solid rocket engine Download PDFInfo
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- CN216247221U CN216247221U CN202122548998.7U CN202122548998U CN216247221U CN 216247221 U CN216247221 U CN 216247221U CN 202122548998 U CN202122548998 U CN 202122548998U CN 216247221 U CN216247221 U CN 216247221U
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Abstract
Description
技术领域technical field
本实用新型涉及一种发动机立式工装,更具体的说涉及一种通用多连杆式固体火箭发动机立式工装,属于属于振动、冲击试验技术领域。The utility model relates to a vertical tooling for an engine, in particular to a vertical tooling for a general multi-link solid rocket motor, which belongs to the technical field of vibration and impact tests.
背景技术Background technique
固体火箭发动机作为火箭弹、导弹和探空火箭的发动机,以及航天器发射的助推发动机,在工作过程中承受着各类振动和冲击载荷;因此,可靠性高、环境适应性强成为固体火箭发动机质量特性的关键。地面振动、冲击试验是考核固体火箭发动机环境适应能力的主要途径,其不仅能测试发动机的性能是否满足要求,还能暴露该型号发动机的设计缺陷,从而为其优化改进提供指导;而在振动、冲击试验过程中,为了更真实的模拟发动机在工作时所承受的力学环境,其轴向试验一般采用立式工装进行。As the engine of rockets, missiles and sounding rockets, as well as the booster engine launched by spacecraft, solid rocket motors are subjected to various vibration and shock loads during the working process; therefore, solid rockets have high reliability and strong environmental adaptability. The key to engine quality characteristics. Ground vibration and shock tests are the main ways to assess the environmental adaptability of solid rocket motors. They can not only test whether the performance of the engine meets the requirements, but also expose the design defects of this type of engine, so as to provide guidance for its optimization and improvement; During the impact test, in order to more realistically simulate the mechanical environment that the engine is subjected to during operation, the axial test is generally carried out with vertical tooling.
目前,使用固体火箭发动机的各类飞行器越来越多,其中很多型号都需要进行鉴定试验以及批抽检试验;而传统的立式振动冲击工装需要根据不同型号的发动机反复大量加工试验,造成了加工材料的严重浪费,试验场地浪费,并且产生了许多工业垃圾。但是,目前还没有一种通用的立式工装能够解决这些问题,因此,亟需设计一种更为合理的、更加高效的立式振动冲击试验工装。At present, there are more and more types of aircraft using solid rocket motors, many of which require identification tests and batch sampling tests; while traditional vertical vibration and impact tooling needs to be repeatedly processed and tested according to different types of engines, resulting in processing problems. Serious waste of materials, waste of test sites, and a lot of industrial waste is generated. However, there is currently no universal vertical tooling that can solve these problems. Therefore, it is urgent to design a more reasonable and efficient vertical vibration and impact test tooling.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于针对现有技术中存在的上述问题,提供一种通用多连杆式固体火箭发动机立式工装。The purpose of the utility model is to provide a universal multi-link solid rocket motor vertical tooling for the above problems existing in the prior art.
为实现上述目的,本实用新型的技术解决方案是:.一种通用多连杆式固体火箭发动机立式工装,包括前转接板、后转接板、底座,所述的前转接板、后转接板和底座由上到下对应设置,前转接板和后转接板均为圆环结构,前转接板和后转接板之间沿圆周方向通过伸缩拉杆装置连接,所述的后转接板与底座连接。In order to achieve the above purpose, the technical solution of the present utility model is: a general multi-link solid rocket motor vertical tooling, comprising a front adapter plate, a rear adapter plate, and a base, the front adapter plate, The rear adapter plate and the base are arranged correspondingly from top to bottom, the front adapter plate and the rear adapter plate are both annular structures, and the front adapter plate and the rear adapter plate are connected in the circumferential direction through a telescopic pull rod device. The rear adapter plate is connected to the base.
所述的伸缩拉杆装置包括多段分节拉杆,相邻的分节拉杆之间通过连接螺套连接,与前转接板连接的分节拉杆为首段分节拉杆,该首段分节拉杆上端插置在前转接板上,与后转接板连接的分节拉杆为尾段分节拉杆,该尾段分节拉杆下端插置在后转接板上。The telescopic pull rod device includes a multi-section section pull rod, the adjacent section pull rods are connected by connecting screw sleeves, the section pull rod connected with the front adapter plate is the first section section pull rod, and the upper end of the first section section pull rod is inserted into the first section section pull rod. The segmented tie rod connected to the rear adapter plate is a tail segment tie rod, and the lower end of the tail segment tie rod is inserted on the rear adapter plate.
所述的前转接板上沿圆周方向均布有T型槽,所述的T型槽内嵌置有T型止动块,前转接板和T型止动块通过固定螺栓组装为一体。The front adapter plate is uniformly distributed with T-shaped grooves along the circumferential direction, and a T-shaped stopper is embedded in the T-shaped groove, and the front adapter plate and the T-shaped stopper are assembled into one by fixing bolts. .
所述的T型止动块工作面上设置有防脱粘孔,所述的防脱粘孔上粘接有PU聚氨酯橡胶垫。Anti-debonding holes are arranged on the working surface of the T-shaped stopper, and PU polyurethane rubber pads are adhered to the anti-debonding holes.
与现有技术相比较,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型能够满足真实的模拟发动机的轴向工作状态,并具有长度尺寸可调节,径向尺寸可调节以及轴向可对中等优点。解决了不同型号发动机轴向振动、冲击试验时,需要反复加工立式试验工装、试验准备周期长、试验效率较低、原材料浪费以及成本增加等问题;能够满足更真实的模拟发动机在工作时所承受的轴向力学环境需求。The utility model can satisfy the real axial working state of the simulated engine, and has the advantages of adjustable length size, adjustable radial size and axial alignment. It solves the problems of repeated machining of vertical test tooling, long test preparation period, low test efficiency, waste of raw materials and increased cost during axial vibration and impact tests of different types of engines; Bearing the axial mechanical environment requirements.
附图说明Description of drawings
图1是本实用新型结构示意图。FIG. 1 is a schematic structural diagram of the present utility model.
图2是本实用新型中前转接板和分节拉杆连接示意图。Figure 2 is a schematic diagram of the connection between the front adapter plate and the segmented pull rod in the present invention.
图3是本实用新型中前转接板结构示意图。FIG. 3 is a schematic structural diagram of the front adapter plate in the present invention.
图4是本实用新型中分节拉杆结构示意图。FIG. 4 is a schematic diagram of the structure of the segmented tie rod in the present invention.
图5是本实用新型中连接螺套结构示意图。Figure 5 is a schematic diagram of the structure of the connecting screw sleeve in the present invention.
图6是本实用新型中T型止动块主视图。Figure 6 is a front view of the T-shaped stop block in the present invention.
图7是本实用新型中T型止动块左视图。Fig. 7 is the left side view of the T-shaped stop block in the present invention.
图8是本实用新型中后转接板结构示意图。FIG. 8 is a schematic view of the structure of the rear adapter plate in the present invention.
图9是本实用新型中底座俯视图。FIG. 9 is a top view of the base of the present invention.
图10是本实用新型中底座侧视图。Figure 10 is a side view of the base of the present invention.
图11是本实用新型中底座仰视图。Figure 11 is a bottom view of the base of the present invention.
图12是本实用新型应用示意图。Figure 12 is a schematic diagram of the application of the present invention.
图中:前转接板1,T型槽2,T型止动块3,固定螺栓4,PU聚氨酯橡胶垫5,分节拉杆6,连接螺套7,后转接板8,底座9,试验台10。In the figure: front adapter plate 1, T-
具体实施方式Detailed ways
以下结合附图说明和具体实施方式对本实用新型作进一步的详细描述。The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
参见图1至图12,一种通用多连杆式固体火箭发动机立式工装,其特征在于:包括前转接板1、后转接板8、底座9。所述的前转接板1、后转接板8和底座9由上到下对应设置,前转接板1和后转接板8均为圆环结构,前转接板1和后转接板8之间沿圆周方向通过伸缩拉杆装置连接,所述的后转接板8与底座9连接,底座9与试验台10连接,进行振动冲击试验。1 to 12, a general multi-link solid rocket motor vertical tooling is characterized in that it includes a front adapter plate 1, a
参见图1至图12,所述的伸缩拉杆装置包括多段分节拉杆6,相邻的分节拉杆6之间通过连接螺套7连接;具体的,分节拉杆6与连接螺套7连接端插置在连接螺套7内;分节拉杆6设计夹持面,便于组装。分节拉杆6长度为固定值(500mm或1000mm),连接螺套7为30CrMnSi,具有高强度、高韧性的优点,通过选择分节拉杆6数量和规格、改变分节拉杆6与连接螺套7的连接长度实现本工装使用长度尺寸的调节。与前转接板1连接的分节拉杆6上端插置在前转接板1上,与后转接板8连接的分节拉杆6下端插置在后转接板8上。Referring to FIGS. 1 to 12 , the telescopic pull rod device includes a multi-section sectioned
参见图1至图12,所述的前转接板1上沿圆周方向均布有T型槽2,所述的T型槽2内嵌置有T型止动块3,T型槽2防止T型止动块3左右滑动,同时使T型止动块3更加牢固的固定在前转接板1上;前转接板1和T型止动块3通过固定螺栓4组装为一体,固定螺栓4采用12.9级高强度螺栓,通过改变T型止动块3位置调节使用直径。进一步的,所述的T型止动块3工作面上设置有防脱粘孔,所述的防脱粘孔上粘接有PU聚氨酯橡胶垫5,T型止动块3工作面上的PU聚氨酯橡胶垫5与发动机直接接触,防止损伤发动机表面涂层,同时保证工作面硬度足够,增大摩擦力。1 to 12 , the front adapter plate 1 has T-
图1至图12,试验时,发动机置于前转接板1和后转接板8之间,根据发动机的直径调整T型止动块3的位置,通过固定螺栓4固定T型止动块3;根据发动机的前后端距离选择分节拉杆6的数量和规格,将发动机水平放置后连接前转接板1和后转接板8,使用组装好的伸缩拉杆装置将前转接板1和后转接板8拉紧。随后将发动机翻转成立式,后转接板8与底座9进行对接固定。多段分节拉杆6和连接螺套7组装,实现不同使用长度调节,大大减少试验准备时间和试验成本;解决了不同型号发动机长度不同的问题,基本避免了多次加工试验拉杆的问题,并且可多次重复使用。通过调节T型止动块3的位置可以满足一定直径范围内的发动机使用本工装进行试验,(例:直径800~1200mm)的发动机,实现径向尺寸可调节,对其轴向进行对中,防止发动机轴向偏心的同时也便于安装转接板;可以一定程度的减少转接板的加工需求,节约试验成本,同时可满足试验需求。将安装好的发动机与本工装固定于试验台10上,驱动试验台10开始振动、冲击及其他试验,重复上述步骤,可进行不同型号发动机的轴向试验。综上,本工装通过可变止动直径和多连杆式设计,解决了不同型号发动机在轴向振动、冲击试验时,需要反复加工试验工装、试验效率较低、造成加工材料浪费、成本增加等问题;可进行不同长度以及一定范围内不同直径的发动机轴向振动冲击试验,从而解决由于发动机直径不同,长度不同等原因所带来试验成本增加和原材料损耗的问题,达到提高试验效率的目的,可广泛地应用在发动机振动、冲击试验领域,极大减少试验准备时间,提高工装利用率和试验能力。1 to 12, during the test, the engine is placed between the front adapter plate 1 and the
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,上述结构都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be considered that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deductions or substitutions can be made, and the above structures should be regarded as belonging to the protection scope of the present invention.
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| CN114001963A (en) * | 2021-10-22 | 2022-02-01 | 天津航天瑞莱科技有限公司 | Universal multi-connecting-rod type vertical tool for solid rocket engine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114001963A (en) * | 2021-10-22 | 2022-02-01 | 天津航天瑞莱科技有限公司 | Universal multi-connecting-rod type vertical tool for solid rocket engine |
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