CN114654024A - Cutting and precise polishing device and method for saw blade matrix - Google Patents

Cutting and precise polishing device and method for saw blade matrix Download PDF

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Publication number
CN114654024A
CN114654024A CN202210410741.1A CN202210410741A CN114654024A CN 114654024 A CN114654024 A CN 114654024A CN 202210410741 A CN202210410741 A CN 202210410741A CN 114654024 A CN114654024 A CN 114654024A
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China
Prior art keywords
saw blade
cylinder
move
blade matrix
grinding
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CN202210410741.1A
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Chinese (zh)
Inventor
刘强
李小娟
王世祥
余刚
蔡年刚
江平
罗能开
张志宽
许元强
唐万清
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Chengdu Yibai Technology Co ltd
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Chengdu Yibai Technology Co ltd
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Priority to CN202210410741.1A priority Critical patent/CN114654024A/en
Publication of CN114654024A publication Critical patent/CN114654024A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D65/00Making tools for sawing machines or sawing devices for use in cutting any kind of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D63/00Dressing the tools of sawing machines or sawing devices for use in cutting any kind of material, e.g. in the manufacture of sawing tools
    • B23D63/20Combined processes for dressing saw teeth, e.g. both hardening and setting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

The invention discloses a cutting and precise polishing device and a method for a saw blade matrix, which comprises a positioning column (7), a saw blade matrix cutting mechanism (8), a saw blade matrix polishing device (9) and a product containing column (10), wherein the positioning column (7), the saw blade matrix cutting mechanism, the saw blade matrix polishing device and the product containing column are arranged on a base plate (6) in sequence from right to left; the backing plate (6) is also provided with a saw blade matrix conveying device (11); saw bit base member is opened material mechanism (8) and is included group material mechanism (12), swager constructs (13), vertically sets up first hydraulic pressure slip table (14) and second hydraulic pressure slip table (15) on backing plate (6), has set firmly brace table (17) on the top surface of first mobile station (16) of first hydraulic pressure slip table (14), is provided with driving motor (21) and transmission (22) on the preceding terminal surface of mounting panel (20). The invention has the beneficial effects that: greatly improving the production efficiency of the saw blade, greatly improving the grinding precision of the saw blade matrix and greatly improving the production quality of the saw blade.

Description

Cutting and precise polishing device and method for saw blade matrix
Technical Field
The invention relates to the technical field of saw blade matrix cutting and polishing, in particular to a cutting and precise polishing device and method for a saw blade matrix.
Background
The saw bit base member is the raw and other materials of production saw bit, and the structure of saw bit base member is as shown in fig. 1~2, and it includes saw bit body (1), and centre bore (2) have been seted up at the middle part of saw bit body (1), and the circumferencial direction integrated into one piece of saw bit body (1) has a plurality of bases (3), and base (3) evenly distributed is on saw bit body (1).
The working steps of producing the finished saw blade by using the saw blade matrix are as follows: the workman is earlier polished the face of weld 4 of each base 3 in proper order through the abrasive disc of mechanism of opening the material, so that the face of weld 4 levels, realize promptly that the saw bit base member opens the material, wherein, at the in-process of polishing, be formed with a large amount of burrs 5 on the top edge of each face of weld 4 as shown in 3~5, consequently after the process of opening the material, the workman grinds burr 5 through flat grinder's plane mill, the workman welds the face of weld 4 department at base 3 with the alloy cutter head at last, thereby produce the finished product saw bit.
However, although this production method can realize the cutting and grinding of the saw blade matrix, the following technical defects still exist in the actual production process: I. the saw blade base body is required to be conveyed to the cutting station of the cutting mechanism manually, and after the cutting, the saw blade base body is required to be conveyed to the polishing station of the surface grinding machine manually, and the saw blade base body is required to be positioned after the saw blade base body is in place. II. When grinding burr (5) of surface grinder, because burr (5) are in vertical state, lead to when surface grinder's flat grinding dish is in grinding burr (5), burr (5) are left aside on weld face (4), cause weld face (4) unevenness to the very big quality of polishing that reduces the saw bit base member, and then lead to the unable firm welding of alloy tool bit on weld face (4), thereby the very big production quality who reduces the saw bit. Therefore, a polishing device which can greatly improve the production efficiency of the saw blade, greatly improve the polishing precision of the saw blade matrix and greatly improve the production quality of the saw blade is needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a cutting and precise polishing device and method for a saw blade matrix, which have the advantages of compact structure, greatly improved saw blade production efficiency, greatly improved saw blade matrix polishing precision and greatly improved saw blade production quality.
The purpose of the invention is realized by the following technical scheme: a cutting and precise polishing device for a saw blade matrix comprises a positioning column, a saw blade matrix cutting mechanism, a saw blade matrix polishing device and a product containing column which are arranged on a base plate in sequence from right to left; the backing plate is also provided with a saw blade matrix conveying device;
the saw blade base body cutting mechanism comprises a material stirring mechanism, a material pressing mechanism, a first hydraulic sliding table and a second hydraulic sliding table which are longitudinally arranged on a base plate, the first hydraulic sliding table is arranged on the front side of the second hydraulic sliding table, a supporting table is fixedly arranged on the top surface of a first moving table of the first hydraulic sliding table, a cylinder I is fixedly arranged on the top surface of the supporting table, a mounting plate is welded on the top surface of a second moving table of the second hydraulic sliding table, a driving motor and a transmission device are arranged on the front end surface of the mounting plate, an output shaft of the driving motor is connected with an input shaft of the transmission device, a grinding disc which is longitudinally arranged is connected on an output shaft of the transmission device, the material pressing mechanism comprises a support fixedly arranged on the base plate and a material pressing cylinder fixedly arranged at the top of the support, a piston rod of the material pressing cylinder penetrates through the support, a pressure head is fixedly arranged on an extending end, and the material stirring mechanism is arranged on the rear side of the material pressing mechanism, the material shifting mechanism is fixedly arranged on a material shifting cylinder on the base plate, the material shifting cylinder is horizontally arranged, and a material shifting rod positioned on the right side of the grinding sheet is fixedly arranged on the action end of a piston rod of the material shifting cylinder;
saw bit base member grinding device is including setting firmly L board and the grinding motor on the backing plate, and the top of L board has set firmly the lift cylinder, and the piston rod of lift cylinder runs through the horizontal plate setting of L board, and extends to serve and has set firmly the mounting bracket, installs vertical mill through the pivot rotation on the mounting bracket, has set firmly servo motor on the rear end face of mounting bracket, and servo motor's output shaft is connected with the pivot of vertical mill, the vertical setting of grinding motor just sets up in the front side of L board, installs the carousel on grinding motor's the output shaft, has set firmly cylinder II on the top surface of carousel, and it has set firmly a plurality of magnet just along its circumferencial direction on the top surface of carousel.
The diameter of the product containing column is equal to that of the positioning column, and the diameter of the positioning column is equal to that of the central hole of the saw blade base body.
A plurality of saw blade matrixes are sleeved outside the positioning column from bottom to top.
The diameter of the cylinder I is equal to that of the cylinder II, and the diameter of the cylinder I is equal to that of the central hole of the saw blade matrix.
The turntable and the cylinder II are coaxially arranged.
Saw bit base member conveyor sets up in the front side of first hydraulic pressure slip table, and saw bit base member conveyor sets firmly on the portal frame on the backing plate, sets firmly on the portal frame crossbeam and the main linear cylinder of level setting, and it is vice to set firmly the screw-nut of two vertical settings on the rear end face of the fly leaf of main linear cylinder, has all set firmly vice linear cylinder on the rear end face of the vice nut of two screw-nut, has set firmly between the expansion end of two vice linear cylinder and has got the flitch.
The middle part of the material taking plate is provided with a through groove, and a plurality of electromagnets are fixedly arranged on the bottom surface of the material taking plate and around the circumferential direction of the through groove.
The automatic polishing machine further comprises a controller, wherein the controller is electrically connected with the polishing motor, the servo motor, the driving motor, the electromagnetic valve of the material stirring cylinder, the electromagnetic valve of the lifting cylinder, the electromagnetic valve of the material pressing cylinder, the lead screw nut pair, the electromagnetic valve of the main linear cylinder and the electromagnetic valves of the two auxiliary linear cylinders through signal wires.
A method for cutting and precisely polishing a saw blade matrix comprises the following steps:
s1, grabbing the topmost saw blade matrix A, wherein the method comprises the following specific operation steps:
s11, a worker controls a main linear cylinder to start, the main linear cylinder drives a movable plate to move along the length direction of the main linear cylinder, the movable plate drives two lead screw nut pairs and two auxiliary linear cylinders to move synchronously, when a material taking plate moves to the position above a positioning column, a controller controls the main linear cylinder to close, the two auxiliary linear cylinders are controlled to start simultaneously, the movable end of each auxiliary linear cylinder drives the material taking plate to move along the length direction of each auxiliary linear cylinder, and when a through groove of the material taking plate moves to the position right above the positioning column, the controller controls the two auxiliary linear cylinders to close;
s12, controlling the two screw-nut pairs to start simultaneously, driving the nuts to move downwards by the screw-nut pairs, driving the auxiliary linear cylinders to move downwards by the nuts, and further driving the material taking plate to move downwards, when the electromagnet at the top of the material taking plate contacts the saw blade matrix A at the top layer, switching on a power supply of the electromagnet by a worker, and adsorbing the saw blade matrix A after the electromagnet is powered on, thereby realizing the grabbing of the saw blade matrix A;
s13, controlling the two screw-nut pairs to simultaneously reversely act, driving the nuts to move upwards by the screw-nut pairs, driving the auxiliary linear cylinders to move upwards by the nuts, driving the material taking plate to move upwards by the chicken, and lifting the grabbed saw blade substrate A upwards by the material taking plate;
s2, cutting the saw blade matrix A, and the specific operation steps are as follows:
s21, a worker controls the main linear cylinder to start, the main linear cylinder drives the movable plate to move leftwards, the movable plate drives the saw blade matrix A to synchronously move leftwards, when the saw blade matrix A moves to the front side of the supporting platform, the controller controls the blade matrix A to close, then the controller controls the movable ends of the two auxiliary linear cylinders to move backwards, the movable ends drive the material taking plates to move backwards, and further drive the saw blade matrix A to move backwards, when the saw blade matrix A moves to the position right above the supporting platform, the controller controls the auxiliary linear cylinders to close, simultaneously controls the two screw rod nut pairs to start, the nuts move downwards, the nuts drive the auxiliary linear cylinders to move downwards, and further drive the saw blade matrix A to move downwards, when the saw blade matrix A moves downwards, the center hole of the saw blade matrix A is just sleeved on the cylinder I and supported on the top surface of the supporting platform, at the moment, the power supply of the electromagnet is cut off, and the saw blade matrix A is positioned on the cylinder I, thereby realizing the feeding of the saw blade matrix A;
s22, after feeding, a worker controls the lead screw nut pair and the auxiliary linear cylinder to reset;
s23, a worker controls a first moving platform of the first hydraulic sliding platform to move backwards, the first moving platform drives a supporting platform to move backwards, the supporting platform drives a saw blade base body A to move backwards, and when the first moving platform moves to an extreme state, a controller controls the first hydraulic sliding platform to close;
s24, a worker controls the driving motor to start, the torque of the driving motor is transmitted to the grinding plate through the transmission device, and the grinding plate rotates around the axis of the grinding plate;
s25, a worker controls a piston rod of the material poking cylinder to extend leftwards, the piston rod drives the material poking rod to move leftwards, the tip of the material poking rod pushes a base opposite to the material poking rod to move leftwards, the saw blade base body A rotates around the axis of the cylinder I, the base is just positioned at a material opening station at the moment, and the welding surface of the base at the rearmost end is just positioned on the same longitudinal plane with the grinding sheet;
s26, controlling a piston rod of the material poking cylinder to retract rightwards by workers, controlling a piston rod of the material pressing cylinder to extend downwards after the piston rod retracts, driving a pressure head to move downwards by the piston rod, and pressing the saw blade matrix A between the supporting table and the pressure head by the pressure head to fix the saw blade matrix A;
s27, a worker controls a second moving platform of the second hydraulic sliding table to move forwards, the second moving platform drives a mounting plate to move forwards, the mounting plate drives a driving motor and a transmission device to move forwards synchronously, and further drives grinding discs to move forwards, and the grinding discs grind the welding surface of the rearmost base, so that the cutting of the first base is realized;
s28, after the first base is cut, controlling a piston rod of a material pressing cylinder to retract upwards, then controlling a second moving table of a second hydraulic sliding table to move backwards, separating a grinding sheet from a saw blade base body A, then controlling a piston rod of a material stirring cylinder to extend continuously, driving a material stirring rod to move leftwards by the piston rod, enabling the saw blade base body A to rotate around a cylinder I, enabling the next base to enter a material cutting station, repeating the operation of the steps S25-S27, and completing the cutting of the second base, repeating the operation in such a way, cutting all bases on the saw blade base body A, and forming burrs on top edges of all welding surfaces after the cutting;
s3, grinding burrs on the saw blade matrix A, and the method comprises the following specific operation steps:
s31, a worker controls a first moving platform of the first hydraulic sliding table to move forwards, the first moving platform drives a supporting platform to move forwards, further, the saw blade base body A after cutting is driven to move forwards synchronously, and when the first moving platform moves to a limit position, a controller controls the first hydraulic sliding table to be closed;
s32, controlling the main linear cylinder, the lead screw nut pair and the auxiliary linear cylinder to act by workers so that the electromagnet is in contact with the top surface of the saw blade matrix A, and then electrifying the electromagnet to adsorb the saw blade matrix A;
s33, controlling a worker to control the main linear cylinder, the screw nut pair and the auxiliary linear cylinder to act so as to enable the saw blade matrix A to move right above the rotary table, controlling the screw nut pair to start after the saw blade matrix A arrives at the position so as to enable the saw blade matrix A to move downwards, after the saw blade matrix A arrives at the position, just sleeving the center hole of the saw blade matrix A on the cylinder II and supporting the center hole on the top surface of the rotary table, adsorbing the saw blade matrix A by a magnet on the rotary table, and enabling the saw blade matrix A to be located at a polishing station;
s34, a worker controls a piston rod of a lifting cylinder to extend downwards, the piston rod drives a mounting frame to move downwards, the mounting frame drives a servo motor and a vertical grinding disc to move downwards synchronously, after the piston rod of the lifting cylinder extends completely, the bottom surface of the vertical grinding disc just contacts with the outer edge of a saw blade matrix A, after the bottom surface of the vertical grinding disc contacts with the outer edge of the saw blade matrix A, the electromagnet is powered off, and the saw blade matrix A is positioned on a turntable;
s35, a worker controls a grinding motor to start, the grinding motor drives a rotating disc to rotate anticlockwise around the axis of the grinding motor, the rotating disc drives an adsorbed saw blade substrate A to rotate anticlockwise, a servo motor is controlled to start at the same time, the servo motor drives a vertical grinding disc to rotate anticlockwise around the axis of the vertical grinding disc, burrs are ground towards the direction away from a welding surface by the vertical grinding disc in the rotating process, and after the burrs on the top edges of the welding surfaces are ground for a period of time, all the burrs on the top edges of the welding surfaces can be ground;
s4, controlling a piston rod of a lifting cylinder to retract upwards by a worker, driving a vertical grinding disc to move upwards by the piston rod, and then controlling a main linear cylinder, a screw-nut pair and an auxiliary linear cylinder to move so as to enable an electromagnet to contact the top surface of a saw blade matrix A, and then electrifying the electromagnet, wherein the electromagnet adsorbs the saw blade matrix A;
s5, controlling the main linear cylinder, the screw nut pair and the auxiliary linear cylinder to move so that the absorbed saw blade matrix A moves right above the product containing column, controlling the screw nut pair to start, driving the material taking plate to move downwards by the screw nut pair, driving the absorbed saw blade matrix A to move downwards by the material taking plate, sleeving the saw blade matrix A on the product containing column, and powering off the electromagnet after the saw blade matrix A is in place, so that the finished saw blade matrix A is sleeved on the product containing column;
and S6, repeating the operations of the steps S1-S5, namely continuously realizing the cutting and polishing of the saw blade matrixes, and neatly stacking the produced finished saw blade matrixes on the product containing column.
The invention has the following advantages: greatly improving the production efficiency of the saw blade, greatly improving the grinding precision of the saw blade matrix and greatly improving the production quality of the saw blade.
Drawings
FIG. 1 is a schematic view of a saw blade body;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is a schematic structural view of a saw blade body after cutting;
FIG. 4 is an enlarged view of a portion I of FIG. 3;
FIG. 5 is a cross-sectional view B-B of FIG. 3;
FIG. 6 is a schematic structural view of the present invention;
FIG. 7 is a top view of FIG. 6;
FIG. 8 is a schematic structural view of a saw blade body cutting mechanism according to the present invention;
FIG. 9 is a top view of FIG. 8;
FIG. 10 is a schematic view of a saw blade substrate grinding apparatus;
FIG. 11 is a schematic view of the saw blade substrate transport apparatus;
FIG. 12 is a schematic view of the connection of the electromagnet and the material taking plate;
FIG. 13 is a schematic illustration of the cutting of a first base in saw blade body A;
FIG. 14 is a schematic view of sanding of burrs;
FIG. 15 is a cross-sectional view C-C of FIG. 14;
FIG. 16 is a schematic production view of the present invention;
in the figure, 1-saw blade body, 2-center hole, 3-base, 4-weld face, 5-burr, 6-backing plate, 7-positioning column, 8-saw blade body cutting mechanism, 9-saw blade body grinding device, 10-product holding column, 11-saw blade body conveying device, 12-material stirring mechanism, 13-pressing mechanism, 14-first hydraulic sliding table, 15-second hydraulic sliding table, 16-first moving table, 17-supporting table, 18-cylinder I, 19-second moving table, 20-mounting plate, 21-driving motor, 22-transmission device, 23-grinding plate, 24-support, 25-pressing cylinder, 26-material stirring cylinder, 27-material stirring rod, 28-L plate, 29-grinding motor, 30-lifting cylinder, 31-mounting frame, 32-vertical grinding disc, 33-servo motor, 34-rotary disc, 35-cylinder II, 36-magnet, 37-saw blade base body, 38-portal frame, 39-main linear cylinder, 40-movable plate, 41-screw nut pair, 42-nut, 43-auxiliary linear cylinder, 44-material taking plate, 45-through groove and 46-electromagnet.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
as shown in fig. 6 to 12, a cutting and precision polishing device for a saw blade matrix comprises a positioning column 7, a saw blade matrix cutting mechanism 8, a saw blade matrix polishing device 9 and a product containing column 10 which are arranged on a base plate 6 in sequence from right to left; the backing plate 6 is also provided with a saw blade matrix conveying device 11; the saw blade base body cutting mechanism 8 comprises a material stirring mechanism 12, a material pressing mechanism 13, a first hydraulic sliding table 14 and a second hydraulic sliding table 15 which are longitudinally arranged on a backing plate 6, the first hydraulic sliding table 14 is arranged on the front side of the second hydraulic sliding table 15, a supporting table 17 is fixedly arranged on the top surface of a first moving table 16 of the first hydraulic sliding table 14, a cylinder I18 is fixedly arranged on the top surface of the supporting table 17, a mounting plate 20 is welded on the top surface of a second moving table 19 of the second hydraulic sliding table 15, a driving motor 21 and a transmission device 22 are arranged on the front end surface of the mounting plate 20, an output shaft of the driving motor 21 is connected with an input shaft of the transmission device 22, a grinding sheet 23 which is longitudinally arranged is connected on an output shaft of the transmission device 22, the material pressing mechanism 13 comprises a support 24 fixedly arranged on the backing plate 6 and a pressing cylinder 25 fixedly arranged on the top of the support 24, a piston rod of the pressing cylinder 25 penetrates through the support 24, a pressing head is fixedly arranged on the extending end, the material stirring mechanism 12 is arranged on the rear side of the material pressing mechanism 13, the material stirring mechanism 12 is fixedly arranged on a material stirring cylinder 26 on the backing plate 6, the material stirring cylinder 26 is horizontally arranged, and a material stirring rod 27 positioned on the right side of the grinding sheet 23 is fixedly arranged on the action end of a piston rod of the material stirring cylinder 26;
saw bit base member grinding device 9 is including setting firmly L board 28 and the grinding motor 29 on backing plate 6, and the top of L board 28 has set firmly lift cylinder 30, and the piston rod of lift cylinder 30 runs through the horizontal plate setting of L board 28, and extends to serve and has set firmly mounting bracket 31, installs vertical mill 32 through the pivot rotation on the mounting bracket 31, has set firmly servo motor 33 on the rear end face of mounting bracket 31, and servo motor 33's output shaft and vertical mill 32's pivot are connected, grinding motor 29 vertically sets up and sets up in the front side of L board 28, installs carousel 34 on grinding motor 29's the output shaft, and cylinder II35 has set firmly on the top surface of carousel 34, and carousel 34 and the coaxial setting of cylinder II35, and on the top surface of carousel 34 and along its circumferencial direction set firmly a plurality of magnet 36.
The diameter of the product containing column 10 is equal to that of the positioning column 7, and the diameter of the positioning column 7 is equal to that of the central hole of the saw blade base body 37. And a plurality of saw blade matrixes 37 are sleeved outside the positioning column 7 from bottom to top. The diameter of the cylinder I18 is equal to the diameter of the cylinder II35, and the diameter of the cylinder I18 is equal to the diameter of the central hole 2 of the saw blade body 37.
The saw blade base body conveying device 11 is arranged on the front side of the first hydraulic sliding table 14, the saw blade base body conveying device 11 comprises a portal frame 38 fixedly arranged on the backing plate 6 and a main linear cylinder 39 fixedly arranged on a cross beam of the portal frame 38 and horizontally arranged, two vertically arranged screw nut pairs 41 are fixedly arranged on the rear end face of a movable plate 40 of the main linear cylinder 39, auxiliary linear cylinders 43 are fixedly arranged on the rear end faces of nuts 42 of the two screw nut pairs 41, and a material taking plate 44 is fixedly arranged between the movable ends of the two auxiliary linear cylinders 43. The material taking plate 44 is provided with a through groove 45 at the middle part, and a plurality of electromagnets 46 are fixedly arranged on the bottom surface of the material taking plate 44 and around the circumferential direction of the through groove 45.
The automatic material stirring device further comprises a controller, the controller is electrically connected with the polishing motor 29, the servo motor 33, the driving motor 21, the electromagnetic valves of the material stirring cylinder 26, the electromagnetic valve of the lifting cylinder 30, the electromagnetic valve of the material pressing cylinder 25, the lead screw nut pair 41, the electromagnetic valve of the main linear cylinder 39 and the electromagnetic valves of the two auxiliary linear cylinders 43 through signal wires, a worker can control the polishing motor 29, the servo motor 33, the lead screw nut pair 41 and the driving motor 21 to be started or closed through the controller, and meanwhile, the material stirring cylinder 26, the lifting cylinder 30, the material pressing cylinder 25, the auxiliary linear cylinders 43 and the main linear cylinder 39 to be started or closed can be controlled, so that the automatic material stirring device is convenient for the operation of the worker and has the characteristic of high automation degree.
A method for cutting and precisely polishing a saw blade matrix comprises the following steps:
s1, grabbing the topmost saw blade matrix A, wherein the method comprises the following specific operation steps:
s11, a worker controls the main linear cylinder 39 to start, the main linear cylinder 39 drives the movable plate 40 to move along the length direction of the main linear cylinder 39, the movable plate 40 drives the two lead screw nut pairs 41 and the auxiliary linear cylinder 43 to move synchronously, when the material taking plate 44 moves to the position above the positioning column 7, the controller controls the main linear cylinder 39 to close, the two auxiliary linear cylinders 43 to start simultaneously, the movable end of the auxiliary linear cylinder 43 drives the material taking plate 44 to move along the length direction of the auxiliary linear cylinder 43, and when the through groove 45 of the material taking plate 44 moves to the position right above the positioning column 7, the controller controls the two auxiliary linear cylinders 43 to close;
s12, controlling the two screw-nut pairs 41 to start simultaneously, driving the nuts 42 to move downwards by the screw-nut pairs 41, driving the secondary linear cylinders 43 to move downwards by the nuts 42, and further driving the material taking plate 44 to move downwards, when the electromagnet 46 at the top of the material taking plate 44 contacts the saw blade matrix A at the top layer, switching on the power supply of the electromagnet 46 by a worker, and adsorbing the saw blade matrix A after the electromagnet 46 is electrified, so that the grabbing of the saw blade matrix A is realized;
s13, controlling the two lead screw nut pairs 41 to simultaneously perform reverse actions, driving the nuts 42 to move upwards by the lead screw nut pairs 41, driving the auxiliary linear cylinders 43 to move upwards by the nuts 42, driving the material taking plate 44 to move upwards by the chicken, and lifting the grabbed saw blade base body A upwards by the material taking plate 44;
s2, cutting the saw blade matrix A, and the specific operation steps are as follows:
s21, a worker controls the main linear cylinder 39 to start, the main linear cylinder 39 drives the movable plate 40 to move leftwards, the movable plate 40 drives the saw blade base body A to move leftwards synchronously, when the saw blade base body A moves to the front side of the supporting platform 17, the controller controls the base to close, the controller controls the movable ends of the two secondary linear cylinders 43 to move backwards, the movable ends drive the material taking plate 44 to move backwards, and further drive the saw blade base body A to move backwards, when the saw blade base body A moves to the right above the supporting platform 17, the controller controls the secondary linear cylinders 43 to close, and simultaneously controls the two screw nut pairs 41 to start, the nuts 42 move downwards, the nuts drive the secondary linear cylinders 43 to move downwards, and further drive the saw blade base body A to move downwards, when the saw blade base body A moves downwards, the center hole 2 of the saw blade base body A is just sleeved on the cylinder I18 and supported on the top surface of the supporting platform 17, at the moment, the power supply of the electromagnet 46 is cut off, and the saw blade matrix A is positioned on the cylinder I18, so that the feeding of the saw blade matrix A is realized;
s22, after feeding, a worker controls the lead screw nut pair 41 and the auxiliary linear cylinder 43 to reset;
s23, a worker controls the first moving platform 16 of the first hydraulic sliding platform 14 to move backwards, the first moving platform 16 drives the supporting platform 17 to move backwards, the supporting platform 17 drives the saw blade base body A to move backwards, and when the first moving platform 16 moves to an extreme state, the controller controls the first hydraulic sliding platform 14 to close;
s24, controlling the driving motor 21 to start by a worker, transmitting the torque of the driving motor 21 to the grinding plate 23 through the transmission device 22, and rotating the grinding plate 23 around the axis of the grinding plate 23;
s25, a worker controls a piston rod of the material poking cylinder 26 to extend leftwards, the piston rod drives the material poking rod 27 to move leftwards, the tip of the material poking rod 27 pushes the base opposite to the material poking rod to move leftwards, the saw blade base body A rotates around the axis of the cylinder I18, and at the moment, the base 3 is just positioned at a material cutting station, namely, the welding surface 4 of the base 3 at the rearmost end is just positioned on the same longitudinal plane with the grinding plate 23;
s26, controlling a piston rod of the material poking cylinder 26 to retract rightwards by a worker, controlling a piston rod of the material pressing cylinder 25 to extend downwards after retraction, driving a pressure head to move downwards by the piston rod, and pressing the saw blade substrate A between the supporting table 17 and the pressure head by the pressure head to fix the saw blade substrate A;
s27, controlling the second moving table 19 of the second hydraulic sliding table 15 to move forwards by a worker, driving the mounting plate 20 to move forwards by the second moving table 19, driving the driving motor 21 and the transmission device 22 to move forwards synchronously by the mounting plate 20, further driving the grinding sheet 23 to move forwards, and grinding the welding surface 4 of the base 3 at the rearmost end by the grinding sheet 23, so that the first base is cut as shown in FIG. 13;
s28, after the first base is cut, controlling the piston rod of the material pressing cylinder 25 to retract upwards, then controlling the second moving platform 19 of the second hydraulic sliding platform 15 to move backwards, separating the abrasive disc 23 from the saw blade base body A, then controlling the piston rod of the material stirring cylinder 26 to extend continuously, driving the material stirring rod 27 to move leftwards by the piston rod, so that the saw blade base body A rotates around the cylinder I18, so that the next base enters a material cutting station, repeating the operation of the steps S25-S27, and then completing the cutting of the second base, repeating the operation in such a way, cutting all the bases on the saw blade base body A, and after the cutting, forming burrs 5 on the top edges of all the welding surfaces 4;
s3, grinding burrs on the saw blade matrix A, and the method comprises the following specific operation steps:
s31, a worker controls the first moving platform 16 of the first hydraulic sliding platform 14 to move forwards, the first moving platform 16 drives the supporting platform 17 to move forwards, further, the saw blade base body A after cutting is driven to move forwards synchronously, and when the first moving platform 16 moves to a limit position, the controller controls the first hydraulic sliding platform 14 to close;
s32, controlling the main linear air cylinder 39, the feed screw nut pair 41 and the auxiliary linear air cylinder 43 to act by a worker, so that the electromagnet 46 is in contact with the top surface of the saw blade matrix A, and then electrifying the electromagnet 46, wherein the electromagnet 46 absorbs the saw blade matrix A;
s33, controlling a worker to control the main linear air cylinder 39, the feed screw nut pair 41 and the auxiliary linear air cylinder 43 to act so as to enable the saw blade matrix A to move right above the turntable 34, controlling the feed screw nut pair 41 to start after the saw blade matrix A is in place so as to enable the saw blade matrix A to move downwards, wherein after the saw blade matrix A is in place, the center hole 2 of the saw blade matrix A is just sleeved on the cylinder II35 and supported on the top surface of the turntable 34, the magnet 36 on the turntable 34 adsorbs the saw blade matrix A, and the saw blade matrix A is located at a polishing station;
s34, a worker controls a piston rod of the lifting cylinder 30 to extend downwards, the piston rod drives the mounting frame 31 to move downwards, the mounting frame 31 drives the servo motor 33 and the vertical grinding disc 32 to move downwards synchronously, after the piston rod of the lifting cylinder 30 extends completely, the bottom surface of the vertical grinding disc 32 just contacts with the outer edge of the saw blade base body A, the electromagnet 46 is powered off after the bottom surface of the vertical grinding disc 32 contacts with the outer edge of the saw blade base body A, and the saw blade base body A is positioned on the turntable 34;
s35, a worker controls the grinding motor 29 to start, the grinding motor 29 drives the rotary table 34 to rotate anticlockwise around the axis of the rotary table, the rotary table 34 drives the adsorbed saw blade base body A to rotate anticlockwise as shown in figures 14-15, meanwhile, the servo motor 33 is controlled to start, the servo motor 33 drives the vertical grinding disc 32 to rotate anticlockwise around the axis of the vertical grinding disc 32 as shown in figures 14-15, in the rotating process, the vertical grinding disc 32 grinds the burrs 5 towards the direction far away from the welding surfaces 4, and after grinding is carried out for a period of time, the burrs 5 on the top edges of the welding surfaces 4 can be completely ground; in this step S35, vertical mill 32 is anticlockwise rotatory around its own axis, and anticlockwise rotation is done to saw bit base member A simultaneously, and consequently vertical mill 32 is polished burr 5 towards keeping away from 4 directions on the face of weld, compares current flat grinder' S flat mill and skims burr 5 into face of weld 4, and this grinding device is effectual to have avoided the burr to be skived into face of weld 4 to very big improvement the precision of polishing, and then very big improvement the production quality of follow-up saw bit.
S4, a worker controls the piston rod of the lifting cylinder 30 to retract upwards, the piston rod drives the vertical grinding disc 32 to move upwards, then the main linear cylinder 39, the lead screw nut pair 41 and the auxiliary linear cylinder 43 are controlled to move, so that the electromagnet 46 is in contact with the top surface of the saw blade matrix A, then the electromagnet 46 is electrified, and the saw blade matrix A is adsorbed by the electromagnet 46;
s5, controlling the main linear cylinder 39, the screw nut pair 41 and the auxiliary linear cylinder 43 to move so that the adsorbed saw blade matrix A moves right above the product containing column 10, then controlling the screw nut pair 41 to start, driving the material taking plate 44 to move downwards by the screw nut pair 41, driving the adsorbed saw blade matrix A to move downwards by the material taking plate 44, sleeving the saw blade matrix A on the product containing column 10, and powering off the electromagnet 46 after the saw blade matrix A is in place, so that the finished saw blade matrix A is sleeved on the product containing column 10;
s6, repeating the operations of the steps S1-S5, namely, continuously realizing the cutting and polishing of a plurality of saw blade matrixes, and orderly stacking the produced finished saw blade matrixes 37 on the product containing column 10. Therefore, the grinding device realizes continuous production of finished saw blade base bodies, namely, the saw blade base bodies after cutting are directly conveyed to the grinding station and positioned, the production period of the saw blade base bodies is greatly shortened, and the production efficiency of the saw blade base bodies is greatly improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The utility model provides a cut material and accurate grinding device for saw bit base member which characterized in that: the saw blade base body cutting device comprises a positioning column (7), a saw blade base body cutting mechanism (8), a saw blade base body polishing device (9) and a product containing column (10), which are arranged on a base plate (6) from right to left in sequence; the backing plate (6) is also provided with a saw blade matrix conveying device (11);
the saw blade base body cutting mechanism (8) comprises a material stirring mechanism (12), a material pressing mechanism (13), a first hydraulic sliding table (14) and a second hydraulic sliding table (15) which are longitudinally arranged on a base plate (6), the first hydraulic sliding table (14) is arranged on the front side of the second hydraulic sliding table (15), a supporting table (17) is fixedly arranged on the top surface of a first moving table (16) of the first hydraulic sliding table (14), a cylinder I (18) is fixedly arranged on the top surface of the supporting table (17), a mounting plate (20) is welded on the top surface of a second moving table (19) of the second hydraulic sliding table (15), a driving motor (21) and a transmission device (22) are arranged on the front end surface of the mounting plate (20), an output shaft of the driving motor (21) is connected with an input shaft of the transmission device (22), and an output shaft of the transmission device (22) is connected with a grinding disc (23) which is longitudinally arranged, the material pressing mechanism (13) comprises a support (24) fixedly arranged on the base plate (6) and a material pressing cylinder (25) fixedly arranged at the top of the support (24), a piston rod of the material pressing cylinder (25) penetrates through the support (24) and is provided with a pressure head fixedly arranged on an extending end, the material stirring mechanism (12) is arranged on the rear side of the material pressing mechanism (13), the material stirring mechanism (12) is fixedly arranged on a material stirring cylinder (26) on the base plate (6), the material stirring cylinder (26) is horizontally arranged, and a material stirring rod (27) positioned on the right side of the grinding sheet (23) is fixedly arranged on an acting end of a piston rod of the material stirring cylinder (26);
the saw blade matrix polishing device (9) comprises an L plate (28) and a polishing motor (29) which are fixedly arranged on the backing plate (6), a lifting cylinder (30) is fixedly arranged at the top of the L plate (28), a piston rod of the lifting cylinder (30) penetrates through a horizontal plate of the L plate (28), and the extending end is fixedly provided with a mounting frame (31), the mounting frame (31) is rotatably provided with a vertical grinding disc (32) through a rotating shaft, the rear end surface of the mounting frame (31) is fixedly provided with a servo motor (33), the output shaft of the servo motor (33) is connected with the rotating shaft of the vertical grinding disc (32), grinding motor (29) vertical setting just sets up in the front side of L board (28), installs carousel (34) on grinding motor's (29) output shaft, has set firmly cylinder II (35) on the top surface of carousel (34), and just set firmly a plurality of magnet (36) along its circumferencial direction on the top surface of carousel (34).
2. The cutting and precision grinding device for saw blade matrix of claim 1, characterized in that: the diameter of the product containing column (10) is equal to that of the positioning column (7), and the diameter of the positioning column (7) is equal to that of the central hole of the saw blade base body (37).
3. The cutting and precision grinding device for saw blade matrix as claimed in claim 2, characterized in that: and a plurality of saw blade matrixes (37) are sleeved outside the positioning column (7) from bottom to top.
4. The cutting and precision grinding device for saw blade matrix of claim 1, characterized in that: the diameter of the cylinder I (18) is equal to that of the cylinder II (35), and the diameter of the cylinder I (18) is equal to that of the central hole (2) of the saw blade base body (37).
5. The cutting and precision grinding device for saw blade matrix of claim 1, characterized in that: the rotary disc (34) and the cylinder II (35) are coaxially arranged.
6. The cutting and precision grinding device for saw blade matrix of claim 1, characterized in that: the saw blade base body conveying device (11) is arranged on the front side of the first hydraulic sliding table (14), the saw blade base body conveying device (11) comprises a portal frame (38) fixedly arranged on the backing plate (6) and a main linear cylinder (39) fixedly arranged on a cross beam of the portal frame (38) and horizontally arranged, two vertically-arranged screw-nut pairs (41) are fixedly arranged on the rear end face of a movable plate (40) of the main linear cylinder (39), auxiliary linear cylinders (43) are fixedly arranged on the rear end faces of nuts (42) of the two screw-nut pairs (41), and a material taking plate (44) is fixedly arranged between the movable ends of the two auxiliary linear cylinders (43).
7. The cutting and precision grinding device for saw blade matrix as claimed in claim 6, wherein: a through groove (45) is formed in the middle of the material taking plate (44), and a plurality of electromagnets (46) are fixedly arranged on the bottom surface of the material taking plate (44) and around the circumferential direction of the through groove (45).
8. The cutting and precision grinding device for saw blade matrix as claimed in claim 1, wherein: the automatic grinding machine further comprises a controller, and the controller is electrically connected with a grinding motor (29), a servo motor (33), a driving motor (21), an electromagnetic valve of a material stirring cylinder (26), an electromagnetic valve of a lifting cylinder (30), an electromagnetic valve of a material pressing cylinder (25), a screw-nut pair (41), an electromagnetic valve of a main linear cylinder (39) and electromagnetic valves of two auxiliary linear cylinders (43) through signal wires.
9. A method for cutting and precisely grinding a saw blade matrix, which adopts the device for cutting and precisely grinding the saw blade matrix as claimed in any one of claims 1 to 8, and is characterized in that: it comprises the following steps:
s1, grabbing the topmost saw blade matrix A, wherein the method comprises the following specific operation steps:
s11, a worker controls the main linear cylinder (39) to start, the main linear cylinder (39) drives the movable plate (40) to move along the length direction of the main linear cylinder (39), the movable plate (40) drives the two screw nut pairs (41) and the auxiliary linear cylinder (43) to move synchronously, when the material taking plate (44) moves to the position column (7) above, the controller controls the main linear cylinder (39) to close, the two auxiliary linear cylinders (43) are controlled to start simultaneously, the movable end of the auxiliary linear cylinder (43) drives the material taking plate (44) to move along the length direction of the auxiliary linear cylinder (43), and when the through groove (45) of the material taking plate (44) moves to the position column (7) above, the controller controls the two auxiliary linear cylinders (43) to close;
s12, controlling two screw-nut pairs (41) to start simultaneously, driving a nut (42) to move downwards by the screw-nut pair (41), driving a secondary linear cylinder (43) to move downwards by the nut (42), further driving a material taking plate (44) to move downwards, when an electromagnet (46) at the top of the material taking plate (44) contacts the saw blade matrix A at the top layer, switching on a power supply of the electromagnet (46) by a worker, and adsorbing the saw blade matrix A after the electromagnet (46) is electrified, thereby realizing the grabbing of the saw blade matrix A;
s13, controlling the two screw-nut pairs (41) to move reversely at the same time, driving the nut (42) to move upwards by the screw-nut pair (41), driving the secondary linear cylinder (43) to move upwards by the nut (42), driving the material taking plate (44) to move upwards by the chicken, and lifting the grabbed saw blade substrate A upwards by the material taking plate (44);
s2, cutting the saw blade matrix A, and the specific operation steps are as follows:
s21, a worker controls a main linear cylinder (39) to start, the main linear cylinder (39) drives a movable plate (40) to move leftwards, the movable plate (40) drives a saw blade substrate A to move leftwards synchronously, when the saw blade substrate A moves to the front side of a supporting table (17), a controller controls the main linear cylinder to close, then the controller controls the movable ends of two auxiliary linear cylinders (43) to move backwards, the movable ends drive a material taking plate (44) to move backwards, and further drive the saw blade substrate A to move backwards, when the saw blade substrate A moves right above the supporting table (17), the controller controls the auxiliary linear cylinders (43) to close, and simultaneously controls two screw-nut pairs (41) to start, a nut (42) moves downwards, the nut drives the auxiliary linear cylinders (43) to move downwards, and further drives the saw blade substrate A to move downwards, when the saw blade substrate A moves downwards, a center hole (2) of the saw blade substrate A is just sleeved on a cylinder I (18), and is supported on the top surface of the supporting platform (17), the power supply of the electromagnet (46) is cut off, and the saw blade matrix A is positioned on the cylinder I (18), thereby realizing the feeding of the saw blade matrix A;
s22, after feeding, a worker controls the lead screw nut pair (41) and the auxiliary linear cylinder (43) to reset;
s23, a worker controls a first moving platform (16) of the first hydraulic sliding platform (14) to move backwards, the first moving platform (16) drives a supporting platform (17) to move backwards, the supporting platform (17) drives a saw blade base body A to move backwards, and when the first moving platform (16) moves to an extreme state, a controller controls the first hydraulic sliding platform (14) to close;
s24, a worker controls the driving motor (21) to start, the torque of the driving motor (21) is transmitted to the grinding plate (23) through the transmission device (22), and the grinding plate (23) rotates around the axis of the grinding plate;
s25, a worker controls a piston rod of a material poking cylinder (26) to extend leftwards, the piston rod drives a material poking rod (27) to move leftwards, the tip of the material poking rod (27) pushes a base opposite to the material poking rod to move leftwards, a saw blade base body A rotates around the axis of a cylinder I (18), and at the moment, the base (3) is just positioned at a material cutting station, namely, a welding surface (4) of the base (3) at the rearmost end is just positioned on the same longitudinal plane with a grinding sheet (23);
s26, controlling a piston rod of the material poking cylinder (26) to retract rightwards by workers, controlling a piston rod of the material pressing cylinder (25) to extend downwards after retraction, driving a pressure head to move downwards by the piston rod, and pressing the saw blade matrix A between the support platform (17) and the pressure head by the pressure head to fix the saw blade matrix A;
s27, a worker controls a second moving platform (19) of a second hydraulic sliding table (15) to move forwards, the second moving platform (19) drives a mounting plate (20) to move forwards, the mounting plate (20) drives a driving motor (21) and a transmission device (22) to move forwards synchronously, and then a grinding sheet (23) is driven to move forwards, the grinding sheet (23) polishes the welding surface (4) of the base (3) at the rearmost end, and therefore cutting of the first base is achieved;
s28, after the first base is cut, controlling a piston rod of a material pressing cylinder (25) to retract upwards, then controlling a second moving table (19) of a second hydraulic sliding table (15) to move backwards, separating a grinding sheet (23) from a saw blade base body A, then controlling a piston rod of a material stirring cylinder (26) to extend continuously, driving a material stirring rod (27) to move leftwards by the piston rod, so that the saw blade base body A rotates around a cylinder I (18), so that the next base enters a material cutting station, repeating the operation of the steps S25-S27, and then completing the cutting of the second base, repeating the operation, namely cutting all the bases on the saw blade base body A, and forming burrs (5) on the top edges of all welding surfaces (4) after the cutting;
s3, grinding burrs on the saw blade matrix A, and the method comprises the following specific operation steps:
s31, a worker controls a first moving platform (16) of the first hydraulic sliding table (14) to move forwards, the first moving platform (16) drives a supporting platform (17) to move forwards, further, a saw blade base body A after cutting is driven to move forwards synchronously, and when the first moving platform (16) moves to a limit position, a controller controls the first hydraulic sliding table (14) to be closed;
s32, controlling the main linear cylinder (39), the lead screw nut pair (41) and the auxiliary linear cylinder (43) to act by a worker, so that the electromagnet (46) is in contact with the top surface of the saw blade matrix A, electrifying the electromagnet (46), and adsorbing the saw blade matrix A by the electromagnet (46);
s33, controlling a worker to control the main linear cylinder (39), the screw nut pair (41) and the auxiliary linear cylinder (43) to act so as to enable the saw blade matrix A to move right above the turntable (34), after the saw blade matrix A arrives at the position, controlling the screw nut pair (41) to start so as to enable the saw blade matrix A to move downwards, after the saw blade matrix A arrives at the position, enabling a center hole (2) of the saw blade matrix A to be just sleeved on the column II (35) and supported on the top surface of the turntable (34), adsorbing the saw blade matrix A by a magnet (36) on the turntable (34), and enabling the saw blade matrix A to be located at a polishing station;
s34, a worker controls a piston rod of a lifting cylinder (30) to extend downwards, the piston rod drives a mounting frame (31) to move downwards, the mounting frame (31) drives a servo motor (33) and a vertical grinding disc (32) to move downwards synchronously, when the piston rod of the lifting cylinder (30) extends completely, the bottom surface of the vertical grinding disc (32) just contacts with the outer edge of a saw blade base body A, after the contact, an electromagnet (46) is powered off, and the saw blade base body A is positioned on a turntable (34);
s35, a worker controls the grinding motor (29) to start, the grinding motor (29) drives the turntable (34) to rotate anticlockwise around the axis of the grinding motor, the turntable (34) drives the adsorbed saw blade substrate A to rotate anticlockwise, meanwhile, the servo motor (33) is controlled to start, the servo motor (33) drives the vertical grinding disc (32) to rotate anticlockwise around the axis of the grinding disc, the vertical grinding disc (32) grinds the burrs (5) in the direction away from the welding surfaces (4) in the rotating process, and after the burrs (5) on the top edges of the welding surfaces (4) are ground for a period of time;
s4, a worker controls a piston rod of the lifting cylinder (30) to retract upwards, the piston rod drives the vertical grinding disc (32) to move upwards, then the main linear cylinder (39), the lead screw nut pair (41) and the auxiliary linear cylinder (43) are controlled to act, so that the electromagnet (46) is in contact with the top surface of the saw blade substrate A, then the electromagnet (46) is electrified, and the saw blade substrate A is adsorbed by the electromagnet (46);
s5, controlling the main linear cylinder (39), the screw nut pair (41) and the auxiliary linear cylinder (43) to act so that the adsorbed saw blade matrix A moves right above the product containing column (10), then controlling the screw nut pair (41) to start, driving the material taking plate (44) to move downwards by the screw nut pair (41), driving the adsorbed saw blade matrix A to move downwards by the material taking plate (44), sleeving the saw blade matrix A on the product containing column (10), and powering off the electromagnet (46) after the saw blade matrix A is in place, so that the finished saw blade matrix A is sleeved on the product containing column (10);
s6, repeating the operations of the steps S1-S5, namely, continuously realizing the cutting and polishing of a plurality of saw blade matrixes, and orderly stacking the produced finished saw blade matrixes (37) on the product containing column (10).
CN202210410741.1A 2022-04-19 2022-04-19 Cutting and precise polishing device and method for saw blade matrix Pending CN114654024A (en)

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