CN114654005B - MCD single crystal diamond ultra-precision milling cutter - Google Patents

MCD single crystal diamond ultra-precision milling cutter Download PDF

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Publication number
CN114654005B
CN114654005B CN202210572906.5A CN202210572906A CN114654005B CN 114654005 B CN114654005 B CN 114654005B CN 202210572906 A CN202210572906 A CN 202210572906A CN 114654005 B CN114654005 B CN 114654005B
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plate
fixed
cutter
positioning
single crystal
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CN114654005A (en
Inventor
卢江
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Suzhou Carroy Precision Tool Co ltd
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Suzhou Carroy Precision Tool Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/02Milling-cutters characterised by the shape of the cutter
    • B23C5/08Disc-type cutters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/28Features relating to lubricating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/005Devices for removing chips by blowing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/09Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention provides an MCD single crystal diamond ultra-precision milling cutter, which comprises: driving piece, anchor clamps and blade disc, anchor clamps set up on the driving piece, the blade disc passes through the joint spare to be fixed on anchor clamps, the mounting groove has evenly been seted up to blade disc side downside, equal fixed mounting has the cutter in the mounting groove, the constant head tank has been seted up at blade disc downside middle part, the constant head tank internal rotation is provided with the barrel, it is provided with the movable plate to slide in the barrel, the movable plate downside is fixed with the guide bar, the guide bar lower extreme runs through and extends to the barrel below, and the guide bar lower extreme rotates and installs the connecting plate. This super-precision milling cutter of MCD single crystal diamond, through the distance between pressure detection cutter and the work piece, adjust the offset of cutter according to the testing result, when guaranteeing milling cutter and work piece effective contact, avoid the cutter to move down the distance too big radial runout that appears, guarantee the precision of work piece processing.

Description

MCD single crystal diamond ultra-precision milling cutter
Technical Field
The invention relates to the technical field of cutters, in particular to an MCD single crystal diamond ultra-precision milling cutter.
Background
The MCD (artificial diamond or artificial diamond for short) milling cutter is made of artificial single crystal manufactured in high-temperature and high-pressure environment, and the MCD has high hardness, high abrasion resistance and high heat conductivity coefficient, and is generally used for manufacturing LED industry, light guide plates, mirror processing and the like. At present, the offset of the MCD milling cutter on the Z axis is usually executed according to parameters input in a controller before machining, and is affected by workpiece errors, and the like, and fixed parameters easily cause errors in the operation of the milling cutter, for example, when the cutting depth of the milling cutter is too small, the workpiece cannot be effectively cut, or when the cutting depth of the milling cutter is too large, the cutter jumps radially, and the precision of workpiece machining cannot be ensured.
Disclosure of Invention
The invention provides an MCD single crystal diamond ultra-precision milling cutter, which detects the distance between a cutter and a workpiece through pressure, adjusts the offset of the cutter according to the detection result, ensures that the milling cutter is effectively contacted with the workpiece, simultaneously avoids radial runout caused by overlarge downward moving distance of the cutter, and ensures the processing precision of the workpiece.
The invention is particularly such that: an MCD single crystal diamond ultra-precision milling cutter comprising: driving piece, anchor clamps and blade disc, anchor clamps set up on the driving piece, the blade disc passes through the joint spare to be fixed on anchor clamps, the mounting groove has evenly been seted up to blade disc side downside, equal fixed mounting has the cutter in the mounting groove, the constant head tank has been seted up at blade disc downside middle part, the constant head tank internal rotation is provided with the barrel.
The movable plate is arranged in the barrel in a sliding mode, a guide rod is fixed to the lower side of the movable plate, the lower end of the guide rod penetrates through the lower portion of the barrel and extends to the lower portion of the barrel, a connecting plate is installed at the lower end of the guide rod in a rotating mode, a pressure detection module is fixed to the upper side of the movable plate, and an extrusion piece in contact with the side face of the pressure detection module is arranged on the upper portion of an inner cavity of the barrel.
As a preferred technical scheme of the invention, a plurality of flow guide holes communicated with the positioning grooves are formed in the side surface of the cutter head, air inlet holes communicated with the positioning grooves are formed in the upper part of the side surface of the barrel, exhaust holes communicated with the positioning grooves are formed in the lower part of the side surface of the barrel, a gas collection box with one side provided with an opening is fixed at a position, close to the flow guide holes, on the outer side of the cutter head, and a protection net for protecting the opening is fixed on the side surface of the gas collection box.
As a preferred technical scheme of the invention, the upper side of the cylinder body is fixed with the rotating plate, the rotating plate is rotatably arranged in the positioning groove, the outer side of the cylinder body is sleeved with a bearing assembly which is rotatably connected with the groove wall of the positioning groove, and the bearing assembly is positioned between the air inlet hole and the air outlet hole.
As a preferred technical scheme of the present invention, a plurality of groups of battery packs are installed on the lower side of the moving plate, a communication module is fixed on the lower side of the moving plate, a limiting plate located below the battery pack is fixed on the side surface of the guide rod, the limiting plate is located in the barrel, the input end of the pressure detection module is electrically connected to the output end of the battery pack, and the input end of the communication module is electrically connected to the output end of the pressure detection module.
As a preferable technical scheme of the invention, the extrusion part comprises an extrusion plate which is arranged in the cylinder in a sliding mode, the lower side of the extrusion plate is in contact with the upper side of the pressure detection module, and a deformation part which is arranged on the upper side of the inner cavity of the cylinder is fixed on the upper side of the extrusion plate.
According to a preferable technical scheme of the invention, a long plate is uniformly fixed on the side surface of the connecting plate, a containing groove is formed in the position, corresponding to the long plate, of the lower side of the cutter head, a positioning rod is fixed on the upper side of the long plate, a sliding groove matched with the positioning rod is formed in the position, close to the positioning rod, of the lower side of the cutter head, and a downward inclined surface is arranged at one end, far away from the connecting plate, of the long plate.
As a preferable technical scheme of the invention, the lower side of the long plate is provided with a groove, a polishing plate is fixed in the groove, and the lower side of the polishing plate is a polishing surface.
According to a preferable technical scheme of the invention, the clamping piece comprises a plurality of positioning plates fixed on the lower side of the fixture, the positioning plates are provided with positioning grooves matched with the positioning plates, and the positioning plates are fixed in the positioning grooves through positioning bolts.
As a preferable technical scheme, the clamping piece further comprises a connecting handle fixed in the middle of the upper side of the cutter head, a plurality of clamping keys are fixed on the side face of the connecting handle, a connecting groove matched with the connecting handle is formed in the middle of the lower side of the clamp, and a key groove matched with the clamping keys is formed in the position, corresponding to the clamping keys, of the lower side of the clamp.
According to a preferable technical scheme of the invention, the driving part comprises a telescopic rod and a driving machine, a mounting plate is fixed at the telescopic end of the telescopic rod, the driving machine is fixed at the lower side of the mounting plate, the middle part of the upper side of the clamp is fixedly connected with an output shaft of the driving machine, an annular plate is sleeved on the outer side of the clamp, a plurality of connecting frames are fixed on the side surface of the mounting plate, and the same connecting frame is fixedly connected with the side surface of the driving machine and the side surface of the annular plate.
The invention has the beneficial effects that:
1. according to the MCD single crystal diamond ultra-precision milling cutter disclosed by the invention, the cutter is fixed in the mounting groove on the side surface of the cutter head, then the connecting handle on the upper side of the cutter head is inserted into the connecting groove on the lower side of the clamp, and the clamping key is clamped in the clamping groove to guide the connecting handle. The locating plate card is fixed the locating plate and is accomplished being connected of blade disc and anchor clamps in the locating slot through positioning bolt after in the locating slot, and in the blade disc use, locating plate, card key all play the positioning action and undertake the blade disc and rotate produced torsion.
2. The MCD single crystal diamond ultra-precision milling cutter controls the telescopic rod and the driver to work, and the driver drives the cutter head to rotate through the clamp so that the cutter arranged on the cutter head cuts and processes a workpiece. Before the cutter contacts the workpiece, the connecting plate contacts the surface of the workpiece, the connecting plate pushes the moving plate to move upwards through the guide rod along with the continuous downward movement of the cutter head, and the extrusion piece extrudes the pressure detection module. The distance between the cutter and the workpiece is detected through the pressure received by the pressure detection module, so that the movement of the cutter head on the Z axis is convenient to control.
3. According to the MCD single crystal diamond ultra-precision milling cutter disclosed by the invention, the pressure applied to the pressure detection module is transmitted into the receiving module through the communication module, the received information is processed through the PLC, and if the pressure applied to the pressure detection module meets the offset of the cutter on the Z axis during working, the telescopic rod stops working. Correspondingly, if the pressure that the pressure detection module received is less or not receive pressure, PLC controller control telescopic link continues to extend and promotes the blade disc and move from top to bottom in the Z axle, if the pressure that the pressure detection module received is too big, PLC controller control telescopic link shortens and drives the blade disc and move from top to bottom in the Z axle, and the pressure that receives until the pressure detection module satisfies working range. Through the mode of automated inspection, guarantee that the cutter effectively cuts the work piece, avoid the cutter lower tool to appear runout deeply simultaneously, guarantee the precision of work piece processing.
4. According to the MCD single crystal diamond ultra-precision milling cutter disclosed by the invention, in the process of high-speed rotation of the cutter head, airflow enters the flow guide holes under the constraint of the gas collection box. The air flow in the guide hole enters the cylinder through the air inlet hole, moves from the upper part of the inner cavity of the cylinder to the lower part of the inner cavity of the cylinder and is sprayed out of the cylinder through the air outlet hole, and the sprayed air flow is sprayed out of the cutter head through the notch of the positioning groove. The air current cools down the subassembly in the barrel, and the sweeps that the cutting produced when the air current is spout in from the constant head tank are cleared up, avoid the sweeps adhesion to gather in the mounting groove of blade disc below or installation cutter.
5. According to the MCD single crystal diamond ultra-precision milling cutter disclosed by the invention, when the cutter head cuts into a workpiece from the side surface of the workpiece, the end part of the long plate is firstly contacted with the surface of the workpiece, and the long plate slides to the upper part of the workpiece through the inclined surface of the end part along with the movement of the cutter head on an X axis or a Y axis. The long plate drives the connecting plate to displace after being stressed, so that the pressure detection module can detect the distance between the cutter and the workpiece when the cutter is cut into the side face, the cutter drives the long plate to rotate by taking the guide rod as an axis when the cutter rotates, the cutter on the cutter cuts the surface of the workpiece, and the grinding plate on the lower side of the long plate grinds the surface cut by the cutter, thereby ensuring the flatness and smoothness of the cut surface.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of an MCD single crystal diamond ultra-precision milling cutter provided by the present invention;
FIG. 2 is a schematic structural view of the clamp after disassembly from the cutter head;
FIG. 3 is a schematic structural view of the clamp and the cutter head at another view angle after the clamp and the cutter head are disassembled;
FIG. 4 is a schematic cross-sectional view of the clamp and cutter head;
FIG. 5 is a schematic cross-sectional view of the jig;
FIG. 6 is an enlarged view of the structure at A in FIG. 5;
FIG. 7 is a schematic structural view of the bottom of the cutter head;
fig. 8 is an enlarged view of the structure at B in fig. 7.
Icon: the device comprises a telescopic rod 1, a mounting plate 2, a driving machine 3, a clamp 4, a positioning plate 41, a positioning bolt 42, a cutter head 5, a cutter tool 51, a connecting handle 52, a clamping key 53, a positioning groove 54, a cylinder 6, a squeezing plate 61, a deformation piece 62, a guide rod 63, a moving plate 64, a pressure detection module 65, a battery pack 66, a communication module 67, a limiting plate 68, a connecting plate 69, a long plate 7, a positioning rod 71, a polishing plate 72, a flow guide hole 8, a gas collection box 81, a protective screen 82, a rotating plate 9, a bearing assembly 10, an annular plate 11 and a connecting frame 12.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
It should be noted that the embodiments and features of the embodiments of the present invention may be combined with each other without conflict.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
Referring to fig. 1 to 8, the present invention provides an MCD single crystal diamond ultra-precision milling cutter, including: a driving member, a clamp 4 and a cutter head 5. Anchor clamps 4 set up on the driving piece, and blade disc 5 passes through the joint spare to be fixed on anchor clamps 4, and the driving piece passes through anchor clamps 4 and drives blade disc 5 and move the skew to the work piece processing on X axle, Y axle and Z axle, and the mounting groove has evenly been seted up to 5 side downside of blade disc, and equal fixed mounting has cutter 51 in the mounting groove, and cutter 51 is MCD milling cutter, and the constant head tank has been seted up at 5 downside middle parts of blade disc, and the constant head tank internal rotation is provided with barrel 6.
A moving plate 64 is arranged in the cylinder 6 in a sliding mode, a guide rod 63 is fixed to the middle of the lower side of the moving plate 64, the lower end of the guide rod 63 penetrates through and extends to the lower portion of the cylinder 6, and a connecting plate 69 is rotatably mounted at the lower end of the guide rod 63 through a bearing set. A pressure detection module 65 is fixed on the upper side of the moving plate 64, the pressure detection module 65 is produced by Shenzhen China electric Limited and is preferably PM620-11A in model number. The pressure detection module 65 is generally applied to a pressure detector, and an extrusion part contacting with the side surface of the pressure detection module 65 is arranged at the upper part of the inner cavity of the cylinder 6.
The driving part comprises a telescopic rod 1 and a driving machine 3, the telescopic rod 1 comprises but is not limited to an electric pushing or electric hydraulic rod, and the telescopic rod 1 controls the deflection of the cutter head 5 in the Z axis. The driving machine 3 comprises a stepping motor or a servo motor, the driving machine 3 drives the cutter head 5 to rotate so that the cutter 51 cuts a workpiece, an external power supply supplies power to the telescopic rod 1 and the driving machine 3, and a PLC controller for controlling the telescopic rod 1 to work and the driving machine 3 to work is arranged. The telescopic end of the telescopic rod 1 is fixed with a mounting plate 2, the driving machine 3 is fixed at the lower side of the mounting plate 2, and the middle part of the upper side of the clamp 4 is fixedly connected with an output shaft of the driving machine 3.
The outside cover of anchor clamps 4 is equipped with annular plate 11, and annular plate 11 rotates the cover through the bearing group and establishes in the anchor clamps 4 outside, and 2 side of mounting panel are fixed with a plurality of connection frame 12. The connecting frames 12 are preferably four, the connecting frames 12 in multiple orientations ensure stability of the cutter head 5 during rotation, and the same connecting frame 12 is fixedly connected with the side surface of the driving machine 3 and the side surface of the annular plate 11. The connecting frame 12 increases the structural strength of the driving machine 3 and the clamp 4, and avoids the driving machine 3 from driving the clamp 4 to rotate and the clamp 4 from shaking.
The cutter 51 is fixed in the mounting groove on the side surface of the cutter head 5, then the cutter head 5 is mounted in the clamp 4, and the telescopic rod 1 and the driving machine 3 are controlled to work by the PLC controller. The driving machine 3 drives the cutter head 5 to rotate through the clamp 4, so that the cutter 51 arranged on the cutter head 5 cuts and processes the workpiece, and before the cutter 51 is contacted with the workpiece, the connecting plate 69 is firstly contacted with the surface of the workpiece and moves downwards along with the cutter head 5. The link plate 69 pushes the moving plate 64 to move upwards through the guide rod 63, the extrusion piece extrudes the pressure detection module 65, and the distance between the cutter 51 and the workpiece is detected through the pressure received by the pressure detection module 65, so that the movement of the cutter head 5 in the Z axis is controlled conveniently.
The side surface of the cutter head 5 is provided with a plurality of flow guide holes 8 communicated with the positioning grooves, and the upper part of the side surface of the barrel 6 is provided with an air inlet communicated with the positioning grooves. An exhaust hole communicated with the positioning groove is formed in the lower portion of the side face of the barrel 6, and a gas collecting box 81 with one side being open is fixed at the position, close to the flow guide hole 8, on the outer side of the cutter head 5. The opening direction of the gas collection tank 81 is consistent with the rotation direction of the cutter head 5, namely the gas collection tank 81 captures external air flow in the rotation process of the cutter head 5, and a protective net 82 for protecting the opening is fixed on the side surface of the gas collection tank 81.
During the high-speed rotation process of the cutter head 5, the airflow is restricted by the gas collecting box 81 to enter the flow guide holes 8, the airflow in the flow guide holes 8 enters the cylinder 6 through the air inlet holes, and the airflow moves from the upper part of the inner cavity of the cylinder 6 to the lower part of the inner cavity of the cylinder 6 and is sprayed out of the cylinder 6 through the air outlet holes. The ejected airflow is ejected from the cutter head 5 through the notch of the positioning groove, the airflow cools the components in the barrel 6, and the scraps generated by cutting are cleaned when the airflow is ejected from the positioning groove, so that the scraps are prevented from accumulating below the cutter head 5 or in the mounting groove for mounting the cutter 51.
The upside of barrel 6 is fixed with changes board 9, changes board 9 and passes through the bearing group rotation and set up in the constant head tank, and 6 outside covers of barrel are equipped with the bearing assembly 10 of being connected with the constant head tank cell wall rotation, have the cavity between barrel 6 and the constant head tank, and water conservancy diversion hole 8 passes through cavity and inlet port intercommunication, and bearing assembly 10 sets up in the cavity, and bearing assembly 10 is located between inlet port and the exhaust hole. The rotating plate 9 and the bearing assembly 10 are convenient for installation and positioning of the barrel 6, the cutter head 5 and the barrel 6 can rotate relatively, effective use of components in the barrel 6 is guaranteed, the bearing assembly 10 plays a role in sealing simultaneously, and it is guaranteed that gas effectively enters the air inlet to cool the components in the barrel 6.
A plurality of battery packs 66 are mounted on the underside of the moving plate 64, the battery packs 66 include but are not limited to graphene batteries or lead-acid batteries, a communication module 67 is fixed on the underside of the moving plate 64, and the communication module 67 is manufactured by shishan red intelligent technology ltd, Shandong, and is preferably in a model number of SX 1278. A limiting plate 68 positioned below the battery pack 66 is fixed on the side surface of the guide rod 63, the limiting plate 68 is positioned in the cylinder 6, and the limiting plate 68 limits the maximum downward movement distance of the guide rod 63, so that the battery pack 66 and the communication module 67 are protected conveniently. The input end of the pressure detection module 65 is electrically connected with the output end of the battery pack 66, the input end of the communication module 67 is electrically connected with the output end of the pressure detection module 65, and the battery pack 66 supplies power for the pressure detection module 65 and the communication module 67.
The limiting plate 68 is located between the battery pack 66 and the barrel 6, before the battery pack 66 contacts the barrel 6, the limiting plate 68 contacts the barrel 6 first, and after the barrel 6 contacts the limiting plate 68, the guide rod 63 cannot move downwards continuously, so that the limiting plate 68 plays a limiting role, and the purpose of the limiting plate 68 is to prevent the battery pack 66 or the communication module 67 from being damaged due to collision with the bottom of the barrel 6 when the battery pack 66 or the communication module 67 moves downwards in the barrel 6.
A PLC controller is arranged outside, a receiving module communicated with the communication module 67 is connected to the PLC controller, the pressure applied to the pressure detection module 65 is transmitted into the receiving module through the communication module 67, and the received information is processed through the PLC controller. If the pressure applied to the pressure detection module 65 meets the offset of the cutter 51 in the working process on the Z axis, the telescopic rod 1 stops working, and correspondingly, if the pressure applied to the pressure detection module 65 is small or no pressure is applied, the PLC controller controls the telescopic rod 1 to continue to extend to push the cutter head 5 to move up and down on the Z axis. If the pressure that pressure detection module 65 received is too big, PLC controller control telescopic link 1 shortens and drives blade disc 5 and moves on the Z axle, satisfies working range until the pressure that pressure detection module 65 received, through automated inspection's mode, guarantees that cutter 51 effectively cuts the work piece, avoids cutter 51 to lower the sword deep radial runout that appears simultaneously, guarantees the precision of work piece processing.
When: the distance between the cutter head 5 and the workpiece is a (the distance is the actual offset of the cutter head 5 contacting the workpiece), the force applied to the pressure detection module 65 after the cutter head 5 moves a is A, and at this time, the telescopic rod 1 stops working. Then: when the offset of the cutter head 5 is smaller than a, the force applied to the pressure detection module 65 is smaller than A, and the telescopic rod 1 controls the cutter head 5 to continuously descend; when the offset of the cutter head 5 is equal to a, the force applied to the pressure detection module 65 is equal to A, and the telescopic rod 1 stops descending; when the offset of the cutter head 5 is larger than a, the force applied to the pressure detection module 65 is larger than A, and the telescopic rod 1 controls the cutter head 5 to move upwards.
The pressing member includes a pressing plate 61 slidably disposed in the cylinder 6, and the lower side of the pressing plate 61 is in contact with the upper side of the pressure detection module 65. The upper side of the extrusion plate 61 is fixed with a deformation part 62 installed on the upper side of the inner cavity of the cylinder 6, the deformation part 62 comprises a spring or an elastic column without limitation, when the moving plate 64 drives the pressure detection module 65 to move upwards, the deformation part 62 pushes the extrusion plate 61 to extrude the pressure detection module 65, and meanwhile, the deformation part 62 deforms to ensure that the moving plate 64 drives the pressure detection module 65 to effectively move upwards.
The long plate 7 is evenly fixed on the side face of the connecting plate 69, a containing groove is formed in the position, corresponding to the long plate 7, of the lower side of the cutter head 5, the long plate 7 moves upwards to the containing groove after being acted by an external workpiece, and effective use of the cutter 51 is guaranteed. The locating rod 71 is fixed on the upper side of the long plate 7, a sliding groove matched with the locating rod 71 is formed in the position, close to the locating rod 71, of the lower side of the cutter head 5, the locating rod 71 facilitates locating of the long plate 7, structural strength of the long plate 7 is improved, and a downward inclined surface is arranged at one end, far away from the connecting plate 69, of the long plate 7.
When the cutter head 5 is cut from the side surface of the workpiece, the end of the long plate 7 is firstly contacted with the surface of the workpiece and moves along with the cutter head 5 on the X axis or the Y axis. The long plate 7 slides to the upper part of the workpiece through the inclined surface at the end part, and the long plate 7 drives the connecting plate 69 to displace after being stressed, so that the pressure detection module 65 can detect the distance between the cutter 51 and the workpiece when the cutter head 5 is cut into the workpiece from the side surface conveniently.
The lower side of the long plate 7 is provided with a groove, a grinding plate 72 is fixed in the groove, the lower side surface of the grinding plate 72 is a grinding surface, the cutter head 5 drives the long plate 7 to rotate by taking the guide rod 63 as an axis when rotating, a cutter 51 on the cutter head 5 cuts a workpiece surface, and the grinding plate 72 on the lower side of the long plate 7 grinds a surface cut by the cutter 51, so that the flatness and smoothness of the cutting surface are guaranteed.
The clamping piece comprises a positioning plate 41 fixed on the lower side of the clamp 4, the positioning plate 41 is provided with a plurality of parts, a positioning groove 54 matched with the positioning plate 41 is formed in the position, corresponding to the positioning plate 41, of the upper part of the side surface of the cutter head 5, and the positioning plate 41 is fixed in the positioning groove 54 through a positioning bolt 42. The preferred locating plate 41 is provided with four for bearing the acting force that blade disc 5 received, and the joint spare still includes fixing the connecting handle 52 in the middle part of the upside of blade disc 5. A plurality of clamping keys 53 are fixed on the side surface of the connecting handle 52, a connecting groove matched with the connecting handle 52 is formed in the middle of the lower side of the clamp 4, and key grooves matched with the clamping keys 53 are formed in the positions, corresponding to the clamping keys 53, of the lower side of the clamp 4.
The cutter 51 is fixed in the mounting groove on the side of the cutter head 5, and then the coupling handle 52 on the upper side of the cutter head 5 is inserted into the coupling groove on the lower side of the clamp 4. The card key 53 card is to the direction of connecting handle 52 in the draw-in groove, and the locating plate 41 card is back in the constant head tank, fixes locating plate 41 in the constant head tank through positioning bolt 42 and accomplishes being connected of blade disc 5 and anchor clamps 4 fixed, and in the blade disc 5 use, locating plate 41, card key 53 all play the positioning action and undertake the blade disc 5 and rotate produced torsion.
The telescopic rod 1, the driving machine 3, the pressure detection module 65, the battery pack 66, the communication module 67 and the like used in the present invention are all common electronic components in the prior art, and the working mode and the circuit structure thereof are all known technologies, and are not described herein again.
When in use:
the cutter 51 is fixed in the mounting groove on the side of the cutter head 5, and then the coupling handle 52 on the upper side of the cutter head 5 is inserted into the coupling groove on the lower side of the clamp 4. The clamping key 53 is clamped in the clamping groove to guide the connecting handle 52, and after the positioning plate 41 is clamped in the positioning groove, the positioning plate 41 is fixed in the positioning groove through the positioning bolt 42 to complete the connection and fixation of the cutter head 5 and the clamp 4. When the cutter head 5 is used, the positioning plate 41 and the clamping key 53 both play a positioning role and bear the torque force generated by the rotation of the cutter head 5.
After the tool 51 and the cutter head 5 are installed, the telescopic rod 1 and the driving machine 3 are controlled to work, and the driving machine 3 drives the cutter head 5 to rotate through the clamp 4, so that the tool 51 installed on the cutter head 5 cuts and processes a workpiece. Before the cutter 51 contacts with the workpiece, the connecting plate 69 contacts with the surface of the workpiece, and as the cutter head 5 continues to move downwards, the connecting plate 69 pushes the moving plate 64 to move upwards through the guide rod 63, and the extrusion plate 61 extrudes the pressure detection module 65. The pressure received by the pressure detection module 65 detects the distance between the tool 51 and the workpiece, thereby facilitating control of the movement of the cutter head 5 in the Z-axis.
When the cutter head 5 is cut from the side surface of the workpiece, the end of the long plate 7 is firstly contacted with the surface of the workpiece and moves along with the cutter head 5 on the X axis or the Y axis. The long plate 7 slides to the upper part of the workpiece through the inclined surface at the end part, and the long plate 7 drives the connecting plate 69 to displace after being stressed, so that the pressure detection module 65 can detect the distance between the cutter 51 and the workpiece when the cutter head 5 is cut into the workpiece from the side surface conveniently.
A PLC controller is externally provided, and a receiving module communicating with the communication module 67 is connected to the PLC controller, and the pressure applied to the pressure detection module 65 is transmitted into the receiving module through the communication module 67. The received information is processed by the PLC controller, and if the pressure received by the pressure detection module 65 satisfies the offset of the tool 51 in the Z axis during operation, the telescopic rod 1 stops operating. Correspondingly, if the pressure that pressure detection module 65 received is less or not receive pressure, PLC controller control telescopic link 1 continues to extend and promotes blade disc 5 and move up and down on the Z axle, if the pressure that pressure detection module 65 received is too big, PLC controller control telescopic link 1 shortens and drives blade disc 5 and move up on the Z axle, until the pressure that pressure detection module 65 received satisfies working range. By means of automatic detection, effective cutting of the tool 51 on the workpiece is guaranteed, radial runout caused by over-deep cutting of the tool 51 is avoided, and the machining precision of the workpiece is guaranteed;
when the cutter head 5 rotates, the long plate 7 is driven to rotate by taking the guide rod 63 as an axis, the cutter 51 on the cutter head 5 cuts the surface of a workpiece, and the grinding plate 72 on the lower side of the long plate 7 grinds the surface cut by the cutter 51, so that the flatness and smoothness of the cut surface are ensured;
during the high-speed rotation process of the cutter head 5, the airflow is restricted by the gas collecting box 81 to enter the flow guide holes 8, the airflow in the flow guide holes 8 enters the cylinder 6 through the air inlet holes, and the airflow moves from the upper part of the inner cavity of the cylinder 6 to the lower part of the inner cavity of the cylinder 6 and is sprayed out of the cylinder 6 through the air outlet holes. The spun air current is spout in from blade disc 5 through the constant head tank notch, and the air current cools down the subassembly in the barrel 6, and the sweeps that the cutting produced when the air current is spout in from the constant head tank are cleared up, avoid the sweeps adhesion to gather in blade disc 5 below or the mounting groove of installation cutter 51.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. An MCD single crystal diamond ultra-precision milling cutter is characterized by comprising: the fixture comprises a driving piece, a fixture (4) and a cutter disc (5), wherein the fixture (4) is arranged on the driving piece, the cutter disc (5) is fixed on the fixture (4) through a clamping piece, mounting grooves are uniformly formed in the lower side of the side surface of the cutter disc (5), cutters (51) are fixedly mounted in the mounting grooves, a positioning groove is formed in the middle of the lower side of the cutter disc (5), and a barrel body (6) is rotationally arranged in the positioning groove;
a moving plate (64) is arranged in the cylinder (6) in a sliding mode, a guide rod (63) is fixed to the lower side of the moving plate (64), the lower end of the guide rod (63) penetrates through and extends to the lower portion of the cylinder (6), a connecting plate (69) is rotatably installed at the lower end of the guide rod (63), a pressure detection module (65) is fixed to the upper side of the moving plate (64), and an extrusion piece in contact with the side face of the pressure detection module (65) is arranged on the upper portion of an inner cavity of the cylinder (6);
the utility model discloses a protection device for opening and closing of a gas collecting tank, including blade disc (5), the inlet port that communicates with the constant head tank is seted up on blade disc (5) side a plurality of and constant head tank (8), the inlet port that communicates with the constant head tank is seted up on barrel (6) side upper portion, the exhaust hole that communicates with the constant head tank is seted up to barrel (6) side lower part, the position that the blade disc (5) outside is close to water conservancy diversion hole (8) is fixed with one side and is uncovered gas collecting tank (81) that set up, gas collecting tank (81) side is fixed with protection network (82) to uncovered protection.
2. The MCD single crystal diamond ultra-precision milling cutter as claimed in claim 1, wherein a rotating plate (9) is fixed on the upper side of the barrel (6), the rotating plate (9) is rotatably arranged in the locating groove, a bearing assembly (10) rotatably connected with the wall of the locating groove is sleeved on the outer side of the barrel (6), and the bearing assembly (10) is located between the air inlet hole and the air outlet hole.
3. The MCD single crystal diamond ultra-precision milling cutter according to claim 1, wherein a plurality of groups of battery packs (66) are mounted on the lower side of the moving plate (64), a communication module (67) is fixed on the lower side of the moving plate (64), a limiting plate (68) located below the battery packs (66) is fixed on the side face of the guide rod (63), the limiting plate (68) is located in the barrel (6), the input end of the pressure detection module (65) is electrically connected with the output end of the battery packs (66), and the input end of the communication module (67) is electrically connected with the output end of the pressure detection module (65).
4. The MCD single crystal diamond ultra-precision milling cutter according to claim 1, characterized in that the extrusion piece comprises an extrusion plate (61) which is arranged in the cylinder body (6) in a sliding mode, the lower side of the extrusion plate (61) is in contact with the upper side of the pressure detection module (65), and a deformation piece (62) which is arranged on the upper side of the inner cavity of the cylinder body (6) is fixed on the upper side of the extrusion plate (61).
5. The MCD single crystal diamond ultra-precision milling cutter as claimed in claim 1, wherein a long plate (7) is uniformly fixed on the side surface of the connecting plate (69), a containing groove is formed in the position, corresponding to the long plate (7), of the lower side of the cutter head (5), a positioning rod (71) is fixed on the upper side of the long plate (7), a sliding groove matched with the positioning rod (71) is formed in the position, close to the positioning rod (71), of the lower side of the cutter head (5), and a downward inclined surface is arranged at one end, away from the connecting plate (69), of the long plate (7).
6. The MCD single crystal diamond ultra-precision milling cutter as claimed in claim 5, wherein the lower side of the long plate (7) is provided with a groove, a grinding plate (72) is fixed in the groove, and the lower side of the grinding plate (72) is a grinding surface.
7. The MCD single crystal diamond ultra-precision milling cutter according to claim 1, wherein the clamping piece comprises a positioning plate (41) fixed on the lower side of the clamp (4), the positioning plate (41) is provided with a plurality of positioning grooves, positioning grooves (54) matched with the positioning plate (41) are formed in the upper portion of the side surface of the cutter head (5) corresponding to the positioning plate (41), and the positioning plate (41) is fixed in the positioning grooves (54) through positioning bolts (42).
8. The MCD single crystal diamond ultra-precision milling cutter according to claim 1, wherein the clamping member further comprises a connecting handle (52) fixed to the middle of the upper side of the cutter head (5), a plurality of clamping keys (53) are fixed to the side face of the connecting handle (52), a connecting groove matched with the connecting handle (52) is formed in the middle of the lower side of the clamp (4), and a key groove matched with the clamping key (53) is formed in the position, corresponding to the clamping key (53), of the lower side of the clamp (4).
9. The MCD single crystal diamond ultra-precision milling cutter as claimed in claim 1, wherein the driving member comprises a telescopic rod (1) and a driving machine (3), a mounting plate (2) is fixed to the telescopic end of the telescopic rod (1), the driving machine (3) is fixed to the lower side of the mounting plate (2), the middle of the upper side of the clamp (4) is fixedly connected with an output shaft of the driving machine (3), an annular plate (11) is sleeved on the outer side of the clamp (4), a plurality of connecting frames (12) are fixed to the side face of the mounting plate (2), and the same connecting frame (12) is fixedly connected with the side face of the driving machine (3) and the side face of the annular plate (11).
CN202210572906.5A 2022-05-25 2022-05-25 MCD single crystal diamond ultra-precision milling cutter Active CN114654005B (en)

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Publication number Priority date Publication date Assignee Title
DE19617887A1 (en) * 1996-05-04 1997-11-06 Link Johann & Ernst Gmbh & Co Tool
CN206405483U (en) * 2017-01-16 2017-08-15 成都腾飞精密机械有限公司 A kind of high-precision number of degrees Milling Machining middleware
CN207577525U (en) * 2017-12-19 2018-07-06 王福忠 A kind of extension milling head of novel lathe
CN209792697U (en) * 2019-03-20 2019-12-17 山西华瑞机电设备有限公司 Drill bit handle of a knife with detect function
CN214814896U (en) * 2021-07-13 2021-11-23 李浩文 Numerical control lathe tool with cutting force prompt
CN215787002U (en) * 2021-08-18 2022-02-11 江苏戴梦德钻石科技有限公司 Milling cutter for machining wide plane

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