CN114643726A - Belt laying machine adsorption platform and control method thereof - Google Patents
Belt laying machine adsorption platform and control method thereof Download PDFInfo
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- CN114643726A CN114643726A CN202210351027.XA CN202210351027A CN114643726A CN 114643726 A CN114643726 A CN 114643726A CN 202210351027 A CN202210351027 A CN 202210351027A CN 114643726 A CN114643726 A CN 114643726A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
- B29C70/386—Automated tape laying [ATL]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/543—Fixing the position or configuration of fibrous reinforcements before or during moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
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- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Robotics (AREA)
- Road Repair (AREA)
Abstract
The invention relates to the technical field of automatic composite material tape laying, in particular to a tape laying machine adsorption platform and a control method thereof, wherein the adsorption platform comprises: the support table is of a cuboid frame structure, and the tape laying machine is movably arranged along the length direction of the support table; the cutting table is arranged across the supporting table and can be movably arranged along the length direction of the supporting table, and a cutter which can be movably arranged along the width direction of the supporting table is arranged on the cutting table; wherein, a plurality of absorption units have on the brace table upper surface, and a plurality of absorption units have negative pressure generator through the pipe connection, and the upper surface of a plurality of absorption units has laid ventilative belt, and ventilative belt is used for protecting the cutter. According to the invention, the breathable belt is laid above the adsorption unit of the support table, so that the belt can be ventilated with the adsorption unit to realize the adsorption and fixation effects on the laid belt, the cutter can be protected from being damaged, and the service life of the cutter is prolonged.
Description
Technical Field
The invention relates to the technical field of automatic composite material tape laying, in particular to a tape laying machine adsorption platform and a control method thereof.
Background
When the size of the composite material part is large, the manual Laying difficulty is correspondingly increased, the forming efficiency is low, and the product quality is difficult to guarantee, so that a corresponding automatic Tape Laying technology (ATL) technology is produced; the automatic tape laying machine integrates functions of cutting, positioning, laying, compacting and the like of the prepreg tape, so that the production efficiency of the composite material component is greatly improved, the production cost is reduced, and the reliability and the stability of the quality of the composite material component are greatly improved by accurately controlling molding process parameters and technical indexes;
in the related technology, the automatic belt paving machine is mostly in a portal frame structure, composite materials are paved on an adsorption platform in a belt-shaped layer, and the paved material belt is adsorbed and fixed on the adsorption platform under the action of negative pressure; after the steel plates are laid, the steel plates are cut through the cutting head, and the steel plates with holes on the adsorption platform can damage the cutter in the cutting process.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art that is known to a person skilled in the art.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the belt paving machine adsorption platform and the control method thereof are provided, and damage to a cutting tool is avoided.
In order to achieve the purpose, the invention adopts the technical scheme that:
in a first aspect, the present invention provides an adsorption platform of a tape laying machine, including:
the support table is of a cuboid frame structure, and the tape laying machine is movably arranged along the length direction of the support table;
the cutting table is arranged across the supporting table, the cutting table can be movably arranged along the length direction of the supporting table, and a cutting knife which can be movably arranged along the width direction of the supporting table is arranged on the cutting table;
the vacuum cutting device is characterized in that the upper surface of the supporting table is provided with a plurality of adsorption units, the adsorption units are connected with a negative pressure generator through pipelines, and the adsorption units are provided with a plurality of breathable belts paved on the upper surface of the adsorption units, and the breathable belts are used for protecting the cutters.
Furthermore, the air source of the negative pressure generator is connected with a main pipeline, the main pipeline is connected with each adsorption unit through branch pipelines, each branch pipeline is provided with an electromagnetic valve, and the electromagnetic valves are electrically connected with the controller so as to realize the on-off control of each electromagnetic valve.
Further, the suction unit generates suction only when the tape laying machine passes through an area where the tape laying machine is located.
Further, the controller is electrically connected with a driver of the tape laying machine and used for detecting the moving speed of the tape laying machine along the length direction of the support table;
the driver calculates the moving distance of the tape laying machine according to the running time of the tape laying machine, and when the moving distance of the tape laying machine reaches one position of the adsorption units, the controller controls the electromagnetic valve connected with the adsorption unit to be opened and controls the electromagnetic valve which does not reach the adsorption unit to be kept closed.
Furthermore, the supporting table is provided with a plurality of laser sensors on at least one side in the width direction, the laser sensors are arranged in the middle of the two adsorption units and used for detecting the position of the tape paving machine, the laser sensors are connected with the controller, when the laser sensors detect that the tape paving machine is in place, the controller controls the electromagnetic valves of the adsorption units corresponding to the positions where the laser sensors are located to be opened, and the electromagnetic valves which are not detected in place are kept closed.
Furthermore, the laser sensor is provided with two probes in the length direction of the support table, the two probes are distributed at two sides of the central line of the two adsorption units, when the second probe detects that the second probe is in place in the moving direction of the tape laying machine, the electromagnetic valve of the adsorption unit at the position is opened, and when the first probe detects that the tape laying machine leaves, the electromagnetic valve of the adsorption unit at the position is stopped.
In a second aspect, the present invention provides a method for controlling an adsorption platform of a tape laying machine as described in the first aspect, including the following steps:
establishing a coordinate system along the length direction of the support table, and marking the length section of each adsorption unit on the coordinate system;
acquiring the moving speed of a driving mechanism on the tape laying machine and the running time from a starting point, and calculating the running distance of the tape laying machine on the coordinate system;
judging the length section of the belt paving machine according to the running distance of the belt paving machine;
and opening the electromagnetic valve on the adsorption unit where the length section is located to realize the adsorption of the adsorption unit where the length section is located on the paving belt.
Further, when the running distance is judged, the length section is determined according to the width of the tape laying machine, and if the tape laying machine is located at the position between the two adsorption units, the two adsorption units are kept to be simultaneously opened.
In a third aspect, the present invention further provides a method for controlling an adsorption platform of a tape laying machine according to the first aspect, including the following steps:
marking laser sensor probes at two ends of each adsorption unit, and setting the probes to be opened and closed along the moving direction of the tape laying machine;
when the opening probe detects that the belt paving machine is in place, the electromagnetic valve of the adsorption unit is opened to realize negative pressure adsorption in the area;
and when the closing probe detects that the tape laying machine leaves, closing the electromagnetic valve of the adsorption unit.
10. The method for controlling the suction platform of the tape laying machine according to claim 9, wherein when the tape laying machine is simultaneously positioned at the closing probe of the previous suction unit and the opening probe of the next suction unit, the two suction units where the probes are positioned are kept simultaneously opened.
The invention has the beneficial effects that: according to the invention, the breathable belt is laid above the adsorption unit of the support table, so that the belt and the adsorption unit can be ventilated to realize the adsorption and fixation effects on the laid belt, and the cutter can be protected from being damaged.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an adsorption platform of a belt paving machine according to an embodiment of the invention;
FIG. 2 is a schematic view of a cutting table according to a first embodiment of the present invention;
FIG. 3 is an exploded view of a support table and an air-permeable belt according to an embodiment of the present invention;
FIG. 4 is a schematic view of a piping connection structure inside a support table according to an embodiment of the present invention;
FIG. 5 is a schematic diagram illustrating a method for controlling an adsorption platform according to an embodiment of the present invention;
FIG. 6 is a flowchart illustrating steps of a method for controlling a suction platform according to an embodiment of the present invention;
FIG. 7 is a schematic diagram illustrating a method for controlling an adsorption platform according to a second embodiment of the present invention;
fig. 8 is a flowchart illustrating steps of a method for controlling a suction platform according to a second embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Example one
The tape laying machine adsorption platform shown in fig. 1 to 4 comprises a support table 10 and a cutting table 20, wherein:
the support table 10 is of a cuboid frame structure, and the tape laying machine is movably arranged along the length direction of the support table 10; the frame body can be formed by splicing and fixing plates and sectional materials, the tape laying machine is movably arranged on the support platform 10 in various forms, for example, sliding rails are arranged on two side surfaces of the support platform 10 as shown in fig. 1, sliding blocks connected with the sliding rails in a sliding manner are arranged on the inner sides of two side walls of the tape laying machine, a gear driven by a motor is further arranged at the bottom of the tape laying machine, the gear is meshed with a rack fixed on the side wall of the support platform 10, the tape laying machine moves in the length direction of the support platform 10 in this way, and a tape laying head of the tape laying machine reciprocates in the width direction of the support platform 10 to lay tapes on the whole support platform 10;
the cutting table 20 is arranged across the support table 10, the cutting table 20 is movably arranged along the length direction of the support table 10, and a cutting knife movably arranged along the width direction of the support table 10 is arranged on the cutting table 20; the cutting table 20 is fixed in a manner similar to that of a tape laying machine, and as shown in fig. 2, the cutter can be moved in the width direction and also can be lifted in the height direction, so that the cutting of the laid tape after the tape laying is finished is realized;
as shown in fig. 3, the supporting table 10 has a plurality of adsorption units 11 on the upper surface thereof, the adsorption units 11 are connected to a negative pressure generator 12 through a pipeline, and an air-permeable belt is laid on the upper surface of the adsorption units 11 and used for protecting the cutter. In the embodiment of the invention, the material of the breathable belt can be a polyvinyl fluoride impregnated belt, hole sites corresponding to the adsorption units 11 are arranged on the breathable belt, and through the arrangement of the breathable belt, on one hand, the breathable belt has certain toughness and can realize the protection of the cutter, and because the upper surface of the adsorption units 11 is mostly made of steel plates with holes, the direct cutting on the upper surface can cause the contact deformation of the cutter blade and the steel plates; the cutter is protected by the arrangement of the breathable belt;
in the above embodiment, the ventilating belt laid above the adsorption unit 11 of the support table 10 allows the belt to be ventilated with the adsorption unit 11 to realize the adsorption and fixation of the laid belt and protect the cutter from being damaged.
On the basis of the above embodiment, as shown in fig. 4, the air source of the negative pressure generator 12 is connected to a main pipeline 12a, the main pipeline 12a is connected to each adsorption unit 11 through a branch pipeline 12b, each branch pipeline 12b is provided with an electromagnetic valve 12c, and the electromagnetic valve 12c is electrically connected to the controller, so as to realize on-off control of each electromagnetic valve 12 c. Specifically, please refer to fig. 4 again, each adsorption unit 11 includes a steel plate with holes and a housing enclosing the steel plate with holes at the bottom, and the housing is connected to the branch pipeline 12b through a connector, so that each individual electromagnetic valve 12c can correspondingly control each individual adsorption unit 11, and when the electromagnetic valve 12c is opened, the adsorption unit 11 connected to the branch pipeline 12b generates suction to fix the tape;
in the embodiment of the present invention, in order to achieve the energy saving effect on the negative pressure generator 12, the adsorption unit 11 generates the adsorption force only when the tape laying machine passes through the area where the tape laying machine is located. Therefore, the belt paving machine can fix the adsorption unit 11 in the area where the belt paving machine is located during belt paving, meanwhile, no suction is generated in the area where the belt is not paved or is paved, waste can be reduced, and the utilization rate of the negative pressure generator 12 is improved; the specific manner of implementing the above-described functions will be described below;
in a first embodiment of the present invention, as shown in fig. 5, the controller is electrically connected to the driver of the tape laying machine for detecting the moving speed of the tape laying machine along the length direction of the support table 10;
the driver calculates the moving distance of the tape laying machine according to the running time of the tape laying machine, when the moving distance of the tape laying machine reaches one position of the plurality of adsorption units 11, the controller controls the electromagnetic valve 12c connected with the adsorption unit 11 to be opened, and controls the electromagnetic valve 12c which does not reach the adsorption unit 11 to be kept closed.
The specific control method is shown in fig. 6, and comprises the following steps:
s10: establishing a coordinate system along the length direction of the support table 10, and marking the length section of each adsorption unit 11 on the coordinate system;
s20: acquiring the moving speed of a driving mechanism on the tape laying machine and the running time from a starting point, and calculating the running distance of the tape laying machine on a coordinate system;
s30 cutter: judging the length section of the tape laying machine according to the running distance of the tape laying machine;
s40 breathable belt: and opening the electromagnetic valve 12c on the adsorption unit 11 with the length section to realize the adsorption of the adsorption unit 11 with the length section on the paving belt.
When the control is specifically performed, because the tape laying machine has a certain width, the control method in the embodiment of the invention further comprises the following steps:
when the running distance is judged, the length section is determined according to the width of the tape laying machine, and if the tape laying machine is located at the position between the two adsorption units 11, the two adsorption units 11 are kept to be simultaneously opened.
It should be noted that, in the embodiment of the present invention, one end of the tape laying machine, which is far from the cutting table 20 shown in fig. 1, is used as a circular point, and each time the tape laying is completed, the tape laying machine is set to automatically reset, the moving speed of the tape laying machine is obtained through the measurement of the rotating speed of the motor driving the tape laying machine and the parameters of the gear and the rack, and generally, the whole tape laying machine moves at a constant speed in the moving process, and the moving distance of the tape laying machine is determined through the operation time, so as to control the adsorption units 11 in the corresponding area.
Example two
In the second embodiment of the present invention, another technical solution for generating suction only in the area where the suction unit 11 is located is described, since the movement of the tape laying machine in the length direction is stopped during tape laying, and the determination result by the uniform movement of the whole is not very accurate, for this reason, as shown in fig. 3, in the second embodiment of the present invention, the support table 10 has a plurality of laser sensors 13 on at least one side in the width direction, the plurality of laser sensors 13 are disposed at the middle position of the two suction units 11 for detecting the position of the tape laying machine, the plurality of laser sensors 13 are connected to the controller, when the laser sensors 13 detect that the tape laying machine is in place, the controller controls the electromagnetic valve 12c of the suction unit 11 corresponding to the position where the laser sensors 13 are located to be opened, and the electromagnetic valve 12c which is not detected in place to be kept closed. Other structures and connection relations between components in the second embodiment of the present invention are the same as those in the first embodiment, and are not described herein again;
in the specific control, as shown in fig. 7 and 8, the following steps are included:
s15: marking laser sensor probes 13a at two ends of each adsorption unit 11, and setting the probes as an opening probe 13a and a closing probe 13a along the moving direction of the tape laying machine;
s25: when the opening probe 13a detects that the belt paving machine is in place, the electromagnetic valve 12c of the adsorption unit 11 is opened to realize negative pressure adsorption in the area;
s35: when the closing probe 13a detects the departure of the tape laying machine, the electromagnetic valve 12c of the adsorption unit 11 is closed.
It should be noted here that the probes 13a of the laser sensors 13 at the two ends of each adsorption unit 11 means that the laser sensors 13 have two probes 13a in the length direction of the support table 10, the two probes 13a are distributed at the positions on the two sides of the center line of the two adsorption units 11, when the second probe 13a detects that the position is in place along the moving direction of the tape laying machine, the electromagnetic valve 12c of the adsorption unit 11 at the position is opened, and when the first probe 13a detects that the tape laying machine leaves, the electromagnetic valve 12c of the adsorption unit 11 at the position is stopped. Here the open probe is on the left side of each suction unit 11 in fig. 7 and the closed probe 13a is on the right side of each suction unit 11, here the same meaning as expressed above for the arrangement on both sides of the centre line; in order to more accurately control the opening and closing of the suction units 11, as shown in fig. 7, when the tape laying machine is simultaneously at the closing probe 13a of the previous suction unit 11 and the opening probe 13a of the next suction unit 11, the two suction units 11 where the probes 13a are located are kept simultaneously open.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a tape laying machine adsorption platform which characterized in that includes:
the support table is of a cuboid frame structure, and the tape laying machine is movably arranged along the length direction of the support table;
the cutting table is arranged across the supporting table and can be movably arranged along the length direction of the supporting table, and a cutter which can be movably arranged along the width direction of the supporting table is arranged on the cutting table;
the vacuum cutting device is characterized in that the upper surface of the supporting table is provided with a plurality of adsorption units, the adsorption units are connected with a negative pressure generator through pipelines, and the adsorption units are provided with a plurality of breathable belts paved on the upper surface of the adsorption units, and the breathable belts are used for protecting the cutters.
2. The belt paving machine adsorption platform of claim 1, wherein an air source of the negative pressure generator is connected with a main pipeline, the main pipeline is connected with each adsorption unit through a branch pipeline, each branch pipeline is provided with an electromagnetic valve, and the electromagnetic valves are electrically connected with a controller so as to realize on-off control of each electromagnetic valve.
3. The tape laying machine suction platform of claim 2, wherein the suction unit generates suction only when the tape laying machine passes over its area.
4. The tape laying machine adsorption platform of claim 3, wherein the controller is electrically connected with a driver of the tape laying machine and used for detecting the moving speed of the tape laying machine along the length direction of the support platform;
the driver calculates the moving distance of the tape laying machine according to the running time of the tape laying machine, and when the moving distance of the tape laying machine reaches one position of the adsorption units, the controller controls the electromagnetic valve connected with the adsorption unit to be opened and controls the electromagnetic valve which does not reach the adsorption unit to be kept closed.
5. The tape laying machine adsorption platform of claim 3, wherein the support platform is provided with a plurality of laser sensors on at least one side in the width direction, the plurality of laser sensors are arranged at the middle position of the two adsorption units and used for detecting the position of the tape laying machine, the plurality of laser sensors are connected with the controller, when the laser sensors detect that the tape laying machine is in place, the controller controls the electromagnetic valves of the adsorption units corresponding to the positions of the laser sensors to be opened, and the electromagnetic valves which are not detected in place are kept closed.
6. The tape laying machine adsorption platform of claim 5, wherein the laser sensor is provided with two probes in the length direction of the support table, the two probes are distributed at two sides of the central line of the two adsorption units, when the second probe detects that the tape laying machine is in place in the moving direction of the tape laying machine, the electromagnetic valve of the adsorption unit at the position is opened, and when the first probe detects that the tape laying machine leaves, the electromagnetic valve of the adsorption unit at the position is stopped.
7. The control method of the adsorption platform of the tape laying machine according to claim 4, characterized by comprising the following steps:
establishing a coordinate system along the length direction of the support table, and marking the length section of each adsorption unit on the coordinate system;
acquiring the moving speed of a driving mechanism on the tape laying machine and the running time from a starting point, and calculating the running distance of the tape laying machine on the coordinate system;
judging the length section of the tape laying machine according to the running distance of the tape laying machine;
and opening the electromagnetic valve on the adsorption unit where the length section is located to realize the adsorption of the adsorption unit where the length section is located on the paving belt.
8. The method for controlling the adsorption platform of the tape laying machine according to claim 7, wherein when the running distance is judged, the length section is determined according to the width of the tape laying machine, and if the tape laying machine is located at a position between the two adsorption units, the two adsorption units are kept to be simultaneously opened.
9. The method for controlling the adsorption platform of the tape laying machine according to claim 6, characterized by comprising the following steps:
marking laser sensor probes at two ends of each adsorption unit, and setting the probes to be opened and closed along the moving direction of the tape laying machine;
when the opening probe detects that the belt paving machine is in place, the electromagnetic valve of the adsorption unit is opened to realize negative pressure adsorption in the area;
and when the closing probe detects that the tape laying machine leaves, closing the electromagnetic valve of the adsorption unit.
10. The method for controlling the suction platform of the tape laying machine according to claim 9, wherein when the tape laying machine is simultaneously positioned at the closing probe of the previous suction unit and the opening probe of the next suction unit, the two suction units where the probes are positioned are kept simultaneously opened.
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| CN202210351027.XA CN114643726A (en) | 2022-04-02 | 2022-04-02 | Belt laying machine adsorption platform and control method thereof |
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