CN114643620A

CN114643620A - ACC panel production is with automatic tool changing dadoing device

Info

Publication number: CN114643620A
Application number: CN202210477196.8A
Authority: CN
Inventors: 沈晓鹤; 周海潮
Original assignee: Youke Intelligent Equipment Co ltd
Current assignee: Youke Intelligent Equipment Co ltd
Priority date: 2022-05-03
Filing date: 2022-05-03
Publication date: 2022-06-21
Anticipated expiration: 2042-05-03
Also published as: CN114643620B

Abstract

The invention relates to the technical field of automatic grooving processing of aerated concrete plates, in particular to an automatic tool changing grooving device for producing an ACC plate, which comprises a rack, a peeling cutter set and a grooving cutter set, wherein the peeling cutter set comprises a peeling cutter and a grooving cutter set; the frame is arranged in a frame shape, and a plate to be processed is conveyed by the conveying line to pass through the frame; the peeling knife group is arranged on the rack and cuts two side walls of the plate along the conveying direction of the plate; the grooving cutter set is arranged on the rack, is positioned on the rear side of the peeling cutter set along the conveying direction of the plate, and performs grooving treatment on two side walls of the plate along the conveying direction of the plate; the planing tool group comprises a plurality of groups of planing tool units symmetrically arranged on two sides of the conveying direction of the plate, each group of planing tool units comprises at least two groups of blade units capable of being switched in a rotating mode, and each blade unit comprises a plurality of blades arranged in the height direction of the plate.

Description

ACC panel production is with automatic tool changing dadoing device

Technical Field

The invention relates to the technical field of automatic grooving processing of aerated concrete plates, in particular to an automatic tool changing grooving device for producing an ACC plate.

Background

At present, the dadoing device that AAC panel production used in cutting machine department, the dadoing sword of a specification can only be installed to every a set of dadoing cutter, in actual production engineering, when changing panel specification at every turn, need change the dadoing sword earlier through the manual work, change the dadoing sword of new specification again, this process is very consuming time hard, often influences production efficiency, and the manual work unloads the cutter in addition, needs the staff to stand and operate at cutting hole intermediate position, and there is very big potential safety hazard here.

Therefore, a device mechanism capable of switching the cutter is needed to be applied to the grooving of the plate.

In chinese patent with patent application No. CN201710185270.8, a multi-cutter shaft groover for aerated concrete blocks or plates is disclosed, comprising: the main frame body comprises a top frame, a main bearing platform, a bottom frame and a plurality of support columns; the main processing unit comprises an upper fixing plate and a lower fixing plate; the slotting unit comprises a plurality of cutter shafts arranged in the main processing unit, and the rotary cutter device comprises a cutter shaft, an adjusting cutter seat and a cutter head; the power unit comprises a motor, a transmission device, a power transmission coupler and a motor gear fixed at the lower end of a motor shaft of the motor. The multi-cutter shaft grooving machine for the aerated concrete blocks or plates, disclosed by the invention, can perform grooving after the aerated concrete blocks or plates have strength after being steamed, and can quickly replace cutter shafts with different specifications so as to produce aerated concrete blocks or plates with different specifications.

Although the above patent document discloses a tool structure for rotation switching of aerated concrete grooving, the tool structure disclosed in the patent does not realize quick removal and replacement of worn tools and quick installation of new tools.

Disclosure of Invention

In order to solve the problems, the invention provides an automatic tool changing and grooving device for producing an ACC plate.

In order to achieve the purpose, the invention provides the following technical scheme:

an automatic tool changing dadoing device is used in production of ACC panel, includes:

the peeling and grooving machine comprises a machine frame, a peeling cutter set and a grooving cutter set;

the frame is arranged in a frame shape, and a plate to be processed is conveyed by the conveying line to pass through the frame;

the peeling knife group is arranged on the rack and cuts two side walls of the plate along the conveying direction of the plate;

the grooving cutter set is arranged on the rack, is positioned on the rear side of the peeling cutter set along the conveying direction of the plate, and performs grooving treatment on two side walls of the plate along the conveying direction of the plate;

the grooving cutter set comprises a plurality of groups of grooving cutter units symmetrically arranged on two sides of the conveying direction of the plate, each group of grooving cutter units comprises at least two groups of blade units capable of being switched in a rotating mode, and each blade unit comprises a plurality of blades arranged in the height direction of the plate.

As an improvement, the dadoing unit comprises a rotating shaft rotatably mounted on the rack, the blade units are mounted on the annular direction of the rotating shaft, and the rotating shaft drives the blade units to rotate and switch through a driver mounted at the top.

As a modification, the blade is integrally formed by bending a metal sheet.

As an improvement, the blade is arranged in a V shape and comprises a cutting part with a thin sheet in the middle and a mounting part which is linearly arranged from the cutting part to two sides and used for mounting and connecting.

As an improvement, the blade is detachably arranged on the rotating shaft through a blade seat;

the blade is inserted into the slot of the blade seat, and the blade seat is provided with a locking block for locking the blade;

the blade holder is inserted into the slot of the mounting seat.

As an improvement, the blade is inserted into a slot which is arranged on the blade seat and faces the conveying direction of the plate.

As an improvement, the upper end part of the blade seat is provided with positioning columns protruding towards two sides, and a positioning seat correspondingly matched with the positioning columns is arranged on the mounting seat at the upper end part of the rotating shaft;

the upper end face of the positioning seat is provided with a positioning groove which is sunken downwards, and the positioning groove is clamped with the positioning column.

As an improvement, the lower end part of the blade seat is provided with mounting columns protruding towards two sides, and the lower end part of the rotating shaft is provided with a buckle sleeved with the mounting columns correspondingly.

As an improvement, after the buckle is sleeved with the mounting column, the buckle is arranged in a tensioning mode towards the center of the rotating shaft through a handle.

As an improvement, the peeling knife group comprises a mounting plate and a peeling knife;

the mounting plates are symmetrically arranged on two sides of the plate conveying path;

the peeling knives are arranged on the corresponding mounting plates and extend to the plate to scrape the surface layers of the two side walls of the plate.

The invention has the beneficial effects that:

(1) according to the invention, the blades are all intensively arranged on the blade seat, and then the blade seat is directly arranged on the rotating shaft, so that the blades are quickly arranged and disassembled;

(2) when the blade seat is arranged on the rotating shaft, the installation of the blade seat is positioned according to the matching of the installation seat at the upper part and the positioning column, so that the installation of the blade seat is consistent in reference, and the lower part of the blade seat is locked and installed according to the matching of the installation column and the buckle, so that the blade seat can be quickly locked and installed, and the reverse operation is very convenient during the disassembly;

(3) according to the invention, the blade is arranged in the slot of the blade seat, which is opposite to the conveying direction of the plate, and the slot does not penetrate through the blade seat, so that the blade seat can strongly support the blade when the blade digs the plate, and the stability of the blade when the blade digs the plate is improved;

(4) the blade is integrally formed by bending the metal sheet, the thickness of the cutting part is smaller than that of the mounting parts at two sides, the plate can be better planed, and the mounting strength of the blade can be supported by the thickness of the mounting parts.

In conclusion, the automatic grooving machine has the advantages of high automation degree, capability of quickly switching the cutter, capability of quickly disassembling and assembling the worn cutter blade and the like, and is particularly suitable for the technical field of automatic grooving of aerated plates.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic perspective view of a mount of the present invention;

FIG. 3 is a schematic perspective view of a router unit according to the present invention;

FIG. 4 is an enlarged view of the seat A of FIG. 3;

FIG. 5 is an enlarged view of the seat B of FIG. 3;

FIG. 6 is a perspective view of a blade according to the present invention;

FIG. 7 is a perspective view of the spindle according to the present invention;

fig. 8 is a schematic view of a blade and blade holder mounting arrangement of the present invention;

FIG. 9 is a side view of the insert holder of the present invention;

FIG. 10 is a perspective view of a connecting arm according to the present invention;

FIG. 11 is a schematic top view of a peeling blade assembly of the present invention;

FIG. 12 is a schematic side view of the peeling blade assembly of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations or positional relationships based on those shown in the drawings, merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

Example 1:

as shown in fig. 1 to 10, an automatic tool-replaceable router device for producing ACC plates includes:

the device comprises a frame 1, a peeling knife group 2 and a planning knife group 3;

the frame 1 is arranged in a frame shape, and a plate 10 to be processed is conveyed by a conveying line to pass through the frame 1;

the peeling knife group 2 is arranged on the frame 1, and the peeling knife group 2 cuts two side walls of the plate 10 along the conveying direction of the plate 10;

the grooving cutter set 3 is mounted on the rack 1, the grooving cutter set 3 is positioned on the rear side of the peeling cutter set 2 along the conveying direction of the plate 10, and the grooving cutter set 3 performs grooving treatment on two side walls of the plate 10 along the conveying direction of the plate 10;

the gouging knife group 3 comprises a plurality of groups of gouging knife units 31 symmetrically arranged on two sides of the conveying direction of the plate 10, each group of the gouging knife units 31 comprises at least two groups of blade units 32 capable of being switched in a rotating mode, and each blade unit 32 comprises a plurality of blades 321 arranged in the height direction of the plate 10.

Further, the dadoing unit 31 includes a rotating shaft 33 rotatably installed on the frame 1, the blade units 32 are all installed in the circumferential direction of the rotating shaft 33, and the rotating shaft 33 drives the blade units 32 to rotate and switch through a driver 34 installed at the top.

Specifically, the blade 321 is formed by bending a metal sheet and integrally molding.

The blade 321 is arranged in a V shape, and includes a cutting portion 3211 with a thin sheet at the middle and a mounting portion 3212 linearly arranged from the cutting portion 3211 to both sides for mounting and connecting.

The blade 321 is detachably mounted on the rotating shaft 33 through the blade seat 322, and the rotating shaft 33 is mounted on the frame 1 through the connecting arms 330 arranged at the two axial ends;

the blade 321 is inserted into the slot of the blade seat 322, and the blade seat 322 is provided with a locking block 323 for locking the blade 321;

the rotating shaft 33 is provided with a plurality of mounting seats 331 along the axial direction thereof for mounting the blade seats 322, and the blade seats 322 are inserted into the slots of the mounting seats 331.

In order to improve the stability of the blade in the process of grooving, the blade 321 is inserted into a slot opened on the blade seat 322 towards the conveying direction of the plate 10.

It should be noted that, when the present invention works, the driver 34 drives the rotating shaft 33 to rotate, so that the blade 321 that has finished the grooving work is transferred to the outside of the device for cleaning or replacing the blade 321, wherein the driver 34 is preferably a servo motor, and the driver 34 can drive the rotating shaft 33 to rotate 360 ° left and right to switch the blades 321 of different groups.

It is further noted that, when the blades 321 are replaced for different types of plate materials 10, the blades 321 with different specifications are directly installed on the blade seat 322 to form a whole and then installed on the rotating shaft 33, so that when the blades are replaced, the blade seat 322 of the blade unit 32 to be replaced and the actually installed blades are taken down together, and then the replacement can be completed by replacing the new blades and the blade seats.

Example 2:

FIG. 3 is a schematic structural diagram of a second embodiment of an automatic tool-changing dadoing device for producing an ACC plate according to the present invention; as shown in fig. 3, where the same or corresponding components as in the first embodiment are given the same reference numerals as in the first embodiment, only the differences from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment shown in fig. 1 in that:

as shown in fig. 3 to 5, the upper end portion of the blade seat 322 is provided with positioning posts 324 protruding towards two sides, and the mounting seat 331 at the upper end portion of the rotating shaft 33 is provided with a positioning seat 332 correspondingly matched with the positioning posts 324;

the upper end surface of the positioning seat 332 is provided with a positioning groove 333 recessed downward, and the positioning groove 333 is positioned and engaged with the positioning post 324.

Furthermore, the lower end of the blade seat 322 is provided with a mounting post 325 protruding towards both sides, and the lower end of the rotating shaft 33 is provided with a buckle 326 correspondingly sleeved with the mounting post 325.

Further, after the catch 326 is engaged with the mounting post 325, the catch 326 is pulled toward the center of the shaft 33 by a handle 327.

It should be noted that, when the blade seat 322 is disassembled and assembled, the handle 327 of the buckle 326 is only required to be loosened to separate the mounting post 325 from the buckle 326, and the positioning post 324 is separated from the positioning seat 332, so that the blade seat 322 can be quickly removed, and when the blade seat 322 is assembled, the mounting bases of all the blade seats 322 can be consistent through the matching of the positioning post 324 and the positioning seat 322, so that the blade seat 322 can be rotationally switched, and after the mounting post 325 and the buckle 326 are completely sleeved, the handle 327 is directly moved to pull the blade seat 322 downwards, so that the blade seat 322 can be assembled and fixed.

It is further described that the upper end of the blade seat 322 is fixed by the positioning post 324 and the positioning seat 332, and the lower end of the blade seat 322 is fixed by the mounting post 325 and the buckle 326, which is very fast.

It should be further noted that the latch 326 can be telescopically disposed, when the handle 327 is pulled, the latch 326 can be driven to move through the labor-saving arm structure, and when the mounting post 325 is locked by the latch 326, a downward pulling force is formed, and the positioning slot 333 on the positioning seat 332 is matched with the positioning post 324 to achieve the locking and fixing of the blade seat 322.

Example 3:

FIG. 11 is a schematic structural diagram of a third embodiment of an automatic tool-changing dadoing device for producing an ACC plate according to the present invention; as shown in fig. 11, in which the same or corresponding components as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The third embodiment is different from the first embodiment shown in fig. 1 in that:

as shown in fig. 11 to 12, the peeling blade set 2 includes a mounting plate 21 and a peeling blade 22;

the mounting plates 21 are symmetrically arranged on two sides of the conveying path of the plate 10;

the peeling knives 22 are mounted on the corresponding mounting plates 21, and the peeling knives 22 extend to the plate 10 to scrape off the surface layers of the two side walls of the plate 10.

Before the sheet material is grooved, the sheet material 10 is required to be subjected to a surface layer peeling process by both side arms of the groove, and the surface layer on the side wall is cleaned to form a flat side wall surface.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a but ACC panel production is with automatic tool changing dadoing device which characterized in that includes:

the peeling machine comprises a machine frame (1), a peeling knife group (2) and a planning knife group (3);

the frame (1) is arranged in a frame shape, and a plate to be processed is conveyed by a conveying line to pass through the frame (1);

the peeling knife group (2) is arranged on the rack (1), and the peeling knife group (2) cuts two side walls of the plate along the conveying direction of the plate;

the grooving cutter set (3) is arranged on the rack (1), the grooving cutter set (3) is positioned on the rear side of the peeling cutter set (2) along the conveying direction of the plate, and the grooving cutter set (3) performs grooving treatment on two side walls of the plate along the conveying direction of the plate;

the grooving cutter set (3) comprises a plurality of groups of grooving cutter units (31) symmetrically arranged on two sides of the conveying direction of the plate, each group of grooving cutter units (31) comprises at least two groups of blade units (32) capable of being switched in a rotating mode, and each blade unit (32) comprises a plurality of blades (321) arranged in the height direction of the plate.

2. The automatic tool changing dadoing device for producing ACC plates, according to claim 1, wherein:

dadoing unit (31) including rotate install in pivot (33) in frame (1), blade unit (32) all install in the hoop of pivot (33) is last, driver (34) that pivot (33) were installed through the top drive blade unit (32) rotation switching.

3. The automatic tool changing dadoing device for producing ACC plates as claimed in claim 1, wherein:

the blade (321) is formed by bending a metal sheet into a whole.

4. The automatic tool changing dadoing device for producing ACC plates, according to claim 1, wherein:

the blade (321) is arranged in a V shape and comprises a cutting part (3211) with a thin sheet in the middle and a mounting part (3212) which is linearly arranged and used for mounting and connecting and extends from the cutting part (3211) to two sides.

5. The automatic tool changing dadoing device for producing ACC plates, according to claim 2, wherein:

the blade (321) is detachably arranged on the rotating shaft (33) through a blade seat (322);

the blade (321) is inserted into the slot of the blade seat (322), and the blade seat (322) is provided with a locking block (323) for locking the blade (321);

the rotating shaft (33) is provided with a plurality of mounting seats (331) used for mounting the blade seats (322) along the axial direction of the rotating shaft, and the blade seats (322) are inserted into the slots of the mounting seats (331).

6. The automatic tool changing dadoing device for producing ACC plates, according to claim 5, wherein:

the blades (321) are inserted into slots which are formed on the blade seats (322) and face the plate conveying direction.

7. The automatic tool changing dadoing device for producing ACC plates, according to claim 5, wherein:

the upper end part of the blade seat (322) is provided with positioning columns (324) protruding towards two sides, and the mounting seat (331) at the upper end part of the rotating shaft (33) is provided with a positioning seat (332) correspondingly matched with the positioning columns (324);

the upper end surface of the positioning seat (332) is provided with a positioning groove (333) which is sunken downwards, and the positioning groove (333) is positioned and clamped with the positioning column (324).

8. The automatic tool changing dadoing device for producing ACC plates, according to claim 5, wherein:

the lower end of the blade seat (322) is provided with a mounting column (325) protruding towards two sides, and the lower end of the rotating shaft (33) is provided with a buckle (326) sleeved correspondingly with the mounting column (325).

9. The automatic tool changing dadoing device for producing ACC plates, according to claim 8, wherein:

after the buckle (326) is sleeved with the mounting column (325), the buckle (326) is arranged in a tensioned mode towards the center of the rotating shaft (33) through a handle (327).

10. The automatic tool changing dadoing device for producing ACC plates, according to claim 1, wherein:

the peeling knife group (2) comprises a mounting plate (21) and a peeling knife (22);

the mounting plates (21) are symmetrically arranged on two sides of the plate conveying path;

the peeling knives (22) are arranged on the corresponding mounting plates (21), and the peeling knives (22) extend to the plate to scrape the surface layers of the two side walls of the plate.