CN114643536B - A kind of pipeline grinding and processing equipment with cutting fluid circulation - Google Patents

A kind of pipeline grinding and processing equipment with cutting fluid circulation Download PDF

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CN114643536B
CN114643536B CN202210540911.8A CN202210540911A CN114643536B CN 114643536 B CN114643536 B CN 114643536B CN 202210540911 A CN202210540911 A CN 202210540911A CN 114643536 B CN114643536 B CN 114643536B
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fixedly connected
filter plate
filter
pipe
brush
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CN114643536A (en
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吉新田
向正碧
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Liaocheng Zhongzhu Intelligent Engineering Co ltd
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Zibo Special Equipment Inspection And Research Institute
Oumilo Electric Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/02Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
    • B24B55/03Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/35Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/44Regenerating the filter material in the filter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/44Regenerating the filter material in the filter
    • B01D33/46Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
    • B01D33/461Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • B24B57/02Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Abstract

本发明涉及管道加工机械领域。本发明公开了一种具备切削液循环使用的管道磨削加工设备,本发明要解决的问题是装置通过滤网对切削液过滤一段时间后,需要定期对滤网进行拆卸维修,操作较为麻烦。本发明由刷扫机构和刮扫机构、过滤机构组成。该具备切削液循环使用的管道磨削加工设备通过电机、第二转杆、第二滤板等结构配合,促使等腰刷块以蜗杆的中心轴线为圆心逆时针转动,对第二滤板的上侧进行刮扫,且在等腰刷块转动时带动蜗杆与其上侧的刷板逆时针转动,通过等腰刷块对第一滤板的底面进行刮扫,进而将卡在第一滤板滤孔内的铁屑向上挤压,使碎屑在第一滤板的滤孔内向上移动,减少铁屑卡在第一滤板滤孔内的可能。

Figure 202210540911

The invention relates to the field of pipeline processing machinery. The invention discloses a pipeline grinding and processing equipment capable of circulating cutting fluid. The problem to be solved by the invention is that after the device filters the cutting fluid through a filter screen for a period of time, the filter screen needs to be disassembled and maintained regularly, and the operation is relatively troublesome. The invention consists of a brushing mechanism, a scraping mechanism and a filtering mechanism. The pipeline grinding and processing equipment with cutting fluid circulation uses the motor, the second rotating rod, the second filter plate and other structures to cooperate to promote the isosceles brush block to rotate counterclockwise with the central axis of the worm as the center of the circle. The upper side is scraped, and when the isosceles brush block rotates, the worm and the brush plate on the upper side are driven to rotate counterclockwise, and the bottom surface of the first filter plate is scraped and swept by the isosceles brush block, and then the card is stuck on the first filter plate. The iron filings in the filter holes are squeezed upward, so that the debris moves upwards in the filter holes of the first filter plate, reducing the possibility that the iron filings get stuck in the filter holes of the first filter plate.

Figure 202210540911

Description

一种具备切削液循环使用的管道磨削加工设备A kind of pipeline grinding and processing equipment with cutting fluid circulation

技术领域technical field

本发明涉及管道加工机械领域,具体为一种具备切削液循环使用的管道磨削加工设备。The invention relates to the field of pipeline processing machinery, in particular to a pipeline grinding and processing equipment capable of circulating cutting fluid.

背景技术Background technique

由于大多数钢管较长,在使用时需要将其切割并磨削加工,现有装置在对钢管进行加工时需要通过切削液对装置进行降温,当装置在对钢管进行磨削时,大量的铁屑容易落到切削液里,会致使切削液质量快速下降,切削液效果变差,这就需要对切削液进行过滤处理。Since most steel pipes are long, they need to be cut and ground during use. The existing device needs to cool the device with cutting fluid when processing the steel pipe. When the device is grinding the steel pipe, a large amount of iron Chips easily fall into the cutting fluid, which will cause the quality of the cutting fluid to decline rapidly and the cutting fluid effect to deteriorate, which requires filtering of the cutting fluid.

现有的部分装置在对含有铁屑的切削液进行处理时,大多直接通过过滤网对铁屑进行过滤,但当滤网对切削液过滤一段时间后,需要定期对滤网进行拆卸维修,操作较为麻烦,难以实现自清洁来减少拆卸维修频率的功能。When dealing with cutting fluid containing iron filings, most of the existing devices directly filter the iron filings through the filter screen. It is more troublesome, and it is difficult to realize the function of self-cleaning to reduce the frequency of disassembly and maintenance.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种具备切削液循环使用的管道磨削加工设备,以解决上述背景技术中提出装置通过滤网对切削液过滤一段时间后,需要定期对滤网进行拆卸维修,操作较为麻烦的问题。The purpose of the present invention is to provide a kind of pipeline grinding and processing equipment with cutting fluid circulating use, so as to solve the problem that the filter screen needs to be disassembled and maintained regularly after the device proposed in the above-mentioned background art filters the cutting fluid through the filter screen for a period of time, and the operation is relatively troublesome question.

为实现上述目的,本发明提供如下技术方案:一种具备切削液循环使用的管道磨削加工设备,包括磨削机床,所述磨削机床支腿的侧面固定连接有框架,所述框架内壁的上侧固定连接有支撑框,所述支撑框的内侧固定连接有滤水网;In order to achieve the above purpose, the present invention provides the following technical solutions: a pipeline grinding and processing equipment with cutting fluid circulating use, including a grinding machine tool, the side surface of the grinding machine tool leg is fixedly connected with a frame, and the inner wall of the frame is fixedly connected with a frame. The upper side is fixedly connected with a support frame, and the inner side of the support frame is fixedly connected with a water filter;

所述框架的侧面固定连接有循环泵,所述循环泵的进水管与框架内壁下侧的出水口固定连接,所述循环泵的输水管与磨削机床的喷液管固定连接;A circulating pump is fixedly connected to the side of the frame, the water inlet pipe of the circulating pump is fixedly connected to the water outlet on the lower side of the inner wall of the frame, and the water delivery pipe of the circulating pump is fixedly connected to the spray pipe of the grinding machine;

所述框架内壁的后侧固定连接有刷扫机构,所述刷扫机构的侧面转动连接有刮扫机构,所述刷扫机构的一端穿过滤水网并固定连接有过滤机构,且过滤机构的侧面与刷扫机构的侧面传动连接,所述过滤机构的侧面与框架的内侧固定连接。The rear side of the inner wall of the frame is fixedly connected with a brushing mechanism, the side of the brushing mechanism is rotatably connected with a scraping mechanism, one end of the brushing mechanism passes through the water filter screen and is fixedly connected with a filter mechanism, and the filter mechanism is The side surface is connected with the side surface of the brushing mechanism in a driving manner, and the side surface of the filtering mechanism is fixedly connected with the inner side of the frame.

优选的,所述刷扫机构包括C形支架,所述C形支架竖杆的侧面与框架内壁的后侧固定连接,所述C形支架的两端均固定连接有固定轴承,其中一个所述固定轴承的内部固定连接有第一转杆,另一个所述固定轴承的内部固定连接有第二转杆,所述第一转杆的下端固定套接有第一滤板,所述第二转杆的上端固定套接有第二滤板;Preferably, the brushing mechanism includes a C-shaped bracket, the side surface of the vertical rod of the C-shaped bracket is fixedly connected to the rear side of the inner wall of the frame, and both ends of the C-shaped bracket are fixedly connected with fixed bearings, one of which is A first rotating rod is fixedly connected to the inside of the fixed bearing, and a second rotating rod is fixedly connected to the inside of the other fixed bearing. The lower end of the first rotating rod is fixedly sleeved with a first filter plate. The upper end of the rod is fixedly sleeved with a second filter plate;

所述第二转杆的底端穿过滤水网并固定连接有电机,下侧所述固定轴承的侧面固定套接有导流管,所述导流管的上端与支撑框下侧搭接。The bottom end of the second rotating rod passes through the water filter net and is fixedly connected to the motor, the side surface of the lower fixed bearing is fixedly sleeved with a guide tube, and the upper end of the guide tube overlaps with the lower side of the support frame.

优选的,所述刮扫机构包括等腰刷块,且等腰刷块上下的两侧分别与第一滤板的下侧、第二滤板的上侧搭接,所述等腰刷块顶面的两侧均开设有U形槽,所述U形槽横槽的顶面固定连接有蜗杆,所述蜗杆的顶端与第一滤板的底面转动连接,所述蜗杆的顶端延伸至第一滤板的上侧并固定连接有刷板,且刷板的下侧与第一滤板的上侧搭接,所述U形槽两个竖槽内壁的侧面分别转动连接有刷辊和刷扫杆;Preferably, the scraping mechanism includes an isosceles brush block, and the upper and lower sides of the isosceles brush block are respectively overlapped with the lower side of the first filter plate and the upper side of the second filter plate, and the isosceles brush block top Both sides of the surface are provided with U-shaped grooves, the top surface of the horizontal groove of the U-shaped groove is fixedly connected with a worm, the top of the worm is rotatably connected with the bottom surface of the first filter plate, and the top of the worm extends to the first filter plate. The upper side of the filter plate is fixedly connected with a brush plate, and the lower side of the brush plate overlaps with the upper side of the first filter plate, and the side surfaces of the inner walls of the two vertical grooves of the U-shaped groove are respectively connected with a brush roller and a brush sweeper. rod;

所述刷辊侧面的刷毛与第一滤板的下侧抵触,所述刷辊的转轴与刷扫杆转轴的侧面通过皮带传动连接,所述刷辊侧面的一端固定套接有蜗轮,且蜗轮与蜗杆啮合;The bristles on the side of the brush roller are in contact with the lower side of the first filter plate, the rotating shaft of the brush roller is connected with the side of the rotating shaft of the brush rod through a belt drive, and one end of the side of the brush roller is fixedly sleeved with a worm gear, and the worm gear engage with the worm;

所述等腰刷块远离第二滤板中心轴线处的一端与第二滤板的顶面转动连接。One end of the isosceles brush block away from the central axis of the second filter plate is rotatably connected to the top surface of the second filter plate.

优选的,所述过滤机构包括圆筒,所述圆筒的侧面与电机的侧面固定连接,所述圆筒的侧面与框架的内侧固定连接;Preferably, the filtering mechanism comprises a cylinder, the side surface of the cylinder is fixedly connected to the side surface of the motor, and the side surface of the cylinder is fixedly connected to the inner side of the frame;

所述圆筒的内侧固定连接有连接轴承,所述连接轴承的内部固定连接有导水筒,且导水筒在导流管底端的下侧,所述导水筒的侧面通过传动带与电机转动轴的侧面传动连接,所述导水筒的侧面固定连接有导流盘;The inner side of the cylinder is fixedly connected with a connecting bearing, the inside of the connecting bearing is fixedly connected with a water guide tube, and the water guide tube is on the lower side of the bottom end of the guide tube, and the side surface of the water guide tube is connected with the side surface of the motor rotating shaft through the transmission belt. a transmission connection, and a guide plate is fixedly connected to the side of the water guide cylinder;

所述导水筒的下侧螺纹连接有圆管,所述圆管的侧面固定连接有倾斜过滤导流块,所述圆管的侧面粘接有海绵块,所述圆管内壁的下侧螺纹连接有磁铁,且磁铁的上端延伸至圆管内壁的上侧。The lower side of the water guiding cylinder is threadedly connected with a circular pipe, the side surface of the circular pipe is fixedly connected with an inclined filter diversion block, the side surface of the circular pipe is bonded with a sponge block, and the lower side of the inner wall of the circular pipe is threadedly connected There is a magnet, and the upper end of the magnet extends to the upper side of the inner wall of the circular tube.

优选的,所述磨削机床的下侧固定连接插接有导液管,且导液管在第一滤板与第二滤板右侧交汇处的上侧。Preferably, the lower side of the grinding machine is fixedly connected and plugged with a liquid conduit, and the liquid conduit is on the upper side of the intersection of the first filter plate and the right side of the second filter plate.

优选的,所述第一转杆的中心轴线与第二转杆的中心轴线不同轴。Preferably, the central axis of the first rotating rod is not coaxial with the central axis of the second rotating rod.

优选的,所述蜗杆的数量为四个,且四个蜗杆等距离呈环状分布在第一滤板的下侧。Preferably, the number of the worms is four, and the four worms are equidistantly and annularly distributed on the lower side of the first filter plate.

优选的,所述倾斜过滤导流块的数量为七十二个,且七十二个倾斜过滤导流块等距离呈螺旋状分布在圆管的侧面上。Preferably, the number of the inclined filtering and guiding blocks is seventy-two, and the seventy-two inclined filtering and guiding blocks are equally spaced and spirally distributed on the side surface of the circular tube.

与现有技术相比,本发明的有益效果:Compared with the prior art, the beneficial effects of the present invention:

本发明中,通过电机、第二转杆、第二滤板等结构配合,促使等腰刷块以蜗杆的中心轴线为圆心逆时针转动,对第二滤板的上侧进行刮扫,且在等腰刷块转动时带动蜗杆与其上侧的刷板逆时针转动,通过等腰刷块对第一滤板的底面进行刮扫,进而将卡在第一滤板滤孔内的铁屑向上挤压,使碎屑在第一滤板的滤孔内向上移动,减少铁屑卡在第一滤板滤孔内的可能,便于后续刷板对卡在第一滤板滤孔内的铁屑刷扫聚集。In the present invention, the isosceles brush block is urged to rotate counterclockwise with the central axis of the worm as the center of the circle through the cooperation of the motor, the second rotating rod, the second filter plate, etc., to scrape the upper side of the second filter plate, and in the When the isosceles brush block rotates, it drives the worm and the brush plate on the upper side to rotate counterclockwise, and the bottom surface of the first filter plate is scraped and swept by the isosceles brush block, and then the iron filings stuck in the filter holes of the first filter plate are squeezed upward. Press to make the debris move up in the filter hole of the first filter plate, reduce the possibility of iron filings stuck in the filter hole of the first filter plate, and facilitate the subsequent brush plate to brush the iron filings stuck in the filter hole of the first filter plate. Sweep gather.

本发明中,蜗轮转动时带动刷辊转动,使得刷辊侧面的刷毛对第一滤板的下侧进行刷扫,将卡在第一滤板滤孔内的铁屑顶出,然后通过转动的刷板将第一滤板上侧的铁屑进行刮扫聚集,减少铁屑聚集在第一滤板上侧造成第一滤板堵塞的可能,且在刷辊转动时通过皮带带动刷扫杆旋转,对第一滤板的下侧进行刷扫,减少其它杂物粘附在第一滤板上的可能,保证第一滤板对切削液过滤的效果。In the present invention, when the worm gear rotates, it drives the brush roller to rotate, so that the bristles on the side of the brush roller brush the lower side of the first filter plate, and push out the iron filings stuck in the filter holes of the first filter plate, and then pass the rotating The brush plate scrapes and gathers the iron scraps on the upper side of the first filter plate, reducing the possibility of clogging the first filter plate caused by the accumulation of iron scraps on the upper side of the first filter plate, and when the brush roller rotates, the brush rod is driven to rotate by the belt , brush the lower side of the first filter plate, reduce the possibility of other debris adhering to the first filter plate, and ensure the effect of the first filter plate on cutting fluid filtration.

本发明中,通过刷板以蜗杆为圆心做旋转运动,将收集的铁屑从第一滤板的顶面刮落到支撑框的上侧,便于后续使用者对铁屑进行收集处理。In the present invention, the brush plate rotates with the worm as the center to scrape the collected iron scraps from the top surface of the first filter plate to the upper side of the support frame, which is convenient for subsequent users to collect and process the iron scraps.

本发明中,通过导水筒将切削液呈伞状导流到倾斜过滤导流块的上侧,通过电机带动倾斜过滤导流块转动,增加切削液在呈螺旋状倾斜过滤导流块上流动的时间,使得导水筒顺着倾斜过滤导流块向圆管的轴心处流动,增加切削液在单个倾斜过滤导流块上流动的时间,保证倾斜过滤导流块表面的滤孔有效的对切削液进行过滤,增加装置对切削液处理的效果。In the present invention, the cutting fluid is guided to the upper side of the inclined filter guide block in an umbrella shape through the water guide cylinder, and the inclined filter guide block is driven to rotate by the motor, so as to increase the flow rate of the cutting fluid on the spiral inclined filter guide block. time, so that the water guide tube flows along the inclined filter guide block to the axis of the circular tube, which increases the time for the cutting fluid to flow on a single inclined filter guide block, and ensures that the filter holes on the surface of the inclined filter guide block are effective for cutting. The liquid is filtered to increase the effect of the device on the treatment of cutting fluid.

本发明中,上侧的倾斜过滤导流块被铁屑堵塞后,上侧的倾斜过滤导流块直接将切削液导流到中部的倾斜过滤导流块上,通过中部的倾斜过滤导流块对切削液进行过滤,减少使用者对倾斜过滤导流块拆卸的频率,切削液流动到倾斜过滤导流块上时,将过滤在其上侧的铁屑向圆管的中心轴线处冲击,然后通过磁铁对铁屑进行吸附,便于后续使用者对圆管进行拆卸清洁处理。In the present invention, after the inclined filter guide block on the upper side is blocked by iron filings, the inclined filter guide block on the upper side directly guides the cutting fluid to the inclined filter guide block in the middle, and passes through the inclined filter guide block in the middle. Filter the cutting fluid to reduce the frequency of users disassembling the inclined filter diversion block. When the cutting fluid flows to the inclined filter diversion block, the iron filings filtered on the upper side of it will impact the central axis of the circular tube, and then The iron filings are adsorbed by the magnet, which is convenient for subsequent users to disassemble and clean the round tube.

附图说明Description of drawings

图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2为本发明的局部立体结构示意图;Fig. 2 is the partial three-dimensional structure schematic diagram of the present invention;

图3为本发明右侧视角的局部立体结构剖面图;Fig. 3 is the partial three-dimensional structure sectional view of the right side view of the present invention;

图4为本发明正面视角的局部立体结构剖面图;Fig. 4 is the partial three-dimensional structure sectional view of the front view of the present invention;

图5为本发明刮扫机构的立体展开结构示意图;Fig. 5 is the three-dimensional unfolding structure schematic diagram of the scraping mechanism of the present invention;

图6为本发明的局部立体展开结构示意图。FIG. 6 is a schematic diagram of a partial three-dimensional unfolded structure of the present invention.

图中:1、磨削机床;2、框架;3、支撑框;4、滤水网;5、刷扫机构;51、C形支架;52、固定轴承;53、第一转杆;54、第二转杆;55、第一滤板;56、第二滤板;57、电机;58、导流管;6、刮扫机构;61、等腰刷块;62、U形槽;63、蜗杆;64、刷板;65、刷辊;66、刷扫杆;67、皮带;68、蜗轮;7、过滤机构;71、圆筒;72、连接轴承;73、导水筒;74、导流盘;75、圆管;76、倾斜过滤导流块;77、海绵块;78、磁铁;8、循环泵。In the figure: 1. Grinding machine tool; 2. Frame; 3. Support frame; 4. Water filter; 5. Brushing mechanism; 51. C-shaped bracket; 52. Fixed bearing; 53. First rotating rod; 54. The second rotating rod; 55, the first filter plate; 56, the second filter plate; 57, the motor; 58, the guide pipe; 6, the sweeping mechanism; 61, the isosceles brush block; 62, the U-shaped groove; 63, Worm; 64, brush plate; 65, brush roller; 66, brush rod; 67, belt; 68, worm gear; 7, filter mechanism; 71, cylinder; 72, connecting bearing; 73, water guide cylinder; 74, diversion plate; 75, round pipe; 76, inclined filter diversion block; 77, sponge block; 78, magnet; 8, circulating pump.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术工作人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1至图6,本发明提供一种技术方案:一种具备切削液循环使用的管道磨削加工设备,包括磨削机床1,磨削机床1支腿的侧面固定连接有框架2,框架2内壁的上侧固定连接有支撑框3,支撑框3的内侧固定连接有滤水网4;滤水网4在框架2内的高度大于支撑框3在框架2内的高度,防止铁屑进入到滤水网4的上表面。Please refer to FIG. 1 to FIG. 6 , the present invention provides a technical solution: a pipeline grinding and processing equipment with cutting fluid circulation, including a grinding machine 1, and a frame 2 is fixedly connected to the side of the legs of the grinding machine 1, The upper side of the inner wall of the frame 2 is fixedly connected with a support frame 3, and the inner side of the support frame 3 is fixedly connected with a water filter 4; the height of the water filter 4 in the frame 2 is greater than the height of the support frame 3 in the frame 2 to prevent iron filings. into the upper surface of the water filter 4 .

框架2的侧面固定连接有循环泵8,循环泵8的进水管与框架2内壁下侧的出水口固定连接,循环泵8的输水管与磨削机床1的喷液管固定连接;The side of the frame 2 is fixedly connected with a circulating pump 8, the water inlet pipe of the circulating pump 8 is fixedly connected with the water outlet on the lower side of the inner wall of the frame 2, and the water delivery pipe of the circulating pump 8 is fixedly connected with the spray pipe of the grinding machine tool 1;

框架2内壁的后侧固定连接有刷扫机构5,刷扫机构5的侧面转动连接有刮扫机构6,刷扫机构5的一端穿过滤水网4并固定连接有过滤机构7,且过滤机构7的侧面与刷扫机构5的侧面传动连接,过滤机构7的侧面与框架2的内侧固定连接。The rear side of the inner wall of the frame 2 is fixedly connected with a brushing mechanism 5, the side of the brushing mechanism 5 is rotatably connected with a scraping mechanism 6, one end of the brushing mechanism 5 passes through the water filter screen 4 and is fixedly connected with a filter mechanism 7, and the filter mechanism The side surface of 7 is drivingly connected with the side surface of the brushing mechanism 5 , and the side surface of the filter mechanism 7 is fixedly connected with the inner side of the frame 2 .

本实施例中,如图1、图2、图3、图4、图6所示,刷扫机构5包括C形支架51,C形支架51竖杆的侧面与框架2内壁的后侧固定连接,C形支架51的两端均固定连接有固定轴承52,其中一个固定轴承52的内部固定连接有第一转杆53,另一个固定轴承52的内部固定连接有第二转杆54,第一转杆53的下端固定套接有第一滤板55,第二转杆54的上端固定套接有第二滤板56;In this embodiment, as shown in FIG. 1 , FIG. 2 , FIG. 3 , FIG. 4 , and FIG. 6 , the brushing mechanism 5 includes a C-shaped bracket 51 , and the side surface of the vertical rod of the C-shaped bracket 51 is fixedly connected to the rear side of the inner wall of the frame 2 , both ends of the C-shaped bracket 51 are fixedly connected with fixed bearings 52, one of the fixed bearings 52 is fixedly connected with a first rotating rod 53 inside, and the other fixed bearing 52 is fixedly connected with a second rotating rod 54 inside. The lower end of the rotating rod 53 is fixedly sleeved with a first filter plate 55, and the upper end of the second rotating rod 54 is fixedly sleeved with a second filter plate 56;

第二转杆54的底端穿过滤水网4并固定连接有电机57,下侧固定轴承52的侧面固定套接有导流管58,导流管58的上端与支撑框3下侧搭接。The bottom end of the second rotating rod 54 passes through the water filter screen 4 and is fixedly connected to the motor 57 , the side surface of the lower fixed bearing 52 is fixedly sleeved with a guide tube 58 , and the upper end of the guide tube 58 overlaps with the lower side of the support frame 3 .

本实施例中,如图2、图3、图4、图5所示,刮扫机构6包括等腰刷块61,且等腰刷块61上下的两侧分别与第一滤板55的下侧、第二滤板56的上侧搭接,等腰刷块61顶面的两侧均开设有U形槽62,U形槽62横槽的顶面固定连接有蜗杆63,蜗杆63的顶端与第一滤板55的底面转动连接,蜗杆63的顶端延伸至第一滤板55的上侧并固定连接有刷板64,且刷板64的下侧与第一滤板55的上侧搭接,U形槽62两个竖槽内壁的侧面分别转动连接有刷辊65和刷扫杆66;In this embodiment, as shown in FIG. 2 , FIG. 3 , FIG. 4 , and FIG. 5 , the sweeping mechanism 6 includes an isosceles brush block 61 , and the upper and lower sides of the isosceles brush block 61 are respectively connected to the lower part of the first filter plate 55 . The side and the upper side of the second filter plate 56 are overlapped, and both sides of the top surface of the isosceles brush block 61 are provided with U-shaped grooves 62, and the top surface of the horizontal groove of the U-shaped groove 62 is fixedly connected with a worm 63. It is rotatably connected with the bottom surface of the first filter plate 55 , the top end of the worm 63 extends to the upper side of the first filter plate 55 and is fixedly connected with the brush plate 64 , and the lower side of the brush plate 64 overlaps with the upper side of the first filter plate 55 Then, the side surfaces of the inner walls of the two vertical grooves of the U-shaped groove 62 are respectively connected with a brush roller 65 and a brush rod 66 in rotation;

刷辊65侧面的刷毛与第一滤板55的下侧抵触,刷辊65的转轴与刷扫杆66转轴的侧面通过皮带67传动连接,刷辊65侧面的一端固定套接有蜗轮68,且蜗轮68与蜗杆63啮合;The bristles on the side surface of the brush roller 65 are in contact with the lower side of the first filter plate 55, the rotating shaft of the brush roller 65 and the side surface of the rotating shaft of the brush rod 66 are connected by a belt 67, and one end of the side surface of the brush roller 65 is fixedly sleeved with a worm gear 68, and The worm wheel 68 meshes with the worm 63;

等腰刷块61远离第二滤板56中心轴线处的一端与第二滤板56的顶面转动连接。One end of the isosceles brush block 61 away from the central axis of the second filter plate 56 is rotatably connected to the top surface of the second filter plate 56 .

本实施例中,如图2、图3、图4、图6所示,过滤机构7包括圆筒71,圆筒71的侧面与电机57的侧面固定连接,圆筒71的侧面与框架2的内侧固定连接;In this embodiment, as shown in FIGS. 2 , 3 , 4 and 6 , the filter mechanism 7 includes a cylinder 71 , the side of the cylinder 71 is fixedly connected to the side of the motor 57 , and the side of the cylinder 71 is connected to the side of the frame 2 . Internal fixed connection;

圆筒71的内侧固定连接有连接轴承72,连接轴承72的内部固定连接有导水筒73,且导水筒73在导流管58底端的下侧,导水筒73的侧面通过传动带与电机57转动轴的侧面传动连接,导水筒73的侧面固定连接有导流盘74;The inner side of the cylinder 71 is fixedly connected with a connecting bearing 72, and the inside of the connecting bearing 72 is fixedly connected with a water guiding cylinder 73, and the water guiding cylinder 73 is on the lower side of the bottom end of the guiding pipe 58, and the side surface of the water guiding cylinder 73 is connected with the rotating shaft of the motor 57 through the transmission belt. The side drive connection of the water guide tube 73 is fixedly connected with a guide plate 74;

导水筒73的下侧螺纹连接有圆管75,圆管75的侧面固定连接有倾斜过滤导流块76,圆管75的侧面粘接有海绵块77,圆管75内壁的下侧螺纹连接有磁铁78,且磁铁78的上端延伸至圆管75内壁的上侧。The lower side of the water guiding cylinder 73 is threadedly connected with a circular pipe 75, the side surface of the circular pipe 75 is fixedly connected with an inclined filter and guide block 76, the side surface of the circular pipe 75 is bonded with a sponge block 77, and the lower side of the inner wall of the circular pipe 75 is threadedly connected with a The magnet 78 , and the upper end of the magnet 78 extends to the upper side of the inner wall of the circular tube 75 .

本实施例中,如图4所示,磨削机床1的下侧固定连接插接有导液管,且导液管在第一滤板55与第二滤板56右侧交汇处的上侧,保证第一滤板55与第二滤板56可以稳定的对含有铁屑的切削液进行过滤。In this embodiment, as shown in FIG. 4 , the lower side of the grinding machine 1 is fixedly connected and plugged with a catheter, and the catheter is on the upper side of the intersection of the first filter plate 55 and the second filter plate 56 on the right side , to ensure that the first filter plate 55 and the second filter plate 56 can stably filter the cutting fluid containing iron filings.

本实施例中,如图1、图2、图3、图4、图6所示,第一转杆53的中心轴线与第二转杆54的中心轴线不同轴。In this embodiment, as shown in FIG. 1 , FIG. 2 , FIG. 3 , FIG. 4 , and FIG. 6 , the central axis of the first rotating rod 53 and the central axis of the second rotating rod 54 are not coaxial.

本实施例中,如图4、图5所示,蜗杆63的数量为四个,且四个蜗杆63等距离呈环状分布在第一滤板55的下侧,通过蜗杆63与蜗轮68配合带动刷辊65转动,便于对第一滤板55的下侧进行刷扫,将第一滤板55滤孔内的铁屑顶出,减少第一滤板55滤孔的堵塞。In this embodiment, as shown in FIG. 4 and FIG. 5 , the number of worms 63 is four, and the four worms 63 are equidistantly distributed on the lower side of the first filter plate 55 in a ring shape, and the worms 63 cooperate with the worm wheel 68 Driving the brush roller 65 to rotate is convenient for brushing the lower side of the first filter plate 55 , pushing out the iron filings in the filter holes of the first filter plate 55 , and reducing the blockage of the filter holes of the first filter plate 55 .

本实施例中,如图3、图4和图6所示,倾斜过滤导流块76的数量为七十二个,且七十二个倾斜过滤导流块76等距离呈螺旋状分布在圆管75的侧面上,通过七十二个倾斜过滤导流块76对切削液进行过滤,且当上侧的倾斜过滤导流块76堵塞后,使其不再过滤切削液并直接将切削液导流到下侧未堵塞的倾斜过滤导流块76上,保证装置对切削液内杂质过滤的效果。In this embodiment, as shown in FIG. 3 , FIG. 4 and FIG. 6 , the number of the oblique filter diversion blocks 76 is seventy-two, and the seventy-two oblique filter diversion blocks 76 are equally spaced and spirally distributed in a circle. On the side of the pipe 75, the cutting fluid is filtered through seventy-two inclined filter diversion blocks 76, and when the upper inclined filter diversion block 76 is blocked, it no longer filters the cutting fluid and directly conducts the cutting fluid. It flows to the unblocked inclined filter guide block 76 on the lower side to ensure the filtering effect of the device on impurities in the cutting fluid.

本发明的使用方法和优点:该一种具备切削液循环使用的管道磨削加工设备的使用方法,工作过程如下:The use method and advantages of the present invention: the use method of the pipeline grinding processing equipment with the circulating use of cutting fluid, the working process is as follows:

如图1、图2、图3、图4、图5、图6所示:磨削机床1在对钢管进行加工时,通过循环泵8将框架2内部下侧的切削液输送到磨削机床1内,通过磨削机床1将处理后的切削液喷洒在指定位置;As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6: when the grinding machine tool 1 processes the steel pipe, the cutting fluid on the lower side of the frame 2 is transported to the grinding machine tool through the circulating pump 8 1, spray the processed cutting fluid on the designated position through the grinding machine 1;

当含铁屑的切削液通过导液管输送到框架2的内部后,通过电机57带动第二转杆54顺时针转动,使得第二滤板56顺时针转动,促使等腰刷块61以蜗杆63的中心轴线为圆心逆时针转动,对第二滤板56的上侧进行刮扫,且在等腰刷块61转动时带动蜗杆63与其上侧的刷板64逆时针转动,通过等腰刷块61对第一滤板55的底面进行刮扫,进而将卡在第一滤板55滤孔内的铁屑向上挤压,使碎屑在第一滤板55的滤孔内向上移动,减少铁屑卡在第一滤板55滤孔内的可能,便于后续刷板64对卡在第一滤板55滤孔内的铁屑刷扫聚集;When the cutting fluid containing iron filings is transported to the inside of the frame 2 through the catheter, the second rotating rod 54 is driven to rotate clockwise by the motor 57, so that the second filter plate 56 rotates clockwise, and the isosceles brush block 61 is driven by the worm. The central axis of 63 rotates counterclockwise as the center of the circle, scraping and sweeping the upper side of the second filter plate 56, and when the isosceles brush block 61 rotates, it drives the worm 63 and the brush plate 64 on the upper side to rotate counterclockwise, through the isosceles brush The block 61 scrapes and sweeps the bottom surface of the first filter plate 55, and then squeezes the iron scraps stuck in the filter holes of the first filter plate 55 upward, so that the scraps move upward in the filter holes of the first filter plate 55, reducing the The possibility of iron filings stuck in the filter holes of the first filter plate 55 is convenient for the subsequent brush plate 64 to brush and gather the iron filings stuck in the filter holes of the first filter plate 55;

然后蜗轮68转动时带动刷辊65转动,使得刷辊65侧面的刷毛对第一滤板55的下侧进行刷扫,将卡在第一滤板55滤孔内的铁屑顶出,然后通过转动的刷板64将第一滤板55上侧的铁屑进行刮扫聚集,减少铁屑聚集在第一滤板55上侧造成第一滤板55堵塞的可能;且在刷辊65转动时,通过皮带67带动刷扫杆66旋转,对第一滤板55的下侧进行刷扫,减少其它杂物粘附在第一滤板55上的可能,保证第一滤板55对切削液过滤的效果;Then, when the worm gear 68 rotates, it drives the brush roller 65 to rotate, so that the bristles on the side of the brush roller 65 brush the lower side of the first filter plate 55, and push out the iron filings stuck in the filter holes of the first filter plate 55, and then pass through the first filter plate 55. The rotating brush plate 64 scrapes and gathers the iron filings on the upper side of the first filter plate 55 to reduce the possibility that the iron filings gather on the upper side of the first filter plate 55 and cause the first filter plate 55 to be blocked; and when the brush roller 65 rotates , drive the brush rod 66 to rotate through the belt 67 to brush the lower side of the first filter plate 55, reduce the possibility of other debris adhering to the first filter plate 55, and ensure that the first filter plate 55 filters the cutting fluid Effect;

由于刷板64以蜗杆63为圆心做旋转运动,将收集的铁屑从第一滤板55的顶面刮落到支撑框3的上侧,便于后续使用者对铁屑进行收集处理;Because the brush plate 64 rotates with the worm 63 as the center, the collected iron scraps are scraped off from the top surface of the first filter plate 55 to the upper side of the support frame 3, which is convenient for subsequent users to collect and process the iron scraps;

然后过滤后的切削液通过导流管58聚集到导水筒73的内部,然后通过导水筒73将切削液呈伞状导流到倾斜过滤导流块76的上侧,此时电机57带动圆筒71顺时针转动,促使倾斜过滤导流块76转动,增加切削液在呈螺旋状倾斜过滤导流块76上流动的时间,使得导水筒73顺着倾斜过滤导流块76向圆管75的轴心处流动,增加切削液在单个倾斜过滤导流块76上流动的时间,保证倾斜过滤导流块76表面的滤孔有效的对切削液进行过滤,增加装置对切削液处理的效果;Then the filtered cutting fluid is collected into the inside of the water guide tube 73 through the guide tube 58, and then the cutting fluid is guided in an umbrella shape to the upper side of the inclined filter guide block 76 through the water guide tube 73. At this time, the motor 57 drives the cylinder 71 is rotated clockwise to make the inclined filter guide block 76 rotate, increasing the time for the cutting fluid to flow on the helical inclined filter guide block 76, so that the water guide tube 73 follows the inclined filter guide block 76 to the axis of the circular tube 75 Flow at the center, increase the time for the cutting fluid to flow on a single inclined filter diversion block 76, ensure that the filter holes on the surface of the inclined filter diversion block 76 effectively filter the cutting fluid, and increase the effect of the device on the cutting fluid treatment;

且当位于上侧的倾斜过滤导流块76被铁屑堵塞后,上侧的倾斜过滤导流块76直接将切削液导流到中部的倾斜过滤导流块76上,通过中部的倾斜过滤导流块76对切削液进行过滤,减少使用者对倾斜过滤导流块76拆卸的频率;And when the inclined filter guide block 76 on the upper side is blocked by iron filings, the inclined filter guide block 76 on the upper side directly guides the cutting fluid to the inclined filter guide block 76 in the middle, and passes through the inclined filter guide block 76 in the middle. The flow block 76 filters the cutting fluid, reducing the frequency of disassembling the inclined filter guide block 76 by the user;

且切削液流动到倾斜过滤导流块76上时,将过滤在其上侧的铁屑向圆管75的中心轴线处冲击,然后通过磁铁78对铁屑进行吸附,便于后续使用者对圆管75进行拆卸清洁处理。And when the cutting fluid flows onto the inclined filter diversion block 76, the iron filings filtered on the upper side of it will impact the central axis of the circular tube 75, and then the iron filings will be adsorbed by the magnet 78, which is convenient for subsequent users to adjust the circular tube. 75 Carry out disassembly and cleaning.

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术工作人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the description are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise of the present invention, there will be various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. A pipeline grinding equipment with cutting fluid recycling function comprises a grinding machine tool (1), and is characterized in that: the side surface of the supporting leg of the grinding machine tool (1) is fixedly connected with a frame (2), the upper side of the inner wall of the frame (2) is fixedly connected with a supporting frame (3), and the inner side of the supporting frame (3) is fixedly connected with a water filtering net (4);
the side surface of the frame (2) is fixedly connected with a circulating pump (8), a water inlet pipe of the circulating pump (8) is fixedly connected with a water outlet on the lower side of the inner wall of the frame (2), and a water delivery pipe of the circulating pump (8) is fixedly connected with a liquid spraying pipe of the grinding machine tool (1);
the rear side of the inner wall of the frame (2) is fixedly connected with a brushing and sweeping mechanism (5), the side surface of the brushing and sweeping mechanism (5) is rotatably connected with a scraping and sweeping mechanism (6), one end of the brushing and sweeping mechanism (5) penetrates through the water filtering net (4) and is fixedly connected with a filtering mechanism (7), the side surface of the filtering mechanism (7) is in transmission connection with the side surface of the brushing and sweeping mechanism (5), and the side surface of the filtering mechanism (7) is fixedly connected with the inner side of the frame (2);
the brushing and sweeping mechanism (5) comprises a C-shaped support (51), the side surface of a vertical rod of the C-shaped support (51) is fixedly connected with the rear side of the inner wall of the frame (2), two ends of the C-shaped support (51) are fixedly connected with fixed bearings (52), a first rotating rod (53) is fixedly connected inside one of the fixed bearings (52), a second rotating rod (54) is fixedly connected inside the other fixed bearing (52), a first filter plate (55) is fixedly sleeved at the lower end of the first rotating rod (53), and a second filter plate (56) is fixedly sleeved at the upper end of the second rotating rod (54);
the bottom end of the second rotating rod (54) penetrates through the water filter screen (4) and is fixedly connected with a motor (57), a guide pipe (58) is fixedly sleeved on the side surface of the fixed bearing (52) at the lower side, and the upper end of the guide pipe (58) is in lap joint with the lower side of the support frame (3);
the scraping and sweeping mechanism (6) comprises an isosceles brush block (61), the upper side and the lower side of the isosceles brush block (61) are respectively lapped with the lower side of a first filter plate (55) and the upper side of a second filter plate (56), U-shaped grooves (62) are respectively formed in the two sides of the top surface of the isosceles brush block (61), the top surfaces of the transverse grooves of the U-shaped grooves (62) are fixedly connected with worms (63), the top ends of the worms (63) are rotatably connected with the bottom surface of the first filter plate (55), the top ends of the worms (63) extend to the upper side of the first filter plate (55) and are fixedly connected with brush plates (64), the lower sides of the brush plates (64) are lapped with the upper side of the first filter plate (55), and the side surfaces of the two vertical groove inner walls of the U-shaped grooves (62) are respectively rotatably connected with brush rolls (65) and brush sweeping rods (66);
bristles on the side surface of the brush roll (65) are abutted against the lower side of the first filter plate (55), a rotating shaft of the brush roll (65) is in transmission connection with the side surface of a rotating shaft of the brushing rod (66) through a belt (67), a worm wheel (68) is fixedly sleeved at one end of the side surface of the brush roll (65), and the worm wheel (68) is meshed with the worm (63);
one end, far away from the central axis of the second filter plate (56), of the isosceles brush block (61) is rotatably connected with the top surface of the second filter plate (56);
the filtering mechanism (7) comprises a cylinder (71), the side surface of the cylinder (71) is fixedly connected with the side surface of the motor (57), and the side surface of the cylinder (71) is fixedly connected with the inner side of the frame (2);
a connecting bearing (72) is fixedly connected to the inner side of the cylinder (71), a water guide cylinder (73) is fixedly connected to the inner part of the connecting bearing (72), the water guide cylinder (73) is arranged on the lower side of the bottom end of the water guide pipe (58), the side surface of the water guide cylinder (73) is in transmission connection with the side surface of a rotating shaft of the motor (57) through a transmission belt, and a guide disc (74) is fixedly connected to the side surface of the water guide cylinder (73);
the downside threaded connection of water guide tube (73) has pipe (75), the side fixedly connected with slope of pipe (75) filters water conservancy diversion piece (76), the side bonding of pipe (75) has sponge piece (77), the downside threaded connection of pipe (75) inner wall has magnet (78), and the upper end of magnet (78) extends to the upside of pipe (75) inner wall.
2. The pipe grinding apparatus with a cutting fluid circulation function according to claim 1, wherein: the lower side of the grinding machine tool (1) is fixedly connected with a liquid guide pipe in an inserted mode, and the liquid guide pipe is arranged on the upper side of the right side intersection of the first filter plate (55) and the second filter plate (56).
3. The pipe grinding apparatus with a cutting fluid circulation function according to claim 1, wherein: the central axis of the first rotating rod (53) is not coaxial with the central axis of the second rotating rod (54).
4. The pipe grinding apparatus with a cutting fluid circulation function according to claim 1, wherein: the number of the worms (63) is four, and the four worms (63) are distributed on the lower side of the first filter plate (55) in an annular shape at equal intervals.
5. The pipe grinding apparatus with a cutting fluid circulation function according to claim 1, wherein: the number of the inclined filtering guide blocks (76) is seventy two, and the seventy two inclined filtering guide blocks (76) are spirally distributed on the side surface of the circular tube (75) at equal intervals.
CN202210540911.8A 2022-05-19 2022-05-19 A kind of pipeline grinding and processing equipment with cutting fluid circulation Active CN114643536B (en)

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CN116237840B (en) * 2023-03-16 2024-01-09 常州东风轴承有限公司 Energy-saving and environment-friendly bearing polishing integrated device

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