CN114643511A - Automatic sanding equipment for step type part and using method thereof - Google Patents
Automatic sanding equipment for step type part and using method thereof Download PDFInfo
- Publication number
- CN114643511A CN114643511A CN202210340688.2A CN202210340688A CN114643511A CN 114643511 A CN114643511 A CN 114643511A CN 202210340688 A CN202210340688 A CN 202210340688A CN 114643511 A CN114643511 A CN 114643511A
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- Prior art keywords
- screw
- step type
- fixing plate
- plate
- controller
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title abstract description 15
- 230000001174 ascending effect Effects 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
Abstract
The invention relates to the technical field of part processing, in particular to automatic sanding equipment for a step type part and a using method thereof, wherein the automatic sanding equipment comprises two side plates, two rail seats and a fixed plate, rollers are mounted at the bottoms of the side plates and roll in the rail seats, a controller is mounted on one side plate, an adjusting sheet is arranged between the inner walls of the fixed plates in a sliding manner, a grinding wheel is mounted below the adjusting sheet through a rotating motor, and connecting plates are welded at two ends of the adjusting sheet; the use method of the automatic sanding device comprises the following steps: and S1, firstly, horizontally erecting two rail bases on two sides of the step type component respectively, setting the corresponding step width of the step type component and the ascending adjustment times in the controller, and then pressing a switch on the controller to start. The invention not only can realize height adjustment and treatment on the step type component, but also can effectively avoid the problems of position deviation and the like of the component during processing and processing.
Description
Technical Field
The invention relates to the technical field of part processing, in particular to automatic sanding equipment for a step type part and a using method of the automatic sanding equipment.
Background
In order to improve the versatility of the conventional sander, a corresponding conversion device is usually added to the sander to switch the functions of the sander. However, the conventional sanding machine can only process conventional parts, and for some parts with different heights (such as step parts), the conventional sanding machine has difficulty in processing the parts, so that a step part automatic sanding device and a using method thereof are needed to solve the problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides automatic sanding equipment for a step part and a using method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a step type automatic sanding device for parts comprises two side plates, two rail seats and a fixing plate, wherein rollers are mounted at the bottoms of the side plates, the rollers roll in the rail seats, and a controller is mounted on one of the side plates;
an adjusting sheet is arranged between the inner walls of the fixed plates in a sliding manner, a grinding wheel is mounted below the adjusting sheet through a rotating motor, and connecting plates are welded at two ends of the adjusting sheet;
the inner part of the side plate is of a cavity structure, a bottom plate is welded between the inner walls of the side plates, two guide rods are welded on the bottom plate, a sliding rod is arranged between the two guide rods in a sliding manner, and a connecting shaft is welded between the sliding rod and the connecting plate which are positioned on the same side;
a driving gear is rotatably arranged in the bottom plate through a driving handle, the driving handle is installed on a driving motor, a driven gear is rotatably arranged in the sliding rod through an auxiliary handle, the driving gear is meshed with the driven gear, and a linkage handle is further connected between the driving gear and the driven gear.
Preferably, a plurality of screw holes which are uniformly distributed are formed in the roller, and a screw rod is connected with the inner thread of the side plate.
Preferably, the screw is adapted to the screw hole.
Preferably, a through hole is formed in the middle of the fixing plate, electric screws penetrating through the adjusting sheet are mounted on two sides of the through hole in the fixing plate, and the adjusting sheet and the electric screws are in threaded transmission.
Preferably, the side plate is provided with an adjusting hole, and the connecting shaft is movably arranged in the adjusting hole.
Preferably, the linkage handle and the driving gear and the driven gear connected with the linkage handle are connected through a shaft.
The use method of the automatic sanding equipment for the step type part comprises the following steps:
s1, firstly, horizontally erecting two rail seats on two sides of the step type component respectively, setting the corresponding step width and the ascending adjustment times of the step type component in the controller, and then pressing a switch on the controller for starting;
s2, after the fixing plate is started, the driving motor drives the driving gear to rotate, and the driven gear is matched with the driving gear to drive the sliding rod to move along the vertical direction, so that the fixing plate is driven to move synchronously;
s3, initially, positioning the fixing plate at the highest position, driving the grinding wheel to gradually approach to the first step surface of the step type part along with the transmission cooperation of the gear, and stopping the driving motor when the grinding wheel is contacted with the first step surface;
s4, immediately, manually rotating the screw rod to one side of the side wall of the step type part to enable the screw rod to penetrate through the side plate and the roller and to be tightly contacted with the side wall of the step type part;
s5, then, pressing a switch on the controller, continuing to start, at the moment, starting the electric screw and the rotating motor simultaneously, driving the adjusting sheet to reciprocate in the fixing plate by the electric screw, and driving the grinding wheel to grind the first step surface by the rotating motor;
and S6, stopping the electric screw and the rotating motor after the first step surface is processed, starting the driving motor to enable the fixing plate to move upwards to the highest position to reset, interrupting the controller after the resetting, screwing the screw out of the roller, pushing the side plate to one side of the next step, and repeating the steps S2-S6 until all the step surfaces are processed, and moving out the step type component.
The invention has the beneficial effects that:
the grinding wheel height adjusting device has the advantages that the driving teeth and the driven gears are arranged in the side plates, the height of the grinding wheel is adjusted by means of mutual matching of the driving teeth and the driven gears, step surfaces with different heights are processed along with movement of the side plates, and in the step surface processing process, the rollers can be prevented from sliding, positioning and clamping of processed parts can be achieved by means of matching of the screws and the rollers, and the problems that the grinding wheel is displaced in the processing process are solved.
Drawings
Fig. 1 is a schematic structural view of an automatic sanding apparatus for stepped parts and a method for using the same according to the present invention;
fig. 2 is a schematic view illustrating installation and driving of an adjusting sheet of the automatic sanding apparatus for stepped parts and the method for using the same according to the present invention;
fig. 3 is a schematic view of an internal structure of a side plate of the automatic sanding apparatus for step parts and the method for using the same according to the present invention.
In the figure: 1. a side plate; 11. a controller; 12. a roller; 121. a screw hole; 13. a screw; 14. a guide bar; 15. a base plate; 16. a slide bar; 17. an adjustment hole; 2. a rail seat; 3. a fixing plate; 31. a regulating sheet; 32. an electric screw; 4. a drive gear; 5. a driven gear; 6. a linkage handle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, an automatic sanding device for a step type component comprises two side plates 1, two rail seats 2 and a fixing plate 3, wherein the bottom of each side plate 1 is provided with a roller 12 through a shaft, each roller 12 rolls in each rail seat 2, each roller 12 is provided with a plurality of uniformly distributed screw holes 121, each side plate 1 is internally threaded with a screw 13, each screw 13 is arranged at a position corresponding to the uppermost screw hole 121 in fig. 3, each screw 13 is matched with each screw hole 121, the screw 13 can be used for positioning the machining position of the step type component and preventing the rollers 12 from sliding in the machining process, and a controller 11 is arranged on one side plate 1 through screws;
an adjusting sheet 31 is arranged between the inner walls of the fixing plate 3 in a sliding manner, the adjusting sheet 31 is arranged to drive a grinding wheel to move and adjust, a grinding wheel is mounted below the adjusting sheet 31 through a rotating motor, the rotating motor is mounted at the top of the adjusting sheet 31 through screws, the grinding wheel is mounted on an output shaft of the rotating motor, connecting plates are welded at two ends of the adjusting sheet 31, a through hole is formed in the middle of the fixing plate 3, electric screws 32 penetrating through the adjusting sheet 31 are mounted at two sides of the through hole in the fixing plate 3, a motor end of each electric screw 32 is fixed on the inner wall of one side of the fixing plate 3 through screws, a bearing capable of being rotatably connected is arranged between the other end of each electric screw and the inner wall of the other side of the fixing plate 3 so as to facilitate the rotation of screw portions of the electric screws 32, and the adjusting sheet 31 and the electric screws 32 are arranged through thread transmission;
the interior of the side plate 1 is of a cavity structure, a bottom plate 15 is welded between the inner walls of the side plate 1, two guide rods 14 are welded on the bottom plate 15, a sliding rod 16 is arranged between the two guide rods 14 in a sliding manner, the sliding rod 16 is arranged to drive the fixing plate 3 to perform lifting adjustment, a connecting shaft is welded between the sliding rod 16 and the connecting plate which are positioned on the same side, an adjusting hole 17 is formed in the side plate 1, and the connecting shaft moves in the adjusting hole 17;
a driving gear 4 is rotatably arranged in the bottom plate 15 through a driving handle, the driving gear 4 is arranged to drive the linkage handle 6 to move, so that the linkage handle 6 synchronously drives the driven gear 5 to move and adjust along the surface meshed with the driving gear 4, the driving handle is arranged on a driving motor, a driven gear 5 is rotatably arranged in the slide bar 16 through an auxiliary handle, the driven gear 5 is arranged to drive the slide bar 16 to move up and down and adjust, the driving gear 4 is meshed with the driven gear 5, the linkage handle 6 is connected between the driving gear 4 and the driven gear 5, and the linkage handle 6 and the driving gear 4 and the driven gear 5 connected with the driving gear are connected through shafts;
when the connecting shaft moves to the top of the adjusting hole 17, the position of the fixing plate 3 is highest, and the driving gear 4 and the driven gear 5 are both in vertical positions as shown in fig. 3; and when the slide bar 16 is in contact with the base plate 15, the position of the fixed plate 3 is lowest.
Example 1:
in this embodiment, a method for using an automatic sanding apparatus for a stepped component includes the following steps:
s1, firstly, horizontally erecting two rail bases 2 on two sides of a step-type component respectively, setting the corresponding step width and the ascending adjustment times of the step-type component in the controller 11, and then pressing a switch on the controller 11 for starting;
s2, after the fixing plate is started, the driving motor drives the driving gear 4 to rotate, and the driven gear 5 is matched to drive the sliding rod 16 to move along the vertical direction, so that the fixing plate 3 is driven to move synchronously;
s3, initially, the fixing plate 3 is located at the highest position, the grinding wheel is driven to gradually approach to the first step surface of the step type part along with the transmission cooperation of the gear, and the driving motor stops when the grinding wheel contacts with the first step surface;
s4, immediately, manually rotating the screw 13 to one side of the side wall of the step part to make the screw penetrate through the side plate 1 and the roller 12 and tightly contact with the side wall of the step part;
s5, then, pressing a switch on the controller 11, continuing to start, at this time, starting the electric screw 32 and the rotating motor at the same time, driving the adjusting sheet 31 to reciprocate in the fixing plate 3 by the electric screw 32, and driving the grinding wheel to grind the first step surface by the rotating motor;
s6, after the first step surface is processed, stopping the electric screw 32 and the rotating motor, starting the driving motor to enable the fixing plate 3 to move upwards to the highest position to reset, after the reset, interrupting the controller 11, screwing the screw 13 out of the roller 12, pushing the side plate 1 to one side of the next step, and then repeating the steps S2-S6 until all the step surfaces are processed, and moving out the step type component.
Example 2:
in this embodiment, on the basis of embodiment 1, the roller 12 in embodiment 1 is replaced with a gear, so that the stability after the position adjustment can be better ensured.
Example 3:
in this embodiment, on the basis of embodiment 1, the roller 12 in embodiment 1 is driven by a motor, and the time for driving each motor is set according to the distance between adjacent step surfaces, so as to ensure that one screw hole 121 can be matched with the screw 13 when the roller is stopped.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. A step type automatic sanding device for parts comprises two side plates (1), two rail seats (2) and a fixing plate (3), wherein rollers (12) are mounted at the bottoms of the side plates (1), the rollers (12) roll in the rail seats (2), and a controller (11) is mounted on one side plate (1);
the grinding wheel is characterized in that adjusting pieces (31) are arranged between the inner walls of the fixing plates (3) in a sliding mode, grinding wheels are mounted below the adjusting pieces (31) through rotating motors, and connecting plates are welded at two ends of each adjusting piece (31);
the interior of the side plate (1) is of a cavity structure, a bottom plate (15) is welded between the inner walls of the side plate, two guide rods (14) are welded on the bottom plate (15), a sliding rod (16) is arranged between the two guide rods (14) in a sliding mode, and a connecting shaft is welded between the sliding rod (16) and the connecting plate which are located on the same side;
a driving gear (4) is rotatably arranged in the bottom plate (15) through a driving handle, the driving handle is installed on a driving motor, a driven gear (5) is rotatably arranged in the sliding rod (16) through an auxiliary handle, the driving gear (4) and the driven gear (5) are meshed, and a linkage handle (6) is further connected between the driving gear and the driven gear.
2. The automatic sanding device for stepped parts according to claim 1, wherein the roller (12) is provided with a plurality of uniformly distributed screw holes (121), and the side plate (1) is internally threaded with a screw (13).
3. Automatic sanding device for stepped parts according to claim 2, characterized in that said threaded rod (13) is adapted to the threaded hole (121).
4. The automatic sanding device for stepped parts according to claim 1, wherein a through hole is formed in the middle of the fixing plate (3), electric screws (32) penetrating through the adjusting sheet (31) are mounted on two sides of the through hole in the fixing plate (3), and the adjusting sheet (31) and the electric screws (32) are in threaded transmission.
5. The automatic sanding device for stepped parts according to claim 1, wherein the side plate (1) is provided with an adjusting hole (17), and the connecting shaft is movably arranged in the adjusting hole (17).
6. Step-type part automatic sanding device according to claim 1, wherein the linkage handle (6) and the driving gear (4) and the driven gear (5) connected with the linkage handle are connected through a shaft.
7. Use of an automatic step sanding apparatus as defined in any one of claims 1-6, comprising the steps of:
s1, firstly, horizontally erecting two rail bases (2) on two sides of a step type component respectively, setting the corresponding step width and the ascending adjustment times of the step type component in a controller (11), and then pressing a switch on the controller (11) to start;
s2, after the synchronous movement of the fixing plate is started, the driving motor drives the driving gear (4) to rotate, and the driven gear (5) is matched to drive the sliding rod (16) to move along the vertical direction, so that the fixing plate (3) is driven to move synchronously;
s3, initially, the fixing plate (3) is located at the highest position, the grinding wheel is driven to gradually approach to the first step surface of the step type component along with the transmission of the gear, and the driving motor stops when the grinding wheel contacts with the first step surface;
s4, immediately, manually rotating the screw (13) to one side of the side wall of the step type part to enable the screw to penetrate through the side plate (1) and the roller (12) and to be tightly contacted with the side wall of the step type part;
s5, then, pressing a switch on the controller (11) to continue starting, wherein the electric screw (32) and the rotating motor are started simultaneously, the electric screw (32) drives the adjusting sheet (31) to reciprocate in the fixing plate (3), and the rotating motor drives the grinding wheel to grind the first step surface;
s6, after the first step surface is processed, stopping the electric screw (32) and the rotating motor, starting the driving motor to enable the fixing plate (3) to move upwards to the highest position to reset, after the resetting, interrupting the controller (11), screwing the screw (13) out of the roller (12), pushing the side plate (1) to one side of the next step, and repeating the steps S2-S6 until all the step surfaces are processed, and moving the step type part out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210340688.2A CN114643511A (en) | 2022-04-02 | 2022-04-02 | Automatic sanding equipment for step type part and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210340688.2A CN114643511A (en) | 2022-04-02 | 2022-04-02 | Automatic sanding equipment for step type part and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114643511A true CN114643511A (en) | 2022-06-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210340688.2A Pending CN114643511A (en) | 2022-04-02 | 2022-04-02 | Automatic sanding equipment for step type part and using method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN114643511A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB251072A (en) * | 1925-03-21 | 1926-04-29 | Pittsburgh Plate Glass Co | Improvements in apparatus for surfacing glass and the like |
| CN202507150U (en) * | 2012-04-12 | 2012-10-31 | 辽宁四方重型装备制造有限公司 | Prolate grinder capable of transversely and longitudinally walking and lifting |
| CN104533063A (en) * | 2015-01-21 | 2015-04-22 | 广西大学 | Intelligent lifting wall painting machine which is driven by crank and slider, fixed at step length and adjustable in work range |
| CN208713581U (en) * | 2018-07-10 | 2019-04-09 | 湖北宇梦建设工程有限公司 | A kind of mattess terrazzo machine of construction |
| CN210308328U (en) * | 2019-07-02 | 2020-04-14 | 丁卫国 | Ceramic kettle roll-in forming equipment |
| CN111015415A (en) * | 2019-12-23 | 2020-04-17 | 济南工程职业技术学院 | Automatic edge searching and grinding device for metal special-shaped piece |
| CN111216006A (en) * | 2019-11-29 | 2020-06-02 | 深圳市佳鑫一帆科技有限公司 | Plastic casing is with automatic equipment of polishing that has multistation regulatory function |
| CN210802536U (en) * | 2019-12-16 | 2020-06-19 | 湖南中纬测绘科技有限公司 | Geographic information collector |
| CN210968143U (en) * | 2019-10-11 | 2020-07-10 | 鞍钢实业集团返厂车处理有限公司 | Steel ingot surface treatment device for steel production |
| CN211916384U (en) * | 2020-01-15 | 2020-11-13 | 江苏华洋新思路能源装备股份有限公司 | Auxiliary device is used in stove roller processing |
| CN213647104U (en) * | 2020-09-03 | 2021-07-09 | 合肥鑫业达精密科技有限公司 | Surface polishing device for manufacturing clamp |
-
2022
- 2022-04-02 CN CN202210340688.2A patent/CN114643511A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB251072A (en) * | 1925-03-21 | 1926-04-29 | Pittsburgh Plate Glass Co | Improvements in apparatus for surfacing glass and the like |
| CN202507150U (en) * | 2012-04-12 | 2012-10-31 | 辽宁四方重型装备制造有限公司 | Prolate grinder capable of transversely and longitudinally walking and lifting |
| CN104533063A (en) * | 2015-01-21 | 2015-04-22 | 广西大学 | Intelligent lifting wall painting machine which is driven by crank and slider, fixed at step length and adjustable in work range |
| CN208713581U (en) * | 2018-07-10 | 2019-04-09 | 湖北宇梦建设工程有限公司 | A kind of mattess terrazzo machine of construction |
| CN210308328U (en) * | 2019-07-02 | 2020-04-14 | 丁卫国 | Ceramic kettle roll-in forming equipment |
| CN210968143U (en) * | 2019-10-11 | 2020-07-10 | 鞍钢实业集团返厂车处理有限公司 | Steel ingot surface treatment device for steel production |
| CN111216006A (en) * | 2019-11-29 | 2020-06-02 | 深圳市佳鑫一帆科技有限公司 | Plastic casing is with automatic equipment of polishing that has multistation regulatory function |
| CN210802536U (en) * | 2019-12-16 | 2020-06-19 | 湖南中纬测绘科技有限公司 | Geographic information collector |
| CN111015415A (en) * | 2019-12-23 | 2020-04-17 | 济南工程职业技术学院 | Automatic edge searching and grinding device for metal special-shaped piece |
| CN211916384U (en) * | 2020-01-15 | 2020-11-13 | 江苏华洋新思路能源装备股份有限公司 | Auxiliary device is used in stove roller processing |
| CN213647104U (en) * | 2020-09-03 | 2021-07-09 | 合肥鑫业达精密科技有限公司 | Surface polishing device for manufacturing clamp |
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Application publication date: 20220621 |