CN114643475B - Prevent stroboscopic square bubble fast assembly equipment - Google Patents

Prevent stroboscopic square bubble fast assembly equipment Download PDF

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Publication number
CN114643475B
CN114643475B CN202210323375.6A CN202210323375A CN114643475B CN 114643475 B CN114643475 B CN 114643475B CN 202210323375 A CN202210323375 A CN 202210323375A CN 114643475 B CN114643475 B CN 114643475B
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China
Prior art keywords
assembly
lamp cover
discharging
clamping
stroboscopic
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CN114643475A (en
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陈虎
刘洋
王松
刘杰
常桂强
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Anhui Tufei Technology Co ltd
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Anhui Tuofei Electrical Appliance Co ltd
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Publication of CN114643475A publication Critical patent/CN114643475A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

The invention relates to automatic assembly equipment of a safety lamp, which comprises an efficient assembly mechanism, wherein a support turntable of the efficient assembly mechanism is sequentially provided with a plurality of groups of screwing assemblies, a lamp cover part feeding mechanism and a part blanking mechanism along the circumferential direction of the support turntable, the efficient assembly mechanism comprises a turnover assembly, a discharging assembly a and a discharging assembly b, the turnover assembly is arranged in the circumferential direction of the support turntable and rotates intermittently, the discharging assembly a is arranged at one end of the turnover assembly and is used for blanking of a core holder part, and the discharging assembly b is arranged at the other end of the switching mechanism relative to the discharging assembly a and is used for blanking of a material package; the invention solves the problems of manual assembly, more process links, material bag leakage and low working efficiency.

Description

Prevent stroboscopic square bubble fast assembly equipment
Technical Field
The invention relates to the technical field of lamp assembly, in particular to a rapid assembly device for a stroboscopic-preventing square bulb.
Background
With the progress of society and the development of science and technology, bulbs are important in both household and industrial production as lighting devices essential to daily life of people, so that the production capacity of bulbs tends to increase year by year with the increase of demand, and it is important to ensure efficient and stable production of bulbs.
During bulb assembly, need install the lamp holder on the bulb drain pan now, then with the drain pan after the assembly and lamp shade equipment, directly assemble the lamp holder to the bulb drain pan through the manual work among the prior art, stability, the reliability of lamp holder installation are difficult to guarantee, greatly reduced the product percent of pass of bulb.
Patent document CN202120282633.1 discloses an assembly device for automatic lamp assembly machine, includes the frame and locates the workstation in the frame, be provided with the first assembly device who accomplishes the equipment of bulb and lamp holder and be used for accomplishing the second assembly device of lamp holder tip encapsulation on the workstation, first assembly device with intercommunication has loading attachment between the second assembly device, loading attachment locates on the workstation, loading attachment is used for intermittent type formula transport lamps and lanterns.
However, in the actual use process, the inventor finds that the existing lamps are all assembled by manual operation, and the production mode of manual assembly has more process links, low production efficiency and difficult control of product consistency, so that the problem of difficult realization of full-line automatic production during the production of the lamps is solved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to ensure that the material bag and the core holder part are sequentially assembled according to the sequence requirement after the lamp cover part is in place by arranging the part blanking mechanism and matching the high-efficiency assembling mechanism, the automatic output of the finished products of the upper group of lamp holders is realized in the assembling process of the lower group of lamp holders, the whole work is seamlessly connected and sequentially completed according to the sequence, the phenomenon of leaving the material bag is not easy to occur, and the self-checking work of the material bag in the assembled lamp holders from late to late is saved, so that the technical problems of low efficiency, insufficient product stability, high time consumption cost and high labor cost of the traditional manual assembling production mode are solved.
The invention aims to solve the technical problems, and adopts the following technical scheme: an anti-strobe cube-corner fast assembly apparatus comprising:
the efficient assembling mechanism comprises a supporting turntable, and a plurality of groups of screwing components, rotating components and lifting components are sequentially arranged along the circumferential direction of the supporting turntable, wherein the screwing components are used for driving the screwing components to rotate, and the lifting components are arranged on one side of the supporting turntable and are used for driving the supporting turntable to reciprocate up and down;
the lamp cap part feeding mechanism is arranged on the supporting seat, a plurality of groups of lamp cap part feeding mechanisms are arranged corresponding to the screwing assemblies, and the part discharging mechanism is used for pushing the lamp holder to the screwing assemblies;
part unloading mechanism, part unloading mechanism sets up high-efficient assembly devices top and with lamp lid part feed mechanism corresponds and sets up a plurality of groups, and it is including setting up support the outer circumferencial direction of carousel and the rotatory turnover subassembly of discontinuous, install switching mechanism one end just is used for the ejection of compact subassembly an of core base part unloading work and for ejection of compact subassembly an is installed the switching mechanism other end just is used for the ejection of compact subassembly b of material package unloading work, ejection of compact subassembly an and ejection of compact subassembly b through linkage subassembly an with lamp lid part feed mechanism synchronous drive.
Preferably, the screwing assembly comprises a rotating tooth a arranged at the bottom of the supporting turntable and a rotating tooth b meshed with the rotating tooth a; the supporting rotary disc is provided with a plurality of groups of bearing parts along the circumferential direction, the bearing parts and the rotary teeth a are coaxially arranged, the parts of the bearing parts, which are positioned at the feeding end, are provided with notches, and the bearing parts are provided with positioning pieces a for limiting and screwing lamp cover parts on the assembly;
the positioning piece a comprises an arc-shaped baffle seat which is elastically arranged outside the bearing part and an arc-shaped limit
The fixed deflector that makes things convenient for the feeding that sets up of position board one end.
Preferably, the lamp cover part feeding mechanism comprises a transfer bin connected with the supporting seat through supporting legs, a storage bin communicated with the top of the transfer bin, a flat push plate arranged in the transfer bin, and a connecting shaft arranged in the transfer bin in a sliding manner and fixedly connected with the flat push plate, wherein the connecting shaft is mounted on a support outside the transfer bin through a telescopic unit b, and the lamp cover parts are vertically arranged and sequentially arranged in the storage bin in an array manner;
the flat push pedal sets up for L type structure and this transfer storehouse output is provided with setting element b for spacing lamp lid part releases work one at every turn, setting element b including run through in the inside spout of transfer storehouse, the flat push pedal matches the setting with the spout, the spout forms the screens region with lamp lid part.
Preferably, the lamp cover part feeding mechanism and the efficient assembling mechanism are synchronously driven by a linkage assembly b;
linkage subassembly b includes fixed mounting in the first drive rack tooth of telescopic unit a, sets up on the bottom plate and with the first initiative drive wheel of first drive rack tooth meshing and be used for driving the first driven drive wheel of the inside removal of second drive rack tooth, first driven drive wheel and first initiative drive wheel are coaxial and fixed the setting in first pivot.
Preferably, the switching mechanism comprises a clamping assembly rotating at the output end of the servo motor and a sensing unit mounted on the lamp cover component feeding mechanism and used for driving the servo motor to start and stop.
Preferably, the servo motor is installed on a frame, and a carton is installed on the frame.
Preferably, the clamping assembly comprises:
the switching plate is fixedly arranged at the output end of the servo motor;
the material clamping part is symmetrically provided with two groups of materials which are respectively located at two ends of the switching plate, the material clamping part comprises a clamping plate a and a clamping plate b which are symmetrically and rotatably arranged on the switching plate, the clamping plate a is connected with the clamping plate b through an elastic unit, an arc supporting space is formed between the clamping plate a and the clamping plate b, and the arc supporting space is used for discharging the core holder component and discharging the tool bag.
The transmission units are arranged in two groups and respectively correspond to the two groups of material clamping parts, and each transmission unit comprises a left driving wheel which is coaxial and synchronously transmitted with the clamping plate a, a right driving wheel which is meshed with the left driving wheel and is coaxially transmitted with the clamping plate b, a lower driving wheel which is rotatably arranged on the switching plate and is meshed with the left driving wheel, and an upper driving wheel which is coaxial and synchronously transmitted with the lower driving wheel;
the clamping rack is meshed with the upper driving wheel and is fixedly connected with the rack through a support rod a, and the clamping rack is positioned above the correspondingly arranged bearing part;
and the releasing rack is meshed with the upper driving wheel and is fixedly connected with the rack through a supporting rod b, and the releasing rack is positioned above the carton.
Preferably, the discharging assembly a comprises a storage cylinder b, a first discharging part and a first blocking part, wherein the first discharging part and the first blocking part are used for outputting the core seat components one by one;
the first discharging piece comprises two groups of material baffle plates a which are symmetrically arranged and reversely driven, and the outer ends of the material baffle plates a are arranged outside the storage barrel b through first supports; the first blocking piece comprises two groups of material blocking plates b which are symmetrically arranged and reversely driven, and the outer ends of the material blocking plates b are arranged outside the storage barrel b through second supports;
the striker plate a is externally connected with a fourth driving rack, and the striker plate b is externally connected with a fifth driving rack
The rack teeth are driven.
Preferably, the discharging assembly b comprises a storage cylinder a, a second discharging part and a second blocking part, wherein the second discharging part and the second blocking part are used for outputting the material packages one by one;
the second discharging piece comprises two groups of material baffle plates c which are symmetrically arranged and reversely driven, and the outer ends of the material baffle plates c are arranged outside the storage barrel a through third supports;
the second blocking piece comprises two groups of material blocking plates d which are symmetrically arranged and reversely driven, and the outer ends of the material blocking plates d are arranged outside the storage barrel a through a fourth support;
and a sixth driving rack gear is connected to the outside of the material baffle plate c, and a seventh driving rack gear is connected to the outside of the material baffle plate d.
The invention has the beneficial effects that:
(1) According to the invention, the part blanking mechanism is matched with the high-efficiency assembling mechanism, so that after the lamp cover component is in place, the material bag and the core base component are sequentially assembled according to the sequence requirement, the automatic output of a group of finished lamp holder products is realized in the next group of lamp holder assembling process, the whole work is seamlessly connected, and the whole work is sequentially completed according to the sequence, so that the phenomenon of material bag leaving is not easy to occur, further, the self-checking work of the material bag in the assembled lamp holder from the later time to the later time is saved, the work efficiency is greatly improved, the damage of the lamp holder in the subsequent disassembling work is also avoided, and the quality is improved;
(2) According to the invention, the bearing part is arranged to be matched with the rotating tooth a, so that the bearing of the lamp cover part and the quick screwing work of the lamp cover part and the core seat part are completed, the limiting work of the lamp cover part is completed by the positioning piece a, the arc-shaped baffle seat is matched with the guide plate and is elastically connected to the outer part of the bearing part, so that the lamp cover part can always rotate in the bearing part without causing deviation, the assembling precision is improved, and the tightness is stable;
(3) According to the invention, the lamp cover part feeding mechanism is matched with the linkage component b, so that on one hand, the lamp cover part in the transfer bin is pushed out into the bearing part after the supporting turntable is fully in place, namely right above the arc-shaped positioning plate, and the situation that each lamp cover part can smoothly enter the bearing part and is precisely in place is fully ensured, and the lamp cover part falls to the ground and is smashed because the supporting turntable is not fully in place, the front and back work are tightly combined, and the control is convenient; on the other hand, one driving force is utilized to complete the synchronous operation of two working procedures, so that the additional power output is saved, and the production cost is reduced.
In conclusion, the equipment has the advantages of being fast in assembly and production, and is particularly suitable for the technical field of lamp assembly.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of a twist assembly of the present invention.
FIG. 3 is a schematic view of an arc positioning plate according to the present invention.
FIG. 4 is a schematic view of a positioning element a shown at A in FIG. 3 according to the present invention.
Fig. 5 is a schematic view of a lamp cover member feeding mechanism.
FIG. 6 is a schematic view of the cross-sectional sliding groove structure of the lamp cover member feeding mechanism according to the present invention.
Fig. 7 is a schematic structural diagram of a second linkage assembly a of the present invention.
FIG. 8 is a schematic view of a clamping assembly of the present invention.
Fig. 9 is a schematic view of the clamping assembly drive unit of fig. 8 at B of the present invention.
FIG. 10 is a schematic structural view of a discharging assembly a of the present invention.
Fig. 11 is a schematic structural view of a second linkage assembly a of the present invention.
Fig. 12 is a schematic structural view of a second linkage assembly a of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations or positional relationships based on those shown in the drawings, merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1, a flash-proof square bulb fast assembly device comprises:
the efficient assembling mechanism 1 comprises a supporting turntable 11, and a plurality of groups of screwing components 12, a rotating component 13 and a lifting component 14, wherein the screwing components 12, the rotating component 13 and the lifting component are sequentially arranged along the circumferential direction of the supporting turntable 11, the rotating component is used for driving the screwing components 12 to rotate, and the lifting component 14 is arranged on one side of the supporting turntable 11 and is used for driving the supporting turntable 11 to reciprocate up and down;
the lamp cover component feeding mechanism 2 is arranged on the supporting seat 21, a plurality of groups of lamp cover component feeding mechanisms 2 are arranged corresponding to the screwing components 12, and the lamp cover component feeding mechanism 2 is used for pushing the lamp cover component 100 to the screwing components 12;
part unloading mechanism 3, part unloading mechanism 3 sets up 1 top of high-efficient assembly devices and with lamp lid part feed mechanism 2 corresponds and sets up a plurality of groups, and it is including setting up support 11 outer circumferencial direction of carousel and the rotatory turnover subassembly 4 of discontinuous, install turnover subassembly 4 one end just is used for ejection of compact subassembly a5 of core base part 200 unloading work and for ejection of compact subassembly a5 is installed the switching mechanism other end just uses the ejection of compact subassembly b6 of material package 300 unloading work, ejection of compact subassembly a5 and ejection of compact subassembly b6 through linkage subassembly a7 with 2 synchronous drive of lamp lid part feed mechanism.
In this embodiment, through setting up the high-efficient assembly devices 1 of 3 cooperation of part unloading mechanisms, make lamp lid part 100 after targetting in place, material package 300 and core print part 200 require to assemble in proper order, and realize the off-the-shelf automatic output of a set of lamp holder in a set of lamp holder assembling process down, whole work seamless joint, accomplish in proper order according to the order, the phenomenon is left over to difficult material package 300 that appears, and then saved the back to the self-checking work to the material package in the lamp holder after the assembly, great improvement work efficiency, also avoid leading to the lamp holder to damage in follow-up dismantlement work, the quality is improved.
In detail, lifting subassembly 14 cooperation support carousel 11 makes its downstream, utilize lamp lid part feed mechanism 2 to push away lamp lid part 100 dress to twist on closing subassembly 12, push away dress back lifting subassembly 14 upward movement, twist through the cooperation of runner assembly 13 and close subassembly 12 and make its lamp lid part 100 rotate in, utilize linkage subassembly a7 and lamp lid part feed mechanism 2 synchronous transmission to utilize a drive power to make ejection of compact subassembly a5 accomplish core base part 200 and material package 300 unloading work in proper order, each functional structure cooperation process order rationally sets up, high efficiency, can reduce the cost of labor simultaneously, improve enterprise economic benefits, be favorable to enterprise's expanded production.
In addition, when the lifting assembly 14 drives the supporting turntable 11 to lift up, the switching mechanism 4 synchronously performs switching operation, so that the core holder component 200 is switched to the position above the screwing assembly 12, the assembly operation of the lamp cover component 100 and the core holder component 200 is completed on the screwing assembly 12 matched by the efficient assembly mechanism 1, the automatic assembly of the lamp holder is realized by means of the rotation of the screwing assembly, the working efficiency of the lamp holder assembly is improved, the effect of automatically installing and assembling each lamp body is achieved, the manual intervention is less, and the manual labor intensity can be greatly reduced.
Further, as shown in fig. 2 and 3, the screwing assembly 12 includes a rotating tooth a121 mounted at the bottom of the supporting turntable 11 and a rotating tooth b122 disposed to be engaged with the rotating tooth a 121; the supporting turntable 11 is provided with a plurality of groups of bearing parts 123 along the circumferential direction, the bearing parts 123 and the rotating teeth a121 are coaxially arranged, the part of the bearing part 123 at the feeding end is provided with a notch, and the bearing part 123 is provided with a positioning part a124 for limiting the position of the lamp cover part 100 on the screwing assembly 12;
the positioning element a124 comprises an arc-shaped baffle seat 125 elastically arranged outside the bearing part 123 and a guide plate 126 fixedly arranged at one end of the arc-shaped baffle seat 125 for facilitating feeding;
an arc-shaped positioning plate 120 is arranged below the supporting turntable 11.
In this embodiment, the bearing part 123 is arranged to cooperate with the rotating teeth a121, so as to complete the bearing of the lamp cover component and the fast screwing operation with the core base component 200, the positioning part a124 is used to complete the limiting operation of the lamp cover component 100, and the arc-shaped retaining base 125 is matched with the guide plate 126 to be elastically connected to the outside of the bearing part 123, so that the lamp cover component can rotate in the bearing part 123 all the time without causing deviation, thereby improving the assembly precision and achieving the advantages of compactness and stability.
In detail, the output end of the rotating assembly 13 is provided with a first driving wheel, and the first driving wheel engages with the rotating gear b122 to drive the rotating gear a121 to rotate.
It is worth mentioning that:
first, by providing the positioning element a124, that is, the guide plate 126 and the arc-shaped retaining base 125 are both made of elastic rubber, when the lamp cap component feeding mechanism 2 pushes the lamp cap component 100 into the bearing portion 123, the guide plate 126 is firstly contacted, at this time, the guide plate 126 is forced to expand outward, and when the lamp cap component 100 is pushed into the bearing portion 123, the guide plate 126 is reset and covered under the elastic action.
Secondly, in the process of rotationally assembling the lamp cover component 100 and the wick holder component 200, it is limited that the rotating speed of the rotating teeth a121 is fast, the lamp cover component 100 does not need to be lifted during the screwing operation, the screwing effect can be achieved by utilizing the inertia at high speed, and a buffer space is reserved, so that the lamp cover component 100 is not easy to screw down the wick holder component 200 under the action of external force.
Further, as shown in fig. 2, the lifting assembly 14 includes a telescopic cylinder 141 and a telescopic unit a142 disposed at a telescopic end of the telescopic cylinder 141 and fixedly connected to the bottom of the supporting turntable 11.
It should be noted that the telescopic units in this embodiment all adopt a telescopic tube and a spring structure sleeved outside the telescopic tube, which are not described herein again.
Further, as shown in fig. 5, the lamp cover component feeding mechanism 2 includes a transfer bin 22 connected to the support base 21 through support legs, a material storage bin 23 disposed at the top of the transfer bin 22 in a communicating manner, a flat pushing plate 24 disposed in the transfer bin 22, and a connecting shaft 25 slidably disposed in the transfer bin 22 and fixedly connected to the flat pushing plate 24, wherein the connecting shaft 25 is mounted on a support outside the transfer bin 22 through a telescopic unit b26, and the lamp cover components 100 are vertically disposed and sequentially arrayed in the material storage bin 23;
the flat push plate 24 is set up for L type structure and this transfer 22 outputs of storehouse is provided with setting element b for spacing lamp lid part 100 releases work one at every turn, setting element b including run through in the inside spout 27 of transfer 22, the flat push plate 24 matches the setting with spout 27, spout 27 forms the screens region with lamp lid part 100.
Further, as shown in fig. 7, the lamp cover component feeding mechanism 2 and the high-efficiency assembling mechanism 1 are synchronously driven by a linkage assembly b 8;
the linkage assembly b8 comprises a first driving rack 81 fixedly mounted on the telescopic unit a142, a first driving wheel 82 arranged on the supporting seat 21 and engaged with the first driving rack 81, and a first driven driving wheel 84 for driving the second driving rack 83 to move inwards, wherein the first driven driving wheel 84 and the first driving wheel 82 are coaxial and fixedly arranged on a first rotating shaft 85.
In this embodiment, by arranging the lamp cover feeding mechanism 2 to cooperate with the linkage assembly b8, on one hand, after the supporting turntable 11 is fully in place, that is, right above the arc-shaped positioning plate 120, the lamp cover 100 in the transfer bin 22 is pushed out to the bearing part 123, so that it is fully ensured that each lamp cover 100 can smoothly enter the bearing part 123 and accurately arrive, and the lamp cover 100 cannot fall to the ground and be smashed because the supporting turntable is not fully in place, and the front and rear works are tightly combined for convenient control; on the other hand, one driving force is utilized to complete the synchronous operation of two working procedures, so that the additional power output is saved, and the production cost is reduced.
Specifically, the telescopic cylinder 141 drives the supporting turntable to move downward, when the supporting turntable moves to the arc positioning plate 120, the telescopic cylinder 141 is not stopped, the telescopic unit a142 starts to move downward and compress, during the compression process, the first driving rack 81 moves to the first driving wheel 82 and drives the first driving wheel 82 to drive the first driven driving wheel 84 to perform synchronous transmission, the second driving rack 83 is engaged with the first driven driving wheel 84 and drives the telescopic unit b26 to move when translating, and then the connecting shaft 25 drives the flat push plate 24 to move, so as to push the lamp cover component 100 in front of the flat push plate out to the bearing part 123.
It should be noted that, by providing the positioning element b, the lamp cover member 100 in the process of falling smoothly falls along the clamping area, and is not overturned and more stable in the process of horizontal pushing.
Further, as shown in fig. 8, the revolving assembly 4 includes a clamping assembly 42 rotating at the output end of the servo motor 41 and a sensing unit 43 mounted on the lamp cover member feeding mechanism 2 for driving the servo motor 41 to start and stop.
In this embodiment, the sensor unit 43 is configured to drive the servo motor 41 to start and stop through the controller, when the material package falls into the lamp cover component 100, the sensor unit 43 drives the servo motor 41 to start through the controller, and the servo motor 41 stops after rotating 180 °, and the second sensor unit is further disposed on the material clamping portion 422, so that when the lamp cover component 100 moves up to the position on the cartridge base component 200, the cartridge base component 200 drives the servo motor 41 to start through the controller, and the servo motor 41 stops after rotating 180 °.
Further, as shown in fig. 8, the servo motor 41 is mounted on a frame on which a paper box 411 is mounted.
In this embodiment, a carton 411 is provided for collecting the assembled lightheads on the turnaround assembly 4.
Further, as shown in fig. 8 and 9, the clamping assembly 42 includes:
the switching plate 421, the switching plate 421 is fixedly installed at the output end of the servo motor 41;
clamping portion 422, clamping portion 422 symmetry is provided with two sets and is located respectively the both ends of switch board 421, and it includes that the symmetry rotates to set up splint a4221 and splint b4222 on the switch board 421 just splint a4221 passes through elastic unit 4223 with splint b4222 and is connected, form arc shaped supporting space between splint a4221 and the splint b4222 and this arc shaped supporting space is used for the ejection of compact of core print spare 200 and the work of the ejection of compact of tool bag.
The transmission unit 423 is provided with two groups and is respectively arranged corresponding to the two groups of material clamping portions 422, and the transmission unit 423 comprises a left driving wheel 4231 which is coaxial and synchronously driven with the clamping plate a4221, a right driving wheel 4232 which is meshed with the left driving wheel 4231 and is coaxially driven with the clamping plate b4222, a lower driving wheel 4233 which is rotatably arranged on the switching plate 421 and is meshed with the left driving wheel 4231, and an upper driving wheel 4234 which is coaxial and synchronously driven with the lower driving wheel 4233;
the clamping rack 424 is meshed with the upper driving wheel 4234 and is fixedly connected with the rack through a supporting rod a425, and the clamping rack 424 is located above the correspondingly arranged bearing part 123;
a release rack 426, wherein the release rack 426 is engaged with the upper driving wheel 4234 and is fixedly connected with the rack through a strut b427, and the release rack 426 is located above the carton 411.
In this embodiment, by arranging the material clamping portion 422 to cooperate with the transmission unit 423, the transmission unit 423 is engaged with the clamping rack 424 in the rotation process of the switching plate 421, and the clamping operation of the material clamping portion 422 is realized after the engagement, so as to clamp the core base member 200, thereby facilitating the rapid screwing of the lamp cover member 100 onto the core base member 200 in the later period; and then, by using the rotation work of the switching plate 421, the transmission unit 423 is continuously meshed with the release rack 426, and the release work of the material clamping part 422 is realized after the meshing, so that the assembled lamp cap is automatically output, and the work efficiency is improved.
In detail, when the switching plate 421 is matched with the servo motor 41 to rotate to the clamping rack 424, the upper driving wheel 4234 is meshed with the switching plate, the lower driving wheel 4233 is meshed with the right driving wheel 4232, the right driving wheel 4232 is matched with the left driving wheel 4231 to rotate reversely, so that clamping work of the clamping plate a4221 and the clamping plate b4222 is realized, and releasing work is completed when the switching plate is meshed with the releasing rack 426;
it is worth mentioning that:
first, the holding rack 424 is disposed opposite to the releasing rack 426, the forward rotation control clamp plate a4221 and the clamp plate b4222 are clamped when the upper driving wheel 4234 is engaged with the holding rack 424, and the reverse rotation control clamp plate a4221 and the clamp plate b4222 are released when the upper driving wheel 4234 is engaged with the releasing rack 426.
Secondly, splint a4221 and splint b4222 are connected through elastic unit 4223, and sealing rubber ring is arranged in the clamping part 422, so that clamping and releasing are facilitated in the transmission process, and lamps cannot be damaged, the original factory state of the elastic unit 4223 ensures that lamp wicks can fall into the clamping part 422, and the arc-shaped supporting space of the clamping part 422 is slightly larger than the clamping state when the lamp wicks are arranged in the original factory.
Further, as shown in fig. 10, the discharging assembly a5 includes a storage cylinder b51, and a first discharging member 52 and a first blocking member 53 for outputting the core print seat parts 200 one by one;
the first discharging member 52 comprises two symmetrically arranged striker plates a521 which are in reverse transmission,
the outer end of the striker plate a521 is mounted outside the storage cylinder b51 through a first support 522;
the first blocking part 53 comprises two groups of baffle plates b531 which are symmetrically arranged and reversely driven, and the outer ends of the baffle plates b531 are arranged outside the storage cylinder b51 through second supports 532;
a fourth driving rack 5211 is connected to the outside of the striker plate a521, and a fifth driving rack 5311 is connected to the outside of the striker plate b 531.
In this embodiment, the discharging assembly a5 is arranged to be driven by an external force, the first discharging member 52 is used for automatically opening, the single core print seat part 200 between the first discharging member 52 and the first blocking member 53 is automatically released, the opening operation of the first discharging member 52 is used for synchronously driving the automatic closing of the first blocking member 53, and then all the core print seat parts 200 above the falling core print seat part 200 are blocked, so that all the core print seat parts 200 on the falling core print seat part are prevented from synchronously falling, and the effect of outputting one by one cannot be realized.
The first blocking member 53 is engaged to make the core print part 200 fall under gravity, and the fourth driving rack 5211 is engaged with the fifth driving rack 5311 to control the opening and closing of the striker plate a521 and the striker plate b 531.
Specifically, the two sets of fifth driving rack teeth 5311 are driven by external force to move in opposite directions simultaneously, so that the opening at the lower end of the storage cylinder b51 is gradually opened, and simultaneously, the two sets of fourth driving rack teeth 5211 are driven to move in opposite directions simultaneously until the two sets of core print members 200 at the lowest end are moved.
It should be noted that the space between the first discharging member 52 and the first blocking member 53 is the distance of one core print part 200, and only one core print part 200 is cut every time the first blocking member 53 is closed, which is advantageous in that the unit structure is simple and the stability is high.
Further, as shown in fig. 11, the discharging assembly b6 includes a storage cylinder a, and a second discharging member 62 and a second blocking member 63 for outputting the material packs 300 one by one;
the second discharging part 62 comprises two groups of symmetrically arranged and reversely driven baffle plates c621, and the outer ends of the baffle plates c621 are installed outside the storage cylinder a61 through third supports 622;
the second blocking part 63 comprises two groups of baffle plates d631 which are symmetrically arranged and reversely driven, and the outer ends of the baffle plates d631 are mounted outside the storage barrel a61 through fourth supports 632;
the striker plate c621 is externally connected with a sixth driving rack 6211, and the striker plate d631 is externally connected with a seventh driving rack 6311.
In this embodiment, the second discharging member 62 is arranged to cooperate with the second blocking member 63 to enable the material bag 300 to fall under gravity, and the sixth driving rack 6211 is matched with the seventh driving rack 6311 to control the opening and closing operations of the striker plate c621 and the striker plate d 631.
In addition, the spacing between the second discharge member 62 and the second blocking member 63 is a distance of one material pack 300, and only one material pack 300 is intercepted each time the second blocking member 63 is closed.
It is worth mentioning that the material bag 300 is in a shape of a jelly shell, can be attached to the inner wall of the lamp cover member 100 when falling into the lamp cover member, and does not shake or fall off during transportation, and the unit has the advantage of stable compactness.
The specific transmission operation is as the discharging component a5, which is not described herein.
Example two
The same or corresponding components as in the first embodiment are denoted by the same reference numerals as in the first embodiment, and only the differences from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment in that:
further, as shown in fig. 12, the linkage assembly a7 includes an eighth driving rack 72 fixedly mounted on the telescopic unit b26, a synchronizing member a73 rotating synchronously with the eighth driving rack 72 and used for driving the discharging assembly a5 to perform discharging work, and a synchronizing member b74 rotating synchronously with the eighth driving rack 72 and used for driving the discharging assembly b 6;
the synchronizing member a73 comprises a first driving wheel a731 engaged with the eighth driving rack 72, a first driving wheel b732 rotating coaxially with the first driving wheel a731, a first driving wheel c733 synchronously driven with the first driving wheel a731, a first driving wheel d734 engaged with the first driving wheel c733, and a first driving wheel e735 rotating coaxially with the first driving wheel d734, wherein the first driving wheel b732 and the first driving wheel e735 are engaged with the fourth driving rack 5211 and the fifth driving rack 5311;
the synchronizing member b74 includes a second driving wheel a741 meshed with the eighth driving rack teeth 72, a second driving wheel b742 rotating coaxially with the second driving wheel a741, a second driving wheel c743 in synchronous transmission with the second driving wheel a741, a second driving wheel d744 meshed with the second driving wheel c743, and a second driving wheel e745 rotating coaxially with the second driving wheel d744, wherein the second driving wheel b742 and the second driving wheel e745 are meshed with the sixth driving rack teeth 6211 and the seventh driving rack teeth 6311.
In the embodiment, the linkage assembly a7 is arranged to be matched with the part blanking mechanism 3, so that on one hand, after the lamp cover part is completely in place, the material bag enters the lamp cover part again, the automatic discharging work of the lamp wick is completed, and then the three parts are sequentially discharged according to the assembling sequence and are assembled in a matched manner, so that the lamp is rational and orderly, the assembling integrity is high, and the actual phenomenon of the parts is avoided; on the other hand, one driving force is utilized to complete the synchronous operation of two working procedures, so that the additional power output is saved, and the production cost is reduced.
In detail, after the lamp cover part 100 completely enters the bearing part 123, the flat push plate 24 does not move any more, at this time, the second driving rack 83 continues to move, the telescopic unit b starts to compress, the eighth driving rack 72 on the telescopic unit b is meshed with the first driving wheel a731, the first driving wheel a731 drives the first driving wheel b732 to rotate, the first driving wheel c733 drives the first driving wheel d734 to rotate, and then the first driving wheel e735 drives the fifth driving rack 5311 to horizontally move, so that the automatic discharging operation of the core holder part is realized;
the synchronous piece b74 realizes the automatic discharging of the material bag under the driving of the eighth driving rack 72, which is the same as the working principle described above.
The working process is as follows:
firstly, manually putting the material bag 300 of the lamp cover part 100 and the core seat part 200 into a storage bin, a discharging assembly a5 and a discharging assembly b6 respectively, starting to start the lifting assembly 14, driving the supporting turntable 11 to move downwards through the lifting assembly 14, driving the linkage assembly a7 by the first driving rack teeth 81 under the supporting turntable 11 to enable the lamp cover part feeding mechanism 2 to complete material pushing work in the downward movement process, completing the material pushing work at the moment, lifting the supporting turntable 11 upwards while driving the linkage assembly b8 to start the discharging work of the core seat part 200 and the material bag 300, controlling the servo motor 41 to start when the discharging work is performed, driving the turnover assembly 4 to start rotating the core seat part 200 to the upper end of the screwing assembly 12, and continuing to move upwards at the moment to enable the rotating teeth b122 meshed with the rotating teeth a121 to be meshed with the driving wheels on the rotating assembly 13 to complete assembling work.
In the description of the present invention, it is to be understood that the terms "front-back", "left-right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or component must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the invention.
Of course, in this disclosure, those skilled in the art will understand that the terms "a" and "an" should be interpreted as "at least one" or "one or more," i.e., in one embodiment, a number of an element may be one, and in another embodiment, a number of the element may be plural, and the terms "a" and "an" should not be interpreted as limiting the number.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art in light of the technical teaching of the present invention should be included within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (9)

1. The utility model provides a prevent stroboscopic square bubble fast assembly equipment which characterized in that includes:
the efficient assembling mechanism (1) comprises a supporting turntable (11), and a plurality of groups of screwing assemblies (12), a rotating assembly (13) and a lifting assembly (14), wherein the screwing assemblies (12) are sequentially arranged along the circumferential direction of the supporting turntable (11), the rotating assembly (13) is used for driving the screwing assemblies (12) to rotate, and the lifting assembly (14) is arranged on one side of the supporting turntable (11) and is used for driving the supporting turntable (11) to do reciprocating motion up and down;
the lamp cover component feeding mechanism (2), the lamp cover component feeding mechanism (2) is installed on the supporting seat (21) and is provided with a plurality of groups corresponding to the screwing components (12), and the lamp cover component feeding mechanism (2) is used for pushing the lamp cover component (100) to the screwing components (12);
the part blanking mechanism (3) is arranged above the efficient assembling mechanism (1) and corresponds to the lamp cover part feeding mechanism (2) to be provided with a plurality of groups, the part blanking mechanism (3) comprises a turnover assembly (4) which is arranged in the outer circumferential direction of the supporting turntable (11) and rotates intermittently, a discharging assembly a (5) which is arranged at one end of the turnover assembly (4) and used for blanking of the core holder part (200), and a discharging assembly b (6) which is arranged at the other end of the switching mechanism relative to the discharging assembly a (5) and used for blanking of the material bag (300), and the discharging assembly a (5) and the discharging assembly b (6) are in synchronous transmission with the lamp cover part feeding mechanism (2) through a linkage assembly a (7);
the screwing component (12) comprises a rotating tooth a (121) arranged at the bottom of the supporting turntable (11) and a rotating tooth b (122) meshed with the rotating tooth a (121); the supporting turntable (11) is provided with a plurality of groups of bearing parts (123) along the circumferential direction, the bearing parts (123) and the rotating teeth a (121) are coaxially arranged, the part of the bearing part (123) at the feeding end is provided with a gap, and the bearing parts (123) are provided with positioning parts a (124) for limiting and screwing the lamp cover component (100) on the component (12);
the positioning piece a (124) comprises an arc-shaped blocking seat (125) which is elastically arranged outside the bearing part (123) and a guide plate (126) which is fixedly arranged at one end of the arc-shaped blocking seat (125) and is convenient for feeding;
an arc-shaped positioning plate (120) is arranged below the supporting turntable (11).
2. The anti-stroboscopic quick assembly device of claim 1, characterized in that the lifting assembly (14) comprises a telescopic cylinder (141) and a telescopic unit a (142) disposed at the telescopic end of the telescopic cylinder (141) and fixedly connected to the bottom of the support turntable (11).
3. The stroboscopic prevention square bulb rapid assembly device of claim 1, characterized in that the lamp cover component feeding mechanism (2) comprises a transfer bin (22) connected with a support base (21) through a support leg, a stock bin (23), a flat push plate (24) arranged in the transfer bin (22), and a connecting shaft (25) slidably arranged in the transfer bin (22) and fixedly connected with the flat push plate (24), wherein the connecting shaft (25) is installed on a bracket outside the transfer bin (22) through a telescopic unit b (26), the lamp cover components (100) are vertically arranged and sequentially arranged in the stock bin (23) in an array manner, and the transfer bin (22) is communicated with the top of the stock bin (23);
the flat push plate (24) is arranged in an L-shaped structure, and the output end of the transfer bin (22) is provided with a positioning piece b for limiting the work of pushing out the lamp cover component (100) one at a time.
4. The stroboscopic-proof quick assembly device of claim 2, wherein the lamp cover component feeding mechanism (2) and the high-efficiency assembly mechanism (1) are synchronously driven by a linkage assembly b (8).
5. The anti-stroboscopic quick assembly device of claim 1, characterized in that the revolving assembly (4) comprises a clamping assembly (42) rotating at the output of the servo motor (41) and a sensing unit (43) mounted on the lamp cover component feeding mechanism (2) for driving the servo motor (41) to start and stop.
6. The device for the rapid assembly of stroboscopic-proof square bubbles according to claim 5, characterized in that the servo motor (41) is mounted on a frame on which the carton (411) is mounted.
7. An anti-stroboscopic quick assembly device as claimed in claim 5, characterized in that said clamping assembly (42) comprises:
the switching plate (421), the switching plate (421) is fixedly arranged at the output end of the servo motor (41);
the material clamping portions (422) are symmetrically provided with two groups and are respectively located at two ends of the switching plate (421), each material clamping portion (422) comprises a clamping plate a (4221) and a clamping plate b (4222) which are symmetrically and rotatably arranged on the switching plate (421), the clamping plates a (4221) and the clamping plates b (4222) are connected through elastic units (4223), an arc-shaped supporting space is formed between the clamping plates a (4221) and the clamping plates b (4222), and the arc-shaped supporting space is used for discharging of the core seat component (200) and discharging of the material bag (300);
the transmission units (423) are arranged in two groups and respectively correspond to the two groups of material clamping parts (422);
the clamping rack (424) is in transmission arrangement with the transmission unit (423) and is fixedly connected with the rack through a support rod a (425);
and the release rack (426), the release rack (426) is in transmission arrangement with the transmission unit (423) and is fixedly connected with the rack through a support rod b (427).
8. The stroboscopic-proof quick assembly device of claim 1, wherein the discharging assembly a (5) comprises a storage cylinder b (51) and a first discharging member (52) and a first blocking member (53) for outputting the core holder components (200) one by one.
9. The apparatus for rapidly assembling a stroboscopic-resistant square bulb as claimed in claim 1, characterized in that the discharging assembly b (6) comprises a storage cylinder a (61) and a second discharging member (62) and a second blocking member (63) for outputting the material packs (300) one by one.
CN202210323375.6A 2022-03-30 2022-03-30 Prevent stroboscopic square bubble fast assembly equipment Active CN114643475B (en)

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CN202210323375.6A CN114643475B (en) 2022-03-30 2022-03-30 Prevent stroboscopic square bubble fast assembly equipment

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Application Number Priority Date Filing Date Title
CN202210323375.6A CN114643475B (en) 2022-03-30 2022-03-30 Prevent stroboscopic square bubble fast assembly equipment

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CN114643475B true CN114643475B (en) 2022-12-23

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Publication number Priority date Publication date Assignee Title
KR101090797B1 (en) * 2009-05-13 2011-12-08 현대자동차주식회사 Device for assembling body
CN109955051B (en) * 2019-05-09 2020-05-26 湖州师范学院求真学院 Full-automatic assembly conveying line for power distribution cabinet
CN211387638U (en) * 2019-12-23 2020-09-01 无锡市峻光照明电器有限公司 Device for automatically grabbing bulb holder

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Address after: 236000 Building 5, Yingtian Industrial Park, Chaoyang Avenue, Yingdong District, Fuyang City, Anhui Province

Patentee after: Anhui Tufei Technology Co.,Ltd.

Address before: 236000 Building 5, Yingtian Industrial Park, Chaoyang Avenue, Yingdong District, Fuyang City, Anhui Province

Patentee before: Anhui Tuofei Electrical Appliance Co.,Ltd.