CN114643231A - Double-sided dust removal system for thin materials - Google Patents

Double-sided dust removal system for thin materials Download PDF

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Publication number
CN114643231A
CN114643231A CN202011491202.2A CN202011491202A CN114643231A CN 114643231 A CN114643231 A CN 114643231A CN 202011491202 A CN202011491202 A CN 202011491202A CN 114643231 A CN114643231 A CN 114643231A
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CN
China
Prior art keywords
dust removal
dust removing
dust
double
air
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Pending
Application number
CN202011491202.2A
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Chinese (zh)
Inventor
林聪欣
陈嘉明
郑子健
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Mactech Corp
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Mactech Corp
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Publication date
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Priority to CN202011491202.2A priority Critical patent/CN114643231A/en
Publication of CN114643231A publication Critical patent/CN114643231A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B5/023Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
    • B08B7/026Using sound waves
    • B08B7/028Using ultrasounds

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  • Cleaning In General (AREA)

Abstract

A double-sided dust removal system for thin materials comprises two dust removal devices. Dust removal channels are formed among the dust removal devices, and each dust removal device comprises a dust removal head and a separation unit. Each dust removing head is provided with an air jet and at least one air suction port. Each of the blocking units is provided with a plurality of blocking pieces and a plurality of gaps formed among the blocking pieces. The thin material can simultaneously clean two opposite sides of the thin material when passing through the dust removal channel to achieve the effect of double-sided dust removal, in addition, each air jet and each air suction port are respectively communicated with the corresponding gap and the dust removal channel, and the gap is communicated with the outside, so that outside air flow can be guided in to avoid the deformation of the thin material when passing through the dust removal channel due to the suction of the dust removal head, and the thin material dust removal device is suitable for thin materials of various materials and has a wide application range.

Description

Double-sided dust removal system for thin materials
Technical Field
The invention relates to a cleaning device using a cleaning method of air flow, in particular to a double-sided dust removal system for thin materials.
Background
Referring to fig. 1, a double-sided dust collector 100 disclosed in the patent No. CN205463428U of the people's republic of china comprises two dust collecting groups 101. The dust removing groups 101 are spaced up and down, and a space 102 for a thin material (not shown) to pass through is formed between the dust removing groups 101. Each of the dust-removing sets 101 includes two air inlets 103 facing the space 102 and two air outlets 104 facing the space 102. The air suction and the air blowing are performed towards the two opposite sides of the thin material through the air suction port 103 and the air blowing port 104 which are positioned above and below, so that the effect of double-sided dust removal is achieved.
However, when the thin material is a lighter, thin and softer material such as paper or optical film, the thin material may be attracted by the dust removing group 101 when passing through the space 102, and the thin material may be stuck, even deformed or damaged, so that the double-sided dust remover 100 is only suitable for thicker and harder thin materials such as glass, and has a small application range and needs to be improved.
Disclosure of Invention
The invention aims to provide a double-sided dust removal system for thin materials with a wide application range.
The double-sided dust removal system for the thin material comprises two dust removal devices. And dust removing channels for thin materials to pass through are formed among the dust removing devices, and each dust removing device comprises a dust removing head and a separation unit. Each dust removing head is provided with an air jet opening facing the dust removing channel and at least one air suction opening which is arranged at an interval with the air jet opening and faces the dust removing channel. Each baffle unit is provided with a plurality of baffle pieces arranged between the respective dust removing head and the dust removing channel, and a plurality of gaps which are formed between the baffle pieces and are communicated with the outside. Each air injection port and each air suction port are respectively communicated with the corresponding gap and the dust removal channel.
According to the double-sided dust removal system for the thin materials, each barrier piece is provided with the barrier body and the plurality of flanges which are positioned on the outer surface of the barrier body and arranged at intervals, and a gap communicated with the gap is formed between each flange and the thin materials.
According to the double-sided dust removal system for the thin materials, the barrier piece of each barrier unit is a plurality of shaft rods arranged at intervals.
According to the double-sided dust removal system for the thin materials, each baffle unit is further provided with at least one driving piece for driving the baffle piece to rotate along the axis of the baffle piece.
According to the double-sided dust removal system for the thin material, the barrier piece of each barrier unit is a plurality of criss-cross net wires.
The double-sided dust removal system for the thin materials further comprises a base, wherein the base comprises two lifting frames which are vertically superposed, and each dust removal device is arranged on the respective lifting frame in a vertically movable mode.
The double-sided dust removal system for the thin material further comprises two conveying devices, wherein the dust removal devices are arranged at intervals in the vertical direction, the conveying devices are respectively arranged on the left side and the right side of the dust removal devices in the left-right direction, each conveying device comprises a plurality of rolling shafts which are arranged at intervals in the left-right direction and can rotate along the axis of the corresponding rolling shaft, at least one clamping shaft which is positioned above the corresponding rolling shaft and can rotate along the axis of the corresponding rolling shaft is used for driving the thin material to move, each clamping shaft is adjacent to the dust removal channel and used for clamping the thin material with the corresponding rolling shaft, and the vertical direction is substantially perpendicular to the left-right direction.
According to the double-sided dust removal system for the thin materials, each rolling shaft is provided with a plurality of convex rings sleeved on the outer surface of the rolling shaft at intervals, and each clamping shaft is provided with a plurality of cams sleeved on the outer surface of the clamping shaft at intervals.
The double-sided dust removal system for the thin materials comprises two dust removal heads, wherein each dust removal head is provided with a dust removal body, a housing, air supply pipes and an air exhaust pipe, each dust removal body is provided with an air jet chamber adjacent to a dust removal channel, two side air suction chambers which are respectively positioned on two opposite sides of the air jet chamber and are adjacent to the dust removal channel, a main air suction chamber far away from the dust removal channel, an air jet opening communicated with the air jet chamber and two air suction ports communicated with the side air suction chambers, each housing covers the corresponding dust removal body and defines two air suction channels with the corresponding dust removal body, each air suction channel is communicated with the corresponding side air suction chamber and the corresponding main air suction chamber, each air supply pipe is communicated with the air jet chamber, and each air exhaust pipe is communicated with the main air suction chamber.
In the double-sided dust removing system for thin materials, the dust removing body of each dust removing head is also provided with a plurality of side openings which are arranged at intervals on two opposite sides and communicated with the main air suction chamber and the corresponding air suction channel, each dust removing head is also provided with a plurality of shielding plates for shielding the side openings respectively, and the area of each shielding plate for shielding the side opening is reduced along with the increase of the distance from the air exhaust duct.
The invention has the beneficial effects that: the dust removal channels are formed among the dust removal devices, so that two opposite sides of the thin material can be cleaned simultaneously when the thin material passes through the dust removal channels, and a double-sided dust removal effect is achieved.
Drawings
Other features and effects of the present invention will be apparent from the embodiments with reference to the accompanying drawings, in which:
fig. 1 is a side view illustrating a conventional double-sided dust collector disclosed in the patent No. CN205463428U of the people's republic of china;
FIG. 2 is a perspective view illustrating a first embodiment of a double-sided dedusting system for thin materials in accordance with the present invention;
FIG. 3 is a fragmentary cross-sectional view of the first embodiment;
FIG. 4 is a perspective view illustrating that two dust removing devices of the first embodiment are respectively provided to two lifting frames;
FIG. 5 is an exploded perspective view of one of the dust extraction devices;
FIG. 6 is a cross-sectional combination view of one of the dust removing devices;
FIG. 7 is a fragmentary cross-sectional view illustrating a thin material positioned in a dusting channel of the first embodiment;
FIG. 8 is a fragmentary perspective view illustrating one of the baffles of one of the baffle units of the second embodiment of the double sided dusting system of thin material of the present invention; and
FIG. 9 is a view similar to FIG. 7 illustrating the thin material being located in the dust extraction channel of the second embodiment.
Detailed Description
Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals, and in the following description, the front-back direction X, the left-right direction Y, and the up-down direction Z are referred to as orientations viewed by a user operating the present invention in fig. 2.
Referring to fig. 2, 3 and 4, the first embodiment of the double-sided dust removing system for thin material of the present invention comprises a base 1, two dust removing devices 2, and two conveying devices 6.
The base 1 comprises a base body 11 and two lifting frames 12 which are vertically overlapped on the base body 11. Each of the cranes 12 has two racks 121 spaced back and forth.
In the first embodiment, two ends of each dust removing device 2 are respectively connected to the frame body 121 of the respective crane 12, and each dust removing device 2 is movably disposed on the respective crane 12 up and down, so that the height of each dust removing device 2 in the up-down direction Z can be adjusted. The dust removing devices 2 are arranged at intervals up and down, and a dust removing channel 3 for thin materials 9 to pass through is formed between the dust removing devices 2. Each dust removing device 2 comprises a dust removing head 4 and a blocking unit 5.
Referring to fig. 5, 6 and 7, each of the cleaning heads 4 has a cleaning body 41, a housing 42, an air supply duct 43, an air exhaust duct 44, and a plurality of shutters 45.
Each of the dust removing bodies 41 extends forward and backward and has an air-ejecting chamber 411 adjacent to the dust removing channel 3, two side air-sucking chambers 412 located at the left and right sides of the air-ejecting chamber 411 and adjacent to the dust removing channel 3, a main air-sucking chamber 413 away from the dust removing channel 3, an air-ejecting port 414 communicated with the air-ejecting chamber 411 and facing the dust removing channel 3, two air-sucking ports 415 communicated with the side air-sucking chambers 412 and facing the dust removing channel 3, a plurality of side through ports 416 spaced forward and backward and arranged at the left and right sides and communicated with the corresponding side air-sucking chambers 412, and a plurality of side through ports 417 spaced forward and backward and arranged at the left and right sides and communicated with the main air-sucking chamber 413. In the first embodiment, the number of the suction ports 415 of each of the dust removing heads 4 is two, but in another modification, the number of the suction ports 415 of each of the dust removing heads 4 may be only one.
Each of the housing covers 42 covers the respective dust removing body 41 and defines two air suction passages 421 with the respective dust removing body 41. Each of the suction passages 421 communicates with the corresponding side suction chamber 412 and the respective main suction chamber 413, and communicates with the corresponding side port 416 and the corresponding side opening 417.
Each of the air supply ducts 43 is communicated with the air injection chamber 411 and is disposed at the rear end of the respective dust removing body 41.
Each of the exhaust air ducts 44 is communicated with the main air suction chamber 413 and is disposed at the rear end of the respective dust removing body 41.
The shutters 45 are respectively used for shielding the side openings 417, and the size of the area of each shutter 45 shielding the respective side opening 417 decreases as the distance between the corresponding side opening 417 and the exhaust duct 44 increases.
Each of the barrier units 5 has a plurality of barriers 51 and a driving member 52.
In the first embodiment, the barrier members 51 are spaced left and right and are disposed between the respective cleaning heads 4 and the cleaning channels 3. A plurality of gaps 53 communicating with the outside are formed between the barriers 51. Each of the barriers 51 has a barrier body 511 and a plurality of flanges 512 spaced apart from each other on an outer surface of the barrier body 511. Each of the blocking bodies 511 is a shaft extending back and forth, and each of the flanges 512 is a collar sleeved on the respective blocking body 511. Each of the flanges 512 forms a gap 54 communicating with the gap 53 with the thin material 9. Each of the air ejection ports 414 and each of the suction ports 415 communicate with the corresponding gap 53 and the dust removal channel 3, respectively.
Each of the driving members 52 is used for driving the barrier member 51 of the respective barrier unit 5 to rotate on its own axis. In the first embodiment, the number of the driving members 52 of each of the blocking units 5 is one, and the blocking members 51 are driven to rotate at the same time, but in other variations, the number of the driving members 52 of each of the blocking units 5 may be multiple and the same as the number of the blocking members 51, and the blocking members 51 are driven to rotate respectively, which is not limited thereto.
Referring to fig. 2 and 3, the conveying devices 6 are respectively disposed at the left and right sides of the dust removing device 2, and each of the conveying devices 6 includes a plurality of rollers 61 and a clamping shaft 62.
The roller 61 extends forward and backward and is spaced left and right and can rotate on its own axis, and is used to drive the thin material 9 to move. Each of the rollers 61 has a plurality of protruding rings 611 disposed around the outer surface of the roller 61 at intervals.
Each of the holding shafts 62 extends forward and backward and is located above the corresponding roller 61 and is rotatable on its own axis. Each of the holding shafts 62 is adjacent to the dust removing passage 3 and is used with the corresponding roller 61 to hold the thin material 9. Each of the clamping shafts 62 has a plurality of cams 621 that are disposed on the outer surface of the clamping shaft 62 at intervals. In the first embodiment, the number of the clamp shafts 62 of each of the transport devices 6 is only one, but in other variations, the number of the clamp shafts 62 of each of the transport devices 6 may be adjusted to two or more depending on the size of the sheet material 9.
The first embodiment is adapted to connect two air supply blowers (not shown) respectively connected to the air supply duct 43 and two air suction blowers (not shown) respectively connected to the air discharge duct 44 to remove dust (not shown) on opposite sides of the thin material 9. The steps for removing dust in this first embodiment are as follows:
first, the distance of the dust removing device 2 in the up-down direction Z, that is, the height of the dust removing channel 3 may be adjusted according to the thickness of the thin material 9. Then, the thin material 9 is placed on one of the conveying devices 6, the roller 61 of one of the conveying devices 6 rolls to drive the thin material 9 to enter the dust removing channel 3, and the clamping shaft 62 and the corresponding roller 61 clamp the thin material 9. During the transportation, the thin material 9 only contacts the convex ring 611 of each roller 61 and the cam 621 of each clamping shaft 62, so that the contact area can be reduced and the probability of dust contamination of the thin material 9 can be reduced.
When the thin material 9 is conveyed into the dust removal passage 3, the air supply blower blows air into the air ejection chamber 411. Each of the suction blowers draws air in a respective main suction chamber 413. When the air in the air injection chamber 411 is injected through the respective air injection ports 414 and blows off the dust on the two opposite sides of the thin material 9 through the gaps 53 between the blocking members 51, the dust can be scattered and sprayed away in a super-high speed vibration (i.e. ultrasonic dust removal) manner, the dust removal effect is better, and the air containing the dust is sucked into the corresponding side air suction chamber 412 through the air suction port 415 and then sequentially enters each main air suction chamber 413 through the corresponding air suction channel 421. At this time, each of the air outlets 414 and the air inlets 415 are respectively communicated with the corresponding gap 53 and the dust removing channel 3, and the gap 53 is communicated with the outside, so that the external air flow can be introduced to prevent the thin material 9 from being sucked by the dust removing head 4 and deformed when passing through the dust removing channel 3. And through the gap 54 between the flange 512 of each barrier 51 and the thin material 9, the contact area between the thin material 9 and the barrier 51 can be reduced, and the external air flow can be guided to avoid the deformation of the thin material 9 due to the suction of the dust removing head 4, so that the invention can be applied to the thin materials 9 made of various materials, such as paper, optical films, copper foils or glass. In addition, the area size of each of the shutters 45 covering the respective side opening 417 is reduced as the distance between the corresponding side opening 417 and the exhaust duct 44 is increased, so that the suction pressure at both ends in each of the suction chambers can be maintained and the dust suction effect at both ends can be more uniform. Then, the air containing dust is discharged by the suction blower through the exhaust air duct 44.
Finally, the thin material 9 is driven by the other conveying device 6 and leaves the dust removing channel 3, and the double-sided dust removing operation is completed.
It should be noted that, in the first embodiment, the driving member 52 of each of the blocking units 5 is used to drive the blocking member 51 to rotate along its own axis, so that the thin material 9 can be smoothly conveyed in the dust removing channel 3 if contacting the blocking member 51. In other variants, however, the drive element 52 can also be omitted for each of the blocking units 5. Further, in the present first embodiment, each of the stoppers 51 is a cylinder.
In the invention, the dust removing channel 3 is formed between the dust removing devices 2, so that two opposite sides of the thin material 9 can be cleaned simultaneously when the thin material 9 passes through the dust removing channel 3, and the effect of double-sided dust removal is achieved, in addition, each air jet 414 and each air suction port 415 are respectively communicated with the corresponding gap 53 and the dust removing channel 3, and the gap 53 is communicated with the outside, and the external air flow can be introduced to avoid the thin material 9 from being sucked by the dust removing head 4 and deformed when the thin material 9 passes through the dust removing channel 3, so that the invention is suitable for thin materials 9 of various materials, and has a wider application range. Therefore, the object of the present invention can be achieved.
Referring to fig. 8 and 9, the second embodiment of the double-sided dust removing device 2 for the thin material 9 of the present invention is substantially the same as the first embodiment, except that:
the barrier pieces 51 'of each barrier unit 5 are a plurality of criss-cross mesh wires, the driving pieces 52 (see fig. 4) are omitted from each barrier unit 5, the gaps 53 are formed between the barrier pieces 51', and external air flow can be introduced to prevent the thin material 9 from being attracted by the dust removing head 4 and deformed. Therefore, the second embodiment has the same purpose and efficacy as the first embodiment.
The above description is only an example of the present invention, and the scope of the present invention should not be limited thereby, and the invention is still within the scope of the present invention by simple equivalent changes and modifications made according to the claims and the contents of the specification.

Claims (10)

1. The utility model provides a two-sided dust pelletizing system of thin material which characterized in that: comprises the following steps:
the device comprises two dust removing devices, wherein a dust removing channel for thin materials to pass through is formed between the dust removing devices, each dust removing device comprises a dust removing head and a blocking unit, each dust removing head is provided with an air jet opening facing the dust removing channel and at least one air suction opening which is arranged at an interval with the air jet opening and faces the dust removing channel, each blocking unit is provided with a plurality of blocking pieces arranged between the respective dust removing head and the dust removing channel and a plurality of gaps formed between the blocking pieces and communicated with the outside, and each air jet opening and each air suction opening are respectively communicated with the corresponding gap and the dust removing channel.
2. The double-sided dedusting system for thin materials as recited in claim 1, wherein: each blocking piece is provided with a blocking body and a plurality of flanges which are positioned on the outer surface of the blocking body and are arranged at intervals, and a gap communicated with the gap is formed between each flange and the thin material.
3. A system for double-sided dedusting of thin materials as recited in claim 2, wherein: the barrier piece of each barrier unit is a plurality of shaft rods arranged at intervals.
4. The double-sided dedusting system for thin materials as recited in claim 3, wherein: each blocking unit is also provided with at least one driving piece for driving the blocking piece to rotate along the axis of the blocking piece.
5. The double-sided dedusting system for thin materials as recited in claim 1, wherein: the barrier piece of each barrier unit is a plurality of criss-cross net wires.
6. The double-sided dedusting system for thin materials as recited in claim 1, wherein: the dust collector also comprises a base, wherein the base comprises two lifting frames which are superposed up and down, and each dust collector can be arranged on the respective lifting frame in a way of moving up and down.
7. The double-sided dedusting system for thin materials as recited in claim 1, wherein: still contain two conveyor, dust collector sets up along upper and lower direction interval, conveyor respectively along the left and right sides set up in dust collector's the left and right sides, each conveyor includes a plurality of edges left and right sides direction interval sets up and can self axis pivoted roller bearing, at least one be located the top of corresponding roller bearing and can self axis pivoted centre gripping axle, the roller bearing is used for driving thin material removes, each centre gripping axle is adjacent to dust removal passageway and be used for the centre gripping with the corresponding roller bearing thin material, the upper and lower direction is substantially perpendicular to left and right sides direction.
8. A system for double-sided dedusting of thin materials as recited in claim 7, wherein: each rolling shaft is provided with a plurality of convex rings which are sleeved on the outer surface of the rolling shaft in a spaced mode, and each clamping shaft is provided with a plurality of cams which are sleeved on the outer surface of the clamping shaft in a spaced mode.
9. The double-sided dedusting system for thin materials as recited in claim 1, wherein: each dust removal head has dust removal body, clamshell, air feed pipe, and exhaust tuber pipe, each dust removal body have be close to dust removal channel's air jet chamber, two be located respectively the double-phase opposite side of air jet chamber and be close to dust removal channel's side air suction chamber, keep away from dust removal channel's main air suction chamber, communicate in the air jet chamber the air jet, and two communicate respectively in the air entry of side air suction chamber, each clamshell cladding respective dust removal body and with respective dust removal body define out two channels of breathing in, each air suction channel communicates in corresponding side air suction chamber and respective main air suction chamber, each air feed pipe communicate in the air jet chamber, each exhaust tuber pipe communicates in the main air suction chamber.
10. The double-sided dedusting system for thin materials as recited in claim 9, wherein: the dust removing body of each dust removing head is also provided with a plurality of side openings which are arranged at intervals on two opposite sides and communicated with the main air suction chamber and the corresponding air suction channel, each dust removing head is also provided with a plurality of shielding plates which are respectively used for shielding the side openings, and the area of each shielding plate for shielding the respective side opening is reduced along with the increase of the distance from the exhaust air pipe.
CN202011491202.2A 2020-12-17 2020-12-17 Double-sided dust removal system for thin materials Pending CN114643231A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011491202.2A CN114643231A (en) 2020-12-17 2020-12-17 Double-sided dust removal system for thin materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011491202.2A CN114643231A (en) 2020-12-17 2020-12-17 Double-sided dust removal system for thin materials

Publications (1)

Publication Number Publication Date
CN114643231A true CN114643231A (en) 2022-06-21

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20080089183A (en) * 2007-03-30 2008-10-06 후지필름 가부시키가이샤 Method and device for removing dust of conveyed article
CN208853376U (en) * 2018-09-11 2019-05-14 东莞市鼎力薄膜科技有限公司 The online dust-extraction unit of film
TWI693111B (en) * 2018-11-14 2020-05-11 韶陽科技股份有限公司 Gas circulation device
CN213997047U (en) * 2020-12-17 2021-08-20 韶阳科技股份有限公司 Double-sided dust removal system for thin materials

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20080089183A (en) * 2007-03-30 2008-10-06 후지필름 가부시키가이샤 Method and device for removing dust of conveyed article
CN208853376U (en) * 2018-09-11 2019-05-14 东莞市鼎力薄膜科技有限公司 The online dust-extraction unit of film
TWI693111B (en) * 2018-11-14 2020-05-11 韶陽科技股份有限公司 Gas circulation device
CN213997047U (en) * 2020-12-17 2021-08-20 韶阳科技股份有限公司 Double-sided dust removal system for thin materials

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