CN114639859A - Assembling process for new energy power battery - Google Patents
Assembling process for new energy power battery Download PDFInfo
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- CN114639859A CN114639859A CN202210537986.0A CN202210537986A CN114639859A CN 114639859 A CN114639859 A CN 114639859A CN 202210537986 A CN202210537986 A CN 202210537986A CN 114639859 A CN114639859 A CN 114639859A
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- battery
- shell
- coating
- battery core
- conveying
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/653—Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/654—Means for temperature control structurally associated with the cells located inside the innermost case of the cells, e.g. mandrels, electrodes or electrolytes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6551—Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses an assembling process for a new energy power battery, and also discloses assembling equipment, wherein the material loading frame of the assembling equipment can meet the respective material loading process of a battery shell and a battery core, meanwhile, the battery core can be automatically installed in the battery shell, the whole process does not need the participation of operators, the assembling equipment can coat heat-conducting paint on the surfaces of four sides of the battery core while conveying the battery core, the heat dissipation of the battery core is effectively increased, the processing efficiency of the battery core is improved, the heat-conducting paint can be coated on the surfaces of the battery cores with different sizes, the automation degree is high, a top cover is covered above the battery shell by the assembling equipment, the sealing effect of the battery shell is ensured, and meanwhile, a dryer is matched to dry the heat-conducting paint on the surface of the battery core efficiently, and the drying efficiency is high.
Description
Technical Field
The invention relates to the technical field of new energy battery assembly, in particular to an assembly process for a new energy power battery.
Background
Hybrid electric vehicles and electric vehicles are now entering the lives of people. The power battery used by the electric automobile is a battery with the characteristics of high voltage, high energy, high capacity and high density. The battery is a battery pack formed by connecting a plurality of battery cells with each other, and the battery pack is connected in series. The efficiency and lifetime of the battery device is largely dependent on the temperature environment. When high temperatures are reached, the efficiency and life of the battery pack device may be reduced. Therefore, the battery is subjected to certain heat dissipation treatment, heat-conducting paint needs to be coated on the surface of the battery, and the battery core needs to be placed in coating equipment when the heat-conducting paint is coated on the surface of the battery by the conventional assembling equipment, so that the battery core cannot be conveyed while being coated, and the assembling efficiency is not high.
Disclosure of Invention
The invention aims to provide an assembly process for a new energy power battery, which solves the following technical problems: (1) adding heat-conducting paint into a paint storage chamber of the assembling equipment, placing a battery shell on a plurality of conveying rollers on a feeding frame, driving the plurality of conveying rollers to ascend to one side of a first belt conveyor through a lifting shell by a first lifting motor output shaft, driving belt pulleys to rotate by the conveying motor output shaft, co-rotating the plurality of belt pulleys through a belt, coaxially driving the conveying rollers to rotate by the belt pulleys, conveying the battery shell to the first belt conveyor by the plurality of conveying rollers, placing a battery core on the plurality of conveying rollers on the feeding frame, ascending to one side of a second belt conveyor by the plurality of conveying rollers, repeating the operation, conveying the battery core to the second belt conveyor by the plurality of conveying rollers, through the structure, the feeding frame can meet the requirement of respective feeding processes of the battery shell and the battery core, meanwhile, the battery core can be automatically installed in the battery shell, and the whole process does not need the participation of operators; (2) the battery shell is conveyed to the lower part of the mounting opening through a first belt conveyor, the battery core is conveyed to a position between two lateral shifting shells through a second belt conveyor, a rotary cylinder is started, an output shaft of the rotary cylinder drives a rotary strip to rotate, the rotary strip drives two rotary pull rods to rotate, the two rotary pull rods drive the two lateral shifting strips to move oppositely, then the two coating belts contact two sides of the battery core, a pump extracts heat-conducting paint in a paint storage chamber and conveys the heat-conducting paint into the coating shells through a hose, an output shaft of a coating motor drives belt rollers to rotate, the two belt rollers drive the coating belts to rotate, the two coating belts drive the coating rollers to rotate, the coating rollers coat the heat-conducting paint in the coating shells on the coating belts, the two coating belts coat the heat-conducting paint on two sides of the battery core while conveying the battery core, the two belts drive the battery core to move to a rotary supporting plate, and the output shaft of the rotary cylinder reversely rotates, the two lateral shifting shells move reversely, the two coating belts cancel clamping of the battery core, the output shaft of the rotating motor drives the rotating supporting plate to rotate by 90 degrees, the rotating supporting plate drives the battery core to rotate by 90 degrees, then the output shaft of the rotating air cylinder rotates, the two coating belts clamp the other two sides of the battery core, the two coating belts coat heat-conducting paint on the other two sides of the battery core, the two coating belts convey the battery core between the two clamping plates, the piston rod of the clamping air cylinder pushes the clamping plates, the two clamping plates clamp the two sides of the battery core, the lifting air cylinder is started, the piston rod of the lifting air cylinder pushes the lifting plate to descend, the two clamping plates drive the battery core to descend, the battery core passes through the mounting opening and is mounted in the battery shell, through the structure, the assembling equipment can coat the heat-conducting paint on the four side surfaces of the battery core while conveying the battery core, and effectively increase the heat dissipation of the battery core, the processing efficiency of the battery core is improved, the requirement of coating heat-conducting paint on the surfaces of the battery cores with different sizes can be met, and the automation degree is high; (3) the battery shell with the battery core is conveyed into a drying cavity through a second belt conveyor, an installation cylinder is opened, a piston rod of the installation cylinder drives a top cover to descend, the top cover covers the top of the battery shell, a dryer is opened, the dryer dries heat conducting paint on the surface of the battery core in the battery shell, the piston rod of the installation cylinder drives the top cover to ascend after drying, the second belt conveyor conveys the battery shell to a plurality of conveying rollers on a discharging frame, an output shaft of a second lifting motor drives a second screw rod to rotate, and then the plurality of conveying rollers drive the battery shell to descend and convey the battery shell out, the battery shell is taken out, the battery shell is subjected to sealing cover sealing treatment, and the new energy power battery is assembled and obtained. The heat conducting paint on the surface of the battery core can be efficiently dried, and the drying efficiency is high.
The purpose of the invention can be realized by the following technical scheme:
an assembly process for a new energy power battery comprises the following steps:
the method comprises the following steps: adding heat-conducting paint into a paint storage chamber of the assembling equipment, placing a battery shell on a plurality of conveying rollers on a loading frame, driving the plurality of conveying rollers to ascend to one side of a first belt conveyor through a lifting shell by a first lifting motor output shaft, driving belt pulleys to rotate by the conveying motor output shaft, driving the conveying rollers to rotate coaxially by the belt pulleys, conveying the battery shell to the first belt conveyor by the plurality of conveying rollers, placing a battery core on the plurality of conveying rollers on the loading frame, ascending to one side of a second belt conveyor by the plurality of conveying rollers, repeating the operation, and conveying the battery core to the second belt conveyor by the plurality of conveying rollers;
step two: the first belt conveyor conveys a battery shell to the lower part of the mounting opening, the second belt conveyor conveys a battery core to a position between two lateral shifting shells, a rotary air cylinder is started, an output shaft of the rotary air cylinder drives a rotary strip to rotate, the rotary strip drives two rotary pull rods to rotate, the two rotary pull rods drive the two lateral shifting strips to move oppositely, then the two coating belts contact two sides of the battery core, a pump extracts heat-conducting paint in a paint storage chamber and conveys the heat-conducting paint into the coating shells through a hose, an output shaft of a coating motor drives belt rollers to rotate, the two belt rollers drive the coating belts to rotate, the two coating belts drive the coating rollers to rotate, the coating rollers coat the heat-conducting paint in the coating shells on the coating belts, the two coating belts coat the heat-conducting paint on two sides of the battery core while conveying the battery core, the two belts drive the battery core to move to a rotary supporting plate, and the output shaft of the rotary air cylinder reversely rotates, the two lateral shifting shells move reversely, the two coating belts cancel clamping of the battery core, the output shaft of the rotating motor drives the rotating supporting plate to rotate by 90 degrees, the rotating supporting plate drives the battery core to rotate by 90 degrees, then the output shaft of the rotating air cylinder rotates, the two coating belts clamp the other two sides of the battery core, the two coating belts coat heat conducting paint on the other two sides of the battery core, the two coating belts convey the battery core between the two clamping plates, the piston rod of the clamping air cylinder pushes the clamping plates, the two clamping plates clamp the two sides of the battery core, the lifting air cylinder is started, the piston rod of the lifting air cylinder pushes the lifting plate to descend, the two clamping plates drive the battery core to descend, and the battery core penetrates through the mounting opening and is mounted in the battery shell;
step three: the battery case after the second belt conveyor will install the battery core is carried to the stoving intracavity, open the installation cylinder, installation cylinder piston rod drives the top cap and descends, the top cap covers the battery case top, open the drying-machine, the drying-machine is dried the heat conduction lacquer on battery core surface in the battery case, installation cylinder piston rod drives the top cap after the stoving and rises, the second belt conveyor carries battery case to a plurality of conveying rollers on the discharge frame, second elevator motor output shaft drives the second lead screw and rotates, and then a plurality of conveying rollers drive battery case and descend, and carry battery case out, take out battery case, carry out the closing cap to battery case and handle, the equipment is got and is used for new forms of energy power battery.
Further, the assembling device comprises a feeding frame and a discharging frame, an assembling chamber and a drying chamber are arranged between the feeding frame and the discharging frame, the assembling chamber is arranged at one side close to the feeding frame, the drying chamber is arranged at one side close to the discharging frame, a first belt conveyor is arranged between the feeding frame and the discharging frame, the first belt conveyor sequentially penetrates through the assembling chamber and the drying chamber, a battery conveying chamber is arranged at the top of the assembling chamber, a second belt conveyor is arranged in the second belt conveyor, the second belt conveyor penetrates through one side of the battery conveying chamber, two lifting shells are slidably arranged on the feeding frame and the discharging frame, a plurality of conveying rollers are rotatably arranged between the two lifting shells, two guide rails are arranged at the top of the inner wall of the battery conveying chamber, two side moving strips are slidably arranged on the two guide rails, and side moving shells are arranged on the side moving strips, the side shift shell is provided with a groove, a coating belt is rotatably installed in the groove, the groove is internally provided with the coating shell, the coating shell is rotatably installed with a coating roller, the coating belt is contacted with the coating roller, the outer walls of two sides of the battery conveying cavity are symmetrically provided with two paint storage chambers, the inner wall of the battery conveying cavity is provided with two pumps, the two pumps are in one-to-one correspondence with the two paint storage chambers, a material pumping port of each pump is communicated with the paint storage chambers, a discharge port of each pump is provided with a hose, the two hoses are in one-to-one correspondence with the two side shift shells, the hose penetrates through the side shift shell and is communicated with the coating shell, one side of the second belt conveyor is provided with a rotating motor, an output shaft of the rotating motor is connected with a rotating supporting plate, the top of the battery conveying cavity is provided with a lift cylinder, the end part of a piston rod of the lift cylinder is provided with a lifting plate, and the lower surface of the lifting plate is provided with two side plates, the drying machine is characterized in that a clamping cylinder is installed on the side plate, a clamping plate is installed at the end part of a piston rod of the clamping cylinder, an installation opening is formed in the bottom of the battery conveying cavity, an installation cylinder is installed on the drying cavity, a top cover is installed at the end part of the piston rod of the installation cylinder, and a drying machine is installed in the top cover.
Further, the feeding frame is higher than the discharging frame, a first top plate is mounted on the feeding frame, a first lifting motor is mounted on the first top plate, an output shaft of the first lifting motor is connected with a first lead screw, a second top plate is mounted on the discharging frame, a second lifting motor is mounted on the second top plate, an output shaft of the second lifting motor is connected with a second lead screw, and the first lead screw and the second lead screw are respectively in threaded connection with two lifting shells.
Further, a plurality of belt pulleys are installed to the lift shell internal rotation, are connected through belt transmission between a plurality of belt pulleys, and a plurality of belt pulleys and a plurality of conveying roller one-to-one, belt pulley and conveying roller coaxial coupling.
Furthermore, a rotating cylinder is installed at the top of the inner wall of the battery conveying cavity, an output shaft of the rotating cylinder is connected with a rotating strip, two rotating pull rods are installed on the rotating strip in a rotating mode and correspond to the two side moving strips one to one, and the rotating pull rods are connected with the side moving strips in a rotating mode.
Further, two belt rollers are installed in the groove in a rotating mode, the two belt rollers are connected through a coating belt in a transmission mode, the outer side wall of the lateral shifting shell is provided with a coating motor, and an output shaft of the coating motor is connected with one of the belt rollers.
Further, the mounting opening is formed in the lower portion of the two clamping plates, and the mounting air cylinder is mounted at the top of the outer wall of the drying cavity.
The invention has the beneficial effects that:
(1) the invention relates to an assembly process for a new energy power battery, which comprises the steps of adding heat-conducting paint into a paint storage chamber of assembly equipment, placing a battery shell on a plurality of conveying rollers on a loading frame, driving the plurality of conveying rollers to ascend to one side of a first belt conveyor through a first lifting motor output shaft, driving a belt pulley to rotate through the conveying motor output shaft, driving the plurality of belt pulleys to rotate in the same direction through a belt, coaxially driving the conveying rollers to rotate through the belt pulley, conveying the battery shell onto the first belt conveyor through the plurality of conveying rollers, placing a battery core on the plurality of conveying rollers on the loading frame, ascending to one side of a second belt conveyor through the plurality of conveying rollers, repeating the operation, conveying the battery core onto the second belt conveyor through the plurality of conveying rollers, and through the structural arrangement, the loading frame can meet the respective loading process of the battery shell and the battery core, and meanwhile, the battery core can be automatically installed in the battery shell, the whole process does not need the participation of operators;
(2) the battery shell is conveyed to the lower part of the mounting opening through a first belt conveyor, the battery core is conveyed to a position between two lateral shifting shells through a second belt conveyor, a rotary cylinder is started, an output shaft of the rotary cylinder drives a rotary strip to rotate, the rotary strip drives two rotary pull rods to rotate, the two rotary pull rods drive the two lateral shifting strips to move oppositely, then the two coating belts contact two sides of the battery core, a pump extracts heat-conducting paint in a paint storage chamber and conveys the heat-conducting paint into the coating shells through a hose, an output shaft of a coating motor drives belt rollers to rotate, the two belt rollers drive the coating belts to rotate, the two coating belts drive the coating rollers to rotate, the coating rollers coat the heat-conducting paint in the coating shells on the coating belts, the two coating belts coat the heat-conducting paint on two sides of the battery core while conveying the battery core, the two belts drive the battery core to move to a rotary supporting plate, and the output shaft of the rotary cylinder reversely rotates, the two lateral shifting shells move reversely, the two coating belts cancel clamping of the battery core, the output shaft of the rotating motor drives the rotating supporting plate to rotate by 90 degrees, the rotating supporting plate drives the battery core to rotate by 90 degrees, then the output shaft of the rotating air cylinder rotates, the two coating belts clamp the other two sides of the battery core, the two coating belts coat heat-conducting paint on the other two sides of the battery core, the two coating belts convey the battery core between the two clamping plates, the piston rod of the clamping air cylinder pushes the clamping plates, the two clamping plates clamp the two sides of the battery core, the lifting air cylinder is started, the piston rod of the lifting air cylinder pushes the lifting plate to descend, the two clamping plates drive the battery core to descend, the battery core passes through the mounting opening and is mounted in the battery shell, through the structure, the assembling equipment can coat the heat-conducting paint on the four side surfaces of the battery core while conveying the battery core, and effectively increase the heat dissipation of the battery core, the processing efficiency of the battery core is improved, the requirement of coating heat-conducting paint on the surfaces of the battery cores with different sizes can be met, and the automation degree is high;
(3) the battery shell with the battery core is conveyed into a drying cavity through a second belt conveyor, an installation cylinder is opened, a piston rod of the installation cylinder drives a top cover to descend, the top cover covers the top of the battery shell, a dryer is opened, the dryer dries heat conducting paint on the surface of the battery core in the battery shell, the piston rod of the installation cylinder drives the top cover to ascend after drying, the second belt conveyor conveys the battery shell to a plurality of conveying rollers on a discharging frame, an output shaft of a second lifting motor drives a second screw rod to rotate, and then the plurality of conveying rollers drive the battery shell to descend and convey the battery shell out, the battery shell is taken out, the battery shell is subjected to sealing cover sealing treatment, and the new energy power battery is assembled and obtained. The heat conducting paint on the surface of the battery core can be efficiently dried, and the drying efficiency is high.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of the assembly apparatus of the present invention;
FIG. 2 is a view showing the internal structure of the battery transport chamber according to the present invention;
FIG. 3 is an installed view of the conveyor roll of the present invention;
FIG. 4 is a schematic view of the construction of the side shift housing of the present invention;
FIG. 5 is an installed view of the side shift housing of the present invention;
FIG. 6 is an internal structural view of a coated shell of the present invention;
FIG. 7 is an internal structural view of a drying chamber according to the present invention;
fig. 8 is a schematic structural view of the top cover of the present invention.
In the figure: 1. a feeding frame; 2. a discharging frame; 3. an assembly chamber; 4. a battery delivery chamber; 5. a drying cavity; 6. a first belt conveyor; 7. a second belt conveyor; 8. a first top plate; 9. a first lifting motor; 10. a second top plate; 11. a second lift motor; 12. a lifting shell; 13. a conveying roller; 14. a conveying motor; 15. a rotating cylinder; 16. a guide rail; 17. a lateral movement strip; 18. laterally moving the shell; 19. rotating the strip; 20. rotating the pull rod; 21. coating a tape; 22. coating the motor; 23. coating the shell; 24. a coating roller; 25. a hose; 26. a pump machine; 27. a paint storage chamber; 28. a rotating electric machine; 29. rotating the supporting plate; 30. a lifting cylinder; 31. a lifting plate; 32. a side plate; 33. a clamping cylinder; 34. a clamping plate; 35. an installation port; 36. mounting a cylinder; 37. a top cover; 38. and a dryer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8, the present invention is an assembly process for a new energy power battery, including the following steps:
the method comprises the following steps: adding heat-conducting paint into a paint storage chamber 27 of the assembling equipment, placing a battery shell on a plurality of conveying rollers 13 on a feeding frame 1, driving the plurality of conveying rollers 13 to ascend to one side of a first belt conveyor 6 through a lifting shell 12 by an output shaft of a first lifting motor 9, driving belt pulleys to rotate by an output shaft of a conveying motor 14, driving the plurality of belt pulleys to rotate in the same direction through a belt, driving the conveying rollers 13 to rotate coaxially, conveying the battery shell to the first belt conveyor 6 by the plurality of conveying rollers 13, placing a battery core on the plurality of conveying rollers 13 on the feeding frame 1, ascending to one side of a second belt conveyor 7 by the plurality of conveying rollers 13, repeating the operation, and conveying the battery core to the second belt conveyor 7 by the plurality of conveying rollers 13;
step two: the first belt conveyor 6 conveys the battery shell to the lower part of the mounting opening 35, the second belt conveyor 7 conveys the battery core to a position between the two lateral shifting shells 18, the rotary cylinder 15 is started, the output shaft of the rotary cylinder 15 drives the rotary strip 19 to rotate, the rotary strip 19 drives the two rotary pull rods 20 to rotate, the two rotary pull rods 20 drive the two lateral shifting strips 17 to move oppositely, then the two coating belts 21 contact with the two sides of the battery core, the pump 26 extracts the heat-conducting paint in the paint storage chamber 27 and conveys the heat-conducting paint into the coating shell 23 through the hose 25, the output shaft of the coating motor 22 drives the belt rollers to rotate, the two belt rollers drive the coating belts 21 to rotate, the two coating belts 21 drive the coating rollers 24 to rotate, the coating rollers 24 coat the heat-conducting paint in the coating shell 23 on the coating belts 21, the two coating belts 21 convey the heat-conducting paint on the battery core and coat the two sides of the battery core simultaneously, the two coating belts 21 drive the battery core to move to the rotary supporting plate 29, the output shaft of the rotary cylinder 15 rotates reversely, the two side shift shells 18 move reversely, the two coating belts 21 cancel clamping of the battery core, the output shaft of the rotary motor 28 drives the rotary supporting plate 29 to rotate 90 degrees, the rotary supporting plate 29 drives the battery core to rotate 90 degrees, then the output shaft of the rotary cylinder 15 rotates, the two coating belts 21 clamp the other two sides of the battery core, the two coating belts 21 coat heat conducting paint on the other two sides of the battery core, meanwhile, the two coating belts 21 convey the battery core between the two clamping plates 34, the piston rod of the clamping cylinder 33 pushes the clamping plates 34, the two clamping plates 34 clamp the two sides of the battery core, the lifting cylinder 30 is started, the piston rod of the lifting cylinder 30 pushes the lifting plate 31 to descend, the two clamping plates 34 drive the battery core to descend, and the battery core passes through the mounting opening 35 and is mounted in the battery shell;
step three: the battery shell after the battery core is installed by the second belt conveyor 7 is conveyed into the drying cavity 5, the installation cylinder 36 is opened, the piston rod of the installation cylinder 36 drives the top cover 37 to descend, the top cover 37 covers the top of the battery shell, the dryer 38 is opened, the dryer 38 dries the heat conducting paint on the surface of the battery core in the battery shell, the piston rod of the installation cylinder 36 drives the top cover 37 to ascend after drying, the second belt conveyor 7 conveys the battery shell to the plurality of conveying rollers 13 on the discharging frame 2, the output shaft of the second lifting motor 11 drives the second lead screw to rotate, then the plurality of conveying rollers 13 drive the battery shell to descend, and convey the battery shell out, take out the battery shell, seal cover processing is carried out on the battery shell, and the assembled battery shell used for new energy power batteries is obtained.
Specifically, the assembling device comprises a feeding frame 1 and a discharging frame 2, an assembling chamber 3 and a drying chamber 5 are arranged between the feeding frame 1 and the discharging frame 2, the assembling chamber 3 is arranged at one side close to the feeding frame 1, the drying chamber 5 is arranged at one side close to the discharging frame 2, a first belt conveyor 6 is arranged between the feeding frame 1 and the discharging frame 2, the first belt conveyor 6 sequentially penetrates through the assembling chamber 3 and the drying chamber 5, a battery conveying chamber 4 is arranged at the top of the assembling chamber 3, a second belt conveyor 7 is arranged in the second belt conveyor 7, the second belt conveyor 7 penetrates through one side of the battery conveying chamber 4, two lifting shells 12 are respectively and slidably arranged on the feeding frame 1 and the discharging frame 2, a plurality of conveying rollers 13 are rotatably arranged between the two lifting shells 12, two guide rails 16 are arranged at the top of the inner wall of the battery conveying chamber 4, two side moving strips 17 are slidably arranged on the two guide rails 16, a side moving shell 18 is arranged on the side moving strip 17, a groove is formed in the side moving shell 18, a coating belt 21 is rotatably arranged in the groove, a coating shell 23 is arranged in the groove, a coating roller 24 is rotatably arranged in the coating shell 23, the coating belt 21 is in contact with the coating roller 24, two paint storage chambers 27 are symmetrically arranged on the outer walls of two sides of a battery conveying cavity 4, two pumps 26 are arranged on the inner wall of the battery conveying cavity 4, the two pumps 26 are in one-to-one correspondence with the two paint storage chambers 27, a material pumping port of each pump 26 is communicated with the paint storage chambers 27, a discharge port of each pump 26 is provided with a hose 25, the two hoses 25 are in one-to-one correspondence with the two side moving shells 18, the hoses 25 penetrate through the side moving shell 18 and are communicated with the coating shell 23, one side of a rotary motor 28 is arranged on one side of a second belt conveyor 7, an output shaft of the rotary motor 28 is connected with a rotary supporting plate 29, a lifting cylinder 30 is arranged at the top of the battery conveying cavity 4, and a lifting plate 31 is arranged at the end of a piston rod of the lifting cylinder 30, two side plates 32 are mounted on the lower surface of the lifting plate 31, a clamping cylinder 33 is mounted on the side plates 32, a clamping plate 34 is mounted at the end part of a piston rod of the clamping cylinder 33, a mounting opening 35 is formed in the bottom of the battery conveying cavity 4, a mounting cylinder 36 is mounted on the drying cavity 5, a top cover 37 is mounted at the end part of the piston rod of the mounting cylinder 36, and a dryer 38 is mounted in the top cover 37.
Go up work or material rest 1 height and be greater than 2 heights of unloading the work or material rest, go up and install first roof 8 on the work or material rest 1, install first elevator motor 9 on the first roof 8, first elevator motor 9 output shaft is connected first lead screw, unload and install second roof 10 on the work or material rest 2, install second elevator motor 11 on the second roof 10, second elevator motor 11 output shaft is connected the second lead screw, first lead screw, two lift shells 12 of second lead screw difference threaded connection.
A plurality of belt pulleys are installed to the internal rotation of lift shell 12, are connected through belt transmission between a plurality of belt pulleys, and a plurality of belt pulleys and a plurality of conveying roller 13 one-to-one, belt pulley and conveying roller 13 coaxial coupling.
The top of the inner wall of the battery conveying cavity 4 is provided with a rotary cylinder 15, an output shaft of the rotary cylinder 15 is connected with a rotary strip 19, the rotary strip 19 is rotatably provided with two rotary pull rods 20, the two rotary pull rods 20 are in one-to-one correspondence with the two side moving strips 17, and the rotary pull rods 20 are rotatably connected with the side moving strips 17.
Two belt rollers are rotatably mounted in the groove, the two belt rollers are in transmission connection through a coating belt 21, a coating motor 22 is mounted on the outer side wall of the lateral moving shell 18, and an output shaft of the coating motor 22 is connected with one of the belt rollers.
The mounting port 35 is arranged below the two clamping plates 34, and the mounting cylinder 36 is mounted on the top of the outer wall of the drying cavity 5.
In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
Although one embodiment of the present invention has been described in detail, the description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (6)
1. An assembly process for a new energy power battery is characterized by comprising the following steps:
the method comprises the following steps: adding heat-conducting paint into a paint storage chamber (27) of the assembling equipment, placing the battery shells on a plurality of conveying rollers (13) on a feeding frame (1), driving the plurality of conveying rollers (13) to ascend to one side of a first belt conveyor (6) by a lifting shell (12), conveying the battery shells to the first belt conveyor (6) by the plurality of conveying rollers (13), placing the battery cores on the plurality of conveying rollers (13) on the feeding frame (1), ascending the plurality of conveying rollers (13) to one side of a second belt conveyor (7), repeating the operation, and conveying the battery cores to the second belt conveyor (7) by the plurality of conveying rollers (13);
step two: the battery shell is conveyed to the lower portion of a mounting opening (35) by a first belt conveyor (6), the battery core is conveyed to a position between two lateral movement shells (18) by a second belt conveyor (7), two coating belts (21) are in contact with the two sides of the battery core, a pump (26) extracts heat-conducting paint in a paint storage chamber (27) and conveys the heat-conducting paint into a coating shell (23) through a hose (25), an output shaft of a coating motor (22) drives belt rollers to rotate, the two belt rollers drive the coating belts (21) to rotate, the coating rollers (24) coat the heat-conducting paint in the coating shell (23) on the coating belts (21), the two coating belts (21) coat the heat-conducting paint on the two sides of the battery core while conveying the battery core, the two coating belts (21) drive the battery core to move to a rotating supporting plate (29), the two coating belts (21) cancel clamping of the battery core, the rotating supporting plate (29) drives the battery core to rotate by 90 degrees, the two coating belts (21) clamp the other two sides of the battery core, the two coating belts (21) coat heat-conducting paint on the other two sides of the battery core, the two coating belts (21) convey the battery core to a position between the two clamping plates (34), the two clamping plates (34) clamp the two sides of the battery core, and the battery core penetrates through the mounting opening (35) and is mounted in the battery shell;
step three: the battery shell after battery core will be installed in second belt conveyor (7) carries to stoving chamber (5), top cap (37) cover the battery shell top, open drying-machine (38), drying-machine (38) are dried to the heat conduction lacquer on battery core surface in the battery shell, installation cylinder (36) piston rod drives top cap (37) and rises after drying, second belt conveyor (7) are carried battery shell to a plurality of conveying roller (13) on unloading frame (2) on, take out battery shell, carry out the closing cap to battery shell and handle, the equipment is got and is used for new forms of energy power battery.
2. The assembly process for the new energy power battery according to claim 1, characterized in that the assembly equipment comprises a feeding frame (1) and a discharging frame (2), an assembly chamber (3) and a drying chamber (5) are arranged between the feeding frame (1) and the discharging frame (2), the assembly chamber (3) is arranged at one side close to the feeding frame (1), the drying chamber (5) is arranged at one side close to the discharging frame (2), a first belt conveyor (6) is arranged between the feeding frame (1) and the discharging frame (2), the first belt conveyor (6) sequentially penetrates through the assembly chamber (3) and the drying chamber (5), a battery conveying chamber (4) is arranged at the top of the assembly chamber (3), a second belt conveyor (7) is arranged in the second belt conveyor (7), and the second belt conveyor (7) penetrates through one side of the battery conveying chamber (4), the automatic feeding and discharging device is characterized in that two lifting shells (12) are slidably mounted on the feeding frame (1) and the discharging frame (2), a plurality of conveying rollers (13) are rotatably mounted between the two lifting shells (12), two guide rails (16) are mounted at the tops of the inner walls of the battery conveying cavities (4), two side moving strips (17) are slidably mounted on the two guide rails (16), a side moving shell (18) is mounted on the side moving strips (17), a groove is formed in the side moving shell (18), a coating belt (21) is rotatably mounted in the groove, a coating shell (23) is mounted in the groove, a coating roller (24) is rotatably mounted in the coating shell (23), the coating belt (21) is in contact with the coating roller (24), two paint storage chambers (27) are symmetrically mounted on the outer walls of the two sides of the battery conveying cavities (4), two pump machines (26) are mounted on the inner walls of the battery conveying cavities (4), and the two pump machines (26) correspond to the two paint storage chambers (27) one by one, pump (26) are taken out material mouth intercommunication paint storage chamber (27), hose (25) are installed to pump (26) discharge gate, and two hoses (25) are moved shell (18) one-to-one with two sides, hose (25) run through the side and are moved shell (18) and feed through and coat shell (23), second belt conveyor (7) one side is provided with rotating electrical machines (28), rotating electrical machines (28) output shaft connects swivel bracket (29), lift cylinder (30) are installed at battery transport chamber (4) top, lift plate (31) are installed to lift cylinder (30) piston rod tip, two curb plates (32) are installed to lift plate (31) lower surface, install centre gripping cylinder (33) on curb plate (32), grip plate (34) are installed to centre gripping cylinder (33) piston rod tip, installing port (35) have been seted up to battery transport chamber (4) bottom, the drying device is characterized in that an installation cylinder (36) is installed on the drying cavity (5), a top cover (37) is installed at the end part of a piston rod of the installation cylinder (36), and a dryer (38) is installed in the top cover (37).
3. The assembly process for the new energy power battery according to claim 2, characterized in that a plurality of belt pulleys are rotatably mounted in the lifting shell (12), the belt pulleys are in transmission connection with each other through a belt, the belt pulleys correspond to a plurality of conveying rollers (13) one by one, and the belt pulleys are coaxially connected with the conveying rollers (13).
4. The assembly process for the new energy power battery is characterized in that a rotating cylinder (15) is mounted at the top of the inner wall of the battery conveying cavity (4), the output shaft of the rotating cylinder (15) is connected with a rotating strip (19), two rotating pull rods (20) are rotatably mounted on the rotating strip (19), the two rotating pull rods (20) correspond to the two side moving strips (17) one by one, and the rotating pull rods (20) are rotatably connected with the side moving strips (17).
5. The assembly process for the new energy power battery is characterized in that two belt rollers are rotatably mounted in the groove, the two belt rollers are in transmission connection through a coating belt (21), a coating motor (22) is mounted on the outer side wall of the side shift shell (18), and an output shaft of the coating motor (22) is connected with one belt roller.
6. The assembly process for the new energy power battery according to claim 2, characterized in that the mounting opening (35) is arranged below the two clamping plates (34), and the mounting cylinder (36) is mounted on the top of the outer wall of the drying chamber (5).
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| CN202210537986.0A CN114639859B (en) | 2022-05-18 | 2022-05-18 | Assembling process for new energy power battery |
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| CN202210537986.0A CN114639859B (en) | 2022-05-18 | 2022-05-18 | Assembling process for new energy power battery |
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| CN114639859B (en) | 2022-07-19 |
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